WO2004003260A1 - Elektrochemisches verfahren zum reinigen von oberflächen metallischer werkstücke und reinigungselektrode - Google Patents
Elektrochemisches verfahren zum reinigen von oberflächen metallischer werkstücke und reinigungselektrode Download PDFInfo
- Publication number
- WO2004003260A1 WO2004003260A1 PCT/AT2003/000112 AT0300112W WO2004003260A1 WO 2004003260 A1 WO2004003260 A1 WO 2004003260A1 AT 0300112 W AT0300112 W AT 0300112W WO 2004003260 A1 WO2004003260 A1 WO 2004003260A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cleaning
- electrode
- electrolyte
- insulating layer
- electrode according
- Prior art date
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 69
- 238000002848 electrochemical method Methods 0.000 title claims abstract description 4
- 239000003792 electrolyte Substances 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 27
- 238000002604 ultrasonography Methods 0.000 claims abstract description 7
- 238000005470 impregnation Methods 0.000 claims abstract description 4
- 230000010355 oscillation Effects 0.000 claims abstract 2
- 239000004744 fabric Substances 0.000 claims description 9
- 239000004033 plastic Substances 0.000 claims description 6
- 229920003023 plastic Polymers 0.000 claims description 6
- 239000013013 elastic material Substances 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 238000013016 damping Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 11
- 239000002184 metal Substances 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 10
- 238000011109 contamination Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000005554 pickling Methods 0.000 description 3
- 238000001311 chemical methods and process Methods 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 235000011837 pasties Nutrition 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011244 liquid electrolyte Substances 0.000 description 1
- 238000004021 metal welding Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920000137 polyphosphoric acid Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000009420 retrofitting Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F7/00—Constructional parts, or assemblies thereof, of cells for electrolytic removal of material from objects; Servicing or operating
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F1/00—Electrolytic cleaning, degreasing, pickling or descaling
Definitions
- the invention relates to an electrochemical method for cleaning surfaces of metallic workpieces, in particular surfaces in the area of weld seams, using an electrode, an insulating layer being arranged between the electrode and the workpiece and a voltage being applied between the workpiece and the electrode Insulating layer is soaked with an electrolyte.
- the invention further relates to an electrode for the electrochemical cleaning of surfaces of metallic workpieces, in particular surfaces in the area of weld seams, with a connection for connection to an electrical voltage source and an insulating layer for impregnation with an electrolyte.
- Metal surfaces are often contaminated during processing, which should be avoided for reasons of corrosion but also for aesthetic reasons.
- contamination which occurs during the welding of metal components due to the heat generated during the welding process.
- oxide layers, slags or other welding residues which cannot be completely prevented even during welding processes in a protective gas atmosphere.
- the workpieces are often cleaned in a separate operation, which can be done by mechanical action, chemical processes or electrochemical processes. Purely mechanical cleaning processes are very complex and lead to undesirable scratches even on those surfaces that were not contaminated. Such scratched surface areas are in turn characterized by an increased susceptibility to corrosion and often require further reworking. Chemical processes (e.g. pickling), in which the impurities are contaminated with certain oil, are gentler, but often not as effective. solvents are removed.
- Optimal cleaning results have been achieved by electrochemical cleaning processes in which the contaminants can be removed quickly and gently by forming an electrochemical cell or an electrolytic cell with simultaneous mechanical action.
- the workpiece to be cleaned is connected to one pole of a voltage source, while the electrode (cleaning electrode) is connected to the other pole of the voltage source.
- the electrode is provided with an insulating layer so that no short circuit can be generated between the workpiece and the electrode.
- the insulating layer which usually consists of a fabric, for example a glass fiber fabric, is impregnated with a liquid electrolyte.
- the surface of the workpiece in the area between the electrode and the underlying surface of the workpiece is galvanically cleaned by the action of the electrolyte and the electric current.
- the electrolyte can be applied manually to the insulating layer of the electrode or can be continuously fed to the electrode through a corresponding supply line.
