TWI421176B - 車輛玻璃板之切除系統及方法 - Google Patents
車輛玻璃板之切除系統及方法 Download PDFInfo
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- TWI421176B TWI421176B TW98141733A TW98141733A TWI421176B TW I421176 B TWI421176 B TW I421176B TW 98141733 A TW98141733 A TW 98141733A TW 98141733 A TW98141733 A TW 98141733A TW I421176 B TWI421176 B TW I421176B
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- 238000005520 cutting process Methods 0.000 claims description 118
- 239000011521 glass Substances 0.000 claims description 77
- 238000004804 winding Methods 0.000 claims description 52
- 238000000034 method Methods 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 10
- 238000001179 sorption measurement Methods 0.000 claims description 5
- 238000002679 ablation Methods 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 claims description 2
- 230000001070 adhesive effect Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 1
- 230000000717 retained effect Effects 0.000 claims 1
- 239000004814 polyurethane Substances 0.000 description 6
- 229920002635 polyurethane Polymers 0.000 description 5
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000011324 bead Substances 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002271 resection Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J10/00—Sealing arrangements
- B60J10/45—Assembling sealing arrangements with vehicle parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/547—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26B—HAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
- B26B27/00—Hand cutting tools not provided for in the preceding groups, e.g. finger rings for cutting string, devices for cutting by means of wires
- B26B27/002—Tools using wires as cutting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J1/00—Windows; Windscreens; Accessories therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49718—Repairing
- Y10T29/49721—Repairing with disassembling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
