WO2012001924A1 - 情報記録媒体用ガラス基板の製造方法 - Google Patents
情報記録媒体用ガラス基板の製造方法 Download PDFInfo
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- WO2012001924A1 WO2012001924A1 PCT/JP2011/003604 JP2011003604W WO2012001924A1 WO 2012001924 A1 WO2012001924 A1 WO 2012001924A1 JP 2011003604 W JP2011003604 W JP 2011003604W WO 2012001924 A1 WO2012001924 A1 WO 2012001924A1
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- base plate
- glass base
- glass substrate
- mass
- glass
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- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/62—Record carriers characterised by the selection of the material
- G11B5/73—Base layers, i.e. all non-magnetic layers lying under a lowermost magnetic recording layer, e.g. including any non-magnetic layer in between a first magnetic recording layer and either an underlying substrate or a soft magnetic underlayer
- G11B5/739—Magnetic recording media substrates
- G11B5/73911—Inorganic substrates
- G11B5/73921—Glass or ceramic substrates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
- B24B37/042—Lapping machines or devices; Accessories designed for working plane surfaces operating processes therefor
- B24B37/044—Lapping machines or devices; Accessories designed for working plane surfaces operating processes therefor characterised by the composition of the lapping agent
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C19/00—Surface treatment of glass, not in the form of fibres or filaments, by mechanical means
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/095—Glass compositions containing silica with 40% to 90% silica, by weight containing rare earths
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/84—Processes or apparatus specially adapted for manufacturing record carriers
- G11B5/8404—Processes or apparatus specially adapted for manufacturing record carriers manufacturing base layers
Definitions
- the present invention relates to a method for producing a glass substrate for an information recording medium.
- Patent Document 1 discloses a polishing liquid containing colloidal silica. A polishing apparatus for use in circulation is disclosed.
- An object of the present invention is to prevent the number of times that the cyclic use can be repeated when the glass base plate containing cerium oxide in the composition is precision-polished and used as a polishing material.
- An object of the present invention is to provide a method for producing a glass substrate for information recording medium, which can obtain a glass substrate for information recording medium with good flatness.
- the present invention provides a glass for an information recording medium having a chemically strengthened layer formed using a chemical strengthening treatment liquid on the surface of a disk-shaped glass base plate containing 0.01% by mass to 2% by mass of cerium oxide.
- a rough polishing step and a precision polishing step By polishing the surface of the substrate by a rough polishing step and a precision polishing step, when the radius of the outer periphery of the glass base plate is r1, the circumferential direction at a position of 0.75 ⁇ r1 from the center of the glass base plate
- the glass base plate is roughly polished, and in the precision polishing step, the glass base plate after rough polishing is precisely polished using an abrasive containing silica-based abrasive grains, and before the precision polishing step, On the glass substrate surface
- the glass base plate after the rough polishing step is washed so that the amount of cerium oxide is 0.125 ng / cm 2 or less.
- colloidal silica when circulating using a polishing liquid containing colloidal silica as an abrasive, colloidal silica aggregates over time, making it difficult to use as an abrasive. There's a problem.
- this technique when the agglomerated colloidal silica is smaller than the filter, it passes through the filter, so that the effect is hardly reflected.
- recent colloidal silica is about 20 nm in size, it is difficult to remove agglomerated colloidal silica.
- cerium oxide has a polishing mechanism and is used as an abrasive.
- cerium oxide is replaced with Si—O bonds, which are the main composition, on the surface of the glass base plate, and Ce—O bonds occur. This Ce—O bond is immediately cut off, but the broken Ce does not bond again. Polishing is performed by repeating these substitutions and bonds.
- cerium oxide when cerium oxide is present during polishing performed with silica-based abrasive grains, cerium bonds with the hydroxyl groups of the silica-based abrasive grains and the dispersibility of the silica-based abrasive grains decreases. .
- This is considered to be because the above polishing mechanism of cerium oxide occurs in the same manner with silica-based abrasive grains (and sludge).
- the polishing liquid slurry liquid
- the aggregation of silica-based abrasive grains increases, which adversely affects the smoothness of the glass substrate.
- cerium oxide accumulates in the polishing machine, the adverse effect of smoothness is further increased.
- cerium oxide remains until reaching the final step, so that it deeply penetrates into the glass base plate and adversely affects the cleanliness of the final glass substrate.
- cerium oxide eluted from the glass base plate during polishing becomes a problem in the same manner as cerium oxide used as an abrasive in rough polishing.
- the cerium oxide contained as a glass composition and eluted during polishing has various sizes and electronic states, and it is assumed that colloidal silica is more likely to aggregate. Therefore, in the polishing of the glass base plate containing cerium oxide, the colloidal silica aggregates more remarkably, so that the number of times of circulation use is further limited. It is also known that TIR deteriorates if there is colloidal silica aggregation.
