WO2012008436A1 - 太陽電池の製造方法及び製膜装置 - Google Patents
太陽電池の製造方法及び製膜装置 Download PDFInfo
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- WO2012008436A1 WO2012008436A1 PCT/JP2011/065861 JP2011065861W WO2012008436A1 WO 2012008436 A1 WO2012008436 A1 WO 2012008436A1 JP 2011065861 W JP2011065861 W JP 2011065861W WO 2012008436 A1 WO2012008436 A1 WO 2012008436A1
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- passivation film
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- 238000004519 manufacturing process Methods 0.000 title claims description 40
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- 238000000034 method Methods 0.000 claims abstract description 56
- 238000000137 annealing Methods 0.000 claims abstract description 53
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- 238000002161 passivation Methods 0.000 claims description 71
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Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0216—Coatings
- H01L31/02161—Coatings for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/02167—Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
- H01L31/02168—Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells the coatings being antireflective or having enhancing optical properties for the solar cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0224—Electrodes
- H01L31/022408—Electrodes for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/022425—Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/06—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
- H01L31/068—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/52—PV systems with concentrators
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/547—Monocrystalline silicon PV cells
Definitions
- the present invention relates to a solar cell manufacturing method and a film forming apparatus.
- a solar cell has a structure shown in FIG.
- 1 is a plate having a size of 100 to 150 mm square and a thickness of 0.1 to 0.3 mm, and is made of polycrystal, single crystal silicon or the like, and doped with p-type impurities such as boron. It is a p-type semiconductor substrate. This substrate is doped with an n-type impurity such as phosphorus to form an n-type diffusion layer 2, an antireflection film 3 such as SiN (silicon nitride) is attached, and a conductive aluminum paste is applied to the back surface by screen printing.
- an antireflection film 3 such as SiN (silicon nitride) is attached, and a conductive aluminum paste is applied to the back surface by screen printing.
- the back electrode 6 and the BSF (Back Surface Field) layer 4 are formed at the same time by drying and firing, and after the conductive silver paste is printed on the surface, drying and firing are performed to form the collecting electrode 5. It is manufactured by.
- the surface of the substrate that is the light receiving surface side of the solar cell is referred to as the front surface (front surface), and the surface of the substrate that is opposite to the light receiving surface side is referred to as the back surface (back surface).
- a thin film such as SiN is formed as an antireflection film that suppresses surface reflection in order to reduce the incident loss of light on the front surface.
- the passivation effect of the silicon substrate has been confirmed simultaneously with the formation of a thin film for preventing light reflection. According to this passivation, since the interface state density of the silicon substrate can be reduced, it is known that there is an effect of improving the electric characteristics of the solar cell.
- the thin film formed on the surface of such a solar cell is referred to as a passivation film.
- an object of the present invention is to provide a solar cell manufacturing method and a film forming apparatus having high electrical characteristics without impairing reliability and appearance.
- the present inventors have performed annealing after forming a passivation film, thereby reducing the surface state density of the surface and simply performing the passivation effect by the passivation film. It has been found that the recombination sites inside the crystalline silicon solar cell can be reduced, the series resistance of the solar cell can be reduced, and the electrical characteristics of the solar cell can be improved, thereby achieving the present invention. It was.
- this invention provides the manufacturing method and film forming apparatus of the following solar cell.
- a method for manufacturing a solar cell comprising forming an antireflection film / passivation film on a semiconductor substrate and then performing an annealing process before the electrode forming process.
- an annealing process is performed, and then an electrode formation process including an electrode firing process is performed [1] or [ 2] The manufacturing method of the solar cell of description.
- the passivation film is any one of MgF 2 , SiO 2 , Al 2 O 3 , SiO, SiN, TiO 2 , Ta 2 O 5 , ZnS, or a stacked layer thereof.
- the manufacturing method of the solar cell in any one of.
- [7] The method for manufacturing a solar cell according to any one of [1] to [6], wherein the annealing step is performed at 200 ° C. or higher and 1000 ° C. or lower.