- Y10T83/0524—Plural cutting steps
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/424—By increased tensioning of work-enclosing wire
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/667—Tool carrier or guide affixed to work during cutting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/889—Tool with either work holder or means to hold work supply
- Y10T83/896—Rotatable wound package supply
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
- Joining Of Glass To Other Materials (AREA)
Description
本發明係關於一種車輛玻璃板之切除技術。
汽車擋風玻璃等車輛玻璃板大多係以聚胺甲酸酯(polyurethane;PU)等黏合材料黏合於支撐框架中,且該黏合材料係以圓珠之形態,連續施用於玻璃板與支撐框架之周緣。
若為更換玻璃板或其他目的而需移除前述玻璃板,可採用已知之線切技術。相關技術可參見例如歐洲專利公開案第EP-A-0093283號、加拿大專利第2034221號、美國專利第6616800號、德國專利第4012207號及PCT專利公開案第WO2006/030212、WO86/07017與WO98/58779號。詳言之,在上開第WO2006/030212號案所揭露之技術中,切割線在切割時可於特定情況下相對於黏合材料而滑動,從而將黏合材料鋸穿或切穿。此一作法已證實確有其優點。
針對上述既知技術,本發明乃提出一種改良之技術及設備。
根據本發明之第一態樣,一種玻璃板切除系統係與一切割線搭配使用於一車輛玻璃板之切除作業,該系統包含:一給線單元,用於施放切割線,給線單元具有一可安裝於玻璃板之裝置,且給線單元經安裝於玻璃板後,可在切除作業中放出切割線;及一捲線單元,其包含:一安裝元件,用以將捲線單元安裝於玻璃板上;及至少一捲軸,用以捲收給線單元所施放之切割線。
本發明之第二態樣係一種車輛玻璃板之切除方法,該玻璃板係藉由一黏合材料結合一框架中,該方法包含下列步驟:設置一捲線單元於玻璃板上,捲線單元包含至少一捲軸;設置一給線單元於玻璃板上,將給線單元所放出之一切割線繞設於玻璃板之周緣,並將切割線之一自由端連接至捲線單元之至少一捲軸;及操作捲線單元之至少一捲軸以捲收切割線,藉此切割黏合材料,其中給線單元可在切割過程中放出切割線,俾對黏合材料進行滑動式切割。
本發明上述任一態樣均優於先前技術,其原因在於給線單元具有可提供「滑動式切割」之優點,且切割線僅需於玻璃板已大部分被切開、且已得知所需之切割線總長後再予以切斷,以形成第二自由端。
在本發明方法之一實施例中,給線單元與捲線單元最好分別安裝於玻璃板之內外表面。
根據本發明之方法,在操作捲線單元且切開玻璃板之一部分後,可令給線單元放出一段切割線,然後截斷切割線形成第二自由端。接著將第二自由端連接至捲線單元之另一捲軸,並由此捲軸捲收切割線,以切開玻璃板之其他部分。
在本發明之一較佳實施例中,從給線單元放出之切割線通過一制動或阻力裝置,可抑制切割線從給線單元中釋出。制動或阻力裝置可為一截膠帶,其固定於玻璃板上並覆蓋從給線單元伸出的一段切割線。
在本發明之一較佳實施例中,捲線單元包含可用以捲收切割線之第一與第二捲軸。在本構型中,切割線之兩自由端最好分別捲附於捲線單元的不同捲軸。
在本發明之一較佳實施例中,捲線單元可包含至少一個可供切割線繞經其上之導引元件,其係與至少一捲軸及/或安裝元件保持距離,且最好包含一導輪或滑輪,導輪或滑輪於安裝後可相對於捲線單元而轉動。此導引元件雖然並非所有可能實施例之必要技術特徵,但確實有助於順利捲收切割線並降低切割線斷裂之可能性。
在本發明之一實施例中,給線單元包含一可用以放出切割線之轉動式捲軸。此外,給線單元之安裝元件最好包含一吸附式固定座。較佳者,給線單元可安裝於玻璃板的一中央區域。
在捲線單元之一較佳實施例中有兩捲軸並排設置,且各捲軸之外側分別設有一切割線導輪或滑輪。
各捲軸可包含一棘輪裝置,俾使對應之捲軸無法正轉或反轉。
以下將參照附圖進一步說明本發明之一特定實施例,唯該實施例僅為一範例,特此陳明。
