TWI714601B - Method for fixing sash frame and method for inspecting fixed state - Google Patents

Method for fixing sash frame and method for inspecting fixed state Download PDF

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TWI714601B
TWI714601B TW105119146A TW105119146A TWI714601B TW I714601 B TWI714601 B TW I714601B TW 105119146 A TW105119146 A TW 105119146A TW 105119146 A TW105119146 A TW 105119146A TW I714601 B TWI714601 B TW I714601B
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window frame
resin
resin layer
foamed resin
opening
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TW105119146A
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TW201800655A (en
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饒平名知成
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日商Bac股份有限公司
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Abstract

This invention provides a method for fixing sash frame and a method for inspecting fixed state. The method for fixing sash frame can ensure the sealing properties of a sash frame fixation portion when a sash frame is fixed into an inner side of an opening by using an expandable resin. The method for inspecting fixed state can easily inspect the fixed state of the sash frame. When a sash frame 3 is embedded and fixed into an inner side of an opening 2, only one opening end 11 among the opening ends 11, 12, which respectively open at the front side and the back side of a space 10 formed between the sash frame 3 and the opening 2, is sealed by a sealing material 7; an expandable resin is injected into the space 10 from the other opening end 12 which is not sealed to foam, whereby almost the whole space 10 is filled with the foamed resin, and a part of the resin overflows from almost the whole region of the opening end 12 to the outside and is cured; then the overflowed resin portion 24 that overflows and cures at the outside is cut-off. Based on the above configuration, cavities generated inside an expandable resin layer 4, which cause leaking and condensation, can be reliably prevented, and a sash frame having high sealing properties can be obtained.

Description

窗框的固定方法及固定狀態檢查方法 Fixing method and fixing state inspection method of window frame

本發明係有關用以將窗或門扉之窗框(在本文中,窗框亦包括門框之意)嵌進且固定在被設置在軀體之開口部或由既設窗框所圍繞之開口部的內側的固定方法,以及用以檢查使用該固定方法被固定之窗框的固定狀態之好壞的固定狀態檢查方法。 The present invention relates to a window frame used for a window or door leaf (in this article, the window frame also includes the meaning of a door frame) to be embedded and fixed on the inside of the opening provided in the body or the opening surrounded by the existing window frame The fixing method and the fixing state inspection method to check the fixing state of the window frame fixed using the fixing method.

作為將窗或門扉的窗框嵌進且固定在被設置在軀體之開口部或由既設窗框所圍繞之開口部的內側的手法之一而言,已知有使用發泡性樹脂之固定方法(例如,參照專利文獻1)。 As one of the methods for inserting and fixing the window frame of a window or door leaf in an opening provided in the body or inside an opening surrounded by an existing window frame, a fixing method using foaming resin is known (For example, refer to Patent Document 1).

此固定方法係如第9圖所示,將窗框53嵌進軀體51的開口部52之內側後,分別以密封材料57,將在此窗框53之外周面53a與開口部52的內周面52a之間產生的空間部54之分別形成開口於上述窗框53的表背兩側之一對開口端55、56密封,藉此將上述空間部54密閉。接著,於上述密封材料57穿設樹脂注入口,並使用注入槍從此處將發泡性樹脂注入並發泡於上述空間部54內,藉以 在發泡之樹脂略充滿於整個上述空間部54之狀態下固化,而在該空間部54內形成發泡樹脂層60,且藉由該發泡樹脂層60將上述窗框53固定在上述開口部52的內側。 This fixing method is as shown in Figure 9. After the window frame 53 is inserted into the inside of the opening 52 of the body 51, a sealing material 57 is used to place the outer peripheral surface 53a of the window frame 53 and the inner circumference of the opening 52 respectively. The space 54 formed between the surfaces 52a is opened to one of the front and back sides of the window frame 53, and the opening ends 55 and 56 are sealed, thereby sealing the space 54. Next, a resin injection port is inserted through the sealing material 57, and a foamable resin is injected from there and foamed into the space 54 using an injection gun, thereby The foamed resin is cured in a state where the entire space 54 is slightly filled with the foamed resin, a foamed resin layer 60 is formed in the space 54 and the window frame 53 is fixed to the opening by the foamed resin layer 60 The inner side of section 52.

依據此種固定方法,發泡性樹脂不會從窗框53與開口部52之間的空間部54溢出外部,而有不會浪費發泡性樹脂而合乎經濟效益,並且可在不因發泡性樹脂弄髒上述開口部52的周圍之情況下進行作業。此外,不必削去從上述開口部52溢出外方且固化之發泡性樹脂,而可將外觀修飾美觀。 According to this fixing method, the foamable resin will not overflow from the space 54 between the window frame 53 and the opening 52, and the foamable resin will not be wasted, which is economical, and can be prevented from being foamed. The work is performed when the surrounding area of the opening 52 is soiled by the resin. In addition, it is not necessary to cut off the cured foaming resin that overflows from the opening 52, and the appearance can be modified to be beautiful.

[先前技術文獻] [Prior Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開2010-156193號公報 [Patent Document 1] Japanese Patent Application Publication No. 2010-156193

然而,如上述,在略密閉之上述空間部54內使發泡性樹脂發泡時,伴隨著此發泡性樹脂的發泡所引起之膨脹變化,該空間部54內的空氣無處散逸而逐漸被壓縮,而可能在發泡之樹脂內產生內壓高的「空氣積存」。並且,此空氣積存的內壓接近發泡性樹脂之發泡壓(膨脹壓),或比其更高時,會阻害發泡性樹脂朝空氣積存內之膨脹擴散作用,而使發泡性樹脂變得難以進入空氣積存內。結果,如第9圖所示,上述空氣積存殘留在固化後之發泡樹脂層60內而成為空洞61至63,由於上述空洞61至63 會阻礙窗框固定部的密封性,而有成為漏雨與結露的原因之問題。 However, as described above, when the foamable resin is foamed in the slightly closed space 54, the air in the space 54 has nowhere to escape due to the expansion change caused by the foaming of the foamable resin. It is gradually compressed, and may produce "air accumulation" with high internal pressure in the foamed resin. In addition, when the internal pressure of the air reservoir is close to or higher than the foaming pressure (expansion pressure) of the foamable resin, the expansion and diffusion of the foamable resin into the air reservoir will be hindered, and the foamable resin It becomes difficult to enter the air reservoir. As a result, as shown in Fig. 9, the above-mentioned air accumulates and remains in the cured foamed resin layer 60 to become cavities 61 to 63, due to the cavities 61 to 63 It will hinder the sealing of the fixed part of the window frame, and cause rain leakage and condensation.

