WO2009130901A1 - 磁性体アンテナ、該磁性体アンテナを実装した基板及びrfタグ - Google Patents
磁性体アンテナ、該磁性体アンテナを実装した基板及びrfタグ Download PDFInfo
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- WO2009130901A1 WO2009130901A1 PCT/JP2009/001851 JP2009001851W WO2009130901A1 WO 2009130901 A1 WO2009130901 A1 WO 2009130901A1 JP 2009001851 W JP2009001851 W JP 2009001851W WO 2009130901 A1 WO2009130901 A1 WO 2009130901A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q7/00—Loop antennas with a substantially uniform current distribution around the loop and having a directional radiation pattern in a plane perpendicular to the plane of the loop
- H01Q7/06—Loop antennas with a substantially uniform current distribution around the loop and having a directional radiation pattern in a plane perpendicular to the plane of the loop with core of ferromagnetic material
- H01Q7/08—Ferrite rod or like elongated core
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
- G06K19/07749—Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
- G06K19/07749—Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
- G06K19/07771—Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card the record carrier comprising means for minimising adverse effects on the data communication capability of the record carrier, e.g. minimising Eddy currents induced in a proximate metal or otherwise electromagnetically interfering object
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/34—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/34—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites
- H01F1/342—Oxides
- H01F1/344—Ferrites, e.g. having a cubic spinel structure (X2+O)(Y23+O3), e.g. magnetite Fe3O4
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/40—Radiating elements coated with or embedded in protective material
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/16—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
- H05K1/165—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor incorporating printed inductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/14—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates
- H01F41/16—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates the magnetic material being applied in the form of particles, e.g. by serigraphy, to form thick magnetic films or precursors therefor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/16—Inspection; Monitoring; Aligning
- H05K2203/162—Testing a finished product, e.g. heat cycle testing of solder joints
Definitions
- the present invention relates to a magnetic antenna for communicating information using a magnetic field component, and the magnetic antenna is a magnetic antenna that achieves both miniaturization and improved communication sensitivity. Moreover, even if the object to which the antenna is attached is a metal, it is not greatly affected, and signals can be transmitted and received with high sensitivity.
- An antenna that transmits and receives electromagnetic waves using a magnetic material is a coil formed by winding a conducting wire around a core (magnetic material) and penetrating the magnetic material from the outside through the magnetic material.
- a loop coil whose plane is parallel to the object to be identified without using a magnetic material is used as an antenna, and when the frequency becomes higher (UHF band or microwave band), the RF tag.
- Electric field antennas dipole antennas and dielectric antennas that detect electric field components are widely used rather than detecting magnetic field components including.
- Such a loop antenna or electric field antenna has a problem that when a metal object approaches, an image (mirror effect) is formed on the metal object and has an opposite phase to the antenna, so that the sensitivity of the antenna is lost.
- a magnetic antenna for transmitting and receiving a magnetic field component in which an electrode material is formed in a coil shape on a core centering on a magnetic layer, and an insulating layer is formed on one or both outer surfaces on which the coiled electrode material is formed
- Patent Document 1 A magnetic antenna in which a conductive layer is provided on one or both outer surfaces of the insulating layer is known (Patent Document 1).
- the magnetic antenna maintains its characteristics as an antenna even when in contact with a metal object.
- Patent Documents 2 to 4 a magnetic material and a non-magnetic material such as resin are arranged as the antenna core.
- the present invention can maintain the characteristics of the antenna even when the magnetic antenna is in contact with a metal object, and increase the effective permeability of the magnetic core by reducing the influence of the demagnetizing field even with a finite size.
- An object is to obtain a magnetic antenna with improved sensitivity and further miniaturization.
- the present invention is a magnetic antenna for transmitting and receiving information using an electromagnetic induction method, and the magnetic antenna is coiled with an electrode material centered on a core made of a magnetic material and a non-magnetic material.
- the magnetic antenna in which the coiled electrode material is formed and the insulating layer is formed on one or both outer surfaces the cross section of the core perpendicular to the magnetic flux is divided by the nonmagnetic material in the core cross section. It is a magnetic antenna characterized by being formed (Invention 1).
- the present invention is also a magnetic antenna for transmitting and receiving information using an electromagnetic induction method, and the magnetic antenna has a coiled electrode material centered on a core made of a magnetic material and a non-magnetic material.
- An insulating layer is formed on one or both outer surfaces or the outer periphery of the coiled electrode material, and a conductive layer is provided on one or both outer surfaces or the outer periphery of the insulating layer.
- the cross section of the core perpendicular to the magnetic flux is formed so that the magnetic material is divided by the non-magnetic material (Invention 2).
- the present invention is the magnetic antenna according to the first or second aspect of the present invention, wherein the nonmagnetic layer is a nonmagnetic ferrite and / or a glass-based ceramic (Invention 3).