- TIR Total Indicated Runout
- TIR Total Indicated Runout
- the TIR has a composition that can keep the TIR low, and the TIR is greatly improved by suppressing the gelation or aggregation of the colloidal silica.
- the disk device When the manufactured glass substrate for an information recording medium is mounted on the disk device, the disk device This can contribute to a reduction in the flying height of the provided magnetic head, and can increase the capacity of the glass substrate for information recording media.
- the present invention has been made based on the results of such studies.
- the manufacturing method of the glass substrate for information recording media of this embodiment includes a disk processing step, a lapping step, a rough polishing step (primary polishing step), a cleaning step, a chemical strengthening step, and a precision polishing step (secondary).
- a polishing step) and a final cleaning step which are manufactured through these steps.
- the glass base plate to be used is SiO 2 : 55 to 75% by mass, Al 2 O 3 : 5 to 18% by mass, Li 2 O: 1 to 10% by mass, Na 2 O based on oxide. : 3-15% by mass, K 2 O: 0.1-5% by mass, provided that the total amount of Li 2 O + Na 2 O + K 2 O: 10-25% by mass, MgO: 0.1-5% by mass, CaO: 0 0.1 to 5 mass%, CeO: 0.01 to 2 mass%, ZrO 2 : 0 to 8 mass%, and the mass ratio of (MgO + CaO) to (Li 2 O + Na 2 O + K 2 O) is 0.10 ⁇
- a glass material having a glass composition in the range of (MgO + CaO) / (Li 2 O + Na 2 O + K 2 O) ⁇ 0.80 is used.
- the disk processing step is a step of processing the glass base plate 10 formed into a plate shape from the glass material into a disk-shaped glass base plate having a through hole 10a (shown in FIG. 4).
- this disk processing step for example, it is formed on a disk-shaped glass base plate having an outer diameter of 2.5 inches, 1.8 inches, 1 inch, 0.8 inches, etc., and a thickness of 2 mm, 1 mm, 0.63 mm, etc.
- the size and thickness of the glass base plate formed in the disk processing step are not particularly limited.
- the lapping step is a step of processing the glass base plate into a predetermined plate thickness. In this embodiment, it is comprised from two processes, a 1st lapping process and a 2nd lapping process.
- both sides of the glass base plate are ground (lapping), and the overall shape of the glass base plate, that is, the parallelism, flatness and thickness of the glass base plate are preliminarily adjusted.
- both surfaces of the glass base plate are ground again to finely adjust the parallelism, flatness and thickness of the glass base plate.
- the surface of the glass base plate after the lapping step is subjected to rough polishing.
- This rough polishing process is intended to remove scratches and distortions remaining in the lapping process described above, and is performed using a polishing apparatus.
- the polishing apparatus 1 uses an apparatus capable of simultaneous grinding on both sides as shown in FIG.
- the grinding apparatus 1 includes an apparatus main body 1a and a polishing liquid supply unit 1b that supplies a polishing liquid to the apparatus main body 1a.
- the apparatus main body 1a includes a disk-shaped upper surface plate 2 and a lower surface plate 3 that are spaced apart from each other so as to be parallel to each other, and rotate in opposite directions.
- a polishing pad for polishing both the front and back surfaces of the glass base plate 10 is attached to the opposing surfaces of the upper and lower surface plates 2 and 3.
- a polishing pad used in this rough polishing step for example, a hard polishing pad made of polyurethane is used.
- a plurality of rotatable carriers 5 are provided between the upper and lower surface plates 2 and 3.
- the carrier 5 is provided with a plurality of base plate holding holes 51, and the glass base plate 10 is fitted and disposed in the base plate holding holes 51.
- the carrier 5 is configured such that 100 glass base plates 10 can be fitted and arranged, and 100 glass base plates 10 can be processed in one process (one batch). ing. Further, the upper and lower surface plates 2 and 3 can be operated by separate driving.
- the carrier 5 sandwiched between the surface plates 2 and 3 via the polishing pad is the same as the lower surface plate 3 with respect to the rotation center of the surface plates 2 and 3 while rotating while holding the plurality of glass base plates 10. Revolve in the direction.
- the polishing liquid 7 slurry liquid
- the polishing liquid 7 is supplied between the upper surface plate 2 and the glass base plate 10 and between the lower surface plate 3 and the glass base plate 10.
- the polishing liquid supply unit 1 b includes a liquid storage unit 11 and a liquid recovery unit 12.
- the liquid reservoir 11 includes a liquid reservoir main body 11a and a liquid supply pipe 11b having a discharge port 11e extending from the liquid reservoir main body 11a to the apparatus main body 1a.
- the liquid recovery part 12 is extended from the liquid recovery part main body 12a, the liquid recovery pipe 12b extended from the liquid recovery part main body 12a to the apparatus main body 1a, and from the liquid recovery part main body 12a to the polishing liquid supply part 1b. And a liquid return pipe 12c.