因此,於實施使用發泡性樹脂之窗框的固定方法時,會有採取避免於發泡性樹脂的發泡時產生「空氣積存」之現象的對策之要求。 Therefore, when implementing a method of fixing a window frame using a foamable resin, it is required to take measures to avoid the phenomenon of "air trapping" during the foaming of the foamable resin.

另一方面,發泡性樹脂係例如於施工時的氣溫低等的情況時,發泡後沒充分固化,可能產生所謂的「固化不良」,而此種固化不良會導致支撐窗框之發泡樹脂層60的強度降低,在確保信頼度之點上不理想。 On the other hand, when the temperature of the foaming resin is low during construction, for example, it does not fully cure after foaming, which may cause the so-called "curing failure", and such poor curing will cause the foaming of the supporting window frame. The strength of the resin layer 60 is lowered, which is undesirable in terms of ensuring reliability.

此外,此種發泡性樹脂之固化不良可能在空間部54之深處中局部性地產生,在此種情況下,於施工後,即使目測觀察外觀亦大多無法發現。此種問題,就起因於上述空氣積存之空洞而言,亦相同。 In addition, the poor curing of the foamable resin may be locally generated in the deep part of the space 54. In this case, after construction, even if the appearance is visually observed, it is often not found. This kind of problem is also the same in terms of cavities caused by the above-mentioned air accumulation.

因此,有可簡單且準確地檢查發泡固化後的發泡樹脂層之固化不良及空洞之存在的有無,亦即,窗框之固定狀態的好壞之手段的需求。 Therefore, there is a need for a method that can simply and accurately check the curing failure of the foamed resin layer after foaming and curing and the existence of voids, that is, the quality of the fixed state of the window frame.

為此,本發明的目的係在於提供一種窗框的固定方法,在使用發泡性樹脂將窗框固定在開口部的內側時,可確保窗框固定部的密封性,以及提供一種固定狀態檢查方法,可簡單且準確地檢查窗框的固定狀態。 Therefore, the object of the present invention is to provide a method for fixing the window frame, which can ensure the sealing of the fixed part of the window frame when the window frame is fixed inside the opening part using foaming resin, and to provide a fixed state inspection The method can simply and accurately check the fixed state of the window frame.

本案的第1發明中,提供一種窗框的固定方法,係將窗或門扉的窗框嵌進且固定在被設置在軀體之開口部,或由既設窗框所圍繞之開口部的內側,將上述窗框 嵌進上述開口部的內側後,針對於該窗框的外周面與上述開口部的內周面之間產生的空間部之於上述窗框的表背兩側分別形成開口之一對開口端,利用密封材料僅將其中一側的開口端予以密封;接著,將發泡性樹脂從未被密封之另一側的開口端注入到上述空間部內且使之發泡,以發泡之樹脂充滿幾乎整個上述空間部,並且,使該發泡之樹脂的一部分從上述另一側的開口端之幾乎整個區域溢出到外方且使之固化;以及之後,將固化之樹脂中,從上述另一側的開口端溢出到外方之溢出樹脂部予以切除。 In the first invention of the present application, a method for fixing a window frame is provided. The window frame of a window or door leaf is inserted and fixed to an opening provided in the body, or inside an opening surrounded by an existing window frame, and Above window frame After being inserted into the inside of the opening, a pair of opening ends are formed on both sides of the front and back of the window frame for the space created between the outer circumferential surface of the window frame and the inner circumferential surface of the opening. Use a sealing material to seal only the open end on one side; then, inject foaming resin into the open end on the other side that is not sealed and foam it, filling it with the foamed resin almost The entire space portion, and a part of the foamed resin overflows from almost the entire area of the open end of the other side to the outside and is cured; and then, the cured resin is cured from the other side The open end overflows to the outside of the overflow resin part to be cut off.

本案之第2發明中,係於上述第1發明之窗框的固定方法中,將發泡性樹脂注入到上述空間部內且使之發泡時,將樹脂注入作業分為複數次來進行;且將之後的樹脂注入所形成之發泡樹脂層依序重疊而形成在由先前的樹脂注入所形成的發泡樹脂層之上,藉此以發泡樹脂層來充滿幾乎整個上述空間部,並且,使最後的樹脂注入所形成的發泡樹脂層之一部分從上述另一側的開口端之幾乎整個區域溢出到外方且使之固化。 In the second invention of the present application, in the method of fixing a window frame of the first invention, when the foamable resin is injected into the space portion and foamed, the resin injection operation is divided into multiple times and performed; and The foamed resin layer formed by the subsequent resin injection is sequentially overlapped to form on the foamed resin layer formed by the previous resin injection, thereby filling almost the entire above-mentioned space with the foamed resin layer, and, A part of the foamed resin layer formed by the last resin injection overflows from almost the entire area of the open end on the other side to the outside and is cured.

本申請案之第3發明係檢查利用上述第1發明或第2發明之窗框的固定方法被固定之窗框的固定狀態之固定狀態檢查方法,係觀察藉由將從上述另一側的開口端溢出到外方而固化之溢出樹脂部予以切除而形成之樹脂剖面,藉此檢查窗框之固定狀態的好壞。 The third invention of the present application is a method for inspecting the fixed state of a window frame fixed by the method of fixing a window frame of the first invention or the second invention, by observing the opening from the other side The resin cross section formed by cutting off the cured overflow resin part when the end overflows to the outside, so as to check the fixed state of the window frame.

