584686 A7 B7 五、發明説明（ ） [發明之領域] 本發明係有關於一種縫鈕扣機器，尤其是在依據布厚 度藉由拉緊針縫的深度而縫鈕扣於布上之後，繞線在鈕扣 及布之間的縫線（頸線）的縫鈕扣機器。 [相關技藝之說明] 一習知鈕扣頸繞線縫紉機將配合第17及18圖說明如 下。 此機器包括一舌1以及具有面對舌1的一支持板之一鈕 扣支持單元4以及一鈕扣夾元件（鈕扣夾頭）3。舌1(如第 18(b)圖所示）支持折疊在相對於一針5之前進路徑的钮扣 縫製位置上的一布C。鈕扣夾頭_3可以水平或垂直位置支持 一鈕扣BU，支持單元4連接可轉動地架設在一機器體上的 一轉動轴6,且藉由與轴連接的一空氣汽缸7之活塞動作而 轉動。軸6之轉動允許钮扣夾頭3擺動。 備置此組合之機器的操作將說明如下。 當紐扣BU縫至布C上時，钮扣BU先置於以舌1支持之布 C以及支持板2上的水平位置（參看第18(a)，（b)圖）。當機 器操作時，針5上下交替地移動至扣眼Ba及擬縫扣之布C 中，配合舌1，支持板2及钮扣夾頭3之同步動作，縫紐扣BU 至布上，形成在布之鈕扣間具有一預定間隔（頸高度）的單 線鏈狀針縫。在此縫鈕扣操作後，操作者轉動夾頭3成如 第18(c)圖所示的直立位置，使得夾頭3支持鈕扣於舌1前 的垂直位置。當機器再開始操作時，針5交替地落在鈕扣BU 及布C之間的縫線Sa及Sb的兩側（以下稱為頸線），如第19(a) 本紙張尺度適用中國國家標準（CNS) A4規格（210 X 297公釐） (請先閲讀背面之注意事項再填寫本頁) -裝— •訂 4 584686 A7 __ 五、發明説明X ) ' 及（b)圖所示，以形成'繞線，Se，藉由繞著頸以及舌1， 支持板2和夾頭3的水平移動形成 '繞線"。此扣頸之繞線 的優點在於強化縫至布上紐扣的強度，以阻止鈕扣掉落， 以及扣眼被線Sa及Sb撐大而影響外觀，換言之，扣頸繞線 藉由擬拉直的繞線Se可向内拉緊縫線Sa及Sb，以阻止扣眼 撐大。 該縫扣機器另備置一扣頸高度調整盤8。該盤8的調整 可改變鈕扣夾頭3之垂直位置以改變布及鈕扣間的距離。 然而，由於在此機器中的盤8可以手動方式調整，且 無法在縫扣過程中調整位置，在縫扣機中夾頭位置之高度 無可避免的幾乎與在繞頸過程+幾乎相同。因此，繞線Sc 之線的張力直接作動在頸線Sa及Sb上。由於此因素，若 線Sc張力太小，線Sa及Sb無法收縮，如第19(a)圖所示， 因而造成外觀之不良，且若線Sc張力過大，布C會繞著布 C上的縫點出現皺紋C1(即所謂的凹陷）向上拉，因而失去 美觀。即使適當的張力施加於線Sc上，繞線集中在縫線Sa， - Sb的中間部份，看起來像一個日本手鼓，難看且會減少 . 針縫之強度，而頸線的兩端會無法對齊。 曰本第2655749號專利案揭露一縫初機，其中頸高度 及繞線高度均可調整以改良縫製外觀。尤其是，此鈕扣缝 紉機除鈕扣頸高度調整盤之外，包括用以上升鈕扣夾頭之 高度位置的一上推槓桿，用以驅動上推槓桿的一汽缸，以 及用以調整钮扣夾頭上升之高度位置。 就此構造而言，鈕扣夾頭在縫鈕扣之前上升至較藉由 本紙張尺度適用中國國家標準（CNS) A4規格（210X 297公嫠）584686 A7 B7 V. Description of the invention () [Field of invention] The present invention relates to a sewing button machine, especially after sewing the button on the cloth by tightening the depth of the needle seam according to the thickness of the cloth, and winding it on the button And sewing machine for stitching (neckline) between cloths. [Explanation of related skills] A conventional button neck winding sewing machine will be described below with reference to Figs. 17 and 18. The machine includes a tongue 1 and a button supporting unit 4 having a supporting plate facing the tongue 1 and a button clamping element (button chuck) 3. The tongue 1 (shown in Fig. 18 (b)) supports a cloth C folded at a button sewing position with respect to a path forward of a needle 5. The button chuck_3 can support a button BU in a horizontal or vertical position. The support unit 4 is connected to a rotating shaft 6 rotatably mounted on a machine body, and is rotated by the piston of an air cylinder 7 connected to the shaft. . The rotation of the shaft 6 allows the button chuck 3 to swing. The operation of preparing this combination machine will be explained as follows. When the button BU is sewn to the cloth C, the button BU is first placed on the cloth C supported by the tongue 1 and the horizontal position on the supporting plate 2 (see Fig. 18 (a), (b)). When the machine is in operation, the needle 5 moves up and down alternately into the buttonhole Ba and the cloth C to be sewn. In cooperation with the tongue 1, the support plate 2 and the button chuck 3 are synchronized. A single thread chain stitch with a predetermined interval (neck height) between the buttons. After this sewing button operation, the operator rotates the chuck 3 to an upright position as shown in FIG. 18 (c), so that the chuck 3 supports the button in a vertical position in front of the tongue 1. When the machine restarts operation, the needle 5 alternately falls on both sides of the stitches Sa and Sb (hereinafter referred to as the neckline) between the button BU and the cloth C, as described in Article 19 (a). (CNS) A4 specifications (210 X 297 mm) (Please read the precautions on the back before filling out this page) -Installation-• Order 4 584686 A7 __ 5. Description of the invention X) 'and (b) A "winding wire, Se" is formed by horizontal movement of the support plate 2 and the chuck 3 around the neck and the tongue 1, and the "winding wire" is formed. The advantage of this button neck winding is to strengthen the strength of the button sewn to the cloth to prevent the button from falling, and the buttonhole is stretched by the threads Sa and Sb to affect the appearance. In other words, the button neck winding is made by the straightening winding. The thread Se can tighten the sutures Sa and Sb inward to prevent the buttonholes from expanding. The sewing machine is also provided with a button neck height adjusting disc 8. The adjustment of the disc 8 can change the vertical position of the button chuck 3 to change the distance between the cloth and the button. However, since the disc 8 in this machine can be adjusted manually and the position cannot be adjusted during the sewing process, the height of the chuck position in the sewing machine is unavoidably almost the same as in the neck winding process +. Therefore, the tension of the winding wire Sc acts directly on the necklines Sa and Sb. Due to this factor, if the tension of the thread Sc is too small, the threads Sa and Sb cannot shrink, as shown in Figure 19 (a), resulting in poor appearance, and if the tension of the thread Sc is too large, the cloth C will wrap around the cloth C. The creases C1 (so-called depressions) appear at the seam points and are pulled up, thus losing the aesthetic appearance. Even if a proper tension is applied to the thread Sc, the winding is concentrated on the middle part of the suture Sa,-Sb, which looks like a Japanese tambourine, which is ugly and will decrease. The strength of the stitches will not be able to reach the ends of the neckline. Aligned. Japanese Patent No. 2655749 discloses an initial sewing machine in which the neck height and the winding height can be adjusted to improve the sewing appearance. In particular, this button sewing machine includes a push-up lever for raising the height position of the button chuck, a cylinder for driving the push-up lever, and a button chuck for raising the button chuck, in addition to the button neck height adjustment disk. Height position. In terms of this structure, the button chuck rises to the point where the button is sewn before the button is sewn. This paper size applies the Chinese National Standard (CNS) A4 (210X 297 cm).