- a treatment time of the annealing step is 10 seconds to 90 minutes.
- a film forming apparatus for forming a passivation film further comprising a heating chamber in which an annealing process can be performed after the formation of the passivation film.
- the electrical characteristics of the solar cell can be improved without impairing reliability and appearance. For this reason, it can utilize widely for the manufacturing method of the solar cell with a high electrical property and reliability.
- FIG. 1 is a cross-sectional view showing a general structure of a solar cell.
- 1 is a semiconductor substrate
- 2 is a diffusion region
- 3 is an antireflection film / passivation film
- 4 is a BSF layer
- 5 is a front electrode
- 6 is a back electrode.
- the semiconductor substrate 1 is prepared.
- the semiconductor substrate 1 is made of single crystal or polycrystalline silicon, and may be either p-type or n-type.
- the semiconductor substrate 1 is often a p-type silicon substrate containing a p-type semiconductor impurity such as boron and having a specific resistance of 0.1 to 4.0 ⁇ ⁇ cm.
- a solar cell manufacturing method using a p-type silicon substrate will be described as an example.
- a semiconductor substrate having a size of 100 to 150 mm square and a thickness of 0.05 to 0.30 mm is preferably used.
- the surface of the p-type silicon substrate that becomes the light-receiving surface of the solar cell is immersed in, for example, an acidic solution to remove the surface damage caused by slicing, and then washed by chemical etching with an alkaline solution and dried.
- an uneven structure called a texture is formed.
- the concavo-convex structure causes multiple reflection of light on the solar cell light-receiving surface. Therefore, by forming the concavo-convex structure, the reflectance is effectively reduced and the conversion efficiency is improved.
- a sheet resistance is formed by a thermal diffusion method in which a p-type silicon substrate is placed in a high-temperature gas of about 850 ° C. or more containing, for example, POCl 3, and an n-type impurity element such as phosphorus is diffused over the entire surface of the p-type silicon substrate.
- An n-type diffusion layer 2 having a thickness of about 30 to 300 ⁇ / ⁇ is formed on the front side.
- the n-type diffusion layer may be formed on both surfaces and end surfaces of the p-type silicon substrate.
- An unnecessary n-type diffusion layer can be removed by immersing a p-type silicon substrate in which the front side of the layer is coated with an acid-resistant resin in a hydrofluoric acid solution. Thereafter, the glass layer formed on the surface of the semiconductor substrate at the time of diffusion is removed by immersing in a chemical such as a diluted hydrofluoric acid solution, and washed with pure water.
- an antireflection film / passivation film 3 is formed on the front side of the p-type silicon substrate.
- the antireflection film / passivation film 3 is made of, for example, SiN, and is formed by, for example, a plasma CVD method in which a mixed gas of SiH 4 and NH 3 is diluted with N 2 , and plasma is deposited by glow discharge decomposition.
- the This antireflection film / passivation film is formed so as to have a refractive index of about 1.8 to 2.3 in consideration of a difference in refractive index from the p-type silicon substrate, and has a thickness of about 500 to 1000 mm.
- this SiN also functions as a passivation film having a passivation effect on the n-type diffusion layer when formed, and has an effect of improving the electric characteristics of the solar cell together with an antireflection function.
- a conductive paste containing, for example, aluminum, glass frit, varnish, etc. is screen printed on the back surface and dried.
- a conductive paste containing, for example, silver, glass frit, varnish and the like is screen-printed on the front surface and dried.
- each electrode paste is baked at a temperature of about 500 to 950 ° C. to form the BSF layer 4, the front electrode 5, and the back electrode 6.
- the screen printing method has been described as an example of the electrode formation method here, the electrode can be formed by vapor deposition, sputtering, or the like.
- the interface state density on the front surface and the recombination site inside the semiconductor substrate are not sufficiently reduced. I can't get it.