- the present invention is the magnetic antenna according to any one of the first to third aspects, wherein the core is formed by laminating a magnetic material and a nonmagnetic material (Invention 4).
- the present invention is the magnetic antenna according to any one of the first to third aspects of the present invention, wherein the core has a cross section in which a magnetic layer and a nonmagnetic layer are arranged in a lattice pattern (Invention 5).
- the present invention is the magnetic antenna according to any one of the first to third aspects of the present invention, wherein the core has a non-magnetic body formed on the outer side of each of the plurality of circular magnetic bodies (the present invention 6). ).
- the present invention is the magnetic antenna according to any one of the present inventions 1 to 6, wherein the area ratio of the total magnetic body to the total nonmagnetic body is 1.0 or less in the cross section of the core (this book) Invention 7).
- the present invention is a substrate on which the magnetic antenna according to any one of the present inventions 1 to 7 is mounted (Invention 8).
- present invention is a communication device in which the magnetic antenna according to any one of the present inventions 1 to 7 is mounted (present invention 9).
- the present invention is an RF tag in which an IC is mounted on the magnetic antenna according to any one of the present inventions 1 to 7 (present invention 10).
- the magnetic antenna according to the present invention is a magnetic antenna with improved sensitivity and can communicate over a long distance. Even if the magnetic antenna approaches or comes in contact with a metal object, the fluctuation in communication sensitivity is small, so that it is suitable as a magnetic antenna for 13.56 MHz RFID applications.
- the magnetic antenna according to the present invention has high communication sensitivity even if it is small, so it can be used in various applications such as various portable devices, containers, metal parts, substrates, metal tools, molds, etc. without any limitation of the use space. be able to.
- FIG. 1 is a perspective view of a magnetic antenna according to the present invention.
- 1 is a perspective view of a magnetic antenna according to the present invention. It is a conceptual diagram which shows the state of the core in this invention. It is a lamination
- the magnetic antenna according to the present invention will be described.
- FIGS. Schematic diagrams of a magnetic antenna according to the present invention are shown in FIGS.
- the magnetic antenna according to the present invention is centered on a core composed of a magnetic body (5) and a non-magnetic body (8), and an electrode material is coiled (wound) on the outside of the core.
- the basic structure is to form an insulating layer on one or both outer surfaces on which the coiled electrode material is formed.
- the core has a structure in which a magnetic material is divided into non-magnetic materials.
- the magnetic antenna according to the present invention has a core made of a magnetic body (5) and a non-magnetic body (8) as a center, and an electrode material is coiled outside the core ( An insulating layer is formed on one or both outer surfaces of the coiled electrode material, and a conductive layer (7) is provided on one or both outer surfaces of the insulating layer.
- This may be the basic structure.
- the core is in any state as long as the state of the cross section cut perpendicularly to the magnetic flux penetrating the magnetic antenna is a state where the magnetic material is divided by the non-magnetic material.
- the state shown in FIGS. 3A to 3D is possible.
- 3A to 3D are conceptual diagrams showing the state of the core.
- a cross section A is a cross section of the magnetic antenna of FIG. 1 viewed from the cross section A direction.
- the cross section B is a cross section of the magnetic antenna shown in FIG.
- the magnetic antenna according to the present invention may be in a state where the core is formed by laminating a magnetic layer and a nonmagnetic layer, for example, a laminated state as shown in FIG.
- the thickness ratio between the magnetic layer and the nonmagnetic layer is preferably 1.0 or less. If the nonmagnetic layer is too thick, the proportion of the magnetic material in the core is reduced, which is disadvantageous for downsizing of the magnetic antenna.
- a more preferable range is 0.5 or less, and further preferably 0.2 or less.
- the core may have a cross section in which a magnetic layer and a nonmagnetic layer are arranged in a lattice shape as shown in FIG.
- the cross section of the core may have a structure in which the magnetic layer is divided not only in the horizontal direction but also in the vertical direction by the nonmagnetic layer. .
- the cross section of the core is formed in such a structure that a plurality of rod-like magnetic bodies are arranged at regular intervals in a non-magnetic body as shown in FIG. Also good.
- the magnetic antenna according to the present invention preferably has an area ratio (total magnetic material / total non-magnetic material) of the total magnetic material and the total non-magnetic material of 1.0 or less in the cross section of the core. If the non-magnetic layer is larger than the above range, the ratio of the magnetic material in the core is reduced, which is disadvantageous for downsizing the magnetic antenna. A more preferred range is 0.5 or less, and even more preferred is 0.2 or less.
- the ratio (S / L) between one cross-sectional area (S) of the magnetic layer forming the core of the magnetic antenna shown in FIG. 1 and the length (L) of the magnetic antenna is 0.3 or less is preferable.