584686 A7 _ B7_ 五、發明説明3( ) . 高度調整盤以汽缸驅動之上推槓桿調整高度為高之位置。 在縫鈕達到此高度後，汽缸停止動作，以回復槓桿的動作 下降鈕扣夾頭，鈕扣定位成直立的，然後執行繞線操作。 就上述操作而言，在繞線操作前頸線之張力即減少， 以解決上述問題。 為供應鈕扣至上述機器中的紐扣夾頭，一習知钮扣負 載器用來自供應部份傳送鈕扣至鈕扣夾頭。 在此機器中，供應部的高度可調整成使鈕扣可自供應 部上的一鈕扣裝載器傳送至夾頭，以到達高度調整盤所調 整的夾頭高度上。 [本發明擬解決的問題]_ 在上述鈕扣頸繞線機器中，縫鈕扣中頸高度僅由高度 調整盤決定，而繞線操作中的繞線高度以高度調整盤及調 整螺釘決定。因此，繞線高度的改變除了高度調整盤之外 還需要作調整螺釘之同步調整，以不改變頸高。因此在操 作上帶來麻煩。 操作者必須調整各頸的高度以及繞線高度。此亦造成 操作上的麻煩。 當連續地縫具有不同頸高或繞線高度的鈕扣時，操作 者必須為各鈕扣作個別的高度調整，亦造成操作上的麻 此外，當以習知機器縫一曲柄鈕扣時，操作者必須藉 由鬆開螺釘調整鈕扣夾頭，亦造成操作上的麻煩。 因此，本發明的一目的為備置不須複雜操作之可設定 本紙㈣適用侧家標準_ Μ規格⑽謂公爱） (請先閲讀背面之注意事項再填寫本頁) •裝丨 17 :% 584686 A7 B7 五、發明説明< 頸高及繞線高度的一鈕扣頸繞線機器。 (請先閲讀背面之注意事項再填寫本頁) 本發明的另一目的是備置一鈕扣頸繞線機，它可在具 有不同頸高或繞線高度之不同鈕扣連續地在一縫製循環中 縫製時可容易地改變頸高及繞線高度。 本發明的另一目的是備置一鈕扣頸繞線機，它可容易 地依據一曲柄鈕的明細而改變其高度位置。 本發明的另一目的是備置一鈕扣頸繞線機，它可容易 地依據一擬縫製鈕扣的外形而改變其高度位置。 [解決問題之手段] 為解決上述問題，本發明備置一鈕扣頸繞線縫紉機。 依據本發明的第一特徵，如第Γ至3圖所示，該鈕扣頸繞線 機（10)具有一鈕扣支持器（20)，其可繞著水平配置的一轉 動軸220轉動，使得以在鈕扣支持器上的一鈕扣夾頭21支 持的一鈕扣（BU)可改變水平及垂直位置。該機器以鈕扣設 定在水平位置下縫鈕扣至一布上，其後以鈕扣設定在垂直 位置下繞線縫線至鈕扣及布之間、。該機器包括用以驅動鈕 扣夾頭以改變布至鈕扣的高度的一馬達（22)，用以設定各 縫鈕扣及繞線頸之操作高度的資料之一設定裝置（40)，用 以顯示設定資料的一顯示裝置（90)，用以依據設定資料控 制馬達的一控制裝置（70)，使得鈕扣夾頭定位成在各縫鈕 扣及頸繞線操作中所欲的高度。 依據本發明的第一實施例，操作者可在顯示板上清楚 的看到縫鈕扣及頸繞線操作中的高度資料，以增加工作效 率。 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） 584686 A7 I----- B7 ___ 五、發明説明5() , 若僅須改變繞線操作中的間隔，僅改變繞線操作中的 間隔而不改變縫鈕扣操作中的間隔，因而增加工作效率。 (請先閲讀背面之注意事項再填寫本頁) 此外，鈕扣夾頭僅以一馬達驅動，而使得機構精巧。 同時，上述之設定資料一方面藉由操作面板輸入資 料’另一方面藉由讀取儲存在記憶體（RAM，{^⑽等）之資料 表中的所欲資料而完成。 有關向度之資料可界定成自紐扣至布的距離，或自轉 動軸中心至鈕扣的距離，但前者對於改良工作效率較為 佳。可選擇地，自布至鈕扣的距離可為上述兩種操作之一 設定，並可為其他操作設定距離之位移。 在本發明的第二實施例中「機器1〇包括馬達，在頸繞 線操作中設定自布至紐扣的一設定裝置，以及用來控制馬 達’並依據設定資料而決定縫钮扣操作中之高度，使得紐 扣夾頭在鈕扣縫及頸繞線操作中定位成所欲的高度。 依據本發明的第二實施例，由於設定操作僅設定自布 至鈕扣的距離，設定操作因而簡化。 在縫奴扣中的高度（自布至紐扣的距離）可藉由計算在 頸繞線操作中布至鈕扣的距離，或自儲存於記憶體（RAM， ROM軟碟等）中讀取一資料表的對應高度，選擇後一高度而 決定。資料表儲存對應後一高度之前一高度。 | 在本發明的第三實施例中，藉由設定裝置而設定之鈕 扣縫製的高度係以計算而得來。 依據本發明的第三實施例，除了第二實施例的效果 外，該機器不須具有所有縫鈕扣過程中的高度資料，因而 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） 584686 五、發明説明< ) 資料容量可減少。 - 在本發明的第四實施例中，該機器另包括一更正裝置 (70)用以更正在縫鈕扣過程中的高度，如第丨至3圖所示。 依據本發明之第四實施例，除了第二實施例之效果 外，該機器可藉由更正獲得期待的感t或外觀。譬如，若 縫製σσ仍有凹下之不良外觀，在縫钮扣過程中可藉由增 加較頸繞線過程中之高度為高的高度以解決凹下問題以 達到期待之外觀。 在本發明的第五實施例中，該機器包括馬達，如第一 實施例之設定裝置（41)，用以儲存對應於數個鈕扣之高度 資料的一記憶體裝置（71 , 73)以及依據自記憶體中連續讀 取的各鈕扣之高度資料控制馬達的一控制裝置（72)。 依據本發明的第五實施例，該機器可依據儲存於記憶 體中的對應高度資料以馬達控制在縫鈕扣及頸繞線過程中 鈕扣的高度而連續地縫兩個或數個鈕扣。換言之，該機器 可自動地連續縫鈕扣以達成一縫紉循環，不須在縫鈕扣及 頸繞線過程中為每一鈕扣設定高度，因而簡化操作。 ‘ 在本發明的第六實施例中，如第卜14囷所示，該機器 包括一馬達，一用以選擇曲柄鈕扣或其他鈕扣的選擇裝 置，以及若選擇曲柄鈕扣用以控制馬達以縫曲柄鈕 批 制裝置（70)。 Λ 依據本發明的第六實施例，該機器可同時且容易地達 成曲柄鈕扣之頸繞線操作。 在本發明的第七實施例中，如第1至14圖所示，該機 本紙張尺度適用中國國家標準（as) Α4規格（210x297公爱） 584686 A7 I---------^______ 五、發明説明？（ ) · 器包括一馬達，用以供應鈕扣至鈕扣夾頭的一鈕扣負載器 (50)，用以儲存供應位置資料至鈕扣夾頭上的一供應位置 之一記憶體裝置（73),以及適於依據供應位置資料控制馬 達的一控制裝置（70)。 依據本發明的第七實施例，該供應位置可在鈕扣夾頭 側調整，且不須調整在鈕扣側的供應位置，使得鈕扣可連 續且容易地由供應負載器維持的固定供應位置供應至鈕扣 夾頭。 [圖式之簡要說明] 第1圖為一概略方塊圖，其顯示依據本發明之一鈕扣 頸繞線縫紉機的整個構形； — 第2圖顯示支持在一鈕扣支持器單元上的一鈕扣以及 «第1圖之機器將紐扣縫製於其上的一布之間的位置關 係； 第3圖為支持钮扣於機器中的紐扣支持器單元之整個 構造之立體囷； 第4囷為在第3圖之紐扣支持器單元上的一钮扣夾頭之 | 底視圖； 第5圖為鈕扣夾頭之一夾頭臂的一頂端之截面圖，以 及自夾頭臂上移開之一夾頭指形部的平面圖； 第6圖為用以支持金t扣夾頭於第3圓之紐扣單元中的一 夾頭支持機構的剖面立體圖； 第7圖為顯示裝在機器上之一鈕扣負載器之側視圖； 第8圖為顯示裝在機器上之一知扣負載器之平面圖,· 本紙張尺度適用中國國家標準（CNS) A4規格（210X 297公釐)—584686 A7 _ B7_ V. Description of the invention 3 (). The height adjustment disc is driven by the cylinder to push up the lever to adjust the height to a high position. After the sewing button reaches this height, the cylinder stops to return to the action of the lever. The button chuck is lowered, the button is positioned upright, and then the winding operation is performed. In terms of the above operations, the tension of the neckline is reduced before the winding operation to solve the above problems. In order to supply buttons to the button chucks in the above-mentioned machine, a conventional button loader is used to transfer the buttons to the button chucks from the supply part. In this machine, the height of the supply section can be adjusted so that the buttons can be transferred from a button loader on the supply section to the chuck to reach the height of the chuck adjusted by the height adjustment disc. [Problems to be Solved by the Invention] _ In the above-mentioned button-neck winding machine, the height of the middle neck of the sewing button is determined only by the height adjustment disk, and the winding height in the winding operation is determined by the height adjustment disk and the adjustment screw. Therefore, in addition to the height adjustment disk, the winding height needs to be adjusted synchronously with the adjustment screw so as not to change the neck height. This causes trouble in operation. The operator must adjust the height of each neck and the winding height. This also causes trouble in operation. When continuously sewing buttons with different neck heights or winding heights, the operator must adjust the height of each button individually, which also causes numbness in operation. In addition, when sewing a crank button with a conventional machine, the operator must Adjusting the button chuck by loosening the screws also causes trouble in operation. Therefore, an object of the present invention is to prepare a settable paper that does not require complicated operations (applicable side standards _ M specifications (referred to as public love)) (Please read the precautions on the back before filling this page) • Installation 17:% 584686 A7 B7 V. Description of the invention <Neck height and winding height one button neck winding machine. (Please read the precautions on the back before filling this page) Another object of the present invention is to provide a button neck winding machine, which can sew continuously in a sewing cycle with different buttons with different neck heights or winding heights. Can easily change the neck height and winding