- the method for producing a solar cell according to the present invention is, for example, after the SiN film formation step by the plasma CVD method, in air, H 2 , N 2 , O 2 , Ar, or a mixed atmosphere thereof at 200 ° C.
- the electrical characteristics of the solar cell are enhanced by providing a step of performing an annealing treatment at a temperature of 1000 ° C. or lower for 30 seconds to 60 minutes. The improvement of the electrical characteristics by the annealing process is due to the following reason.
- the bulk or surface of a semiconductor substrate is recombined due to crystal defects such as heavy metal impurities (Cu, Fe, etc.), trace impurities such as oxygen and carbon, and dangling bonds. There are many sites. For this reason, carriers generated by the incidence of light are recombined, and the lifetime of the crystalline silicon solar cell is shortened. As a result, the electrical characteristics of the solar cell cannot be increased.
- the solar cell is annealed as described above, for example, when hydrogen contained in the SiN film terminates the dangling bonds on the surface to reduce the interface state density and the n-type diffusion layer is formed.
- the gettering effect of capturing the heavy metal by the introduced phosphorus or the like is promoted, and the lifetime of the crystalline silicon solar cell is increased.
- the electrical characteristics of the solar cell can be enhanced.
- the annealing of the SiN film reduces the amount of hydrogen in the SiN film after annealing.
- the amount of positive charges contained in the SiN film increases, or the silver electrode changes due to the alteration of the SiN film. Since it becomes easy to form a contact with Si, the series resistance of the solar cell can be reduced.
- the annealing temperature is preferably 200 ° C. or higher and 1000 ° C. or lower, more preferably 400 ° C. or higher and 900 ° C. or lower, and further preferably 500 ° C. or higher and 850 ° C. or lower.
- the annealing time is preferably 10 seconds or longer and 90 minutes or shorter, more preferably 20 seconds or longer and 50 minutes or shorter, and further preferably 30 seconds or longer and 30 minutes or shorter.
- the annealing atmosphere is not particularly limited, but it is preferable to perform it in a reducing atmosphere. This is because oxygen precipitation inside the silicon substrate can be prevented and the passivation effect by H 2 can be promoted. Therefore, specifically, from the viewpoint of higher passivation effect and the gettering effect is obtained, annealing atmosphere is air, preferably H 2, N 2, O 2 , either or in their mixed atmosphere of Ar, H 2 , N 2 , Ar or a mixed atmosphere thereof is more preferable, and any of H 2 , N 2 or a mixed atmosphere thereof is more preferable.
- the antireflection film or the passivation film is not particularly limited.
- various passivation films such as MgF 2 , SiO 2 , Al 2 O 3 , SiO, SiN, TiO 2 , Ta 2 O 5 , ZnS, or a laminate thereof.
- the composition of the passivation film as described above is not limited stoichiometrically, and the atomic ratio may take any value.
- the annealing profile is not particularly limited.
- the first stage is annealed at a temperature of 600 to 900 ° C., for example, 850 ° C. for 10 seconds to 5 minutes, for example, 30 seconds
- the second stage is performed at a temperature of 200 to 600 ° C., for example, 500 ° C. for 30 seconds to Annealing may be performed for 10 minutes, for example, 5 minutes.
- the passivation effect is promoted by the termination of the dangling bond in the first stage, and further, the gettering effect is promoted in the second stage while suppressing the re-emission of impurities.
- annealing after the third stage may be added. Thereby, a solar cell having higher electrical characteristics can be manufactured.
- the annealing method in the annealing step in the method for manufacturing a solar cell according to the present invention is no particular limitation.
- any system such as a continuous annealing furnace using a lamp heater or a batch type horizontal furnace may be used.
- the first stage annealing and the second and subsequent stage annealing may be performed separately. In that case, the devices may be the same or different.