- the area ratio (S / L) exceeds 0.3, it is difficult to reduce the influence of the demagnetizing field.
- Ni—Zn ferrite or the like can be used for the core magnetic body.
- Ni—Zn ferrite Fe 2 O 3 45 to 49.5 mol%, NiO 9.0 to 45.0 mol%, ZnO 0.5 to 35.0 mol%, CuO 4.5 to A composition that is 15.0 mol% is preferable, and a ferrite composition that has high magnetic permeability as a material and low magnetic loss in the frequency band to be used may be selected. If a material with a magnetic permeability higher than necessary is used, the magnetic loss increases, making it unsuitable for an antenna.
- a ferrite composition such that the permeability at 13.56 MHz is 70 to 120 for the RFID tag application and the permeability at 10 MHz is 10 to 30 for the consumer FM broadcast reception because the magnetic loss is small.
- the magnetic antenna according to the present invention includes a core nonmagnetic material, a nonmagnetic ferrite such as Zn-based ferrite, a glass-based ceramic such as borosilicate glass, zinc-based glass, or lead-based glass, or nonmagnetic ferrite and glass-based. What mixed a suitable quantity of ceramics etc. can be used.
- a Zn-based ferrite composition may be selected so that the volume resistivity of the sintered body is 10 8 ⁇ cm or more.
- a composition comprising Fe 2 O 3 45 to 49.5 mol%, ZnO 17.0 to 22.0 mol%, and CuO 4.5 to 15.0 mol% is preferable.
- the composition is such that the difference from the linear expansion coefficient of soft magnetic ferrite used as a magnetic material is within ⁇ 5 ppm / ° C.
- the magnetic antenna having the core shown in FIG. 3A according to the present invention can be manufactured, for example, by the following method.
- a magnetic layer formed by laminating a single layer or a plurality of layers in the form of a sheet obtained by mixing a mixture of magnetic powder and a binder is formed.
- a non-magnetic layer in which a mixture of non-magnetic powder and binder is formed into a sheet or a plurality of layers is formed.
- the magnetic layer (5) and the nonmagnetic layer (8) are alternately laminated so that the total thickness becomes a desired thickness.
- a desired number of through holes (1) are opened in the laminated magnetic layer and nonmagnetic layer.
- An electrode material is poured into each of the through holes.
- the electrode layer (2) is formed on both surfaces perpendicular to the through hole so as to be connected to the through hole and have a coil shape (winding shape).
- a coil is formed by the electrode material and the electrode layer poured into the through hole so that the magnetic layer becomes a rectangular core. At this time, both ends of the magnetic layer forming the coil are open on the magnetic circuit (3 in FIG. 4).
- insulating layers (6) are formed on the upper and lower surfaces of the coil on which the electrode layer is formed.
- the obtained sheet can be manufactured by cutting at the through hole and the open end face of the coil so as to have a desired shape and firing integrally, or by cutting at the through hole and the open end face of the coil after integral firing (LTCC). Technology).
- the magnetic antenna having the core shown in FIG. 3B of the present invention can be manufactured by the following method, for example.
- a magnetic layer formed by laminating a single layer or a plurality of layers in the form of a sheet obtained by mixing a mixture of magnetic powder and a binder is formed.
- a non-magnetic layer in which a mixture of non-magnetic powder and binder is formed into a sheet or a plurality of layers is formed.
- the obtained magnetic layer and non-magnetic layer sheets are cut to a desired width with a cutting machine such as a ceramic green sheet laminate cutting machine.
- the cut sheets are arranged in the order of a magnetic layer and a non-magnetic layer into a sheet having a size suitable for the next step for producing a laminate, and then pressure bonded.
- the sheets are laminated so that the magnetic layer and the nonmagnetic layer are in the order of the magnetic layer and the nonmagnetic layer in the vertical direction, and the magnetic layer and the nonmagnetic layer are laminated so as to have a desired thickness.
- the magnetic antenna having the core shown in FIG. 3C of the present invention can be manufactured by the following method, for example.
- a magnetic layer formed by laminating a single layer or a plurality of layers in the form of a sheet made of a mixture of magnetic powder and a binder is formed.
- the obtained magnetic layer and non-magnetic layer sheets are cut to a desired width with a cutting machine such as a ceramic green sheet laminate cutting machine.
- the cut sheets are arranged in the order of a magnetic layer and a non-magnetic layer into a sheet having a size suitable for the next step for producing a laminate, and then pressure bonded.
- the above sheet and the non-cut nonmagnetic layer sheet are sequentially laminated so that the magnetic layer and the nonmagnetic layer have a desired thickness.
- the magnetic antenna having the core shown in FIG. 3D of the present invention can be manufactured by the following method, for example.
- a mixture in which magnetic powder and a binder are mixed is formed into a rod shape having a desired thickness.
