WO2007116733A1 - 金属基材用ハードコート塗料組成物 - Google Patents
金属基材用ハードコート塗料組成物 Download PDFInfo
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- WO2007116733A1 WO2007116733A1 PCT/JP2007/056380 JP2007056380W WO2007116733A1 WO 2007116733 A1 WO2007116733 A1 WO 2007116733A1 JP 2007056380 W JP2007056380 W JP 2007056380W WO 2007116733 A1 WO2007116733 A1 WO 2007116733A1
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- WIPO (PCT)
- Prior art keywords
- meth
- acrylate
- coating composition
- hard coat
- metal substrate
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C26/00—Coating not provided for in groups C23C2/00 - C23C24/00
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/06—Polyurethanes from polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
- C08F283/006—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers provided for in C08G18/00
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
- C08F290/067—Polyurethanes; Polyureas
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F299/00—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
- C08F299/02—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates
- C08F299/06—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from polyurethanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/73—Polyisocyanates or polyisothiocyanates acyclic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
- C08G18/751—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
- C08G18/752—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
- C08G18/753—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
- C08G18/751—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
- C08G18/752—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
- C08G18/753—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group
- C08G18/755—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group and at least one isocyanate or isothiocyanate group linked to a secondary carbon atom of the cycloaliphatic ring, e.g. isophorone diisocyanate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
- C08G18/751—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
- C08G18/752—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
- C08G18/757—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing at least two isocyanate or isothiocyanate groups linked to the cycloaliphatic ring by means of an aliphatic group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
- C08G18/758—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing two or more cycloaliphatic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/80—Masked polyisocyanates
- C08G18/8003—Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen
- C08G18/8006—Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen with compounds of C08G18/32
- C08G18/8009—Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen with compounds of C08G18/32 with compounds of C08G18/3203
- C08G18/8012—Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen with compounds of C08G18/32 with compounds of C08G18/3203 with diols
- C08G18/8016—Masked aliphatic or cycloaliphatic polyisocyanates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/81—Unsaturated isocyanates or isothiocyanates
- C08G18/8141—Unsaturated isocyanates or isothiocyanates masked
- C08G18/815—Polyisocyanates or polyisothiocyanates masked with unsaturated compounds having active hydrogen
- C08G18/8158—Polyisocyanates or polyisothiocyanates masked with unsaturated compounds having active hydrogen with unsaturated compounds having only one group containing active hydrogen
- C08G18/8175—Polyisocyanates or polyisothiocyanates masked with unsaturated compounds having active hydrogen with unsaturated compounds having only one group containing active hydrogen with esters of acrylic or alkylacrylic acid having only one group containing active hydrogen
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
- C09D175/16—Polyurethanes having carbon-to-carbon unsaturated bonds having terminal carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
- B05D2202/20—Metallic substrate based on light metals
- B05D2202/25—Metallic substrate based on light metals based on Al
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0209—Multistage baking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
Definitions
- the present invention relates to a coating composition suitably used for forming a hard coat on a metal substrate such as aluminum.
- thermosetting type As a paint used for such an application, a thermosetting type is generally used as described in Patent Documents 1 to 3, for example.
- Patent Document 1 Japanese Patent Laid-Open No. 2002-265858
- Patent Document 2 Japanese Patent Laid-Open No. 2003-192980
- Patent Document 3 Japanese Patent Laid-Open No. 2003-292881
- thermosetting coating there is a problem that productivity is inferior because curing takes a long time.
- An object is to provide a coating composition.
- An embodiment of the present invention includes a polyisocyanate compound, a polyol, and a hydroxyl group (meth).
- the urethane (meth) acrylate is preferably contained in an amount of 30% by mass or more in the coating film-forming resin component.
- the hard coat coating composition for a metal substrate of the present invention is suitable for an aluminum substrate.
- Another embodiment of the present invention is the use of the above-described hard coat coating composition for a metal substrate for forming a hard coat on a metal substrate.
- a hard coat that is excellent in adhesion to a metal substrate and can impart high scratch resistance and antifouling properties to the metal substrate can be formed with high productivity.
- (meth) acrylate includes not only “(meth) acrylate” but also “attalate”.
- the hard coat coating composition for a metal substrate of the present invention (hereinafter referred to as a coating composition) is applied to a metal substrate such as aluminum, iron, nickel, chromium, copper, or an alloy thereof, and has a line of active energy. This is for forming a hard coat that imparts scratch resistance and antifouling properties to the metal substrate by being cured by irradiation of the above.