(a)本申請案第1發明 (a) The first invention of this application

依據本申請案第1發明之窗框的固定方法,利用密封材料僅將在上述窗框的外周面與上述開口部的內周面之間所產生之空間部的一側之開口端予以密封,並且,將發泡性樹脂從未被密封之另一側的開口端注入到上述空間部內且使之發泡,以發泡之樹脂來充滿幾乎整個上述空間部並且,使該發泡之樹脂的一部分從上述另一側的開口端之幾乎整個區域溢出到外方且使之固化,故上述空間部內的空氣不會被封入到該空間部內之發泡樹脂層部分,而伴隨發泡性樹脂的發泡膨脹而逐漸從上述空間部之另一側的開口端移動到外側。因此,可確實地防止空氣積存產生在上述空間部內的發泡樹脂層內,以及起因於此空氣積存而在固化後的發泡樹脂層內成為漏雨、結露等的原因之空洞的產生,結果,可得到具有高密封性之信頼度佳的窗框。 According to the method of fixing a window frame according to the first invention of the present application, only the open end on one side of the space formed between the outer peripheral surface of the window frame and the inner peripheral surface of the opening is sealed with a sealing material, In addition, a foamable resin is injected into the above-mentioned space from the open end on the other side that is not sealed and foamed, and almost the entire space is filled with the foamed resin, and the foamed resin A part of the open end on the other side overflows from almost the entire area to the outside and is cured. Therefore, the air in the space is not enclosed in the foamed resin layer part of the space, and is accompanied by the foaming resin. The foam expands and gradually moves from the open end on the other side of the space to the outside. Therefore, it is possible to reliably prevent air accumulation in the foamed resin layer in the above-mentioned space, and the occurrence of voids that may cause rain leakage, condensation, etc., in the cured foamed resin layer due to this air accumulation. , Can obtain the window frame with high sealing performance and good reliability.

此外,藉由將從上述空間部之另一側的開口端溢出到外方之溢出樹脂部予以切除,而可在維持上述空間部內的發泡樹脂層之密封性的狀態下,確保窗框之周圍的美觀性。 In addition, by cutting off the overflow resin portion that overflows from the opening end on the other side of the space portion to the outside, the airtightness of the foamed resin layer in the space portion can be maintained, and the window frame can be secured The surrounding aesthetics.

(b)本申請案第2發明 (b) The second invention of this application

依據本申請案第2發明之窗框的固定方法,除了上述(a)所記載的效果之外,可得到如以下之特有的效果。亦即,在此發明中,將發泡性樹脂注入到上述空間部內且使之發泡時,將樹脂注入作業分為複數次來進行,且將之後 的樹脂注入所形成之發泡樹脂層依序重疊而形成在由先前的樹脂注入所形成的發泡樹脂層之上,藉此以發泡樹脂層來充滿幾乎整個上述空間部,並且,使最後的樹脂注入所形成的發泡樹脂層之一部分從上述另一側的開口端之幾乎整個區域溢出到外方且使之固化,故發泡樹脂層係重疊為多層狀之方式形成在上述空間部內。因此,萬一,在上述多層狀之發泡樹脂層的任一者產生空氣積存或固化不良時,其他的發泡樹脂層只要為無空氣積存或固化不良之正常的發泡樹脂層,亦可利用此正常的發泡樹脂層來確保窗框固定部分的密封性,可得到無漏雨、結露等之信頼度高的窗框,並且,亦良好地維持該窗框之固定強度。 According to the method of fixing a window frame of the second invention of the present application, in addition to the effects described in (a) above, the following unique effects can be obtained. That is, in this invention, when injecting a foamable resin into the above-mentioned space and making it foam, the resin injection operation is divided into multiple times and performed, and the subsequent The foamed resin layer formed by the resin injection is sequentially overlapped and formed on the foamed resin layer formed by the previous resin injection, whereby the foamed resin layer fills almost the entire above-mentioned space and makes the last A part of the foamed resin layer formed by the resin injection overflows from almost the entire area of the open end of the other side to the outside and cures it, so the foamed resin layer is formed in the above space in a multi-layered manner. Department. Therefore, in the event that air accumulation or poor curing occurs in any of the above-mentioned multi-layered foamed resin layers, the other foamed resin layers may be normal foamed resin layers without air accumulation or poor curing. The normal foamed resin layer can be used to ensure the sealing of the fixed part of the window frame, and a window frame with high reliability without rain leakage, condensation, etc. can be obtained, and the fixing strength of the window frame can be maintained well.

(c)本申請案第3發明 (c) The third invention of this application

依據本申請案第3發明之固定狀態檢查方法,觀察藉由將從上述空間部之另一側的開口端溢出到外方且固化之溢出樹脂部予以切除而形成之樹脂剖面,藉此檢查窗框的固定狀態之好壞,故能高機率地發現在上述發泡樹脂層之較深部產生之固化不良,或起因於空氣積存之空洞的產生,且提高目視檢查精確度及信頼度。再者,藉此可確保窗框之固定部分的信頼度,並且,若透過檢查發現固化不良、空氣積存或空洞等時,可迅速地重新施工,或執行部分的補修等之應付措施。 According to the fixing state inspection method of the third invention of the present application, the window is inspected by observing the resin cross section formed by cutting out the cured overflow resin portion that overflows from the open end of the other side of the space portion to the outside The fixed state of the frame is good or bad, so it is possible to detect poor curing in the deeper part of the foamed resin layer or the generation of voids caused by air accumulation, and improve the accuracy and reliability of visual inspection. In addition, it can ensure the reliability of the fixed part of the window frame, and if poor curing, air accumulation or voids are found through inspection, it can be quickly re-constructed, or partial repairs can be implemented.