height. Another object of the present invention is to provide a button neck winding machine which can easily change its height position according to the details of a crank button. Another object of the present invention is to provide a button neck winding machine which can easily change its height position according to the shape of a button to be sewn. [Means for Solving the Problems] In order to solve the above problems, the present invention is provided with a button neck winding sewing machine. According to the first feature of the present invention, as shown in Figures Γ to 3, the button neck winding machine (10) has a button holder (20), which can rotate about a horizontally disposed rotating shaft 220, so that A button (BU) supported by a button chuck 21 on the button holder can change the horizontal and vertical position. This machine uses buttons set to horizontally sew buttons onto a piece of cloth, and then uses buttons set to vertical position to wind stitches between buttons and cloth. The machine includes a motor (22) for driving the button chuck to change the height of the cloth to the button, a setting device (40) for setting the operating height of each sewing button and the winding neck, and displaying the setting A display device (90) of data is used to control a motor (70) of the motor according to the setting data, so that the button chuck is positioned at a desired height in each sewing button and neck winding operation. According to the first embodiment of the present invention, the operator can clearly see the height data in the sewing button and neck winding operation on the display panel to increase work efficiency. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 584686 A7 I ----- B7 ___ V. Description of the invention 5 (), if only the interval in the winding operation needs to be changed, only the winding is changed The interval in operation does not change the interval in the sewing button operation, thus increasing work efficiency. (Please read the precautions on the back before filling out this page) In addition, the button chuck is driven by a motor, which makes the mechanism compact. At the same time, the above-mentioned setting data is completed on the one hand by inputting data through the operation panel 'on the other hand by reading desired data stored in the data table of the memory (RAM, {^ ⑽, etc.). The information about the direction can be defined as the distance from the button to the cloth, or the distance from the center of the rotation axis to the button, but the former is better for improving work efficiency. Alternatively, the distance from the cloth to the button can be set for one of the two operations described above, and the distance displacement can be set for the other operations. In the second embodiment of the present invention, "the machine 10 includes a motor, a setting device for setting a cloth to a button in a neck winding operation, and a control device for controlling the motor ', and determines one of the sewing button operations according to the setting data. The height allows the button chuck to be positioned to a desired height during button sewing and neck winding operations. According to the second embodiment of the present invention, since the setting operation only sets the distance from the cloth to the button, the setting operation is simplified. The height of the button (the distance from the cloth to the button) can be calculated by calculating the distance from the cloth to the button during the neck winding operation, or reading a table of data from the memory (RAM, ROM floppy disk, etc.) The corresponding height is determined by selecting the next height. The data table stores the height corresponding to the previous height. | In the third embodiment of the present invention, the height of the button sewing set by the setting device is calculated. According to the third embodiment of the present invention, in addition to the effects of the second embodiment, the machine does not need to have all the height data in the process of sewing buttons, so this paper size applies the Chinese national standard (CN S) A4 size (210X297 mm) 584686 5. The invention description <) The data capacity can be reduced.-In the fourth embodiment of the present invention, the machine further includes a correction device (70) for correcting the button sewing process. The middle height is as shown in Figures 丨 to 3. According to the fourth embodiment of the present invention, in addition to the effect of the second embodiment, the machine can obtain the desired t or appearance by correction. For example, if sewing σσ There is still a poor appearance of depression, and the problem of depression can be solved by increasing the height in the sewing button process compared with the height in the neck winding process. In the fifth embodiment of the present invention, The machine includes a motor, such as the setting device (41) of the first embodiment, a memory device (71, 73) for storing height data corresponding to a number of buttons, and each readout from the memory continuously. A control device (72) of the button height data control motor. According to the fifth embodiment of the present invention, the machine can control the button during the sewing button and the neck winding process according to the corresponding height data stored in the memory. height And two or more buttons are sewn continuously. In other words, the machine can automatically sew buttons continuously to achieve a sewing cycle, without having to set the height of each button during the sewing and neck winding process, thereby simplifying the operation. In a sixth embodiment of the present invention, as shown in Article 14 (b), the machine includes a motor, a selecting device for selecting a crank button or other buttons, and if the crank button is selected for controlling the motor to sew the crank button Batching device (70). Λ According to the sixth embodiment of the present invention, the machine can simultaneously and easily achieve the neck-winding operation of the crank button. In the seventh embodiment of the present invention, as shown in FIGS. 1 to 14 The paper size of this machine is applicable to the Chinese national standard (as) Α4 size (210x297). 