- the obtained rod-like magnetic bodies are arranged in a row at regular intervals on a dish-like container, and a mixture of non-magnetic powder and binder is poured into one sheet to produce one sheet.
- the laminated sheet is laminated with a non-magnetic sheet interposed therebetween, and the laminated body is laminated so as to have a desired thickness.
- the magnetic antenna shown in FIGS. 2 and 6 according to the present invention can be manufactured, for example, by the following method.
- a magnetic layer formed by laminating a single layer or a plurality of layers in the form of a sheet obtained by mixing a mixture of magnetic powder and a binder is formed.
- a non-magnetic layer in which a mixture of non-magnetic powder and binder is formed into a sheet or a plurality of layers is formed.
- the magnetic layers (5) and the nonmagnetic layers (8) are alternately laminated so that the total thickness becomes a desired thickness.
- a desired number of through holes (1) are opened in the laminated magnetic layer (5) and nonmagnetic layer (8).
- An electrode material is poured into each of the through holes (1).
- the electrode layer (2) is formed on both surfaces perpendicular to the through hole so as to be connected to the through hole and have a coil shape (winding shape).
- a coil is formed by the electrode material and the electrode layer poured into the through hole so that the magnetic layer becomes a rectangular core. At this time, both ends of the magnetic layer forming the coil are open on the magnetic circuit.
- insulating layers (6) are formed on the upper and lower surfaces of the coil on which the electrode layer is formed.
- a conductive layer (7) is formed on the upper surface (outer surface) of one or both of the insulating layers.
- the obtained sheet can be manufactured by cutting at the through hole and the open end face of the coil so as to have a desired shape and firing integrally, or by cutting at the through hole and the open end face of the coil after integral firing (LTCC). Technology).
- a conductive layer can be formed on the entire outer periphery of the coil.
- the magnetic antenna according to the present invention has a coil lead terminal and an IC chip connection terminal (9) formed of an electrode material on the surface of the insulating layer, and the IC (10) is mounted. May be.
- the magnetic antenna formed with the IC chip connection terminal is provided with a through hole (1) in the insulating layer (6) on at least one surface of the coil (4) on which the electrode layer is formed, and the through hole (1) has an electrode. It can be obtained by pouring a material, connecting it to both ends of the coil (4), forming a coil lead terminal and an IC chip connection terminal with an electrode material on the surface of the insulating layer, and firing them integrally.
- an insulating layer may be provided on the outer surface of the conductive layer. Further, a magnetic layer or an insulating layer may be provided on the outer surface of the insulating layer.
- the characteristic change of the magnetic antenna becomes smaller, and the change of the resonance frequency can be made smaller.
- the magnetic antenna according to the present invention has capacitor electrodes (11) on one or both outer surfaces of the insulating layer (6) sandwiching the upper and lower surfaces of the coil (4). You may arrange.
- the capacitor formed on the upper surface of the insulating layer may be a capacitor formed by printing parallel electrodes or comb-shaped electrodes.
- the terminal may be connected in parallel or in series.
- an insulating layer (6) is further provided on the outer surface on which the capacitor electrode (11) is disposed, and an electrode layer serving also as an IC chip connection terminal is provided on the outer surface of the insulating layer (6).
- a capacitor may be formed by forming (11) and sandwiching the insulating layer (6), and may be connected in parallel or in series with the IC chip connection terminal.
- a capacitor may be formed by printing parallel electrodes or comb-shaped electrodes on the upper surface of the insulating layer (6), and may be connected in parallel or in series with the coil lead terminal.
- the magnetic antenna according to the present invention has a terminal structure to which the IC chip (10) can be connected to the upper surface of the insulating layer (6) as shown in FIG. 7, and the IC chip connection terminal and the coil lead terminal are arranged in parallel or It may be connected in series and integrally fired.
- a terminal provided with a variable capacitor may be formed on the upper surface of the insulating layer, and the coil lead terminal and the coil lead terminal may be connected in parallel or in series.
- the total thickness of the magnetic layer divided by the nonmagnetic layer serving as the core of the coil is preferably 0.1 to 5.0 mm, and the thickness of one of the insulating layers is 0. It is preferably 0.01 to 0.2 mm.
- the ratio of the thickness of the magnetic layer divided by the nonmagnetic layer that is the core of the coil to the insulating layer is 0.5 to 500. Preferably there is.
- a magnetic layer and an insulating layer may be formed outside the coil formed of the magnetic layer divided by the nonmagnetic layer and the electrode layer.
- each film thickness is preferably 0.05 to 0.5 mm.
- the conductive layer may be formed by any means, but it is preferably formed by a normal method such as printing or brushing. Or it can affix on the outer side of the insulating layer which formed the metal plate, and can also provide the same effect.
- an Ag paste is suitable, and other metal-based conductive pastes such as other Ag-based alloy pastes can be used.