- DE 200 19 118 U1 describes a device for localized cleaning of metal surfaces, in particular in the area of weld seams, comprising a cell made of corrosion-resistant material, from which a used pickling acid is retained in the working position.
- the decapitation acid inside this cell is set in vibration.
- a generator for ultrasonic waves is placed at the end of the sonotrode.
- the construction of the cleaning device is also particularly complex and complicated.
- sealing against the surface to be cleaned is often difficult or not possible due to the roughness of the surface.
- a device for the electrochemical cleaning of metal surfaces of this type is described for example in DE 298 23 753 U1.
- a combination of a microabrasive treatment and an electrochemical treatment for the most effective removal of impurities while protecting adjacent, non-contaminated areas is described.
- WO 97/12081 AI Another device for cleaning metals after their processing at high temperatures is known from WO 97/12081 AI, wherein the insulating layer which surrounds the end of the electrode consists of polyether ether ketone, so that burns of the insulating layer due to undesirably high currents between the electrode and the workpiece be avoided.
- No. 6,315,885 B1 shows a further method for the electrochemical cleaning of workpieces, in which the electrolyte used is set into vibrations in the ultrasound range and the cleaning effect is thus improved.
- the cleaning is carried out in a cleaning container by immersing the workpiece in the electrolyte. This process is particularly complex and for large workpieces such as Parts of car bodies are not suitable.
- DE 33 43 396 AI describes a method for decontaminating metallic components of a nuclear installation, wherein a trough-shaped electrode filled with electrolyte liquid is moved along the component to be cleaned.
- the object of the invention is to produce the smallest possible amounts of waste to be removed, which is achieved by guiding the electrolyte in a circuit via a filter. Except for the enclosure of a sponge body soaked with the electrolyte liquid, the specific design of the electrode is not discussed.
- the object of the present invention is therefore a To create the above-mentioned electrochemical cleaning method, through which on the one hand an improved cleaning effect and on the other hand an acceleration of the cleaning process can be achieved with at the same time as little wear on the electrode.
- Another object of the invention is to provide an electrode for electrochemical cleaning of metal surfaces, with which an improved cleaning effect can be achieved while accelerating the cleaning process and minimizing wear on the electrode.
- the object according to the invention is achieved in that the electrode is set into vibrations with frequencies, preferably in the ultrasound range, during the cleaning process.
- the vibration-related mechanical effect on the electrode or the transmission of the vibration from the electrode to the electrolyte and thus to the metal surface significantly accelerate the cleaning process and improve the cleaning effect.
- the insulating layer provided with the electrolyte is arranged between the electrode and the surface of the workpiece, there is no direct mechanical action of the electrode surface on the metal surface and therefore no undesirable damage to the metal surface.
- the electrode is set into vibrations in the frequency range above 20 kHz, preferably between 100 kHz and 2 MHz, optimal results can be achieved and at the same time the effort for generating the vibration can be kept low.
- the cleaning effect can be adapted to the respective certain circumstances, such as the degree of contamination, can be adjusted manually or automatically.
- the object according to the invention is also achieved by an electrode for the electrochemical cleaning of surfaces of metallic workpieces, in particular surfaces in the area of weld seams, with a connection for connection to an electrical voltage source and an insulating layer for impregnation with an electrolyte, in which a device for producing a Vibration is provided.
- the oscillating device significantly improves the cleaning effect and accelerates the cleaning process without increasing the wear on the electrode.
- the vibration device is preferably formed by an ultrasound transmitter.
- Such vibration devices are relatively inexpensive and robust.
- ultrasound sensors such as Piezocrystals deliver an optimal result.
- the vibration device can be arranged directly in the electrode, form part of the electrode or can also be fastened to the outside of the electrode.
- the latter embodiment is particularly suitable for retrofitting existing electrodes.