584686 A7 I --------- ^ ______ 5. Description of the invention? () · The device includes a motor for supplying a button loader (50) to the button chuck, a storage device (73) for storing the supply position data to a supply position on the button chuck, and A control device (70) for controlling the motor according to the supply position data. According to the seventh embodiment of the present invention, the supply position can be adjusted on the button chuck side, and there is no need to adjust the supply position on the button side, so that the buttons can be continuously and easily supplied to the buttons from the fixed supply position maintained by the supply loader. Chuck. [Brief description of the drawings] Fig. 1 is a schematic block diagram showing the entire configuration of a button neck winding sewing machine according to the present invention;-Fig. 2 shows a button supported on a button holder unit and «Figure 1 shows the positional relationship between a piece of cloth on which the button is sewn by the machine; Figure 3 is a three-dimensional view of the entire structure of the button holder unit supporting the button in the machine; Figure 4 is shown in Figure 3 Figure of a button chuck on the button holder unit | bottom view; Figure 5 is a cross-sectional view of a top of a chuck arm of a button chuck, and a chuck finger removed from the chuck arm A plan view of the shaped part; FIG. 6 is a sectional perspective view of a chuck supporting mechanism for supporting a gold t-button chuck in a button unit of the third circle; FIG. 7 is a view showing a button loader mounted on the machine Side view; Figure 8 is a plan view showing one of the known buckle loaders installed on the machine. · This paper size applies to China National Standard (CNS) A4 (210X 297 mm) —
-10 - 五 584686 、發明説明< ) 第9圖為顯示裝在機器上之一钮扣負載器之立體圖； 第10圖顯示裝在機器上的一顯示部分之一實例； 第11至14圖為顯示在依據本發明之機器上鈕扣縫製及 頸繞線的一流程圓的部份； 第15圖顯示以本發明之機器縫至布上並完成扣頸繞線 的一紐扣的一實例； 第16圖為在本發明之機器中一縫製循環所須的資料之 一實例； 第17圖為顯示一習知奴扣頸繞線機器的主要零件之立 體圖； 第18圖顯示以習知機器縫製奴扣的該方法（a)為在紐 扣縫製過程中一鈕扣夾頭的狀態，（1))為（&)狀態下的平面 圖，而（e)顯示在鈕扣頸部繞線過程中鈕扣夾頭狀態的平 面圖； 第19圖顯示習知機器的鈕扣缝製狀態；（幻為顯示第 18(c)圖中縫線狀態的側視圖，而（b)為顯示鈕扣頸部在狀 態U)下具有一完成高度的一狀態之側視圖。 [發明之實施例] 以下將配合囷式及本發明之一實施例詳細說明。 參看第1圖，一鈕扣頸繞線縫紉機1〇包括一縫製部n， 一鈕扣支持單元20 , —進給機構30 , —操作面板（輸入裝 置’設定裝置）40’一纽扣負載器50,一紐扣負載驅動器¢0 , 一控制盒70，電嘩閥80以及一顯示器90。 該縫紉部11具有一針，一環圈器，以及驅動器，其藉 本紙張尺度適用中國國家標準（CNS) A4規格(210X 297公釐）-10-Wu 584686, description of the invention <) Figure 9 is a perspective view showing a button loader mounted on the machine; Figure 10 is an example of a display portion mounted on the machine; Figures 11 to 14 FIG. 15 shows an example of a round circle of button sewing and neck winding on a machine according to the present invention; FIG. 15 shows an example of a button sewn to a cloth by the machine of the present invention and completing the neck winding; FIG. 16 is an example of the materials required for a sewing cycle in the machine of the present invention; FIG. 17 is a perspective view showing the main parts of a conventional slave button winding machine; FIG. 18 shows a conventional machine sewing slave This method of buttoning (a) is the state of a button chuck during button sewing, (1) is a plan view in the (&) state, and (e) shows the button chuck during the winding of the button neck A plan view of the state; FIG. 19 shows a button sewing state of a conventional machine; (a side view showing a stitch state in FIG. 18 (c), and (b) showing a button neck in a state U) Side view of a state with a completed height. [Embodiment of the Invention] The following describes in detail the formula and one embodiment of the present invention. Referring to FIG. 1, a button neck winding sewing machine 10 includes a sewing portion n, a button support unit 20,-a feed mechanism 30,-an operation panel (input device 'setting device' 40 ', a button loader 50, a A button load driver, 0, a control box 70, a solenoid valve 80, and a display 90. The sewing section 11 has a needle, a looper, and a driver, and the paper size is adapted to the Chinese National Standard (CNS) A4 (210X 297 mm).
------------------------裝----- (請先閲讀背面之注意事項再填寫本頁) '訂----- -線丨 11 584686 A7 ______B7__ 五、發明説明9() , 由針之上下移動及環圈器之移動縫鈕扣至布上，線通過在 紐扣上的扣眼，並繞線钮扣頸。 (請先閲讀背面之注意事項再填寫本頁) 參看第1-3圖，支持器單元20與一轉動軸220相連（參 看第2圖）’該軸與習知紐扣支持器單元一樣，可轉動及以 水平地架設在一機器體上。轴220的轉動可改變在單元2〇 上的鈕扣成為相對於布之水平或垂直位置，以使鈕扣縫於 其上。支持器单元20具有支持紐扣BU的一 4s扣夹頭21，以 及用以上下移動夾頭21的一夾頭高度調整馬達22。軸220 與作為一夾頭擺動裝置的一空氣汽缸（未顯示）連接，而空 氣汽缸之驅動造成單元20繞著軸220擺動，以定位鈕扣成 為相對布之水平或垂直位置。么此實施例中的轴220 ,空 氣汽缸’以及支持器單元20除支持器單元之高度外，與第 1.7圖中的習知機器的轴6，空氣汽缸7以及支持器單元4是 對應的。 以下將配合第3至6圖詳細說明鈕扣支持器單元2〇。 該單元20包括鈕扣夾頭21，夹頭高度調整馬達22,以 及用以可移開地支持夾頭21之一夾頭支持部23。 支持鈕扣BU於縫製位置的夾頭21有一連接於支持部 23的夾頭本體211，以及備置在本體211上的夾頭臂212及 213，而該臂可相對於該本體前後滑動。 臂212及213水平地平行配置，且可滑動地配合在本體 211之後面上的兩個凹槽211b，211a。此處，臂212較在移 動方向的臂213為長。在臂的各頂端上分別連接相互相對 的夾頭指形部217, 218,以自邊上夾住鈕扣。 本紙張尺度適用中國國家標準（CNS) A4規格（210 X 297公釐） -12 - 584686 五、發明説明1(0 參看第4圖，一轉動板215可轉動地繞著在本體211下 方的一軸214架設。該板215具有在軸214的兩側上之直徑 方向為狹長的孔215a，215b，該孔215a，215b分別與自臂 213，212的近端突出之栓213P及212P銜接。 就此組合而言，板215阻止臂212, 213移出凹槽211b， 21 la之外，且作動在栓213P，212P上的孔215a，215b的板 215之轉動使臂213，212沿著凹槽211a，211b移動，於是， 指形部218，217可相互分開或靠近。 此外，一栓215c站立在孔215a及215b的中間及下方 上，而一栓211c站立在定位於本體211之左下方上的一延 伸部之頂上，該栓215c及211ci|由一彈簧216(驅動元件） 而相互連接。彈簧216總是驅使平板215以順時鐘方向轉 動。 換言之，彈簧總是驅使夾頭指形部217及218靠近，以 穩固地夾住鈕扣。此處，平板215連接於一夾頭動作槓桿 241，以下將說明。 夾頭指形部217，218可移開地分別依據擬縫上的鈕扣 形狀而架設在臂212，213上。 如第5圖所示，除了夾體外，指形部217，218分別具 有擬***臂212，213上之支持架2121，2131的架設孔 2121a，2131a中的架設轴。 