- the coating composition includes a film-forming resin component containing urethane (meth) acrylate in which a polyisocyanate compound, a polyol, and a (meth) acrylate monomer having a hydroxyl group are reacted. .
- the polyisocyanate compound hydrogenated xylylene diisocyanate and Z or hydrogenated dicyclohexylmethane diisocyanate are used.
- a polyisocyanate compound By using at least one of these as a polyisocyanate compound, it has excellent adhesion to metal substrates and imparts high scratch resistance and anti-fouling properties to metal substrates. A hard coat can be formed.
- Hydrogenated xylylene diisocyanate and z or hydrogenated dicyclohexyl When a polyisocyanate compound other than rumethane diisocyanate is used, even if a node coat with excellent initial adhesion and scratch resistance can be formed, the adhesion decreases due to moisture. As a result, the antifungal property tends to decrease. Hydrogenated xylylene diisocyanate and hydrogenated dicyclohexylmethane diisocyanate can be obtained as commercial products, respectively.
- polyol examples include polyether polyols such as polyethylene glycol, polypropylene glycol and polytetramethylene glycol, polyhydric alcohols such as ethylene glycol, propylene glycol and 1,6 hexanediol, polyhydric alcohols and adipine
- polyether polyols such as polyethylene glycol, polypropylene glycol and polytetramethylene glycol
- polyhydric alcohols such as ethylene glycol, propylene glycol and 1,6 hexanediol
- polyester polyols obtained by reaction with polybasic acids such as acids, polycarbonate-polycarbonate polyols, 1,4-cyclohexanediol, and 2,2,1bis (4 hydroxycyclohexyl) propane. These can be used alone or in combination of two or more.
- 1,6-hexanediol, 1,4-cyclohexanediol, and 2,2, -bis (4- Hydroxycyclohexyl) propane is preferred.
- Examples of the hydroxyl group-containing (meth) acrylate monomer include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, glycerol di (meth) acrylate, polyethylene glycol ( (Meth) acrylate, etc., and these can be used alone or in combination of two or more.
- the film-forming resin component may be composed of only the above-mentioned urethane (meth) acrylate, but the hardness of the hard coat to be formed can be further increased, or the hard coat coating composition can be inexpensive.
- Other active energy ray-curable components are included for the purpose of providing
- a thermoplastic resin can be included.
- the ratio of urethane (meth) acrylate in the coating film forming resin component is 30% by mass or more, the adhesion to the metal substrate is excellent, and the metal substrate has high scratch resistance and anti-mold properties. Specifically, a range of 30 to 90% by mass is preferable, and a range of 40 to 90% by mass is more preferable.
- Examples of other active energy ray-curable components include compounds having one or more (meth) attaylyl groups in the molecule, and those having an alicyclic structure are particularly preferable.
- a molecule having an alicyclic structure in the molecule is used, it has excellent adhesion to a metal substrate and can further improve the anti-mold property.
- Examples of the compound having one (meth) atalyloyl group in the molecule include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, t-butyl (meta ) Atarylate, benzyl (meth) acrylate, ethoxyethyl (meth) acrylate, butoxyethyl (meth) acrylate, hydroxyethyl (meth) acrylate, cyclohexyl (meth) acrylate, t-butyl cyclohexyl (meta) ) Atarylate, dicyclohexylpental acrylate, tricyclodecane dimethanol (meth) acrylate, isopololol (meth) acrylate.
- the compound having one (meth) atallyloyl group in the above molecule is preferably cyclohexyl (meth) acrylate, t-butylcyclohexyl (meth) acrylate, or dicyclohexylpenta.
- -Luatalylate, tricyclodecane dimethanol (meth) acrylate, and isopolyol (meth) acrylate are particularly preferred.
- examples of the compound having two (meth) atalyloyl groups in the molecule include, for example, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, and triethylene glycol di (meth) acrylate.
- diethylene glycol di (meth) acrylate, dimethylol tricyclodecanedi (meth) acrylate, dipropylene glycol di (meth) acrylate and dimethylol dicyclopentane dialate are preferred, and alicyclic structures. More preferred are dimethylol trisyl chlorodecanedi (meth) acrylate and dimethylol dicyclopentane dialate.
- a compound having three or more (meth) ataryloyl groups in the molecule can further increase the hardness of the hard coat formed, for example, tris (2-hydroxyethyl) isocyanurate tri (meta).
- trimethylolpropane tri (meth) acrylate and dipentaerythritol hexacrylate are preferred.