1、51‧‧‧軀體 1, 51‧‧‧Body

2、52‧‧‧開口部 2, 52‧‧‧ opening

2a、52a‧‧‧內周面 2a、52a‧‧‧Inner peripheral surface

3、53‧‧‧窗框 3. 53‧‧‧Window frame

3a、53a‧‧‧外周面 3a、53a‧‧‧Outer peripheral surface

4、60‧‧‧發泡樹脂層 4. 60‧‧‧Foam resin layer

5‧‧‧配件 5‧‧‧Accessories

6‧‧‧注入槍 6‧‧‧Injection gun

7、57‧‧‧密封材料 7, 57‧‧‧Sealing material

8‧‧‧既設窗框 8‧‧‧Existing window frame

10、54‧‧‧空間部 10, 54‧‧‧Ministry of Space

11、12‧‧‧開口端 11, 12‧‧‧Open end

21‧‧‧第1發泡樹脂層 21‧‧‧The first foamed resin layer

22‧‧‧第2發泡樹脂層 22‧‧‧The second foamed resin layer

23‧‧‧第3發泡樹脂層 23‧‧‧The third foamed resin layer

24‧‧‧溢出樹脂部 24‧‧‧Overflow resin part

55、56‧‧‧開口端 55、56‧‧‧Open end

61、62、63‧‧‧空洞 61, 62, 63‧‧‧void

L‧‧‧切除線 L‧‧‧Resection line

第1圖係表示軀體開口部與被安裝在此之窗框的相對關係之分解立體圖。 Fig. 1 is an exploded perspective view showing the relative relationship between the body opening and the window frame attached thereto.

第2圖係表示窗框朝軀體開口部之安裝結束狀態的立體圖。 Fig. 2 is a perspective view showing a state where the installation of the window frame to the body opening is completed.

第3圖係第2圖之A-A擴大剖面圖。 Figure 3 is an enlarged cross-sectional view of A-A of Figure 2.

第4圖係窗框朝軀體開口部的安裝作業之第1作業步驟說明圖。 Figure 4 is an explanatory diagram of the first operation step of the installation operation of the window frame to the body opening.

第5圖係上述安裝作業之第2作業步驟中,第1發泡樹脂層之形成作業的說明圖。 Fig. 5 is an explanatory diagram of the formation operation of the first foamed resin layer in the second operation step of the above-mentioned installation operation.

第6圖係上述第2作業步驟中,第2發泡樹脂層之形成作業的說明圖。 Fig. 6 is an explanatory diagram of the formation operation of the second foamed resin layer in the above-mentioned second operation step.

第7圖係上述第2作業步驟中,第3發泡樹脂層之形成作業的說明圖。 Fig. 7 is an explanatory diagram of the formation operation of the third foamed resin layer in the above-mentioned second operation step.

第8圖係相對於既有的窗框之改裝用窗框的安裝狀態說明圖。 Figure 8 is an explanatory diagram of the installation state of the retrofit window frame relative to the existing window frame.

第9圖係發泡樹脂固化層內之空洞的形成狀態說明圖。 Figure 9 is an explanatory diagram of the formation state of the voids in the foamed resin cured layer.

於第1圖,表示適用本發明的固定方法,而將窗或門扉的窗框3固定於被設置在軀體1之開口部2內時之施工前的狀態。此外,於第2圖及第3圖,表示施工結束狀態,亦即表示將上述窗框3嵌進上述軀體1的開口部2內,且在被形成在上述開口部2的內周面2a與上述窗框3的外周面3a之間的空間部10內,形成發泡樹脂層4, 利用此發泡樹脂層4將上述窗框3固定在上述軀體1的開口部2內之狀態。再者,在第3圖中,符號5係上述窗框3的內側之所裝配的窗與門扉等之配件。 Fig. 1 shows the state before construction when the sash 3 of the window or door leaf is fixed in the opening 2 of the body 1 by applying the fixing method of the present invention. In addition, in Figures 2 and 3, the construction completion state is shown, that is, the window frame 3 is inserted into the opening 2 of the body 1, and is formed in the inner peripheral surface 2a of the opening 2 and A foamed resin layer 4 is formed in the space 10 between the outer peripheral surfaces 3a of the window frame 3, The foamed resin layer 4 is used to fix the window frame 3 in the opening 2 of the body 1. In addition, in Fig. 3, reference numeral 5 denotes accessories such as a window and a door leaf mounted on the inner side of the window frame 3.

以下,一邊參照第4圖至第7圖,一邊說明對上述軀體1的開口部2之上述窗框3的固定方法。 Hereinafter, a method of fixing the window frame 3 to the opening 2 of the body 1 will be described with reference to FIGS. 4 to 7.

A:第1作業步驟 A: The first operation step

第1作業步驟係將上述窗框3裝設在上述軀體1之開口部2的內側之準備步驟,如第4圖所示,將上述窗框3嵌進到上述軀體1之開口部2的內側,且在上述開口部2的內周面2a與上述窗框3的外周面3a之間確保有預定的間隙之狀態下,將上述兩者間暫時接合且固定(圖示省略)。 The first operation step is a preparation step for installing the window frame 3 inside the opening 2 of the body 1, as shown in Fig. 4, inserting the window frame 3 inside the opening 2 of the body 1 And in a state where a predetermined gap is secured between the inner peripheral surface 2a of the opening 2 and the outer peripheral surface 3a of the window frame 3, the two are temporarily joined and fixed (not shown).