- the thickness of the conductive layer (7) is preferably 0.001 to 0.1 mm.
- the magnetic layer divided by the nonmagnetic layer has a rectangular or rectangular shape, and the coils are radially arranged in a substantially plane at almost equal intervals in the axial direction of the coil.
- a plurality of coils are arranged, and one end on the inner side of all the coils facing each other is connected by a magnetic layer in the center of the radial arrangement, the other end facing the outside is opened, and the polarity of one end of each facing coil is the same.
- a magnetic antenna for transmitting and receiving a magnetic field component characterized by being connected in series or in parallel to provide an insulating layer on one or both of the upper and lower surfaces of a coil arranged in a plane, and if necessary,
- the structure which provided the conductive layer in the outer surface of one insulating layer may be sufficient.
- the shape of the magnetic layer divided by the non-magnetic layer is rectangular or rectangular, and the coils are substantially flat at almost equal intervals radially in the axial direction of the coil.
- a plurality of radially arranged one ends of all facing coils are connected by a magnetic layer around the radially arranged periphery, the other end facing inward is open, and the polarity of one end of each facing coil is
- a magnetic antenna for transmitting and receiving magnetic field components characterized by being connected in series or in parallel so as to be the same, provided with an insulating layer on one or both of the upper and lower surfaces of the coil arranged in a plane, if necessary
- a structure in which a conductive layer is provided on the outer surface of one insulating layer may be used.
- the magnetic antenna according to the present invention is provided with a through hole in the insulating layer (6) on the lower surface of the coil (4), and an electrode material is poured into the through hole to obtain the coil (4). It may be connected to both ends, and a substrate connection terminal (12) may be formed with an electrode material on the lower surface thereof and integrally fired. In that case, it can be easily bonded to a substrate of ceramic, resin or the like.
- a substrate a composite of the above various materials, a metal-containing one, or the like can be used as the substrate.
- the substrate on which the magnetic antenna according to the present invention is mounted is characterized in that the magnetic antenna is fixed to the surface of the substrate (15) by means such as adhesive, adhesive, or soldering. .
- the magnetic antenna can be mounted simultaneously with other components by means generally used when mounting components on a multilayer wiring board, and mass productivity is high.
- Multi-layer wiring board has a built-in wiring made of conductors, which has the same effect on the antenna as metal.
- the magnetic antenna is not affected by the metal because of the structure as described above, and the wiring constituted by the conductor inside or on the surface of the multilayer wiring board or the like is not provided. Even the formed substrate is not affected by this.
- the IC may be connected by forming an IC chip connection terminal on the insulating layer on the top surface of the magnetic antenna shown in FIG. 11, or may be connected to the substrate connection terminal (14) on the bottom surface of the magnetic antenna as shown in FIG.
- a wiring may be formed in the substrate so as to be connected, and the connection may be made via the wiring in the substrate. Further, it may be connected to a reader / writer via an in-substrate wiring connected to the substrate connection terminal (14) on the lower surface, and can be used as a reader / writer.
- the magnetic antenna of the present invention or an RF tag mounted with an IC on the magnetic antenna may be covered with a resin.
- the magnetic antenna according to the present invention can be installed in a communication device.
- the magnetic antenna according to the present invention can be installed in the packaging container.
- the magnetic antenna according to the present invention can be installed on a metal part such as a tool or a bolt.
- the magnetic material of the core is divided by the non-magnetic material, so that it is possible to suppress a decrease in effective magnetic permeability due to the generation of a demagnetizing field, that is, a decrease in communication sensitivity, and the ratio of the non-magnetic material Therefore, it is possible to minimize a decrease in communication sensitivity due to a decrease in the proportion of the magnetic material.
- Ni—Zn—Cu ferrite calcined powder Fe 2 O 3 48.5 mol%, NiO 25 mol
- magnetic permeability as a material at 13.56 MHz becomes 100 after sintering at 900 ° C. %, ZnO 16 mol%, CuO 10.5 mol%)
- butyral resin 8 parts by weight plasticizer 5 parts by weight and solvent 80 parts by weight were mixed in a ball mill to produce a slurry.
- the resulting slurry was formed into a sheet by a doctor blade on a PET film so as to have a 150 mm square and a thickness of 0.1 mm upon sintering.
- nonmagnetic layer (8) 100 parts by weight of borosilicate glass (SiO 2 86-89 wt%, B 2 O 3 7-10 wt%, K 2 O 0.5-7 wt%), butyral resin 8 parts by weight, plastic A slurry was prepared by mixing 5 parts by weight of the agent and 80 parts by weight of the solvent with a ball mill. The resulting slurry was formed into a sheet of 150 mm square on a PET film with a doctor blade so that the thickness upon sintering was 0.05 mm.