- the other active energy ray-curable component contains one or more in the molecule as exemplified above.
- One or a combination of two or more compounds having a (meth) atalyloyl group can be contained. Further, as described above, when a compound having an alicyclic structure is used, it is preferable in that it has excellent adhesion to a metal substrate and can further improve the antifungal property, but it has a structure having an alicyclic structure.
- a compound can be used alone or in combination of two or more, and even when used in combination with other compounds that do not have an alicyclic structure, it has excellent adhesion to metal substrates and further increases anti-mold properties I can expect that.
- the urethane (meth) ate acrylate contained in the coating film-forming resin component is as described above from the viewpoints of adhesion of the hard coat formed, anti-mold properties, and hard coat properties.
- Urethane (meth) acrylate is synthesized from isocyanate having an alicyclic structure.
- such urethane (meth) acrylate is expensive. Therefore, the hard-coded coating composition produced is also relatively expensive. Therefore, while maintaining high adhesion, anti-mold properties, hard coat properties, etc.
- the other active energy ray-curable components are formed when the coating-forming resin component contains a monofunctional or bifunctional active energy ray-curable component having an alicyclic structure. It becomes possible to improve the adhesion and antifungal properties of the coating film. In addition, when the coating-forming resin component contains a trifunctional or higher active energy ray-curable component, the hard coat performance of the formed coating film can be enhanced.
- the urethane (meth) acrylate synthesized from the isocyanate having the alicyclic structure described above has, as another active energy ray-curable component, a monofunctional or bifunctional active energy ray curable component having an alicyclic structure, and Z or a trifunctional or higher active energy ray curing component combined to adjust the coating film forming resin component while maintaining the high adhesion, antibacterial properties, and node coating properties of the formed coating film Thus, it becomes possible to provide an inexpensive coating composition.
- the monofunctional or bifunctional active energy ray-curable component having these alicyclic structures and the active energy ray-curable component having three or more functions are arbitrarily selected from the other active energy ray-curable components exemplified above.
- Forces that can be selected In particular, cyclohexyl (meth) acrylate, t-butylcyclohexyl (meth) acrylate, dicyclohexylpenta-laurate, tricyclodecane dimethanol (meth) acrylate, isopolool ( (Meth) acrylate, diethylene glycol di (meth) acrylate, dimethylol tricyclodecanedi (meth) acrylate, dipropylene glycol di (meth) acrylate, dimethylol dicyclopentane dialate, trimethylol propane tri ( (Meta) Atarilate and Dipentaerythri
- the effects of the present invention are sufficiently exhibited even when they are not added, but the adhesion, scratch resistance, and prevention of the hard coat formed are sufficient.
- it is preferably added in the range of 3 to 70% by mass, more preferably in the range of 5 to 60% by mass with respect to the entire coating-forming resin component. It is out.
- thermoplastic resin homopolymers such as polymethyl methacrylate, polyethyl methacrylate, butyl polymethacrylate, 2-ethylhexyl methacrylate, and copolymers thereof (such as ) Acrylic rosin can be exemplified.
- polymethyl methacrylate is particularly preferred.
- thermoplastic resin is added according to the intended use of the resulting coating composition, and the effects of the present invention are sufficiently exhibited even when not added.
- the coating composition is applied for the purpose of, for example, improving the fluidity of the coating composition while maintaining the adhesion of the hard coat to be formed, scratch resistance and anti-fouling properties.
- the gesture et preferred in the range of 0 to 40 wt%, from 0.001 to 40 mass 0/0 Ca ⁇ Yori preferably ⁇ 0
- the coating composition usually contains a photopolymerization initiator in addition to the above-described coating-forming resin component.
- the photopolymerization initiator include trade names such as Irgacure 184 (manufactured by Chino Specialty Chemicals), Irgacure 149 (manufactured by Ciba Specialty Chemicals), Inoregaki Your 651 (manufactured by Ciba Specialty Chemicals), Irgacure 907 (Manufactured by Ciba Specialty Chemicals), Irgacure 754 (manufactured by Ciba Specialty Chemicals), Irgacure 8 19 (manufactured by Ciba Specialty Chemicals), Irgacure 500 (manufactured by Ciba Specialty Chemicals), Irgacure 1000 (Ciba Specialty) 'Chemicals', Irgacure 1800 (Ciba Specialty Chemicals),
- a photosensitizer or a photo accelerator may be used.
- the coating composition may contain various solvents as necessary.
- solvents include
- ketone solvents such as diisoptyl ketone, which can be used alone or in combination of two or more.