- the polishing liquid 7 put in the liquid storage unit main body 11a is supplied to the apparatus main body 1a from the discharge port 11e of the liquid supply pipe 11b, and the liquid recovery unit main body 12a from the apparatus main body 1a through the liquid recovery pipe 12b. To be recovered.
- the recovered polishing liquid 7 is returned to the liquid storage part 11 via the liquid return pipe 12c, and can be supplied again to the apparatus main body part 1a.
- the polishing liquid 7 includes a rare earth oxide having a fluorine content of 5% by mass or less, that is, a polishing material containing cerium oxide as a main component in the rough polishing step.
- the average particle size of the abrasive used in the rough polishing step is preferably 1 ⁇ m.
- the glass base plate after the rough polishing with the cerium abrasive is cleaned by a cleaning process. For example, first, the glass base plate is rinsed by washing with an alkaline detergent having a pH of 13 or higher. Subsequently, the glass base plate is washed and rinsed with an acid detergent having a pH of 1 or less, and finally washed with a hydrofluoric acid (HF) solution. Regarding cerium oxide, it is most efficient to perform cleaning in the order of alkali cleaning, acid cleaning, and HF. In this method, the abrasive is first dispersed and removed with an alkaline detergent, and then the abrasive is dissolved and removed with an acid detergent. Finally, the glass base plate is etched with HF to remove the abrasive deeply stuck in the glass base plate. .
- an alkaline detergent having a pH of 13 or higher.
- an acid detergent having a pH of 1 or less
- HF hydrofluoric acid
- the glass substrate after the rough polishing is cleaned so that the amount of cerium oxide on the surface of the glass substrate is 0.125 ng / cm 2 or less. This is because if the amount of cerium oxide on the surface of the glass base plate exceeds 0.125 ng / cm 2 , the flatness of the glass base plate after precision polishing in the subsequent precision polishing step cannot be improved. More specifically, if it exceeds 0.125 ng / cm 2 , the outer peripheral TIR, which is the flatness in the circumferential direction in the glass base plate after precision polishing, is 0.7 ⁇ m or less, and the inner peripheral TIR is 0.5 ⁇ m or less. It is because it becomes impossible.
- the outer circumference TIR of the finally obtained information recording medium substrate is 0.7 ⁇ m or less and the inner circumference TIR is 0.5 ⁇ m or less, when the information recording medium substrate is mounted on a disk device, for example, a disc
- a crash contact between the magnetic head provided in the apparatus and the information recording medium substrate can be reduced.
- the cleaning of the glass base plate after the rough polishing is set so that the amount of cerium oxide on the surface of the glass base plate is 0.125 ng / cm 2 or less.
- the glass base plate is immersed in a chemical strengthening solution to form a chemical strengthening layer on the glass base plate.
- a chemical strengthening solution to form a chemical strengthening layer on the glass base plate.
- This chemical strengthening step involves immersing the glass base plate in a heated chemical strengthening treatment solution to convert alkali metal ions such as lithium ions and sodium ions contained in the glass base plate into alkali ions such as potassium ions having a larger ion radius. This is performed by an ion exchange method in which metal ions are substituted. Due to the strain caused by the difference in ion radius, compressive stress is generated in the ion-exchanged region, and the surface of the glass base plate is strengthened.
- (MgO + CaO) / (Li 2 O + Na 2 O + K 2 O) is a glass base plate in the range of 0.1 ⁇ (MgO + CaO) / (Li 2 O + Na 2 O + K 2 O) ⁇ 0.80. Therefore, the glass base plate has appropriate heat resistance and can suppress thermal deformation during the chemical strengthening process. In addition, the ion exchange is uniformly performed during the chemical strengthening step, and a uniform compressive stress can be applied to the surface of the glass base plate, so that the flatness of the glass base plate can be suppressed.
- the glass base plate can be performed with a substantially uniform machining allowance over the whole, and the flatness after precision polishing can be improved.
- the precision polishing process maintains a flat and smooth main surface obtained in the above-described rough polishing process, and finishes a smooth mirror surface having a maximum surface roughness (Rmax) of about 6 nm or less, for example. Polishing process.
- This precision polishing step is performed, for example, using a polishing apparatus similar to that used in the rough polishing step, and replacing the polishing pad from a hard polishing pad to a soft polishing pad.
- the abrasive used in the precision polishing step is an abrasive containing silica-based abrasive grains (colloidal silica) having a particle diameter lower than that of the cerium-based abrasive in the coarse polishing step and an average particle size of 20 nm.
- an abrasive containing colloidal silica is used.
- a polishing liquid (slurry liquid) containing the abrasive is supplied to the glass base plate, and the polishing pad and the glass base plate are relatively slid to polish the surface of the glass base plate.