- borosilicate glass SiO 2 86-89 wt%, B 2 O 3 7-10 wt%, K 2 O 0.5-7 wt%
- plastic A slurry was prepared by mixing 5 parts by weight of the agent and 80 parts by weight of the solvent with a ball mill. The resulting slurry was formed into a sheet of 150 mm square on a PET film with a doctor blade so that the thickness upon sintering was 0.05 mm.
- Zn—Cu ferrite calcined powder (Fe 2 O 3 48.5 mol%, ZnO 41 mol%, CuO 10.5 mol%) 100 parts by weight, butyral resin 8 parts by weight Part, 5 parts by weight of plasticizer and 80 parts by weight of solvent were mixed with a ball mill to produce a slurry. The resulting slurry was formed into a sheet with the same size and thickness as the magnetic layer on a PET film with a doctor blade.
- the insulating layer (6) green sheet is laminated on the upper and lower surfaces of the coil (4), and the conductive layer (7) is printed on one surface with Ag paste (6). ) Green sheets were laminated.
- the laminated green sheets are pressure-bonded together, cut at the through-hole and the coil open end face 3, and integrally fired at 900 ° C. for 2 hours to obtain a magnetic material having a width of 10 mm ⁇ length of 3 mm and a coil winding number of 23 turns.
- Antenna sample 1 was prepared. (In FIGS. 1 and 4, the number of coil turns is indicated by 7 turns for the sake of simplification. Also, the number of laminated magnetic layers is indicated by 3 layers for simplification of the figures. The same applies to the figure in FIG.
- Probes are connected to both ends of the coil of the magnetic antenna, the inductance (L 1 ) at a frequency of 1 MHz is measured, and the ratio (L 1 / L 0 ) with the inductance (L 0 ) of the air-core coil having the same shape is effective.
- the permeability was measured.
- an RF tag IC is connected to both ends of the coil of the magnetic antenna, a capacitor is connected in parallel with the IC, the resonance frequency is adjusted to 13.56 MHz, and an RF tag is manufactured and attached to a metal plate.
- the communication distance was measured with a reader / writer with an output of 100 mW. Each measurement method is summarized below.
- the resonance frequency was determined by connecting a one-turn coil to an impedance analyzer 4291A manufactured by Agilent Technologies Co., Ltd. and coupling it with an RF tag, and using the peak frequency of the measured impedance as the resonance frequency.
- the communication distance is such that the antenna of the reader / writer (product name TR3-A201 / TR3-D002A, manufactured by Takaya Co., Ltd.) with an output of 100 mW is fixed horizontally, and the longitudinal direction of the RF tag is positioned vertically above the antenna.
- the distance in the vertical direction between the antenna and the RF tag at the highest possible position for communication at 13.56 MHz was defined as the communication distance.
- Magnetic antenna 2 A glass ceramic paste was printed at a thickness of 0.02 mm on the green sheet for magnetic layer (5) produced in the same manner as in Example 1, and 10 layers were laminated.
- a green sheet for the insulating layer (6) formed by printing the conductive layer (7) with Ag paste on one surface of the coil (4) was laminated.
- a through hole is formed so as to connect to both ends of the coil, an Ag paste is filled therein, and an IC chip connection for connecting the coil lead terminal and the IC to the surface layer perpendicular to the through hole (1)
- the shape to be the terminal (9) was printed with Ag paste, and a green sheet for the insulating layer (6) was laminated.
- the above green sheets are pressure-bonded together, cut at the through-hole (1) and the coil open end face (3), and integrally fired at 900 ° C. for 2 hours.
- a turn magnetic antenna sample 2 was prepared.
- Probes are connected to both ends of the coil of the magnetic antenna, the inductance (L 1 ) at a frequency of 1 MHz is measured, and the ratio (L 1 / L 0 ) with the inductance (L 0 ) of the air-core coil having the same shape is effective.
- the permeability was measured.
- An RFID tag IC is connected to both ends of the coil of the magnetic antenna, a capacitor is connected in parallel with the IC, and the resonance frequency is adjusted to 13.56 MHz to create an RF tag, which is attached to a metal plate and output 100 mW. The distance and resonance frequency with which the reader / writer communicates were measured.
- FIG. 3B A green sheet for the magnetic layer (5) and a glass ceramic green sheet for the nonmagnetic layer (8) produced in the same manner as in Example 1 were formed in the same thickness of 0.1 mm, respectively.
- the obtained sheets were each cut with a ceramic green sheet laminate cutting machine (G-CUT manufactured by UHT Corporation) with a width of 0.1 mm.
- the magnetic layer and the nonmagnetic layer were arranged in a single sheet so as to be in order, and pressure-bonded.
- the obtained sheets were stacked in the longitudinal direction so that the magnetic layer and the non-magnetic layer were stacked in order, and prepared so that they could be pressure-bonded.