- the amount of the solvent used is appropriately adjusted within a range that does not impair the effects of the present invention, and is preferably in the range of 0 to 40% by mass with respect to the total coating composition to be obtained. further ⁇ this preferably 0.001 to 40 mass 0/0.
- the coating composition may contain an appropriate amount of additives used in ordinary coating materials such as ultraviolet absorbers, antioxidants, surface conditioners, plasticizers, and pigment settling inhibitors.
- the coating composition contains a coating-forming resin component containing other active energy line curable components and thermoplastic resin as required, and photopolymerization. It can be prepared by mixing arbitrary components such as an initiator, a solvent, and various additives.
- irradiate with ultraviolet rays of about 100 to 3000 mJ measured by UVR-N1 manufactured by Nihon Battery Co., Ltd.
- an active energy ray capable of forming a hard coat an electron beam, a gamma ray, etc. can be used in addition to ultraviolet rays.
- the above-mentioned coating composition is not particularly limited to aluminum. Adhesion against it is excellent in antifungal properties.
- examples of the use of the metal substrate include various materials such as building materials such as aluminum sashes and vehicle parts such as automobiles, which are not particularly limited.
- the hard coat formed in this way is coated with a heat-curable or active energy ray-curable paint, such as a base coat paint or a metallic top coat, if necessary. May be.
- a top tally layer that also has the power of a thermosetting top tally paint such as acrylic lacquer paint, acrylic melamine curable tally paint, aluminum chelate curable acrylic paint, etc. Etc. may be formed.
- the coating composition may not be directly applied to the surface of the metal substrate, but may be applied on another layer formed by the application.
- the coating composition described above is a film-forming film containing urethane (meth) acrylate in which a polyisocyanate compound, a polyol, and a (meth) acrylate monomer having a hydroxyl group are reacted. It contains a fat component, and in particular, as a polyisocyanate compound, it contains hydrogenated xylylene diisocyanate and Z or hydrogenated dicyclohexylmethane diisocyanate, so it has excellent adhesion to metal substrates. In addition, it is possible to form a hard coat capable of imparting high scratch resistance and anti-mold properties to the metal substrate. In addition, since the coating composition is active energy ray curable, it takes less time to cure than a thermosetting type, and a hard coat can be formed with high productivity.
- Example 1 Example 1
- 1, 6-hexanediol (manufactured by Ube Industries) 59 parts by mass, hydrogenated xylylene diisocyanate (manufactured by Mitsui Takeda Chemical) 194 parts by mass in a 500 ml flask equipped with a stirrer and thermometer
- the reaction was carried out at 70 ° C for 4 hours under a nitrogen stream.
- 116 parts by mass of 2-hydroxyethyl acrylate manufactured by Kyoei Chemical Co., Ltd.
- hydride quinone 0.6 parts by mass of hydride quinone
- dibutyltin dilaurate dibutyltin dilaurate
- Urethane atylate B was obtained in the same manner as in Synthesis Example 1 except that 194 parts by mass of hydrogenated xylylene diisocyanate was changed to 262 parts by mass of hydrogenated dicyclohexylmethane diisocyanate (Sumitomo Bayer Urethane Co., Ltd.). It was.
- Urethane acrylate C was obtained in the same manner as in Synthesis Example 1, except that 194 parts by mass of hydrogenated xylylene diisocyanate was changed to 222 parts by mass of isophorone diisocyanate (manufactured by Dedasa).
- urethane acrylate D was obtained in the same manner as in Synthesis Example 1. It was.
- Each component was mixed at a solid content ratio (mass ratio) shown in Table 1 to prepare a liquid coating composition.
- this coating composition was spray-coated on the surface of the aluminum substrate with a spray gun so that the coating thickness after curing was 20 / z m.
- a hard coat was formed by irradiating with 300 mJ (measured by UVR-N1 manufactured by Nihon Battery Co., Ltd.) for 2 to 3 minutes with a high-pressure mercury lamp. This was used as a test piece.
- the test pieces thus obtained were evaluated for initial adhesion, adhesion after water resistance test, anti-mold property, and scratch resistance (pencil hardness) as shown below. The results are shown in Table 1.
- Example 1 Each component was mixed at a solid content ratio (mass ratio) shown in Tables 1 and 2 to prepare a liquid coating composition. Except for using the coating composition thus obtained, the same procedures as in Example 1 were carried out. As shown below, the initial adhesion, the adhesion after the water resistance test, the anti-mold property, and the scratch resistance (pencil hardness) were measured. evaluated. The results are shown in Tables 1 and 2. [0031] [Test piece preparation and test method]
- test piece was cut in a lmm-wide 10 ⁇ 10 grid pattern with a cutter, and the tape was applied to the grid pattern and peeled off.