- the amount polished by precision polishing is 0.2 ⁇ m to 2 ⁇ m, preferably 0.3 ⁇ m to 1.5 ⁇ m. If the amount to be polished is too small, flat smoothness cannot be ensured, and if it is too large, the amount of cerium will increase. When polishing is performed at 0.3 ⁇ m to 1.5 ⁇ m, flat smoothness and sustainability (circulation use) can be secured.
- the slurry liquid is circulated and used, for example, by the polishing liquid supply unit 1b of the grinding apparatus 1.
- the volume of the slurry liquid is (a) liter
- the number of glass base plates to be polished is (b)
- the cerium oxide content of the glass base plate is (X) mass%.
- Each item is managed so that In a certain aspect, when the capacity
- the glass substrate after the precision polishing process is cleaned as follows. First, the glass base plate that has been subjected to the precision polishing step is stored in water without being dried (including natural drying), and is transported to the next cleaning step in a wet state. This is because if the glass base plate is dried with the polishing residue remaining, it may be difficult to remove the abrasive (colloidal silica) by the cleaning treatment. It is necessary to remove the abrasive without exposing the surface of the mirror-finished glass base plate.
- abrasive colloidal silica
- the cleaning liquid has an etching action or a leaching action on the glass base plate
- the glass surface that is intentionally mirror-finished is roughened, resulting in a satin-finished finish surface.
- the flying height of the magnetic head cannot be reduced sufficiently on the finished surface of the pear-like surface.
- this cleaning liquid has no etching action or leaching action with respect to glass, and is configured as a cleaning liquid having selective dissolution performance with respect to a silica-based abrasive. That is, it is preferable to select a composition that does not contain hydrofluoric acid (HF) or silicic acid (H 2 SiF 6 ), which is a factor for etching glass, as the cleaning liquid.
- HF hydrofluoric acid
- H 2 SiF 6 silicic acid
- washing with an alkaline detergent having a pH of 13 and rinsing are performed. Subsequently, it is washed and rinsed with a pH 0 acid detergent (nitric acid), and finally washed with HF (0.1% solution).
- a pH 0 acid detergent nitric acid
- cerium oxide it is most efficient to perform cleaning in the order of alkali cleaning, acid cleaning, and HF. This is because the abrasive is first dispersed and removed with an alkaline detergent, and then the abrasive is dissolved and removed with an acid detergent. Finally, the glass is etched with HF to remove the abrasive that is deeply stuck. In addition, each detergent is degassed and washed while applying ultrasonic waves. By performing deaeration, it becomes possible to remove cerium oxide that is strongly attached.
- ultrasonic waves increases the effect of cavitation and increases the dispersion effect of the alkaline detergent.
- Application conditions are 40 kHz for an alkaline detergent, 80 kHz for an acid detergent, and 170 kHz for an HF detergent.
- 80 kHz for an acid detergent solubility for small adhesion is improved.
- HF it is preferable to apply an ultrasonic wave of 170 kHz. In that case, finer cerium oxide can be removed.
- the chemical strengthening process is performed after the rough polishing process and before the precision polishing process.
- the present invention is not limited to this configuration and can be changed as appropriate.
- the chemical strengthening step may be performed before the rough polishing step or after the precise polishing step.
- the chemical strengthening step is performed before the rough polishing step, the chemical strengthening layer formed in the chemical strengthening step may be thinned or eliminated.
- the chemical strengthening step is performed after the precision polishing step, the flatness may decrease due to thermal deformation in the chemical strengthening step. Therefore, it is preferable to perform the chemical strengthening step after the rough polishing step and before the precise polishing step as in the above embodiment.
- Example 1 Using the glass base plate A, a disk processing step, an end mirror polishing step, and a lapping step were performed by a known method. Thereafter, a glass base plate that has been subjected to the lapping process (hereinafter, the glass base plate that has been subjected to the lapping process is referred to as a glass substrate precursor) and a polishing apparatus 1 shown in FIG. A rough polishing step was carried out using this.
- the rough polishing step supplies cerium oxide having a fluorine content of 5% by mass or less as a main component and an abrasive having an average particle diameter of 1 ⁇ m to the glass substrate precursor, and relatively compares the hard polishing pad and the glass base plate.
- the main surface of the glass substrate precursor was roughly polished.
- the substrate was rinsed with a pH 13 alkaline detergent. Subsequently, the substrate was washed with an acid detergent (nitric acid) having a pH of 0, rinsed, and finally washed with HF (0.1% solution).
- the application conditions are 40 kHz for alkaline detergents, 80 kHz for acid detergents, and 170 kHz for HF detergents.
- the chemical strengthening process was performed by immersing the glass base plate in the heated chemical strengthening treatment solution.
- a precision polishing process was performed.