在此暫時接合狀態下,於上述開口部2的內周面2a與上述窗框3的外周面3a之間,遍及該窗框3的全周而延伸,且於上述窗框3的表背兩面,形成有朝外部開放之空間部10。並且,此空間部10之左右一對開口端11、12中,一側之開口端11係由密封材料7密封略全周。此外,作為此密封材料7而言,例如,可適當地使用切割膠帶或平板狀的修飾構件等。 In this temporarily joined state, between the inner peripheral surface 2a of the opening 2 and the outer peripheral surface 3a of the window frame 3, it extends over the entire circumference of the window frame 3, and is located on both the front and back surfaces of the window frame 3. , A space portion 10 open to the outside is formed. In addition, of the pair of left and right open ends 11 and 12 of the space portion 10, the open end 11 on one side is sealed by the sealing material 7 for almost the entire circumference. In addition, as this sealing material 7, for example, a dicing tape, a flat-shaped modification member, or the like can be suitably used.

另一方面,上述空間部10之另一側的開口端12係遍及略全周而維持開放狀態,將發泡性樹脂注入到上述空間部10內時,從此開口端12將注入槍6***到上述空間部10內。 On the other hand, the opening end 12 on the other side of the space portion 10 is kept open over almost the entire circumference. When the foamable resin is injected into the space portion 10, the injection gun 6 is inserted from the opening end 12 Inside the above-mentioned space portion 10.

B:第2作業步驟 B: Step 2

第2作業步驟係使用上述注入槍6將發泡性樹脂注入到上述空間部10內,且使之固化之步驟。此發泡性樹脂之注入,可採用一次的注入作業即完成全部量的注入作業之手法惟,在此實施形態中,從使形成在上述空間部10內之發泡樹脂層的密封性更確實(後述)之觀點來看,係以分為3次而階段性地進行注入作業。此外,此發泡性樹脂之注入作業的次數係視需要可任意設定,除了如上述以1次注入之方法、以3次注入之方法之外,例如,亦可設定為2次或4次以上。 The second operation step is a step of injecting foamable resin into the space portion 10 using the injection gun 6 and curing it. The injection of the foamable resin can be accomplished by a single injection operation that completes the entire injection operation. However, in this embodiment, the sealing performance of the foamed resin layer formed in the above-mentioned space portion 10 is made more reliable. From the point of view (described later), the injection operation is performed in three stages. In addition, the number of injection operations of this foamable resin can be set arbitrarily as required. In addition to the above-mentioned one injection method and three injection methods, for example, it can also be set to 2 times or more than 4 times. .

在此,對於上述發泡性樹脂加以說明時,就此發泡性樹脂而言,如胺酯樹脂、環氧樹脂、丙烯酸樹脂或烯烴樹脂等,可適當地在液體的樹脂原料中導入氮、LPG(Liquefied Petroleum Gas,液化石油氣)或氟氯烷等之氣體而形成氣泡且同時進行固化。再者,就此發泡性樹脂之固化方法而言,可適當地使用化學反應、紫外線照射、加熱或冷卻等之方法。尤其是利用化學反應固化之硬質聚胺酯,因容易處理,固化後的壓縮強度大,故更理想。 Here, when the above-mentioned foamable resin is described, for this foamable resin, such as urethane resin, epoxy resin, acrylic resin, or olefin resin, nitrogen and LPG can be appropriately introduced into the liquid resin raw material. (Liquefied Petroleum Gas) or Freon and other gases to form bubbles and solidify at the same time. Furthermore, as for the curing method of the foamable resin, methods such as chemical reaction, ultraviolet irradiation, heating or cooling can be suitably used. In particular, rigid polyurethane cured by chemical reaction is more ideal because it is easy to handle and has high compressive strength after curing.

B-1:第1發泡樹脂層21之形成作業 B-1: Formation of the first foamed resin layer 21

首先,如第4圖所示,將上述注入槍6從上述另一側之開口端12***到上述空間部10內。然後如第5圖所示,將發泡性樹脂,以所設想之全使用量(足夠將上述空間部10內予以填充且使一部分從上述開口端12溢出到外方之 發泡性樹脂的使用量)之約1/3左右的量注入到上述空間部10內,使之發泡且固化。 First, as shown in FIG. 4, the injection gun 6 is inserted into the space 10 from the open end 12 on the other side. Then, as shown in Figure 5, the foamable resin is used in the total amount envisaged (enough to fill the space 10 and make a part of it overflow from the open end 12 to the outside About 1/3 of the amount of the foamable resin used) is injected into the space 10 to be foamed and cured.

此時,由於上述空間部10係僅該一側之開口端11被上述密封材料7所密封,另一側之開口端12朝外部開放,因此被注入到上述空間部10的內部之發泡性樹脂因發泡膨脹而在上述空間部10的內部形成第1發泡樹脂層21時,該空間部10內的空氣伴隨著上述發泡性樹脂的膨脹,逐漸移動到開放之上述開口端12側。結果,可確實地防止空氣被包進上述第1發泡樹脂層21內而在此形成空氣積存,並且防止在固化之第1發泡樹脂層21內形成起因於上述空氣積存之空洞。 At this time, since only the open end 11 on one side of the space 10 is sealed by the sealing material 7, and the open end 12 on the other side is open to the outside, the foaming property is injected into the space 10 When the resin foams and expands to form the first foamed resin layer 21 inside the space 10, the air in the space 10 gradually moves to the open end 12 side along with the expansion of the foamable resin . As a result, it is possible to reliably prevent air from being entrapped in the first foamed resin layer 21 to form air traps therein, and to prevent the formation of voids due to the air traps in the cured first foamed resin layer 21.

B-2:第2發泡樹脂層22之形成作業 B-2: Formation of the second foamed resin layer 22

其次,如第6圖所示,以重疊於第1層之上述第1發泡樹脂層21的上側(亦即,上述窗框3之厚度方向的表面上)之方式,形成第2層之第2發泡樹脂層22。亦即,上述第1發泡樹脂層21固化至某程度之後,再次從上述開口端12側將上述注入槍6***到上述空間部10內,將需要量(全使用量之約1/3左右的量)之發泡性樹脂注入且使之發泡。 Next, as shown in FIG. 6, the second layer of the second layer is formed so as to overlap the upper side of the first foamed resin layer 21 of the first layer (that is, on the surface of the window frame 3 in the thickness direction). 2Foam resin layer 22. That is, after the first foamed resin layer 21 is cured to a certain extent, the injection gun 6 is inserted into the space 10 from the side of the open end 12 again, and the required amount (about 1/3 of the total amount used) The amount) of the foaming resin is injected and foamed.