請參閱第一~四圖,圖中所示之一種切除系統特別適用於切除一業經黏合之車輛玻璃板,例如一擋風玻璃。切除系統包含一捲線單元1及一給線單元2。
捲線單元1包含一對可鬆釋之吸杯式固定座10、11,該等吸杯式固定座可將該捲線單元以可鬆釋之方式固定於擋風玻璃。各吸杯式固定座包含一硬質塑膠杯12及一位於其下方之撓性橡膠裙膜13。引動/釋放桿14分別對應於吸杯式固定座10、11,其作用在於施加及移除一持續之吸力。此等吸杯式固定座已普遍應用於擋風玻璃之替換及維修作業。吸杯式固定座10、11係以可樞轉/可傾斜之方式安裝於捲線單元之一支撐托架15,如此一來,儘管擋風玻璃具有弧度,吸杯式固定座10、11仍可同時設置於擋風玻璃上並與之良好接合。支撐托架15之主體設有一對並排之吊掛式捲軸4、5,其分別連接於軸向之捲線軸,而該等軸向捲線軸則分別支撐於該捲線單元之軸承16、17中。捲軸4、5可透過一手動捲線器以手動方式驅動,或由一諸如加
裝馬達之捲線工具或絞盤等機械式引動器驅動,進而沿軸向轉動。
驅動凸座18設有內凹插口19(正方形孔)以容納一對應之外凸式驅動工具。該等捲軸之外側分別設有由低摩擦係數塑膠製成之切割線導引滑輪8、9。該等導引滑輪經安裝後可繞其各自之轉軸轉動。當切割線沿該等導引滑輪之切線方向拉動時,便帶動該等導引滑輪轉動,下文將有進一步說明。捲軸4、5在其各別棘輪機構之控制下,僅可沿單一方向轉動(即正轉或反轉)。各該棘輪機構包含一棘輪操控元件,其可將原已繃緊之切割線放鬆或捲回(反向捲動)。
前開第WO2006/030212號案揭示一既有技術。詳言之,在該案第9及第10圖所示之技術中係利用一切割線41及一捲線單元1移除一擋風玻璃板(以下簡稱玻璃板)。如該案第9圖所示,捲線單元起初係固定於玻璃板之內面(即方向盤所在側之表面),且位於方向盤上方。在將捲線單元及相關導引裝置以該案所述之方式設於定位後,便可將切割線繞設於玻璃板之外側,使切割線圍繞玻璃板之周緣且鄰近玻璃板與車輛支撐框架間之黏合圓珠。然後刺穿玻璃板位於捲線單元1下方角落(x標示處)之黏合圓珠以形成一溝槽,並將切割線之兩端穿過溝槽。
接著將切割線之一線段41拉進車內,並繞過捲線單元之一滑輪9,進而連接至捲線單元之一捲軸5以利捲收切割線。然後拉進切割線之一自由端線段47,並使此線段之長度足以到達玻璃板之左上角。之後操作捲軸5,使線段41沿玻璃板之一邊向上切穿黏合圓珠,直到切割線繞過玻璃板之右上角為止。此時,將捲線單元1從玻璃板上移除並重新定位於玻璃板之左上角,如該案之第10圖所示。但在重新定位捲線單元1之前,必須先將捲軸5之棘輪鬆開,使切割線可從捲軸捲出,以便將切割線從玻璃板之右側拉至左側並重新定位。隨後固定棘輪,並再次操作捲軸5,藉以將切割線從第10圖所示之位置捲回,直到切割線到達第10圖虛線所示之位置為止。
然後,將捲線單元1大致轉過一直角以繞過玻璃板之角落。待該捲線單元到達該案第11圖所示位置後,便將其固定於玻璃板。為執行上述步驟,必須再次鬆開捲軸5之棘輪,並於捲線單元到達第11圖所示位置後重新固定該棘輪。接著,將切割線之自由端線段47繞過一滑輪8並連接至一捲軸4,然後依序(或同時)操作捲軸4與5,直到切除完畢為止。如第11圖所示,為完成切除作業,切割線之兩線段將於Z點交叉。
如第二圖所示的本發明,捲線單元1係固定於一玻璃板3位於車內之表面,如位在方向盤上方的擋風玻璃上;給線單元2則固定於玻璃板3之外側表面。一切割線41係從角落A延伸至角落B、C、D的繞設於玻璃板外側周緣,再從鄰近玻璃板最下緣處(D-A)的角落A之PU黏合圓珠所鑽通的一孔口(圖中未示)穿入,並連接至捲軸5。一截膠帶6係固定於玻璃板上並覆蓋切割線。給線單元2包含一吸附式固定座2a及一內部給線匣(圖中未示),內部給線匣可在一外殼內自由轉動,以便在切割線承受一所需強度之張力時,從給線單元放出切割線。膠帶6可在給線單元放出切割線之過程中提供阻力,亦可以其他制動裝置(基本上為提供阻力或摩擦力的裝置)取代膠帶或與膠帶併用。
在進行去除作業時,可先捲動捲軸5,使切割點從角落A沿著該玻璃板之側邊上移並繞過角落B。在切割過程中若遭遇過大阻力(來自一較堅硬或較大之PU黏合圓珠),給線單元2可放出切割線,使切割線在PU黏合圓珠上滑動並因而切穿PU黏合圓珠。在玻璃板上設置給線單元之目的,即為在切割初期提供「滑動式切割」,如此一來便不需事先切斷切割線41以形成另一自由端。一旦切割線41繞過角落B,便可將捲線單元1從玻璃板之右側移至左側並重新固定於玻璃板上,如第三圖所示。但在重新定位捲線單元1之前,必須先鬆開捲軸5之棘輪,使切割線在捲軸5跨越玻璃板時得以從捲軸5捲出。當捲線單元1重新定位完成後,便可固定棘輪,然後再次操作捲軸5以捲收該切割線。