- Each test piece was evaluated as ⁇ when the coating film did not adhere to the tape at all, ⁇ when the corner of the grid was slightly chipped, and X when the grid was peeled off even when the grid was peeled off. .
- the results are shown in Tables 1 and 2. Cellophane tape was used as the tape.
- test piece After immersing the test piece in 40 ° C warm water for 240 hours and 480 hours, cut a lump in a 10 x 10 grid pattern on the coating film with a cutter. The operation of sticking the tape to the eye-shaped part and peeling it off was carried out. On the other hand, for the comparative example, the test piece was immersed in warm water at 40 ° C for 240 hours, and then the same operation was performed.
- the pencil hardness of the coating film was measured according to JIS K 5600.
- the hardness of 3H or more is shown in the table as ⁇ , and the hardness of less than 3H as X.
- the adhesion to the metal substrate is not deteriorated even by the presence of moisture, the anti-mold property is excellent, and the scratch resistance with high pencil hardness is good.
- a hard coat could be formed.
- Comparative Examples 1 and 2 where polyisocyanate compounds other than hydrogenated xylylene diisocyanate and hydrogenated dicyclohexylmethane diisocyanate were used, The adhesion of the coat was reduced by moisture, and the anti-mold property was also reduced.
- the coating composition which does not contain urethane (meth) acrylate (Comparative Examples 3 to However, it was not possible to form a hard coat having all of adhesion, anti-skin properties and scratch resistance.
- the hard coat coating composition of the present invention According to the hard coat coating composition of the present invention, a hard coat that is excellent in adhesion to a metal substrate and can impart high scratch resistance and antifouling properties to the metal substrate can be formed with high productivity. Therefore, the hard coat coating composition of the present invention can be applied to metal base materials in various fields such as building materials and vehicle parts, and has very high industrial applicability.
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Abstract
Description
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Priority Applications (4)
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EP07739818.8A EP2003174B1 (en) | 2006-03-31 | 2007-03-27 | Hard coating composition for metal base |
US12/294,579 US9567676B2 (en) | 2006-03-31 | 2007-03-27 | Hard coating composition for metal substrate |
JP2008509772A JP4525825B2 (ja) | 2006-03-31 | 2007-03-27 | 金属基材用ハードコート塗料組成物 |
CN2007800112024A CN101410463B (zh) | 2006-03-31 | 2007-03-27 | 金属基材用硬涂层涂料组合物 |
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US (1) | US9567676B2 (ja) |
EP (1) | EP2003174B1 (ja) |
JP (1) | JP4525825B2 (ja) |
KR (1) | KR101029340B1 (ja) |
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JP2012219138A (ja) * | 2011-04-06 | 2012-11-12 | Mitsubishi Rayon Co Ltd | 金属表面用被覆材組成物及び積層成型品 |
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JP2012532971A (ja) * | 2009-07-16 | 2012-12-20 | エボニック レーム ゲゼルシャフト ミット ベシュレンクテル ハフツング | 迅速に再通行可能な車線表示を製造するための結合剤 |
US9012023B2 (en) | 2011-02-15 | 2015-04-21 | Fujikura Kasei Co., Ltd. | Hard coat coating composition for metal base material and molded product |
JP2012219138A (ja) * | 2011-04-06 | 2012-11-12 | Mitsubishi Rayon Co Ltd | 金属表面用被覆材組成物及び積層成型品 |
JP2014091786A (ja) * | 2012-11-05 | 2014-05-19 | San Nopco Ltd | 放射線硬化性組成物 |
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EP2003174A1 (en) | 2008-12-17 |
US20090054544A1 (en) | 2009-02-26 |
EP2003174A4 (en) | 2012-08-01 |
CN101410463A (zh) | 2009-04-15 |
KR101029340B1 (ko) | 2011-04-13 |
TWI367239B (en) | 2012-07-01 |
JP4525825B2 (ja) | 2010-08-18 |
US9567676B2 (en) | 2017-02-14 |
EP2003174B1 (en) | 2018-05-02 |
JPWO2007116733A1 (ja) | 2009-08-20 |
CN101410463B (zh) | 2012-08-15 |
TW200804539A (en) | 2008-01-16 |
KR20080099346A (ko) | 2008-11-12 |
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