- the stage of performing the annealing step is not particularly limited, but is preferably after the diffusion layer is formed, and more preferably after the formation of the antireflection film or the passivation film. This is because the gettering site increases after the diffusion layer is formed, so that the gettering effect by annealing is further promoted. After the formation of the passivation film, the passivation effect by annealing at the end of the dangling bond is further promoted, and further to the passivation film. This is because the amount of electric charge increases and the silver electrode can easily form a contact with the Si substrate, so that the series resistance of the solar cell can be reduced.
- the annealing step in the method for manufacturing a solar cell according to the present invention may be performed continuously in the apparatus after the passivation film is formed in the passivation film forming apparatus. In this case, there is no need to additionally provide another apparatus for annealing, and there is an advantage that the effect of the annealing process is maximized as described above.
- the annealing step in this case may be performed after a heating chamber is provided after the film forming chamber of the film forming apparatus, or may be performed after film formation in the film forming chamber.
- the film forming apparatus may be either CVD or PVD.
- the conductivity type of the semiconductor substrate may be either p-type or n-type.
- a method for manufacturing a solar cell whose back surface is covered with a full-surface electrode is as described above, for example.
- the present invention can also be applied to a solar cell whose back surface is passivated.
- a method for manufacturing a solar cell using an n-type silicon substrate is shown below.
- the present invention can be implemented in a wide variety of other embodiments in addition to the following description, and the scope of the present invention is not limited to the following, but is described in the claims. is there.
- FIG. 2 is a cross-sectional view showing a general structure of a back surface passivated solar cell.
- 7 is a semiconductor substrate
- 8 and 9 are diffusion regions
- 10 and 11 are antireflection films and passivation films
- 12 is a front electrode
- 13 is a back electrode.
- an n-type silicon substrate containing an n-type semiconductor impurity such as phosphorus and having a specific resistance of 0.1 to 4.0 ⁇ ⁇ cm is often used. Any of polycrystalline silicon and the like may be used.
- a plate-shaped member having a size of 100 to 150 mm square and a thickness of 0.05 to 0.30 mm is preferably used.
- the surface of the n-type silicon substrate that becomes the light-receiving surface of the solar cell is immersed in an acidic solution, for example, to remove surface damage caused by slicing, etc., and further cleaned and dried by chemical etching with an alkaline solution.
- an uneven structure called a texture is formed.
- a mask is formed with SiN or the like by the plasma CVD method only on the back surface of the n-type silicon substrate, and the n-type silicon substrate is placed in a high-temperature gas containing BBr 3 or the like at about 800 ° C. or higher.
- a p-type diffusion layer 8 having a sheet resistance of about 30 to 300 ⁇ / ⁇ is formed on the front surface by a thermal diffusion method in which a p-type impurity element such as boron is diffused only on the front surface of the silicon substrate.
- the n-type silicon substrate is immersed in, for example, a hydrofluoric acid solution, and the glass layer formed on the surface of the n-type silicon substrate at the time of diffusion with SiN is removed by etching. Thereafter, a mask is formed with SiN or the like by the plasma CVD method only on the p-type diffusion layer on the front surface, and an n-type silicon substrate is placed in a high-temperature gas at about 800 ° C. or higher containing POCl 3 or the like.
- n-type diffusion layer 9 having a sheet resistance of about 30 to 300 ⁇ / ⁇ is formed on the back surface by a thermal diffusion method in which an n-type impurity element such as phosphorus is diffused only on the back surface of the n-type silicon substrate. Subsequently, the n-type silicon substrate is immersed again in a hydrofluoric acid solution, and SiN and the glass layer formed on the surface of the n-type silicon substrate at the time of diffusion are removed by etching.
- an antireflection film / passivation film 10 is formed on the front surface of the n-type silicon substrate.
- the anti-reflection film and passivation film is made of, for example, SiN, and is formed by, for example, a plasma CVD method in which a mixed gas of SiH 4 and NH 3 is diluted with N 2 , and plasma is deposited by glow discharge decomposition. .