- FIG. Was opened and filled with Ag paste, and 10 sheets of Ag paste were printed on both sides perpendicular to the through hole (1) to form a coil (4).
- An insulating layer was formed on the obtained coil in the same manner as in Example 1 to obtain a magnetic antenna.
- An insulating layer was formed on the obtained coil in the same manner as in Example 1 to obtain a magnetic antenna.
- FIG. 3D A rod-like magnetic body for the magnetic layer (5) was produced using the slurry produced in the same manner as in Example 1.
- the prepared rod-shaped magnetic bodies were arranged in a container, and a non-magnetic glass ceramic slurry was poured into a sheet having a thickness of 1 mm.
- the obtained sheet and 10 glass ceramic green sheets were stacked and prepared for pressure bonding.
- through holes (1) were opened in each sheet, and Ag paste was filled therein.
- 10 sheets of Ag paste were printed on both surfaces perpendicular to the through hole (1) and laminated to form a coil (4).
- An insulating layer was formed on the obtained coil in the same manner as in Example 1 to obtain a magnetic antenna.
- Magnetic antenna 6 comparative example Ten green sheets for the magnetic layer (5) produced in the same manner as in Example 1 were laminated as they were. The effective magnetic permeability was 10.5, and the communication distance with a 100 mW reader / writer was 6.0 cm.
- any of the magnetic antennas according to the present invention has high effective magnetic permeability and is compatible with both downsizing and improvement in communication sensitivity.
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Abstract
Description
2 電極層(コイル電極)
3 コイル開放端面
4 コイル
5 磁性層
6 絶縁層
7 導電層
8 非磁性層
9 IC接続用電極層
10 IC
11 コンデンサー電極
12 コンデンサー
13 磁力線の方向
14 基板接続用電極層
15 基板
得られた棒状の磁性体を皿状の容器上に一定間隔で1列に並べ、非磁性粉末及びバインダーを混合した混合物を流し込み、一つのシートを作製する。
本発明に係る磁性体アンテナは、コアの磁性体を非磁性体によって分割させたので、反磁界の発生に伴う実効透磁率低下、つまり通信感度の低下を抑制でき、しかも、非磁性体の割合を可及的に低減しているので、磁性体の割合が低下したことに起因する通信感度の低下も最小限に抑えることができる。
磁性層(5)用として、900℃焼結後に13.56MHzでの材料としての透磁率が100になるNi-Zn-Cuフェライト仮焼粉(Fe2O3 48.5モル%、NiO 25モル%、ZnO 16モル%、CuO 10.5モル%)100重量部、ブチラール樹脂8重量部、可塑剤5重量部、溶剤80重量部をボールミルで混合しスラリーを製造した。出来たスラリーをドクターブレードでPETフィルム上に150mm角で、焼結時の厚みが0.1mmになるようにシート成型した。
共振周波数は、アジレントテクノロジー株式会社製インピーダンスアナライザー4291Aに1ターンコイルを接続し、これとRFタグを結合させ、測定されるインピーダンスのピーク周波数をもって共振周波数とした。
通信距離は、出力100mWのリーダ/ライタ(株式会社タカヤ製、製品名TR3-A201/TR3-D002A)のアンテナを水平に固定し、その上方にRFタグの長手方向をアンテナに対して垂直に位置させて、13.56MHzで通信が可能な限り高い位置の時のアンテナとRFタグの垂直方向の距離を通信距離とした。
実施例1と同様に製造した磁性層(5)用グリーンシートにガラスセラミックのペーストを0.02mmの厚みで印刷し、10層積層した。
実施例1と同様に製造した磁性層(5)用グリーンシートと非磁性層(8)用のガラスセラミックのグリーンシートを、それぞれ同様の厚み0.1mmで成膜した。得られたシートをそれぞれ0.1mm幅でセラミックグリーンシート積層体切断機(UHT株式会社製G-CUT)で切断した。次いで、磁性層と非磁性層が順番になるように1枚のシート状に並べて加圧接着した。得られたシートを縦方向にも磁性層と非磁性層が順番になるよう10枚積み重ねて加圧接着できるよう準備し、図4に示すように、一つ一つのシートにスルーホール(1)を開けその中にAgペーストを充填して、かつスルーホール(1)と直角になる両面にAgペーストを印刷して10枚積層し、コイル(4)を形成した。