- this precision polishing step 30 liters of a slurry liquid containing colloidal silica having a particle size lower than that of the cerium-based abrasive in the rough polishing step and an average particle size of 20 nm was circulated.
- This slurry liquid was supplied to the glass substrate precursor after completion of the cleaning step, and the polishing pad and the glass substrate precursor were slid relative to each other to mirror-polish the surface of the glass substrate precursor.
- the machining allowance (Y) polished by precision polishing at this time was 0.8 ⁇ m.
- Circulating and using the slurry liquid in the precision polishing step 20 times (100 glass substrate precursors to be polished at one time) were performed, and the quality at the fifth, seventh and twentieth times was evaluated as ⁇ , ⁇ , ⁇ , Evaluation was made in four stages. Evaluation is performed by the surface roughness Ra at each circulation number (5th, 7th, 20th).
- the surface roughness Ra is the surface roughness of a square area of 5 ⁇ m in length and 5 ⁇ m in width of the main surface of the glass substrate after the final cleaning treatment, and 10 glass substrates are observed with an atomic force microscope (AFM).
- AFM atomic force microscope
- the outer peripheral TIR and inner peripheral TIR of the main surface of the glass substrate after the final cleaning treatment were measured.
- one of the outer circumference TIR and inner circumference TIR of the fifth, seventh and twentieth times was measured, and the average value was shown in FIG.
- the outer periphery TIR is a TIR in the circumferential direction at a position satisfying 0.75 ⁇ r1, where r1 is the radius of the information recording medium glass substrate 100 (glass base plate 10). Is measured for one track.
- the inner circumference TIR is the radius of the information recording medium glass substrate 100 (glass base plate 10) r1, and the radius of the through hole 10a of the information recording medium glass substrate 100 (glass base plate 10).
- the TIR in the circumferential direction is measured for one track at a position satisfying (2 ⁇ r2 + r1) / 3.
- Example 2 Using the glass base plate B, a disk processing step, an end face mirror polishing step, and a lapping step were performed by a known method to obtain a glass substrate precursor.
- This glass substrate precursor was subjected to the rough polishing step and the cleaning step of Example 1, and the amount of cerium oxide adhering to the surface of the glass substrate precursor was measured after the cleaning in the same manner as in Example 1 above. .
- Example 1 Thereafter, a chemical strengthening step was performed, and the machining allowance (Y) of Example 1 was changed to 1.9, and a precision polishing step was performed.
- the specifications for the circulation use were set so that (c) was 1.7 under the above conditions.
- the outer periphery TIR and inner periphery TIR of the main surface of a glass substrate were measured. It was measured.
- Example 3 Using the glass base plate C, a disk processing step, an end mirror polishing step, and a lapping step were performed by a known method to obtain a glass substrate precursor.
- This glass substrate precursor was subjected to the rough polishing step and the cleaning step of Example 1, and the amount of cerium oxide adhering to the surface of the glass substrate precursor was measured after the cleaning in the same manner as in Example 1 above. .
- Example 1 After that, a chemical strengthening process was performed, and the machining allowance (Y) of Example 1 was changed to 1.0, and a precision polishing process was performed. In the cleaning process, the specifications for the circulation use were set so that (c) was 1.8 under the above conditions. And like the said Example 1, while measuring and evaluating the surface roughness Ra in each circulation frequency (5th time, 7th time, 20th time), the outer periphery TIR and inner periphery TIR of the main surface of a glass substrate were measured. It was measured.
- Example 4 A glass substrate precursor was obtained by performing a disk processing step, an end mirror polishing step, and a lapping step by a known method using the glass base plate D. This glass substrate precursor was subjected to the rough polishing step and the cleaning step of Example 1, and the amount of cerium oxide adhering to the surface of the glass substrate precursor was measured after the cleaning in the same manner as in Example 1 above. .
- Example 1 After that, a chemical strengthening process was performed, and the machining allowance (Y) of Example 1 was changed to 0.7, and a precision polishing process was performed. In the washing process, the specifications for circulation use were set so that (c) was 2.5 under the above conditions. And like the said Example 1, while measuring and evaluating the surface roughness Ra in each circulation frequency (5th time, 7th time, 20th time), the outer periphery TIR and inner periphery TIR of the main surface of a glass substrate were measured. It was measured.
- Example 5 A glass substrate precursor was obtained by performing a disk processing step, an end mirror polishing step, and a lapping step by a known method using the glass base plate D. This glass substrate precursor was subjected to a rough polishing step and a cleaning step under the same conditions as in Example 1, and the amount of cerium oxide attached to the surface of the glass substrate precursor was measured. Thereafter, the chemical strengthening step and the precision polishing step were performed under the same conditions as in Example 1, and the surface roughness Ra at each circulation number (5th time, 7th time, 20th time) as in Example 1. Were measured and evaluated, and the outer peripheral TIR and inner peripheral TIR of the main surface of the glass substrate were measured.