- a handle is provided which is mounted in a vibration-damped manner or is provided with a vibration-damping layer. This makes it easy to handle the cleaning electrode, since the vibrations emanating from the vibration device are not, or only to a very small extent, passed on to the operator's hand.
- Various elastic materials in particular plastics with an energy-absorbing effect, can be used.
- a layer of elastic material can be provided, which prevents direct contact between the electrode surface and the workpiece and thus the electrode but also the workpiece surface. protects the surface.
- the insulating layer for soaking with the electrolyte is preferably made of a fabric such as e.g. a glass fiber fabric.
- the insulating layer must be porous so that a liquid or pasty electrolyte can be absorbed.
- the insulating layer can also be formed from nubs or the like from plastic, by means of which the electrode surface is kept at a safe and defined distance from the workpiece surface and between which space is free for the introduction of a liquid or pasty electrolyte to form an electrochemical cell ,
- the knobs or the like made of plastic can be glued to the electrode surface or, for example, attached to the electrode surface via a carrier fabric.
- a line for conveying the electrolyte is preferably provided so that the electrolyte can be continuously conveyed to the electrode and the cleaning process can thus be carried out without interruption.
- the delivery line can also contain a device for metering the electrolyte, so that an automatic or manual adjustment of the amount of electrolyte delivered to the respective conditions, such as the degree of contamination.
- At least one further line for conveying additional components to the electrolyte can be provided.
- This mixture of the electrolyte with additional components can also take place before the conveyance, so that only one line to the Promotion of the electrolyte is necessary.
- FIG. 2 shows a cross section through an electrode for the electrochemical cleaning of surfaces of metallic workpieces according to one embodiment of the invention
- Fig. 7 a schematic view of a cleaning electrode provided with a handle in cross section.
- FIG. 1 shows a schematic diagram of an electrode 1 for the electrochemical cleaning of surfaces of metallic workpieces 2.
- a voltage source 5 is connected between the workpiece 2 and the metallic electrode body 3 via corresponding lines 4.
- the line 4 starting from the electrode body 3 can be arranged within a connecting piece 6 for connecting the electrode body 3 with a handle.
- the electrode body 3 of the electrode 1 is at least partially covered with an insulating layer 7.
- This insulating layer 7, which can be formed, for example, by a glass fiber fabric, prevents a short circuit between the electrode body 3 and the surface of the metallic workpiece 2.
- the insulating layer 7 is now impregnated with a suitable electrolyte 8, for example a polyphosphoric acid solution.
- the electrode 1 is placed on the workpiece 2 at the contaminated points and loaded moved.
- the impurities are removed electrochemically and the surface of the workpiece 2 is largely protected.
- Such a cleaning process takes a relatively long time by repeating the cleaning process and soaking the insulating layer 7 in the electrolyte 8.
- a device 9 for generating a vibration for example an ultrasound transmitter, is installed inside the electrode body 3.
- the vibration device 9 is supplied with electrical energy via corresponding connecting cables 10.
- the connecting cable 10 and the connecting line 4 for connecting an electrical voltage source can be arranged in the corresponding connecting piece 6 to extend to a possible handle.
- the vibration device 9 causes the electrode 1 to vibrate, in particular an ultrasonic vibration, which accelerates and supports the cleaning process.
- the vibration device 9 can also be arranged on the electrode body 3 of the electrode 1, which makes it possible, for example, to retrofit existing cleaning electrodes 1.
- FIG. 4 shows a further embodiment of an electrode 1, in which a part of the electrode body 3 is formed by the vibration device 9.
- a layer 11 is arranged between the electrode body 3 of the electrode 1 and the insulating layer 7, which layer can consist, for example, of elastic material and protects the surface of the electrode 1 and the surface of the workpiece 2 from direct action of the vibration device 9 if, for example the insulating layer 7 is damaged.
- FIG. 7 shows an electrode 1 which is connected to a handle 12 via connecting piece 6.