此時,新注入之發泡性樹脂係在密合於上述第1發泡樹脂層21的表面上之狀態下開始發泡,且朝上述開口端12側膨脹,而在上述第1發泡樹脂層21之表面上形成新的第2發泡樹脂層22。於此第2發泡樹脂層22 之發泡形成時,該周邊的空氣伴隨著發泡性樹脂的發泡膨脹而朝開放之上述開口端12側移動,確實地防止被包進到上述第2發泡樹脂層22內而形成空氣積存,因此,亦可確實地防止空洞形成在固化後之第2發泡樹脂層22內。 At this time, the newly injected foamable resin starts to foam in a state in which it is in close contact with the surface of the first foamed resin layer 21, and expands toward the open end 12 side, and the first foamed resin A new second foamed resin layer 22 is formed on the surface of the layer 21. Here the second foamed resin layer 22 When the foam is formed, the surrounding air moves toward the open end 12 side along with the foaming and expansion of the foamable resin, thereby reliably preventing the air from being entrapped in the second foamed resin layer 22 to form air Because of accumulation, it is also possible to reliably prevent the formation of voids in the second foamed resin layer 22 after curing.

B-3:第3發泡樹脂層23之形成作業 B-3: Formation of the third foamed resin layer 23

其次,如第7圖所示,以重疊在第2層之上述第2發泡樹脂層22的上側之方式,形成第3層第3發泡樹脂層23。亦即,上述第2發泡樹脂層22固化至某程度之後,再次從上述開口端12側將上述注入槍6***到上述空間部10內,將需要量(全使用量之約1/3左右的量)之發泡性樹脂注入且使之發泡。 Next, as shown in FIG. 7, the third foamed resin layer 23 of the third layer is formed so as to overlap on the upper side of the second foamed resin layer 22 of the second layer. That is, after the second foamed resin layer 22 is cured to a certain extent, the injection gun 6 is inserted into the space 10 from the side of the open end 12 again, and the required amount (about 1/3 of the total amount used) The amount) of the foaming resin is injected and foamed.

此時,新被注入之發泡性樹脂在密合於上述第2發泡樹脂層22的表面上之狀態下開始發泡,且朝上述開口端12側膨脹,而在上述第2發泡樹脂層22的表面上形成新的第3發泡樹脂層23,並且,其一部分從上述開口端12之略整個區域溢出到外方而成為***的狀態。此外,以下,將此上述第3發泡樹脂層23中,從上述開口端12溢出到外方而形成之部分,稱為溢出樹脂部24。 At this time, the newly injected foaming resin starts to foam in a state in which it is in close contact with the surface of the second foamed resin layer 22, and expands toward the open end 12, and the second foamed resin A new third foamed resin layer 23 is formed on the surface of the layer 22, and a part of the third foamed resin layer 23 overflows to the outside from approximately the entire area of the opening end 12 and becomes a raised state. In addition, in the following, the portion of the third foamed resin layer 23 that overflows from the opening end 12 to the outside is referred to as an overflow resin portion 24.

於此第3發泡樹脂層23之發泡形成時,周邊的空氣伴隨著發泡性樹脂的發泡膨脹而朝開放之上述開口端12側移動,確實地防止被包進到上述第3發泡樹脂層23內而形成空氣積存,因此,亦可確實地防止空洞形成在固化後之第3發泡樹脂層23內以及上述溢出樹脂部24內。 When the third foamed resin layer 23 is formed by foaming, the surrounding air moves toward the open end 12 side along with the foaming and expansion of the foamable resin, thereby reliably preventing being wrapped in the third foam Since air is trapped in the foamed resin layer 23, the formation of voids in the cured third foamed resin layer 23 and the overflow resin portion 24 can be reliably prevented.

C:第3作業步驟 C: Step 3

第3作業步驟係將上述第3發泡樹脂層23中從上述開口端12溢出到外部而固化的上述溢出樹脂部24,以二點鎖線表示之切除線L予以切除之步驟。藉由此溢出樹脂部24的切除,而於上述空間部10內形成三層的發泡樹脂層,亦即,形成由相互密合之上述第1發泡樹脂層21、上述第2發泡樹脂層22、及上述第3發泡樹脂層23所形成之發泡樹脂層4,藉此,可得到使用有如第3圖所示之當初預定的發泡樹脂層4的窗框之固定構造。 The third operation step is a step of removing the overflow resin portion 24 that has overflowed from the open end 12 to the outside and solidified in the third foamed resin layer 23 by a cut line L indicated by a two-dot lock line. By the removal of the overflow resin portion 24, a three-layer foamed resin layer is formed in the space portion 10, that is, the first foamed resin layer 21 and the second foamed resin layer are closely adhered to each other. The layer 22 and the foamed resin layer 4 formed by the third foamed resin layer 23 can thereby obtain a fixed structure for a window frame using the originally predetermined foamed resin layer 4 as shown in FIG. 3.

在經過以上的作業步驟而形成之上述發泡樹脂層4中,形成為由上述第1發泡樹脂層21、第2發泡樹脂層22以及第3發泡樹脂層23所構成之多層狀,而且各發泡樹脂層21至23係於內部無空氣積存,且以在固化狀態下在該內部亦不產生空洞之方式形成,各發泡樹脂層21至23各別的密封性高,因此,將上述各發泡樹脂層21至23重疊成多層狀而得到之上述發泡樹脂層4亦具有高的密封性,而可確實地防止來自該發泡樹脂層4部分之漏雨、結露等。 In the foamed resin layer 4 formed through the above steps, it is formed into a multilayered shape composed of the first foamed resin layer 21, the second foamed resin layer 22, and the third foamed resin layer 23 Moreover, the foamed resin layers 21 to 23 have no air trapped inside, and are formed in such a way that no voids are generated in the inside in the cured state. The foamed resin layers 21 to 23 have high sealing performance, respectively. , The foamed resin layer 4 obtained by overlapping the foamed resin layers 21 to 23 into multiple layers also has high sealing properties, and can reliably prevent rain leakage and condensation from the foamed resin layer 4 Wait.