- This antireflection film / passivation film is formed so as to have a refractive index of about 1.8 to 2.3 in consideration of a difference in refractive index from the n-type silicon substrate, and is formed to a thickness of about 500 to 1000 mm.
- this SiN also functions as a passivation film having a passivation effect on the p-type diffusion layer when formed, and has an effect of improving the electric characteristics of the solar cell together with an antireflection function.
- SiN has been described as an example of the antireflection film and passivation film.
- any one of MgF 2 , SiO 2 , Al 2 O 3 , SiO, SiN, TiO 2 , Ta 2 O 5 , and ZnS can be used. Or they may be laminated.
- an antireflection film / passivation film 11 is formed on the back surface of the n-type silicon substrate.
- the anti-reflection film and passivation film is made of, for example, SiN, and is formed by, for example, a plasma CVD method in which a mixed gas of SiH 4 and NH 3 is diluted with N 2 , and plasma is deposited by glow discharge decomposition. .
- This antireflection film / passivation film is formed so as to have a refractive index of about 1.7 to 2.4, mainly considering the passivation effect given to the n-type diffusion layer, and has a thickness of about 500 to 3000 mm.
- SiN has been described as an example of the antireflection film and passivation film.
- any one of MgF 2 , SiO 2 , Al 2 O 3 , SiO, SiN, TiO 2 , Ta 2 O 5 , and ZnS can be used. Or they may be laminated.
- the method of forming the antireflection film / passivation film on the front surface first and then forming the antireflection film / passivation film on the back surface is described as an example, but the antireflection film / passivation is described as an example.
- the order of film formation may be the back side first and the back side later.
- annealing treatment is performed by the method described above.
- a conductive paste containing, for example, silver, glass frit and varnish is screen printed on the back surface and dried. Thereafter, a conductive paste containing, for example, silver, glass frit, varnish and the like is screen-printed on the front surface and dried. Thereafter, the surface electrode 12 and the back electrode 13 are formed by firing each electrode paste at a temperature of about 500 to 950.degree.
- the screen printing method has been described as an example of the electrode formation method here, the electrode can be formed by vapor deposition, sputtering, or the like.
- the diffusion layer having a high interface state density that the passivation film is to be passivated is present on both front and back surfaces, for example, an antireflection film and a passivation film are used.
- the effect of improving the electrical characteristics by adding an annealing step as in the present invention after the formation is higher than when a p-type silicon substrate is used.
- an n layer was formed on the p-type silicon substrate by a thermal diffusion method in a POCl 3 gas atmosphere at a temperature of 870 ° C. for 30 minutes.
- the sheet resistance of the n layer was about 40 ⁇ / ⁇ , and the depth was 0.4 ⁇ m.
- the p-type silicon substrate was immersed in a hydrofluoric acid solution for 10 seconds to remove the portion of the n layer where the acid resistant resin was not formed. Thereafter, the acid-resistant resin was removed to form an n layer only on the surface of the p-type silicon substrate.
- an SiN film serving as an antireflection film and a passivation film is formed on the surface of the p-type silicon substrate on which the n layer is formed by a plasma CVD method using SiH 4 , NH 3 , and N 2. Formed.
- this p-type silicon substrate was annealed at a temperature of 600 ° C. for 10 minutes in an N 2 atmosphere in a batch type horizontal furnace (Example), and the annealing treatment was not performed. It was divided into different levels (comparative examples).
- conductive aluminum paste was printed on the back surfaces of the p-type silicon substrates of both levels and dried at 150 ° C.
- a collector electrode was formed on both sides of the p-type silicon substrate using a conductive silver paste on the front surface in a batch type horizontal furnace using a screen printing method, and dried at 150 ° C.
- the solar cell was produced by throwing the conductive paste at the maximum temperature of 800 ° C. to form the electrodes by putting the processed substrate so far into a firing furnace. The electrical characteristics of these solar cells were measured.
- Table 1 shows the average electrical characteristics of the solar cells when 10 solar cells of each of the example and the comparative example were produced by the above method.