- the handle 12 In order to avoid that vibrations originating from the vibration device 9 are transmitted to the handle 12, the handle 12 is supported in a vibration-damped manner by a vibration-damping layer 13 between the Handle 12 and the connector 6 is arranged.
- the connecting lines 4, 10 for the electrode body 3 and the vibration device 9 run out.
- a line 15 for conveying the electrolyte 8 to the insulating layer 7 can be arranged.
- the detail according to FIG. 6 shows a part of the surface of the electrode body 3 and the surface of the workpiece 2.
- the insulating layer 7 is formed from knobs 14 or the like from plastic, between which knobs the electrolyte 8 finds space.
- the present invention is not limited to the illustrated embodiments of the electrodes 1.
- a wide variety of devices 9 for generating a vibration can be arranged in or placed on the electrode 1.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2003223247A AU2003223247A1 (en) | 2002-07-01 | 2003-04-16 | Electrochemical method for cleaning the surfaces of metallic work pieces and cleaning electrode |
JP2004516306A JP2005531690A (ja) | 2002-07-01 | 2003-04-16 | 金属ワークピースの表面をクリーニングするための電気化学的方法およびクリーニング電極 |
EP03718535A EP1518008A1 (de) | 2002-07-01 | 2003-04-16 | Elektrochemisches verfahren zum reinigen von oberflächen met allischer werkstücke und reinigungselektrode |
US10/519,874 US20050247570A1 (en) | 2002-07-01 | 2003-04-16 | Electrochemical method for cleaning the surfaces of metallic work pieces and cleaning electrode |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0097802A AT411693B (de) | 2002-07-01 | 2002-07-01 | Elektrochemisches verfahren zum reinigen von oberflächen metallischer werkstücke |
ATA978/2002 | 2002-07-01 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2004003260A1 true WO2004003260A1 (de) | 2004-01-08 |
Family
ID=27792518
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/AT2003/000112 WO2004003260A1 (de) | 2002-07-01 | 2003-04-16 | Elektrochemisches verfahren zum reinigen von oberflächen metallischer werkstücke und reinigungselektrode |
Country Status (7)
Country | Link |
---|---|
US (1) | US20050247570A1 (de) |
EP (1) | EP1518008A1 (de) |
JP (1) | JP2005531690A (de) |
CN (1) | CN1665967A (de) |
AT (1) | AT411693B (de) |
AU (1) | AU2003223247A1 (de) |
WO (1) | WO2004003260A1 (de) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB0621184D0 (en) * | 2006-10-25 | 2006-12-06 | Rolls Royce Plc | Method for treating a component of a gas turbine engine |
GB0701397D0 (en) * | 2007-01-25 | 2007-03-07 | Rolls Royce Plc | Apparatus and method for calibrating a laser deposition system |
GB2449862B (en) * | 2007-06-05 | 2009-09-16 | Rolls Royce Plc | Method for producing abrasive tips for gas turbine blades |
GB0822703D0 (en) * | 2008-12-15 | 2009-01-21 | Rolls Royce Plc | A component having an abrasive layer and a method of applying an abrasive layer on a component |
JP6633836B2 (ja) * | 2015-04-28 | 2020-01-22 | 日立造船株式会社 | 電解加工装置 |
GB2538996A (en) * | 2015-06-02 | 2016-12-07 | Datum Alloys Pte Ltd | Selective electropolishing method, appartus and electrolyte |
CN106498485B (zh) * | 2016-12-23 | 2018-04-10 | 西安长峰机电研究所 | 一种高效电解清洗***电解液喷嘴装置 |