此外,例如,萬一,即使在上述多層狀的發泡樹脂層21至23的任一者(例如,在第1發泡樹脂層21)因任何的原因而產生空氣積存或固化不良時,其他的發泡樹脂層(亦即,第2發泡樹脂層22及第3發泡樹脂層23)若為無空氣積存或固化不良之正常的發泡樹脂層,則透過 此正常的發泡樹脂層22、23亦可確保窗框固定部分(亦即,整個發泡樹脂層4)的密封性,而可得到不產生漏雨、結露等之信頼度高的窗框。 In addition, for example, even in the event that any one of the above-mentioned multilayer foamed resin layers 21 to 23 (for example, in the first foamed resin layer 21) causes air accumulation or poor curing due to any reason, If the other foamed resin layers (ie, the second foamed resin layer 22 and the third foamed resin layer 23) are normal foamed resin layers without air accumulation or poor curing, they will pass through The normal foamed resin layers 22 and 23 can also ensure the sealability of the fixed part of the window frame (that is, the entire foamed resin layer 4), and can obtain a window frame with high reliability without rain leakage, condensation, etc.

D:第4作業步驟 D: Step 4

第4作業步驟係進行上述發泡樹脂層4對窗框3的固定狀態之檢查步驟。以上已說明了僅將上述空間部10的一側之開口端11予以密封,且將另一側之開口端12設為開放狀態,在此狀態下,於上述空間部10內藉由使發泡性樹脂發泡膨脹,防止周邊的空氣封入到上述各發泡樹脂層21至23內而產生空氣積存,且防止起因於此空氣積存而在固化之發泡樹脂層內產生空洞。但是,亦無法完全排除萬一因任何的原因而產生空氣積存或空洞之可能性。 The fourth operation step is a step of inspecting the fixing state of the above-mentioned foamed resin layer 4 to the window frame 3. It has been described above that only the open end 11 on one side of the space portion 10 is sealed, and the open end 12 on the other side is set to an open state. In this state, the space portion 10 is foamed by foaming The flexible resin foams and expands to prevent the surrounding air from being enclosed in the above-mentioned foamed resin layers 21 to 23 to generate air accumulation, and to prevent the occurrence of voids in the cured foamed resin layer due to the air accumulation. However, it is impossible to completely rule out the possibility of air accumulation or voids due to any reason.

再者,例如,依發泡性樹脂的注入作業時之溫度狀況,亦無法完全排除上述各發泡樹脂層21至23未充分地固化之固化不良產生的可能性。 Furthermore, for example, depending on the temperature conditions during the injection operation of the foamable resin, the possibility of poor curing due to insufficient curing of the foamed resin layers 21 to 23 cannot be completely eliminated.

並且,此種發泡樹脂層4內的空洞或固化不良的存在之有無,係可成為該發泡樹脂層4之強度性能的適當與否,以及使用該發泡樹脂層4的上述窗框3之對上述開口部2之固定狀態的好壞之判斷要素。 In addition, the presence or absence of voids or poor curing in the foamed resin layer 4 can determine the appropriateness of the strength performance of the foamed resin layer 4 and the aforementioned window frame 3 using the foamed resin layer 4 It is an element for judging whether the fixing state of the opening 2 is good or bad.

為此,在此實施形態中,適用本發明之固定狀態檢查方法,目視從上述第3發泡樹脂層23切除上述溢出樹脂部24而形成之上述第3發泡樹脂層23側的切除面,來確認在該切除面是否產生空洞或固化不良,此外確 認是否有顯示上述現象存在於發泡樹脂層4的內部之可能性之任何的跡象。 Therefore, in this embodiment, the fixing state inspection method of the present invention is applied to visually observe the cut surface on the third foamed resin layer 23 side formed by cutting the overflow resin portion 24 from the third foamed resin layer 23, To confirm whether there are voids or poor curing on the cut surface, and in addition, Check whether there is any sign showing the possibility that the above phenomenon exists in the foamed resin layer 4.

此時,由經驗可知,比起上述空洞或固化不良露出而產生在上述發泡樹脂層4的形成表面(亦即,上述溢出樹脂部24的表面)之可能性,在該形成表面的內部產生之可能性較高。因此,如此實施形態,並非以目視檢查上述發泡樹脂層4形成時的表面(亦即,上述溢出樹脂部24的表面),而藉由以目視檢查從上述第3發泡樹脂層23切除了上述溢出樹脂部24後的切除面,能以更高的機率確實地發現上述發泡樹脂層4之空洞或固化不良的有無,且可提高目視檢查精確度及信頼度。 At this time, it can be known from experience that, compared with the above-mentioned voids or poor curing exposure, the possibility of occurrence on the formation surface of the foamed resin layer 4 (that is, the surface of the overflow resin portion 24) is generated inside the formation surface. The possibility is higher. Therefore, in this embodiment, instead of visually inspecting the surface when the foamed resin layer 4 is formed (that is, the surface of the overflowing resin portion 24), the third foamed resin layer 23 is removed by visual inspection. The cut surface after the overflow of the resin portion 24 can reliably detect the presence or absence of voids or poor curing of the foamed resin layer 4 with a higher probability, and the accuracy and reliability of visual inspection can be improved.