- Example 6 A glass substrate precursor was obtained by performing a disk processing step, an end mirror polishing step, and a lapping step by a known method using the glass base plate D. A rough polishing step was performed on the glass substrate precursor under the same conditions as in Example 1. Next, a cleaning process was performed under the following conditions.
- the glass substrate precursor after the rough polishing step was washed in the order of alkaline detergent, nitric acid, alkaline detergent, and HF.
- the ultrasonic waves applied at the time of each cleaning were alkaline detergent (US 40 kHz), nitric acid (US 80 kHz), alkaline detergent (950 kHz), and HF (170 kHz), respectively.
- Each tank, particularly an ultrasonic tank of an alkaline detergent (950 kHz) was deaerated and cleaned.
- the amount of cerium oxide adhering to the surface of the glass substrate precursor was measured. Thereafter, the chemical strengthening step and the precision polishing step were performed in the same manner as in Example 1, and the surface roughness Ra was measured and evaluated at each circulation number (5th, 7th, 20th) as in Example 1. In addition, the outer circumference TIR and the inner circumference TIR of the main surface of the glass substrate were measured.
- Examples 7 to 11 Using the glass base plate C, a disk processing step, an end mirror polishing step, and a lapping step were performed by a known method to obtain a glass substrate precursor. The rough polishing process and the cleaning process of Example 1 were performed on the glass substrate precursor, and the amount of cerium oxide attached to the surface of the glass substrate precursor was measured. Thereafter, a chemical strengthening step was performed under the same conditions as in Example 1.
- the value of (c) is set to 2.7 ⁇ m (Example 7), 2.1 ⁇ m (Example 8), 1.4 ⁇ m (Example 9), 0 under the above conditions. 0.9 (Example 10) and 0.4 (Example 11), the machining allowance (Y) is 1.5 ⁇ m (Example 7), 1.2 ⁇ m (Example 8), and 0.8 ⁇ m (respectively).
- the precision polishing step was carried out by changing to Example 9), 0.5 ⁇ m (Example 10), and 0.2 ⁇ m (Example 11).
- each circulation number (fifth, 7 In addition to measuring and evaluating the surface roughness Ra in the first and twentieth times, the outer periphery TIR and inner periphery TIR of the main surface of the glass substrate were measured.
- Example 1 A glass substrate precursor was obtained by performing a disk processing step, an end mirror polishing step, and a lapping step by a known method using the glass base plate D.
- the amount of cerium oxide adhered to the surface of the rough polishing step and the cleaning step glass substrate precursor was measured under the same conditions as in Example 1.
- Example 2 instead of the cleaning step of Example 1, a cleaning liquid in which citric acid, sulfamic acid, and HF were mixed was used, and cleaning was performed by applying an ultrasonic wave of 120 kHz to obtain a comparative example.
- the specifications for circulation use were set so that (c) was 2.9 under the above conditions. And the adhesion amount of the cerium oxide adhering to the surface of a glass substrate precursor was measured.
- Example 1 a precision polishing step was performed under the same conditions as in Example 1 above, and the surface roughness Ra was measured at each number of circulations (5th, 7th, 20th) as in Example 1. While evaluating, the outer periphery TIR and inner periphery TIR of the main surface of the glass substrate were measured.
- a chemical strengthening treatment liquid is used on the surface of a disk-shaped glass base plate containing 0.01% by mass to 2% by mass of cerium oxide.
- the glass base plate is roughly polished using a polishing material mainly composed of cerium oxide, and the glass base plate after the rough polishing is precisely polished using an abrasive containing silica-based abrasive grains in the precision polishing step.
- the precision laboratory Before performing the polishing step, the glass base plate after the rough polishing step is washed
- TIR refers to an index representing the flatness (waviness) of a glass base plate (glass substrate for information recording medium), and the highest point and the lowest point from the least square plane of the evaluation surface (substrate surface). This is the total distance.
- the glass base plate after the rough polishing is washed so that the cerium adhering to the glass base plate is 0.125 ng / cm 2 or less before performing the precision polishing step, It is possible to increase the number of times the material is recycled and to improve productivity. In addition, the smoothness and flatness of the final glass substrate are improved. Further, even when a glass base plate containing 0.01% by mass to 2% by mass of cerium oxide is used, aggregation of the abrasive in the precision polishing process can be suppressed. Therefore, it is possible to improve productivity even when using environmentally friendly materials. In addition, cleanliness of the final glass substrate can be ensured, and even if a strong acid is used, the smoothness of the glass substrate is not adversely affected.
- the present invention it is possible to ensure high smoothness, high cleanliness, and high environmental conservation, and in addition, when grinding a glass base plate containing cerium oxide in its composition, a silica-based abrasive is used. The number of times that the grains can be recycled can be increased, so that the productivity can be remarkably increased.