架設轴217a，218a在其週邊上具有凹槽，其配合突出 部2121b，2131b，而該突出部可分別在架設孔212 la，2131a 之内壁上移進移出。突出部2121b，213 lb突出於孔2121a， 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐）------------------------ Install ----- (Please read the precautions on the back before filling this page) 'Order ----- -Thread 丨 11 584686 A7 ______B7__ 5. Description of the invention 9 (), the stitches are moved from the needle up and down and the looper to the cloth, the thread passes through the buttonhole on the button, and the button neck is wound. (Please read the precautions on the back before filling this page.) Refer to Figure 1-3, the holder unit 20 is connected to a rotating shaft 220 (see Figure 2). 'This shaft can be rotated like the conventional button holder unit. And erected horizontally on a machine body. The rotation of the shaft 220 can change the button on the unit 20 to a horizontal or vertical position relative to the cloth so that the button is sewn thereon. The holder unit 20 has a 4s button chuck 21 for supporting the button BU, and a chuck height adjustment motor 22 for moving the chuck 21 up and down. The shaft 220 is connected to an air cylinder (not shown) as a chuck swinging device, and the driving of the air cylinder causes the unit 20 to swing around the shaft 220 to position the buttons in a horizontal or vertical position relative to the cloth. In addition to the height of the supporter unit, the shaft 220, the air cylinder 'and the supporter unit 20 in this embodiment correspond to the shaft 6, the air cylinder 7 and the supporter unit 4 of the conventional machine in Fig. 1.7. The button holder unit 20 will be described in detail below with reference to FIGS. 3 to 6. The unit 20 includes a button chuck 21, a chuck height adjustment motor 22, and a chuck support portion 23 for removably supporting one of the chucks 21. The chuck 21 supporting the button BU at the sewing position has a chuck body 211 connected to the support portion 23, and chuck arms 212 and 213 provided on the body 211, and the arm can slide forward and backward relative to the body. The arms 212 and 213 are horizontally arranged in parallel, and slidably fit two grooves 211b, 211a on the rear surface of the body 211. Here, the arm 212 is longer than the arm 213 in the moving direction. Collet fingers 217, 218 facing each other are connected to the top ends of the arms to clamp the buttons from the sides. This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) -12-584686 V. Description of the invention 1 (0 See Figure 4, a rotating plate 215 is rotatably orbiting around an axis below the main body 211 214. The plate 215 has narrow holes 215a and 215b in the diameter direction on both sides of the shaft 214, and the holes 215a and 215b are connected with the bolts 213P and 212P protruding from the proximal ends of the arms 213 and 212, respectively. In other words, the plate 215 prevents the arms 212, 213 from moving out of the grooves 211b, 21la, and the rotation of the plate 215 that moves the holes 215a, 215b on the bolts 213P, 212P causes the arms 213, 212 to follow the grooves 211a, 211b. Move, so that the finger portions 218, 217 can be separated or approached from each other. In addition, a bolt 215c stands on the middle and lower of the holes 215a and 215b, and a bolt 211c stands on an extension positioned on the lower left of the body 211 On the top of the part, the bolts 215c and 211ci | are connected to each other by a spring 216 (driving element). The spring 216 always drives the plate 215 to rotate in a clockwise direction. In other words, the spring always drives the chuck fingers 217 and 218 closer To hold the button firmly. Here, the plate 215 Connected to a chuck action lever 241, which will be described below. The chuck finger portions 217, 218 are removably mounted on the arms 212, 213 according to the shape of the button to be sewn. As shown in FIG. 5, except Outside the clamp body, the finger portions 217, 218 have mounting shafts 2121a, 2131a of the support brackets 2121, 2131 to be inserted into the arms 212, 213, respectively. The mounting shafts 217a, 218a have grooves on their periphery, which fit The protrusions 2121b and 2131b can be moved in and out respectively on the inner walls of the mounting holes 212la and 2131a. The protrusions 2121b and 213 lb protrude from the holes 2121a. This paper size applies the Chinese National Standard (CNS) A4 specification ( 210X297 mm)
(請先閲讀背面之注意事項再填寫本頁) 13 584686 A7 ____B7_ 五、發明説明V ) · 2131 a之壁上，藉由彈簧2121c，2131c以孔之徑向移進移 出。就此構造而言，指形部217及218可分別連接於支持器 架2121，2131，並可自其上移開。 夾頭指形部217，218在夾體上具有相對之切口（未顯 示），以配合鈕扣之週邊，使得被切口夾住的鈕扣部份可 維持姐扣底面之高度。 以下將說明用以支持可上下移動之紐扣夾頭的夾頭支 持機構23，其中鈕扣頸的高度係藉由上下移動之一既定高 度定位夾頭21而決定。 支持機構23包括夾頭高度調整馬達22，馬達固定於其 上的一底231，以及架設在底231上且可上下移動的一高度 動作底245。 高度調整馬達22為被通過一馬達連接電線1〇1而供應 之信號所驅動的脈衝馬達。在馬達轴的頂端上，一高度驅 動齒輪2 2 a被齒輪螺釘2 2 b所固定。 馬達22以螺釘組232a固定至具有齒輪22a可通過的一 孔之一馬達調整板2 3 2。 底231具有一 U字形體，而馬達22藉由螺釘102通過平 板232架設在底231上，使得齒輪22a水平地自底背通過至 U子形體的内部。 一頸部高度驅動軸233備置在可上下移動而延伸的底 231 上。 軸233***架設在一上底231b及一下底231c的轴孔上 之軸承231d中，而各端均以E形環233b固定，以阻止轴233 本紙張尺度適用中國國家標準（Οβ ) A4規格（21〇χ297公爱） (請先閲讀背面之注意事項再填寫本頁) 、τ· •線·- -14 - 584686 A7 B7 五、發明説明<2 ) 離開底231。轴承231d以螺釘組231e固定於上底231b及下 底231c上的底231上。 (請先閲讀背面之注意事項再填寫本頁) 軸233上有一架233a，其與配置在U形底231内的齒輪 22a嚙合。就此組合而言，馬達22之轉動造成轴233上下移 動。 此外，一引導轴235以上下方向備置在上底231b與下 底231c之間，且與驅動轴233平行。此處，驅動轴233及引 導軸235均加上滑脂以使與其接觸的元件作平順的滑動。 底231另備置一頸高度源感應器236，以在驅動軸233 移動時偵測出鈕扣頸的原始高度。 一高度動作底245以水平延伸以作一致動作的螺釘組 245a固定於轴233上。 在動作底245的一端上固定一滑件246,其在引導轴235 上滑動。當驅動轴233相對於底上下時，滑件246沿著引導 軸235的滑動可阻止驅動轴233以及動作底245的轉動。 動作底245備置一校準栓237,以定位架設其上且以水 平延伸的鈕扣夾頭21。在栓237的頂部的是以螺釘固定的 一夾頭槓桿238的一轴頂端238a。 栓237***夾頭本體211的近端表面，而夾頭槓桿238 之轴部通過在夾頭本體211上的一架設元件211d上之一孔 ***。頂端238a與栓237之間以螺紋的銜接允許鈕扣夾頭21 固定於動作底245。 動作底245另備置通過一汽缸架設板240以開關夾頭指 形部217，218的一汽缸239。 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） 15 584686 A7 __B7_ 五、發明説明1(3 ) · (請先閲讀背面之注意事項再填寫本頁) 架設在板240之下方的汽缸239具有可前後移動的一汽 缸桿239a。