此外,透過此切除面的目測檢查,例如,確認到空洞或固化不良的存在或其可能性時,係採取發泡樹脂層4的去除及再形成之重新施工,或發泡樹脂層4之部分的補修等之必要的應付措施。 In addition, through the visual inspection of the cut surface, for example, when the existence or possibility of voids or poor curing is confirmed, the removal and reformation of the foamed resin layer 4 is adopted, or the part of the foamed resin layer 4 Necessary countermeasures for repairs, etc.

E:其他 E: Other

在上述實施形態中,以將上述窗框3固定於被設置在上述軀體1之開口部2的內側之情況為例子作了說明,而本發明不限定於此種構成,例如,如第8圖所示,將新的窗框3固定在已安裝在軀體1的開口部2之既設的窗框8之內側時,亦即,亦可適於用改裝窗或改裝門扉之窗框3的固定。 In the above embodiment, the case where the window frame 3 is fixed to the inside of the opening 2 provided in the body 1 has been described as an example, but the present invention is not limited to this configuration, for example, as shown in FIG. 8 As shown, when the new window frame 3 is fixed inside the existing window frame 8 already installed in the opening 2 of the body 1, that is, it is also suitable for fixing the window frame 3 of a modified window or a modified door.

[產業上之利用可能性] [Possibility of industrial use]

本發明之窗框的固定方法及固定狀態檢查方法係可利用在窗框的新安裝作業或改裝時安裝作業中。 The method for fixing the window frame and the method for checking the fixing state of the present invention can be used in the new installation operation or the installation operation of the window frame during the modification.

1‧‧‧軀體 1‧‧‧Body

2‧‧‧開口部 2‧‧‧ Opening

3‧‧‧窗框 3‧‧‧Window Frame

3a‧‧‧外周面 3a‧‧‧Outer peripheral surface

5‧‧‧配件 5‧‧‧Accessories

7‧‧‧密封材料 7‧‧‧Sealing material

8‧‧‧既設窗框 8‧‧‧Existing window frame

10‧‧‧空間部 10‧‧‧Ministry of Space

11、12‧‧‧開口端 11, 12‧‧‧Open end

21‧‧‧第1發泡樹脂層 21‧‧‧The first foamed resin layer

22‧‧‧第2發泡樹脂層 22‧‧‧The second foamed resin layer

23‧‧‧第3發泡樹脂層 23‧‧‧The third foamed resin layer

24‧‧‧溢出樹脂部 24‧‧‧Overflow resin part

L‧‧‧切除線 L‧‧‧Resection line

Claims (2)

一種窗框的固定方法,係將窗或門扉的窗框嵌進且固定在被設置在軀體之開口部,或由既設窗框所圍繞之開口部的內側,將上述窗框嵌進上述開口部的內側後,針對於該窗框的外周面與上述開口部的內周面之間產生的空間部之於上述窗框的表背兩側分別形成開口之一對開口端,利用密封材料僅將其中一側的開口端予以密封;接著,將發泡性樹脂從未被密封之另一側的開口端注入到上述空間部內且使之發泡,以發泡之樹脂充滿幾乎整個上述空間部,並且,使該發泡之樹脂的一部分從上述另一側的開口端之幾乎整個區域溢出到外方且使之固化;以及之後,將固化之樹脂中,從上述另一側的開口端溢出到外方之溢出樹脂部予以切除;其中,將發泡性樹脂注入到上述空間部內且使之發泡時,將樹脂注入作業分為複數次來進行;且將之後的樹脂注入所形成之發泡樹脂層依序重疊而形成在由先前的樹脂注入所形成的發泡樹脂層之上,藉此以發泡樹脂層來充滿幾乎整個上述空間部,並且,使最後的樹脂注入所形成的發泡樹脂層之一部分從上述另一側的開口端之幾乎整個區域溢出到外方且使之固化。 A method of fixing a window frame is to insert and fix the window frame of a window or door leaf in an opening provided on the body or inside an opening surrounded by an existing window frame, and insert the window frame into the opening After the inner side of the window frame, a pair of openings are formed on both sides of the front and back of the window frame for the space created between the outer circumferential surface of the window frame and the inner circumferential surface of the opening. The open end on one side is sealed; then, the open end on the other side that is not sealed is injected with a foaming resin into the above-mentioned space and foamed, and the foamed resin fills almost the entire above-mentioned space. In addition, a part of the foamed resin overflows from almost the entire area of the open end on the other side to the outside and is cured; and then, the cured resin overflows from the open end on the other side to the outside. The outer overflow resin part is cut off; among them, when the foamable resin is injected into the above-mentioned space and foamed, the resin injection operation is divided into multiple times to perform; and the foam formed by the subsequent resin injection The resin layer is sequentially overlapped and formed on the foamed resin layer formed by the previous resin injection, so that almost the entire space is filled with the foamed resin layer, and the foam formed by the last resin injection A part of the resin layer overflows from almost the entire area of the open end on the other side to the outside and is cured. 一種固定狀態檢査方法,其係檢查利用申請專利範圍第 1項所述之窗框的固定方法被固定之窗框的固定狀態,該固定狀態檢査方法係:觀察藉由將從上述另一側的開口端溢出到外方而固化之溢出樹脂部予以切除而形成之樹脂剖面,藉此檢査窗框之固定狀態的好壞。 A fixed state inspection method, which is the first The fixing method of the window frame described in Item 1. The fixing state of the fixed window frame. The fixing state inspection method is to observe and cut off the overflowing resin part that is cured by overflowing from the open end of the other side to the outside. The formed resin profile is used to check the fixed state of the window frame.
TW105119146A 2016-06-17 2016-06-17 Method for fixing sash frame and method for inspecting fixed state TWI714601B (en)

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EP2913470A1 (en) * 2012-10-26 2015-09-02 Korea Institute Of Construction Technology Filling material, window, and filling method

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CN1489530A (en) * 2001-01-26 2004-04-14 ��ķ���¶��� Method for installing fixed window and fixed window
EP1353816B1 (en) * 2001-01-26 2006-11-15 Bombardier Transportation GmbH Method for installing a fixed window and a fixed window
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