CN107252940A (zh) * | 2017-08-04 | 2017-10-17 | 佛山市艾德克朗机电科技有限公司 | 一种多功能便携式电化学焊道处理机 |
EP3930033A4 (de) * | 2019-02-20 | 2023-01-18 | Musashi Energy Solutions Co., Ltd. | Elektrodenherstellungssystem, reinigungseinheit und elektrodenherstellungsverfahren |
CN112011802A (zh) * | 2020-09-11 | 2020-12-01 | 珠海格力电器股份有限公司 | 一种电极装置、电解控制方法、电解装置及电解设备 |
CN113800689A (zh) * | 2021-09-18 | 2021-12-17 | 福建拓普检测技术有限公司 | 一种具有重金属去除机构的水处理***及方法 |
CN114345839B (zh) * | 2021-12-28 | 2023-04-11 | 北京航星机器制造有限公司 | 一种钛合金筒体纵缝的清洗方法及*** |
JP7505801B2 (ja) | 2022-11-15 | 2024-06-25 | 株式会社ケミカル山本 | 電解研磨装置用電極 |
CN117949516A (zh) * | 2024-03-22 | 2024-04-30 | 山西天和盛环境检测股份有限公司 | 一种水体检测装置 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4609450A (en) * | 1985-03-26 | 1986-09-02 | Agency Of Industrial Science And Technology | Combined electrolytic-abrasive polishing apparatus |
EP0663461A1 (de) * | 1993-12-16 | 1995-07-19 | Dalic | Vorrichtung zu einer insbesonderen selektiven elektrochemischen Behandlung eines leitenden Substrats |
EP1022361A2 (de) * | 1995-09-27 | 2000-07-26 | Edk Research Ag | Vorrichtung zur Reinigung von Metallen nach deren Bearbeitung mit hohen Temperaturen |
WO2001032960A2 (en) * | 1999-11-04 | 2001-05-10 | Edk Research Ag | Machine for localised cleaning with electrolytic and/or ultrasound cell, for pickling and/or polishing |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3343396A1 (de) * | 1983-11-30 | 1985-06-05 | Kraftwerk Union AG, 4330 Mülheim | Verfahren zum dekontaminieren metallischer komponenten einer kerntechnischen anlage |
TW533249B (en) * | 1999-09-07 | 2003-05-21 | Nat Science Council | Method and apparatus for electropolishing |
-
2002
- 2002-07-01 AT AT0097802A patent/AT411693B/de not_active IP Right Cessation
-
2003
- 2003-04-16 CN CN03815442.0A patent/CN1665967A/zh active Pending
- 2003-04-16 US US10/519,874 patent/US20050247570A1/en not_active Abandoned
- 2003-04-16 WO PCT/AT2003/000112 patent/WO2004003260A1/de active Application Filing
- 2003-04-16 EP EP03718535A patent/EP1518008A1/de not_active Withdrawn
- 2003-04-16 JP JP2004516306A patent/JP2005531690A/ja active Pending
- 2003-04-16 AU AU2003223247A patent/AU2003223247A1/en not_active Abandoned
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4609450A (en) * | 1985-03-26 | 1986-09-02 | Agency Of Industrial Science And Technology | Combined electrolytic-abrasive polishing apparatus |
EP0663461A1 (de) * | 1993-12-16 | 1995-07-19 | Dalic | Vorrichtung zu einer insbesonderen selektiven elektrochemischen Behandlung eines leitenden Substrats |
EP1022361A2 (de) * | 1995-09-27 | 2000-07-26 | Edk Research Ag | Vorrichtung zur Reinigung von Metallen nach deren Bearbeitung mit hohen Temperaturen |
WO2001032960A2 (en) * | 1999-11-04 | 2001-05-10 | Edk Research Ag | Machine for localised cleaning with electrolytic and/or ultrasound cell, for pickling and/or polishing |
Also Published As
Publication number | Publication date |
---|---|
ATA9782002A (de) | 2003-09-15 |
JP2005531690A (ja) | 2005-10-20 |
AU2003223247A1 (en) | 2004-01-19 |
AT411693B (de) | 2004-04-26 |
EP1518008A1 (de) | 2005-03-30 |
CN1665967A (zh) | 2005-09-07 |
US20050247570A1 (en) | 2005-11-10 |
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