在頂邊之切割作業接近完成時,須將捲線單元1轉動九十度並重新定位於第四圖所示之位置;之後繼續切割,使切割點之位置繞過角落C;接著移除膠帶6,並從給線單元2放出足以延伸並可捲繞於捲軸之切割線;然後將長度經測量確認之切割線從給線單元處切斷並形成一自由端,並將自由端拉進車內。若欲將自由端拉進車內,可撬開擋風玻璃業已分離之角落所形成的小間隙,抑或將自由端穿入先前鑽通的角落A由PU黏合圓珠所形成之孔口。在將切割線41之自由端繞過滑輪8連接至捲軸4後,便可操作捲軸4捲收切割線,使沿玻璃板之底邊切割。
本發明並未使用過度複雜之系統構造,卻可提供線切系統之優點,且亦不需在初始設定後大幅調整系統之構型。經簡易之初始設定置後,操作者即使欠缺經驗或體力稍弱亦可使用本發明之技術。
本發明之給線單元具有可提供「滑動式切割」之優點,此外,透過該給線單元之設置,操作者唯有在玻璃板已大部分被切開,且已得知所需之切割線總長後,才需切斷切割線以形成第二自由端。
以上實施例僅為說明本發明的較佳實施方式,並非用以限制本發明的權利範圍,任何本領域之通常知識者,在參酌本發明如上揭露之技術說明後,所進行不悖離本發明技術精神的改變、修飾,皆是可能的。因此,本發明之權利範圍敘述於如後之本發明的申請專利範圍。
1‧‧‧捲線單元
2‧‧‧給線單元
2a‧‧‧吸附式固定座
3‧‧‧玻璃板
4、5‧‧‧捲軸
6‧‧‧膠帶
8、9‧‧‧導引滑輪
10、11‧‧‧吸杯式固定座
12‧‧‧硬質塑膠杯
13‧‧‧撓性橡膠裙膜
14‧‧‧引動/釋放桿
15‧‧‧支撐托架
16、17‧‧‧軸承
18‧‧‧驅動凸座
19‧‧‧內凹插口
41‧‧‧切割線
A、B、C、D‧‧‧角落
第一圖為本發明切除系統之一實施例中捲線單元之平面示意圖。
第二~四圖為連續示意圖,旨在說明本發明之切除操作技術。
1...捲線單元
2...給線單元
2a...吸附式固定座
3...玻璃板
4、5...捲軸
6...膠帶
8、9...導引滑輪
41...切割線
A、B、C、D...角落
Claims (13)
- 一種玻璃板切除系統,其係與一切割線搭配使用於一車的玻璃板之切除作業,該系統包含:一給線單元,用於施放切割線,給線單元具有一可安裝於玻璃板之裝置,且給線單元經安裝於玻璃板後,可在切除作業中放出切割線;及一捲線單元,其包含:一吸杯式固定座,用以將捲線單元安裝於玻璃板上;及至少一捲軸,用以捲收給線單元所施放之切割線;其中捲線單元係安裝於玻璃板位於車內之表面,給線單元則安裝於玻璃板之外側表面。
- 如申請專利範圍第1項之玻璃板切除系統,其中捲線單元包含至少一可供切割線繞過之導引元件,該至少一導引元件係與至少一捲軸及/或吸杯式固定座保持距離。
- 如申請專利範圍第1項之玻璃板切除系統,其中捲線單元包含可用以捲收切割線之兩所述捲軸。
- 如申請專利範圍第1項之玻璃板切除系統,其中給線單元包含一可轉動之捲軸,藉以放出切割線。
- 如申請專利範圍第1項之玻璃板切除系統,其中給線單元之安裝裝置包含一吸附式固定座。
- 如申請專利範圍第1項之玻璃板切除系統,其中設有一制動或阻力裝置以抑制切割線從給線單元中放出。
- 如申請專利範圍第2項之玻璃板切除系統,其中導引元件包含一導輪或滑輪,其安裝後可相對於捲線單元而轉動。
- 如申請專利範圍第3項之玻璃板切除系統,其中兩所述捲軸係並排設置,且各捲軸之外側分別設有一切割線導輪或滑輪。
- 如申請專利範圍第3項之玻璃板切除系統,其中各捲軸 包含一棘輪裝置,其可使對應的所述捲軸無法正轉或反轉。
- 一種車的玻璃板之切除方法,該玻璃板係藉由一黏合材料結合一框架中,該方法包含下列步驟:設置一捲線單元於玻璃板上,捲線單元包含至少一捲軸;設置一給線單元於玻璃板上,將給線單元所放出之一切割線繞設於玻璃板之周緣,並將切割線之一自由端連接至捲線單元之至少一捲軸;及操作捲線單元之至少一捲軸以捲收切割線,藉此切割黏合材料,其中給線單元可在切割過程中放出切割線,俾對黏合材料進行滑動式切割;其中捲線單元係安裝於玻璃板位於車內之表面,給線單元則安裝於玻璃板之外側表面。
- 如申請專利範圍第10項之車的玻璃板之切除方法,其中捲線單元在操作切開玻璃板一部分後,給線單元放出一段切割線,然後切斷切割線形成另一自由端,並將此自由端連接至捲線單元之一捲軸,接著捲動此捲軸以切開玻璃板之其他部分。
- 如申請專利範圍第11項之車的玻璃板之切除方法,其中切割線之二自由端分別捲附於捲線單元之不同捲軸。
- 如申請專利範圍第10項之車的玻璃板之切除方法,其中從給線單元放出之切割線通過一制動或阻力裝置,可抑制切割線從給線單元中放出。
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