在該桿239a具有在頂端上的一夾頭動作槓桿 241，在槓桿241上的一圓形切口 241a，而槓桿銜接站立於 轉動板上的栓215c(參看第4圖），汽缸239之驅動造成指形 部217，218的移動而夾住或鬆開鈕扣。 在架設板240的上方，架設一感應器板242，以被原始 感應器236所偵測。亦即，與動作底245—起移動之鈕扣夾 頭21的原始高度依據驅動轴233之移動而被偵測。同時， 轉動轴220***在底231下方的一孔231f中，並固定於其 中。 在上述鈕扣支持器單元20旛作中，馬達22之驅動造成 齒輪22a的轉動，傳送轉動至驅動轴233，以上下移動轴 233。然後，固定於轴233的動作底245上下移動。底245的 上下移動會使連接於底245的鈕扣夾頭21上升或下降。 由於架233a及齒輪22a用來上下移動夾頭21的範圍大 約是30mm，與習知凸輪3mm之動作比較顯然大得多。此 較大範圍的移動允許縫鈕扣至一布的高度較習知者為高， 且可縫具有高度在30mm内的不同頸之鈕扣。 進給機構30幾乎與習知鈕扣頸繞線機相同，其與一針 及一環圈器的動作同步。機構30包括一進給框架31，一縫 扣深度調整馬達32，一 R-軸進給馬達33(用以以徑向移動 框架31)以及---轴進給馬達（用以以弧形方向移動框架）， 該R-軸以及·-軸進給馬達移動進給框架31至對應於一縫 上位置的一預定位置。 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） 16 584686 A7 _B7_ 五、發明説明<4 ) · (請先閲讀背面之注意事項再填寫本頁) 支持一折疊布以使鈕扣縫在其上的進給框架31具有一 板舌311(參看第2圖），其用以定位折疊布至針的上下移動 路徑，以及一布容納板312，其與舌311—起支持布。縫扣 深度調整馬達32改變容納板312的位置，使得縫扣深度可 以相對於針之上下移動路徑之折疊布的水平位移改變。 操作面板（設定裝置）40具有，譬如，輸入鈕扣頸高度 及包括高度之預定資料的十個鍵的開關。此資料自操作面 板40輸入至控制盒70。 以下將配合第7-9圖說明鈕扣負載器50。 鈕扣負載器50自動地供應擬縫上的鈕扣至夾頭指形部 217及218,以改良操作效率。負_載器50,如第7, 8圖所示， 配置在與縫上位置（針進入位置）有一段既定距離的機器之 側邊上。 負載器50包括固定於機器鱧的一底板61，配置在底板 61上且可轉動地以水平方向架設之一轉動底62,可相對於 轉動底62作前後移動的一滑動臂63，以及架設在滑動臂63 上的一鈕支持部64。 在上方具有一長的長度水平表面之底板61之上固定一 空氣汽缸65。 轉動底62可繞著一轉動轴66轉動，且該轉動轴垂直地 架設在底板61上，並經由一連桿67連接在板61上的汽缸 65。亦即，汽缸65的驅動造成轉動底62相對於底板61之轉 動。 滑動臂63藉由與底62上之一細孔62a銜接的階級式螺 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） 17 584686 A7 _B7_ 五、發明説明<5 ) · 釘63a連接於轉動底62之近端上。螺釘63a沿著細孔62a的 滑動允許臂63相對於轉動底62滑動。 滑動臂63亦與固定在轉動底62上之一空氣汽缸68的一 汽缸桿68a之頂端連接。汽缸68之驅動在臂63之移動平行 方向上產生桿68a的一活塞動作，並以第9圖中箭頭所示方 向移動臂63。 鈕扣支持部64架設於滑動臂63的頂端上，以水平地支 持钮扣。 在上述組合中，汽缸65，轉動轴66，連桿67，轉動底· 62，汽缸68，以及滑動臂63構成一鈕扣負載器驅動部60。 該驅動部60允許鈕扣負載器50(及鈕扣支持部64)前後移 動，並擺動。 因此，如第8圖所示，支持部64藉由底62之轉動以及 臂63的滑動動作移動至如虛線所示的一供應位置SP。換 言之，鈕扣負載器50以此方式控制，使得下一擬縫上的鈕 扣必須供應至夾頭構形部217，218可夾住鈕扣以使其縫至 布上的位置SP處。 控制盒（控制裝置）70基本上包括ROM 71，RAM 73， 以及CPU 72，以依據程式執行不同的操作。ROM(記憶體 裝置）71事先已儲存控制縫紉機的程式，以及使用於程式 中的資料。RAM(記憶裝置）73儲存自ROM 71中讀取的資 料，該資料輸入或自操作面板40上設定，且該資料均依據 程式以CPU(控制裝置）計算。 譬如，ROM 71儲存程式，以執行CPU所設定鈕扣頸 本紙張尺度適用中國國家標準（CNS) A4規格(210X297公釐） (請先閲讀背面之注意事項再填寫本頁)(Please read the precautions on the back before filling this page) 13 584686 A7 ____B7_ V. Description of the invention V) · On the wall of 2131 a, the springs 2121c and 2131c move in and out in the radial direction of the holes. With this configuration, the finger portions 217 and 218 can be connected to the holders 2121 and 2131, respectively, and can be removed therefrom. The chuck fingers 217 and 218 have opposite cutouts (not shown) on the clip body to match the periphery of the button, so that the button portion clamped by the cutout can maintain the height of the bottom surface of the button. The chuck supporting mechanism 23 for supporting a vertically movable button chuck will be described below. The height of the button neck is determined by positioning the chuck 21 at a predetermined height by moving up and down. The support mechanism 23 includes a chuck height adjustment motor 22, a bottom 231 fixed to the motor, and a height action bottom 245 which is mounted on the bottom 231 and can move up and down. The height adjustment motor 22 is a pulse motor driven by a signal supplied through a motor connection wire 101. On the top end of the motor shaft, a height driving gear 2 2 a is fixed by a gear screw 2 2 b. The motor 22 is fixed to the motor adjusting plate 2 3 2 with a screw hole 232a through one of the holes through which the gear 22a can pass. The bottom 231 has a U-shaped body, and the motor 22 is mounted on the bottom 231 through the flat plate 232 by screws 102, so that the gear 22a passes horizontally from the bottom back to the inside of the U-shaped body. A neck height driving shaft 233 is provided on the bottom 231 which can be moved up and down. The shaft 233 is inserted into a bearing 231d mounted on a shaft hole of an upper bottom 231b and a lower bottom 231c, and each end is fixed with an E-shaped ring 233b to prevent the shaft 233. The paper size applies the Chinese national standard (0β) A4 specification ( 21〇χ297 public love) (Please read the precautions on the back before filling this page), τ · • line · -14-584686 A7 B7 V. Description of the invention < 2) Leave the bottom 231. The bearing 231d is fixed to the bottom 231 on the upper bottom 231b and the lower bottom 231c by a screw set 231e. (Please read the precautions on the back before filling out this page) There is a frame 233a on the shaft 233, which meshes with the gear 22a arranged in the U-shaped bottom 231. In this combination, the rotation of the motor 22 causes the shaft 233 to move up and down. In addition, a guide shaft 235 is provided between the upper base 231b and the lower base 231c in the upper and lower directions, and is parallel to the drive shaft 233. Here, the drive shaft 233 and the guide shaft 235 are all greased so that the components in contact therewith can smoothly slide. The bottom 231 is further provided with a neck height source sensor 236 to detect the original height of the button neck when the driving shaft 233 moves. A height action base 245 is fixed to the shaft 233 with a screw group 245a extending horizontally for uniform action. A sliding member 246 is fixed on one end of the action bottom 245 and slides on the guide shaft 235. When the driving shaft 233 is up and down relative to the bottom, the sliding of the slider 246 along the guide shaft 235 can prevent the driving shaft 233 and the operating bottom 245 from rotating. The action bottom 245 is provided with a calibration pin 237 for positioning the button chuck 21 horizontally extending thereon. At the top of the bolt 237 is a shaft tip 238a of a collet lever 238 fixed with a screw. The bolt 237 is inserted into the proximal surface of the collet body 211, and the shaft portion of the collet lever 238 is inserted through a hole in a mounting member 211d on the collet body 211. The threaded connection between the top end 238a and the bolt 237 