実施例1と同様に製造した磁性層(5)用グリーンシートと非磁性層(8)用のガラスセラミックのグリーンシートを、それぞれ、磁性層(5)用グリーンシート0.1mmとガラスセラミックのグリーンシート0.05mmの厚さで成膜した。得られたシートをそれぞれ0.1mm幅でセラミックグリーンシート積層体切断機(G-CUT/UHT)で切断した。次いで、磁性層と非磁性層が順番になるように1枚のシート状に並べて加圧接着した。得られたシートとガラスセラセラミックのグリーンシートを交互に10枚ずつ積み重ねて加圧接着できるよう準備し、図4に示すように、一つ一つのシートにスルーホール(1)を開けその中にAgペーストを充填して、かつスルーホール(1)と直角になる両面にAgペーストを印刷して10枚積層し、コイル(4)を形成した。
実施例1と同様に製造したスラリーを用いて、磁性層(5)用の棒状の磁性体を作製した。作成した棒状の磁性体を容器内に並べ、非磁性ガラスセラミックのスラリーを流し込み厚み1mmのシートを作製した。得られたシートとガラスセラミックのグリーンシート10枚積み重ねて加圧接着できるよう準備し、図4に示すように、一つ一つのシートにスルーホール(1)を開けその中にAgペーストを充填して、かつスルーホール(1)と直角になる両面にAgペーストを印刷して10枚積層し、コイル(4)を形成した。
実施例1と同様に製造した磁性層(5)用グリーンシートをそのまま10層積層した。実効透磁率は10.5で、100mWのリーダ/ライタで通信する距離は6.0cmであった。
Claims (10)
- 電磁誘導方式を利用し情報を送受信するための磁性体アンテナであり、前記磁性体アンテナは、磁性体と非磁性体とからなるコアを中心として電極材料がコイル状となるように形成され、コイル状の電極材料を形成した一方又は両方の外側面に絶縁層を形成した磁性体アンテナにおいて、磁束に対し垂直となるコアの断面は、磁性体が非磁性体によって分割されるように形成されていることを特徴とする磁性体アンテナ。
- 電磁誘導方式を利用し情報を送受信するための磁性体アンテナであり、前記磁性体アンテナは、磁性体と非磁性体とからなるコアを中心として電極材料がコイル状となるように形成され、コイル状の電極材料を形成した一方又は両方の外側面、あるいは外周に絶縁層を形成し、前記絶縁層の一方又は両方の外側面に導電層を設けることを特徴とする磁性体アンテナにおいて、磁束に対し垂直となるコアの断面は、磁性体が非磁性体によって分割されるように形成されていることを特徴とする磁性体アンテナ。
- 非磁性層が非磁性フェライト及び/又はガラス系セラミックである請求項1又は2記載の磁性体アンテナ。
- 前記コアが、磁性体と非磁性体とが積層されて形成されてなる請求項1~3の何れかに記載の磁性体アンテナ。
- 前記コアの断面が磁性層と非磁性層とが格子状に配置されてなる請求項1~3の何れかに記載の磁性体アンテナ。
- 前記コアの断面が複数の円状の各磁性体の外側に非磁性体が形成されている請求項1~3の何れかに記載の磁性体アンテナ。
- 前記コアの断面において、全磁性体と全非磁性体との面積の比が1.0以下である請求項1~6の何れかに記載の磁性体アンテナ。
- 請求項1~7の何れかに記載の磁性体アンテナを実装した基板。
- 請求項1~7の何れかに記載の磁性体アンテナを実装した通信機器。
- 請求項1~7の何れかに記載の磁性体アンテナにIC実装したRFタグ。
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EP09735042.5A EP2278661A4 (en) | 2008-04-25 | 2009-04-22 | Magnetic antenna, substrate with the magnetic antenna mounted thereon, and rf tag |
US12/989,162 US9397401B2 (en) | 2008-04-25 | 2009-04-22 | Magnetic antenna, board mounted with the same, and RF tag |
CN200980114207.9A CN102017302B (zh) | 2008-04-25 | 2009-04-22 | 磁性体天线、安装有该磁性体天线的基板和rf标签 |
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- 2009-04-22 KR KR1020107023392A patent/KR101663839B1/ko active IP Right Grant
- 2009-04-22 US US12/989,162 patent/US9397401B2/en active Active
- 2009-04-22 EP EP09735042.5A patent/EP2278661A4/en not_active Withdrawn
- 2009-04-22 CN CN200980114207.9A patent/CN102017302B/zh active Active
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Also Published As
Publication number | Publication date |
---|---|
EP2278661A4 (en) | 2017-08-30 |
CN102017302A (zh) | 2011-04-13 |
TWI483472B (zh) | 2015-05-01 |
JP5354188B2 (ja) | 2013-11-27 |
KR101663839B1 (ko) | 2016-10-07 |
US20110124299A1 (en) | 2011-05-26 |
EP2278661A1 (en) | 2011-01-26 |
JP2009284476A (ja) | 2009-12-03 |
US9397401B2 (en) | 2016-07-19 |
KR20110005249A (ko) | 2011-01-17 |
TW201006040A (en) | 2010-02-01 |
CN102017302B (zh) | 2016-08-31 |
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