- colloidal silica is used as the silica-based abrasive
- the machining allowance in the precision polishing step is 0.2 ⁇ m to 2 ⁇ m
- the volume of the slurry liquid containing the abrasive used in the precision polishing step is (a) liter
- the number of the glass base plates to be polished is (b)
- the cerium oxide content of the glass base plate is (X) mass.
- the glass base plate has a through-hole at the center thereof, and the radius of the through-hole is r2, and the glass base plate
- the glass base plate is precisely polished so that the TIR for one round in the circumferential direction at a position of (2 ⁇ r2 + r1) / 3 from the center of the substrate becomes 0.5 ⁇ m or less.
- the magnetic head of the disk device when a glass substrate for an information recording medium is mounted on a disk device, the magnetic head of the disk device can be easily lowered and cope with high-speed rotation, and recording and reproduction can be performed stably. Therefore, it is possible to reduce the risk of recording and reproduction errors due to contact between the magnetic head and the glass substrate for information recording medium.
- the glass base plate is composed of SiO 2 : 55 to 75% by mass, Al 2 O 3 : 5 to 18% by mass, Li 2 O: 1. To 10% by mass, Na 2 O: 3 to 15% by mass, K 2 O: 0.1 to 5% by mass, provided that the total amount of Li 2 O + Na 2 O + K 2 O: 10 to 25% by mass, MgO: 0.1 To 5 mass%, CaO: 0.1 to 5 mass%, CeO: 0.01 to 2 mass%, ZrO 2 : 0 to 8 mass% (including 0), (Li 2 O + Na 2 O + K 2 O) (MgO + CaO) with a glass composition having a mass ratio of 0.10 ⁇ (MgO + CaO) / (Li 2 O + Na 2 O + K 2 O) ⁇ 0.80, It is formed on the surface of a glass base plate. .
- the glass base plate has appropriate heat resistance and can suppress thermal deformation during the chemical strengthening process.
- the ion exchange is uniformly performed during the chemical strengthening step, and a uniform compressive stress can be applied to the surface of the glass base plate, so that a decrease in flatness of the glass base plate can be suppressed. Therefore, for example, when polishing is performed after the chemical strengthening step, it is possible to prevent the flatness from being deteriorated due to the balance of the chemical strengthening layer (compressive stress layer) being lost due to the polishing.
- the glass base plate containing cerium oxide in the composition when the glass base plate containing cerium oxide in the composition is precisely polished, it is possible to prevent the number of times that the circulating use can be limited when the silica-based abrasive is used as a polishing material. A glass substrate for an information recording medium with good flatness can be obtained.
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Abstract