allows the button chuck 21 to be fixed to the action bottom 245. The operating bottom 245 is additionally provided with a cylinder 239 which is provided with a cylinder mounting plate 240 to open and close the chuck fingers 217 and 218. This paper size is in accordance with Chinese National Standard (CNS) A4 (210X297 mm) 15 584686 A7 __B7_ V. Invention Description 1 (3) · (Please read the precautions on the back before filling this page) The cylinder 239 has a cylinder rod 239a which can be moved forward and backward. The lever 239a has a collet action lever 241 on the top end, a circular cutout 241a on the lever 241, and the lever engages a pin 215c (see FIG. 4) standing on the rotating plate. The driving of the cylinder 239 causes The fingers 217, 218 move to pinch or release the button. Above the mounting plate 240, a sensor plate 242 is set to be detected by the original sensor 236. That is, the original height of the button chuck 21 moving with the action bottom 245 is detected based on the movement of the drive shaft 233. At the same time, the rotating shaft 220 is inserted into a hole 231f below the bottom 231 and fixed therein. In the operation of the button holder unit 20 described above, the driving of the motor 22 causes the gear 22a to rotate, and the rotation is transmitted to the driving shaft 233, which moves the shaft 233 up and down. Then, the operating base 245 fixed to the shaft 233 moves up and down. The vertical movement of the base 245 causes the button chuck 21 connected to the base 245 to rise or fall. Since the range in which the frame 233a and the gear 22a are used to move the chuck 21 up and down is about 30 mm, it is obviously much larger than the movement of the conventional cam 3 mm. This large range of movement allows sewing buttons to a cloth with a height higher than that of a conventional person, and can sew buttons with different necks within a height of 30 mm. The feed mechanism 30 is almost the same as the conventional button neck winding machine, which is synchronized with the movement of a needle and a looper. The mechanism 30 includes a feed frame 31, a sewing depth adjustment motor 32, an R-axis feed motor 33 (for moving the frame 31 in a radial direction), and a shaft feed motor (for an arc direction) Moving the frame), the R-axis and · -axis feed motors move the feeding frame 31 to a predetermined position corresponding to an upper position. This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) 16 584686 A7 _B7_ V. Description of the invention < 4) · (Please read the precautions on the back before filling this page) Support a folding cloth to make buttons The feed frame 31 sewed thereon has a plate tongue 311 (see FIG. 2) for positioning the up-and-down movement path of the folded cloth to the needle, and a cloth receiving plate 312 which supports the cloth together with the tongue 311. The sewing depth adjustment motor 32 changes the position of the accommodating plate 312 so that the sewing depth can be changed with respect to the horizontal displacement of the folding cloth in the up and down movement path of the needle. The operation panel (setting device) 40 has, for example, switches for inputting the height of the button neck and ten keys including predetermined data of the height. This data is input from the operation panel 40 to the control box 70. The button loader 50 will be described below with reference to FIGS. 7-9. The button loader 50 automatically supplies the buttons to be sewn to the chuck fingers 217 and 218 to improve the operation efficiency. The negative loader 50 is disposed on the side of the machine at a predetermined distance from the sewing position (needle entry position), as shown in Figs. 7 and 8. The loader 50 includes a bottom plate 61 fixed to the machine cymbal, one of the bottom 62 arranged on the bottom plate 61 and rotatably mounted in a horizontal direction, a sliding arm 63 capable of moving forward and backward relative to the bottom of the rotation 62, and mounted on A button support portion 64 on the slide arm 63. An air cylinder 65 is fixed on the bottom plate 61 having a long horizontal surface above it. The rotating bottom 62 is rotatable about a rotating shaft 66, and the rotating shaft is vertically mounted on the bottom plate 61, and is connected to the cylinder 65 on the plate 61 via a link 67. That is, the driving of the cylinder 65 causes the rotating bottom 62 to rotate relative to the bottom 61. The sliding arm 63 is adapted to the Chinese National Standard (CNS) A4 specification (210X297 mm) by means of a class screw paper that is connected to one of the fine holes 62a on the bottom 62. 17 584686 A7 _B7_ V. Description of the invention < 5) · Nail 63a is connected to the proximal end of the rotating base 62. The sliding of the screw 63a along the fine hole 62a allows the arm 63 to slide relative to the rotation base 62. The slide arm 63 is also connected to the top end of a cylinder rod 68a of an air cylinder 68 fixed to the rotating bottom 62. The driving of the cylinder 68 generates a piston action of the rod 68a in the direction parallel to the movement of the arm 63, and moves the arm 63 in the direction indicated by the arrow in FIG. A button support portion 64 is mounted on the top end of the slide arm 63 to support the buttons horizontally. In the above combination, the cylinder 65, the rotation shaft 66, the connecting rod 67, the rotation bottom 62, the cylinder 68, and the slide arm 63 constitute a button loader driving portion 60. The driving portion 60 allows the button loader 50 (and the button support portion 64) to move back and forth and swing. Therefore, as shown in Fig. 8, the support portion 64 is moved to a supply position SP shown by a dotted line by the rotation of the bottom 62 and the sliding movement of the arm 63. In other words, the button loader 50 is controlled in such a manner that the button to be sewn next must be supplied to the chuck formations 217, 218 to clamp the button to the position SP on the cloth. The control box (control device) 70 basically includes a ROM 71, a RAM 73, and a CPU 72 to perform different operations according to a program. A ROM (memory device) 71 has previously stored a program for controlling the sewing machine and data used in the program. The RAM (memory device) 73 stores data read from the ROM 71, the data is input or set from the operation panel 40, and the data is calculated by the CPU (control device) according to the program. For example, ROM 71 stores the program to execute the button neck set by the CPU.