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Abstract
Description
そこで、パッシベーションの効果を更に高めることが望まれた。
[1]半導体基板に対して、反射防止膜兼パッシベーション膜を形成した後、電極形成工程前にアニール工程を行うことを特徴とする太陽電池の製造方法。
[2]半導体基板に対する拡散層形成工程と電極焼成工程のいずれかもしくは両方の工程を含むことを特徴とする[1]記載の太陽電池の製造方法。
[3]半導体基板に対し拡散層を形成し、次いで拡散層上に反射防止膜兼パッシベーション膜を形成した後、アニール工程を行い、その後電極焼成工程を含む電極形成工程を行う[1]又は[2]記載の太陽電池の製造方法。
[4]半導体基板がp型であり、受光面側にn型拡散層を形成し、その上に反射防止膜兼パッシベーション膜を形成した後、アニール工程を行うようにした[3]記載の太陽電池の製造方法。
[5]半導体基板がn型であり、受光面側にp型拡散層を形成すると共に、受光面と反対面側にn型拡散層を形成し、上記両拡散層上にそれぞれ反射防止膜兼パッシベーション膜を形成した後、アニール工程を行うようにした[3]記載の太陽電池の製造方法。
[6]前記パッシベーション膜がMgF2、SiO2、Al2O3、SiO、SiN、TiO2、Ta2O5、ZnSのいずれかもしくはそれらの積層であることを特徴とする[3]~[5]のいずれかに記載の太陽電池の製造方法。
[7]前記アニール工程を200℃以上1000℃以下で行うことを特徴とする[1]~[6]のいずれかに記載の太陽電池の製造方法。
[8]前記アニール工程の処理時間が10秒以上90分以下であることを特徴とする[1]~[7]のいずれかに記載の太陽電池の製造方法。
[9]前記アニール工程を空気、H2、N2、O2、Arのいずれかもしくはそれらの混合雰囲気中で行うことを特徴とする[1]~[8]のいずれかに記載の太陽電池の製造方法。
[10]パッシベーション膜を形成する製膜装置において、前記パッシベーション膜形成後に、更に続けてアニール工程を行うことができる加熱室を備えることを特徴とする製膜装置。
以下、p型シリコン基板を用いた太陽電池の製造方法を例にとって説明する。半導体基板の大きさは100~150mm角、厚みは0.05~0.30mmの板状のものが好適に用いられる。そして、太陽電池の受光面となるp型シリコン基板の表面に、例えば酸性溶液中に浸漬してスライス等による表面のダメージを除去してから、更にアルカリ溶液で化学エッチングして洗浄、乾燥することで、テクスチャとよばれる凹凸構造を形成する。凹凸構造は、太陽電池受光面において光の多重反射を生じさせる。そのため、凹凸構造を形成することにより、実効的に反射率が低減し、変換効率が向上する。
ボロンがドープされ、厚さ0.2mmにスライスして作製された比抵抗が約1Ω・cmのp型の単結晶シリコンからなるp型シリコン基板に外径加工を行うことによって、一辺15cmの正方形の板状とした。そして、このp型シリコン基板をフッ硝酸溶液中に15秒間浸漬させてダメージエッチングし、更に2質量%のKOHと2質量%のIPAを含む70℃の溶液で5分間化学エッチングした後に純水で洗浄し、乾燥させることで、p型シリコン基板表面にテクスチャ構造を形成した。次に、このp型シリコン基板に対し、POCl3ガス雰囲気中において、870℃の温度で30分間の条件で熱拡散法により、p型シリコン基板にn層を形成した。ここで、n層のシート抵抗は約40Ω/□、深さは0.4μmであった。そして、n層上に耐酸性樹脂を形成した後に、p型シリコン基板をフッ硝酸溶液中に10秒間浸漬することによって、耐酸性樹脂が形成されていない部分のn層を除去した。その後、耐酸性樹脂を除去することによって、p型シリコン基板の表面のみにn層を形成した。続いて、SiH4とNH3、N2を用いたプラズマCVD法により、p型シリコン基板のn層が形成されている表面上に、反射防止膜兼パッシベーション膜となるSiN膜を厚さ1000Åで形成した。
2 拡散領域
3 反射防止膜兼パッシベーション膜
4 BSF層
5 表面電極
6 裏面電極
7 半導体基板
8 拡散領域
9 拡散領域
10 反射防止膜兼パッシベーション膜
11 反射防止膜兼パッシベーション膜
12 表面電極
13 裏面電極
Claims (10)