Description
Z=Y×基板面積(cm2)×基板密度(g/cm3) ・・・(1)
とすると、
(X×Z)×b÷a<3(μg/リットル) ・・・(2)
になるように各諸元が管理される。ある態様では、スラリー液の容量(a)が30リットルのとき、ガラス素板の枚数(b)は、100枚位となる。
ガラス素板Aを用いて、公知の方法により、円盤加工工程、端面鏡面研磨工程、ラッピング工程を施した。その後、ラッピング工程を終えたガラス素板(以下、ラッピング工程を終えたガラス素板をガラス基板前駆体という)に、図1に示した研磨装置1にポリウレタン製の硬質研磨パッドを装着したものを用いて粗研磨工程を実施した。粗研磨工程は、フッ素含有量が5質量%以下である酸化セリウムを主成分とし、平均粒径が1μmの研磨材をガラス基板前駆体に供給し、硬質研磨パッドとガラス素板とを相対的に移動させて、当該ガラス基板前駆体の主表面を粗研磨した。
ガラス素板Bを用いて、公知の方法により、円盤加工工程、端面鏡面研磨工程、ラッピング工程を施して、ガラス基板前駆体を得た。このガラス基板前駆体に対し、実施例1の粗研磨工程、洗浄工程を施し、上記実施例1と同様に、洗浄後、ガラス基板前駆体の表面に付着している酸化セリウム付着量を測定した。
ガラス素板Cを用いて、公知の方法により、円盤加工工程、端面鏡面研磨工程、ラッピング工程を施して、ガラス基板前駆体を得た。このガラス基板前駆体に対し、実施例1の粗研磨工程、洗浄工程を施し、上記実施例1と同様に、洗浄後、ガラス基板前駆体の表面に付着している酸化セリウム付着量を測定した。
ガラス素板Dを用いて、公知の方法により、円盤加工工程、端面鏡面研磨工程、ラッピング工程を施して、ガラス基板前駆体を得た。このガラス基板前駆体に対し、実施例1の粗研磨工程、洗浄工程を施し、上記実施例1と同様に、洗浄後、ガラス基板前駆体の表面に付着している酸化セリウム付着量を測定した。
ガラス素板Dを用いて、公知の方法により、円盤加工工程、端面鏡面研磨工程、ラッピング工程を施して、ガラス基板前駆体を得た。このガラス基板前駆体に対し、実施例1と同じ条件で粗研磨工程、洗浄工程を施し、ガラス基板前駆体の表面に付着している酸化セリウム付着量を測定した。また、その後、上記実施例1と同じ条件で、化学強化工程、精密研磨工程を実施し、実施例1と同様に、各循環回数(5回目、7回目、20回目)での表面粗さRaを測定して評価するとともに、ガラス基板の主表面の外周TIR及び内周TIRを測定した。
ガラス素板Dを用いて、公知の方法により、円盤加工工程、端面鏡面研磨工程、ラッピング工程を施して、ガラス基板前駆体を得た。このガラス基板前駆体に対し、実施例1と同じ条件で粗研磨工程を実施した。次いで、以下の条件で洗浄工程を実施した。
ガラス素板Cを用いて、公知の方法により、円盤加工工程、端面鏡面研磨工程、ラッピング工程を施して、ガラス基板前駆体を得た。このガラス基板前駆体に対し、実施例1の粗研磨工程、洗浄工程を施し、ガラス基板前駆体の表面に付着している酸化セリウム付着量を測定した。また、その後、上記実施例1と同じ条件で、化学強化工程を施した。
ガラス素板Dを用いて、公知の方法により、円盤加工工程、端面鏡面研磨工程、ラッピング工程を施して、ガラス基板前駆体を得た。このガラス基板前駆体に対し、実施例1と同じ条件で粗研磨工程、洗浄工程ガラス基板前駆体の表面に付着している酸化セリウム付着量を測定した。
Claims (4)
- 酸化セリウムを0.01質量%~2質量%含有する円板状のガラス素板の表面に、化学強化処理液を用いて形成した化学強化層を有する情報記録媒体用ガラス基板であって粗研磨工程及び精密研磨工程によって前記表面を研磨することにより、前記ガラス素板の外周の半径をr1としたとき、ガラス素板の中心から0.75×r1の位置における周方向1周分のTIRが0.7μm以下の情報記録媒体用ガラス基板を製造する情報記録媒体用ガラス基板の製造方法であって、
前記粗研磨工程で、酸化セリウムを主成分とした研磨材を用いて前記ガラス素板を粗研磨し、
前記精密研磨工程で、シリカ系砥粒を含む研磨材を用いて粗研磨後の前記ガラス素板を精密研磨し、
前記精密研磨工程を行う前に、前記ガラス素板表面の酸化セリウム量が0.125ng/cm2以下となるように粗研磨工程後の前記ガラス素板を洗浄することを特徴とする情報記録媒体用ガラス基板の製造方法。 - 請求項1記載の情報記録媒体用ガラス基板の製造方法において、
前記シリカ系砥粒として、コロイダルシリカを用い、
前記精密研磨工程での取り代を、0.2μm~2μmとし、かつ前記精密研磨工程に使用される研磨材を含むスラリー液の容量を(a)リットル、研磨される前記ガラス素板の枚数を(b)枚、前記ガラス素板の酸化セリウム含有量を(X)質量%、前記取り代を(Y)μmとし、
Z=Y×基板面積(cm2)×基板密度(g/cm3) ・・・(1)
とすると、前記精密研磨工程で、
(X×Z)×b÷a<3(μg/リットル) ・・・(2)
になるように研磨することを特徴とする情報記録媒体用ガラス基板の製造方法。 - 請求項1または2記載の情報記録媒体用ガラス基板の製造方法において、
前記ガラス素板は、その中心部に貫通孔を有し、
前記貫通孔の半径をr2としたとき、前記ガラス素板の中心から(2×r2+r1)/3の位置における周方向1周分のTIRが、0.5μm以下になるように、前記ガラス素板を精密研磨することを特徴とする情報記録媒体用ガラス基板の製造方法。 - 請求項1~3のいずれか一項に記載の情報記録媒体用ガラス基板の製造方法において、
前記ガラス素板として、SiO2:55~75質量%、Al2O3:5~18質量%、Li2O:1~10質量%、Na2O:3~15質量%、K2O:0.1~5質量%、但し、Li2O+Na2O+K2Oの総量:10~25質量%、MgO:0.1~5質量%、CaO:0.1~5質量%、CeO:0.01~2質量%、ZrO2:0~8質量%(0を含む)であり、(Li2O+Na2O+K2O)に対する(MgO+CaO)の質量比が、0.10≦(MgO+CaO)/(Li2O+Na2O+K2O)≦0.80の範囲にあるガラス組成のものを用い、
前記化学強化層を、前記組成のガラス素板の表面に形成することを特徴とする情報記録媒体用ガラス基板の製造方法。
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