- 半導体基板に対して、反射防止膜兼パッシベーション膜を形成した後、電極形成工程前にアニール工程を行うことを特徴とする太陽電池の製造方法。
- 半導体基板に対する拡散層形成工程と電極焼成工程のいずれかもしくは両方の工程を含むことを特徴とする請求項1記載の太陽電池の製造方法。
- 半導体基板に対し拡散層を形成し、次いで拡散層上に反射防止膜兼パッシベーション膜を形成した後、アニール工程を行い、その後電極焼成工程を含む電極形成工程を行う請求項1又は2記載の太陽電池の製造方法。
- 半導体基板がp型であり、受光面側にn型拡散層を形成し、その上に反射防止膜兼パッシベーション膜を形成した後、アニール工程を行うようにした請求項3記載の太陽電池の製造方法。
- 半導体基板がn型であり、受光面側にp型拡散層を形成すると共に、受光面と反対面側にn型拡散層を形成し、上記両拡散層上にそれぞれ反射防止膜兼パッシベーション膜を形成した後、アニール工程を行うようにした請求項3記載の太陽電池の製造方法。
- 前記パッシベーション膜がMgF2、SiO2、Al2O3、SiO、SiN、TiO2、Ta2O5、ZnSのいずれかもしくはそれらの積層であることを特徴とする請求項3乃至5のいずれか1項記載の太陽電池の製造方法。
- 前記アニール工程を200℃以上1000℃以下で行うことを特徴とする請求項1乃至6のいずれか1項記載の太陽電池の製造方法。
- 前記アニール工程の処理時間が10秒以上90分以下であることを特徴とする請求項1乃至7のいずれか1項記載の太陽電池の製造方法。
- 前記アニール工程を空気、H2、N2、O2、Arのいずれかもしくはそれらの混合雰囲気中で行うことを特徴とする請求項1乃至8のいずれか1項記載の太陽電池の製造方法。
- パッシベーション膜を形成する製膜装置において、前記パッシベーション膜形成後に、更に続けてアニール工程を行うことができる加熱室を備えることを特徴とする製膜装置。
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EP11806766.9A EP2595197B1 (en) | 2010-07-15 | 2011-07-12 | Method for producing solar cell and film-producing device |
CN201180035025.XA CN103155163B (zh) | 2010-07-15 | 2011-07-12 | 太阳能电池的制造方法和制膜装置 |
AU2011277505A AU2011277505B2 (en) | 2010-07-15 | 2011-07-12 | Method for producing solar cell and film-producing device |
ES11806766T ES2732356T3 (es) | 2010-07-15 | 2011-07-12 | Método para fabricar una célula solar y dispositivo de fabricación de película |
SG2013002886A SG187069A1 (en) | 2010-07-15 | 2011-07-12 | Method for producing solar cell and film-producing device |
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KR20130041924A (ko) | 2013-04-25 |
AU2011277505B2 (en) | 2014-08-21 |
CN103155163A (zh) | 2013-06-12 |
US20130171763A1 (en) | 2013-07-04 |
EP2595197B1 (en) | 2019-05-08 |
TWI641155B (zh) | 2018-11-11 |
EP2595197A1 (en) | 2013-05-22 |
KR101600588B1 (ko) | 2016-03-07 |
MY158973A (en) | 2016-11-30 |
AU2011277505A1 (en) | 2013-02-21 |
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