-18 - 584686 A7 B7 五、發明説明1(6 ) 繞線部份之頸部高度及繞線高度，以及縫鈕扣之操作等步 驟，以下將詳細說明。RAM 73儲存控制資料，如第16圖 所示的繞線鈕扣頸的縫製資料，以及用以執行操作步驟的 程式。 CPU 72經由未顯示的一界面連接操作面板40，以選 擇或改變依據操作面板40之輸入資料的控制資料。CPU 72 亦與一伺服器馬達驅動回路有一界面，以驅動縫紉部份11 之主要軸伺服器馬達。伺服器馬達之轉動的控制控制了 針，環圈器，以及通過針，環圈器以及包括一上軸及一下 轴的延展機的驅動機構。 CPU 72另與驅動回路有一界面，以驅動R-軸進給馬 達（脈衝馬達）33，該·-軸進給馬達（脈衝馬達）34以及縫扣 深度調整馬達32控制進給動作在R及•方向，以及縫扣深 度之調整的動作。 CPU 72與一脈衝馬達驅動回路有一界面，以驅動一脈 衝馬達在鈕扣縫上及頸繞線操作中轉動針及一環圈器的 CPU 72亦與電磁閥80有一界面，以驅動鈕扣負載器驅 動部（汽缸65，68等）上下移動，並擺動鈕扣負載器50。 CPU 72另通過電磁閥80控制在鈕扣支持器單元20上的 各起動器，如擺動單元20的空氣汽缸，夾頭21的汽缸239， 以及高度調整馬達等。 以下參考第2圖將說明以一數學公式由CPU 72計算出 的一頸高度以及一完成繞線高度之一繞線高度。 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐〉 -----------------------裝.................ΤΓ------------------線. (請先閲讀背面之注意事項再填寫本頁) 19 584686 A7 B7 五、發明説明K7 ) 在下文中，Ρ代表扣眼之間的距離，s為縫扣深度，τ 為在鈕扣頸繞線時自布至鈕扣的距離（以下稱為、完成高 度〃，τι為在鈕扣縫上時自轉動轴220中心至鈕扣的距離（以 下稱為頸而度"），Τ2為在鈕扣頸繞線時自轉動轴22〇至 鈕扣之間的距離（以下稱為 '繞線高度，），Τ3為布及轉動 軸220中心之間的距離（以下稱為、偏位值夕）。8為鈕扣厚 度，而Η為扣眼直徑。 首先，頸高度Τ1由完成高度τ計算出。 若RT代表完成高度τ所須的一線圈長度，則 RT=2(P+B+T+S+2S，） ⑴ 假設S’幾乎等於S。 · 在鈕扣縫上時整個環長度為 P*H + 2B + T1+ J(P. hTi S)2. (Tl7s^ ⑵ 決定公式（1)等於公式（2), RT = p.H + 2B + Ti+ 砰.H/2. S)'(T1· s)1 若以X=RT-P+H-2B取代，且Y=P-H/2-S，則上述公式 …：.............. (請先閲讀背面之注意事項再填寫本頁) .、7 :線一 為 因 x 〜 將此二項平方 2(5. X) 使用公式（3)，頸高度T1可由既定完成高度T所獲得。 此，適當的頸高度T1藉由向上移動鈕扣夾頭21至高度T1 ⑶ 本紙張尺度適用中國國家標準（CNS) A4規格（210 X 297公爱·） 20 ❿ 584686 A7 B7 五、發明説明滯 ) · 而設定。 接下來，頸高度T1及繞線高度T2之間的位移以下述公 式計算。 • =Τ1 · T2，以及Τ2=Τ · T3 (4) 以Τ1替換公式（3) ’位移可由既定完成高度Τ獲得。 藉由位移•自頸高度Τ1移動鈕扣夾頭21，在頸繞線縫 製時設定成繞線高度Τ2，使得自布至鈕扣的高度可在頸繞 線縫製時建立完成高度Τ。若夾頭21擺動至實施例之機器 中的繞線位置時，在頸繞線縫製時，由於偏位值Τ3，自布 至鈕扣的距離變成較頸高度Τ1長，而造成布被頸線向上拉 動。 * 以下將參考第11至14囷說明縫鈕扣至布上的機器之操 作。 該方法自第11圖開始，以開始步驟S1打開機器。在 步驟S2上，CPU送出信號至所有驅動器，以回到其原來的 點，且該方法進入決定步驟S3，檢查各感應器，以债測 各驅動器之操作狀況，以檢查各驅動器回到其原來的點。 若是，該方法進入步驟S5,若否（不正常），該方法進入步 驟S6，其指出在一顯示器上的錯誤，並移動至步驟 以關上電源，然後，進入步驟S8，它釋出並儲存錯誤， 且該方法移動回到步驟S1。 在步驟S5，不同的缝製資料自操作面板4〇輸入，並 進入步驟S9。這些資料為完成高度τ，扣眼直徑η，扣眼p 之間的距離，鈕扣厚度Β，縫扣深度S，一種鈕扣之選擇（扁 本紙張尺度適用中國國家標準（CNS) Α4規格（210X 297公爱) (請先閲讀背面之注意事項再填寫本頁) .訂· :線— 21 584686 A7 _B7 I五、發明説明咿) · (請先閲讀背面之注意事項再填寫本頁) 平鈕，或曲柄鈕等），一鈕扣轉換高度S，縫速等。步驟S9 檢查是否一曲柄鈕扣已選出。若是，該方法進入步驟S10, 若否，進入步驟S11。 [非曲柄钮扣之钮扣] 在步驟S11中，CPU依據輸入資料及控制程式，以上述 公式（3)計算出頸高度T1，並以公式（4)計算出繞線高度 T2,然後該方法進入步驟S12。 在步驟S12中，高度調整馬達22依據在步驟S5上的鈕 扣轉換高度Tp輸入上下移動鈕扣夾頭，而夾頭指形部217， 218失住由钮扣支持部64供應之夾住钮扣。然後，該方法 進入決定步驟S13。 步驟S13檢查是否計算值須更正，若是，該方法進入 步驟S14，若若，移動至步驟S15。步驟S13通常在決定值 是否須更正的試驗縫製之後才作決定。 步驟S14加入更正值至計算值Τ1及Τ2中。更正值係由 部的彈性等得出，以獲得完成高度Τ，且通常在0. 1匪步驟 中決定。在更正後，該方法進入步驟S15。在步驟S15中， 操作者設置一布在一預定位置，詳言之，係設定一折疊布 在舌311及布容納板312之間（參看第2圖），然後進入步驟 S16 〇 步驟S16鎖住舌311。然後，該方法進入步驟S17，以 打開一布設定開關（未顯示），並移動至步驟S18,起動一 壓機裝置（未顯示），然後進入步驟S19。 在步驟S19中，高度調整馬達22移動鈕扣夾頭21至頸 本紙張尺度適用中國國家標準（CNS) Α4規格（210 X 297公釐） 22 584686 A7 B7 五、發明説明P ) 高度T1。其後，該方法進入步驟S20。以移動夾頭21至縫 製開始位置，並進入決定步驟S21。 步驟S21檢查是否設定鈕在打開狀況。若是，該方法 進入步驟S22，以鬆開布並回到步驟S15再設定布，否則， 進入步驟S23，以打開一縫製開始開關，步驟S24以針及環 圈器等作鈕扣縫上工作，而鈕扣縫製在步驟S25中以頸線 端切開作完成，然後該方法進入步驟S26。 在步驟S26中，支持在支持器單元20上的鈕扣藉由轉 動軸220繞著其軸轉90度而擺動，並進入步驟S27。 步驟S27計算一位移，而鈕扣夾頭21依據位移·移動至 繞線高度T2之位置，然後頸繞辕縫製在步驟S28中於縫製 部11上執行。頸繞線縫製在步驟S29中切下繞線線端而完 成，然後，進入步驟S30。 在步驟以S30中，以鈕扣縫的布被釋放出，且在步驟 S31中，進給機構30移動至一鈕扣容納位置（與鈕扣供應位 置水平），亦即，夾頭21移動至鈕扣供應位置SP，而進給 機構移動至紐扣容納位置。 接著，夾頭21移動至在步驟S32中的夾頭轉換高度 Tp，然後，夾頭指形部217，218在步驟S33中自鈕扣負載 器中承接一鈕扣，然後該方法回到步驟S13，以重複以下 步驟，直到鈕扣縫製結束。 [曲柄鈕扣] 若步驟S9選擇一曲柄鈕扣，該方法進入步驟S10以計 算出一繞線高度Τ2,並進入CPU72加入一曲柄鈕扣轉變值· 本紙張尺度適用中國國家標準（CNS) Α4規格（210 X 297公釐） -----------------------裝------------------、玎------------------線. (請先閲讀背面之注意事項再填寫本頁) 23 584686 A7 _B7_五、發明説明9 · 至T2(T2=T2+ ·)，的步驟S35，然後進入步驟S36。在步驟 S36中，夾頭21被調整成轉換高度Τρ以容納一鈕扣，並進 入決定步驟S37,檢查是否計算值須更正。若是，該方法 進入步驟S38，若否，則移動至步驟S39。步驟S38加入更 正值至計算值Τ2及Τρ。更正值由布彈性等得來，以獲得完 成高度Τ，並通常在0.1mm步驟中決定。在更正後，該方法 進入步驟S39。在步驟S39中，操作者設定一布於一預定位 置，尤其是，設定一擬縫製之折疊布於舌311及布容納板312 之間。然後進入步驟S41中，鎖住舌。 其後，該方法進入步驟S41，以打開一布設定開關（未 顯示），並移動至步驟S42,起糸一壓機裝置（未顯示），然 後進入步驟S43。在步驟S43中，鈕扣夾頭21移動至繞線高 度T2，其後該方法進入步驟S45，在該處支持於支持器單 元20上的鈕扣藉由轉動軸220繞著其轴以90度轉動而擺 動，且進入步驟S46中以移動夾頭21至縫製開始位置。然 後，決定步驟S47檢查是否設定開關為打開的。 若設定開關為打開的，該方法進入步驟S48，以鬆開 布並回到步驟S39，以再設定布，否則，進入步驟S49以打 開一縫製開始開關（未顯示），並進入步驟S50執行鈕扣縫 製，其後該方法進入步驟S51，執行在縫製部11上的頸繞 線縫製。在步驟S52中，頸繞線之縫製在切下繞線線端後 完成並進入步驟S53，以鬆開以鈕扣縫製的布，並進入步 驟S54。在步驟S54中，進給機構30移動至一鈕扣容納位置， 亦即，移動至鈕扣容納位置的進給機構之移動允許夾頭21 (請先閲讀背面之注意事項再填寫本頁)-18-584686 A7 B7 V. Description of the invention 1 (6) The neck height and winding height of the winding part, and the operation of the sewing button will be described in detail below. The RAM 73 stores control data such as the sewing data of the winding button neck shown in Fig. 16 and a program for performing the operation steps. The CPU 72 is connected to the operation panel 40 through an interface not shown to select or change control data based on the input data of the operation panel 40. The CPU 72 also has an interface with a servo motor drive circuit to drive the main axis servo motor of the sewing section 11. The control of the rotation of the servo motor controls the needle, the looper, and the drive mechanism for the needle, the looper, and the spreader including an upper shaft and a lower shaft. The CPU 72 also has an interface with the drive circuit to drive the R-axis feed motor (pulse motor) 33. The · -axis feed motor (pulse motor) 34 and the sewing depth adjustment motor 32 control the feed motion between R and • Direction, and the action of adjusting the sewing depth. The CPU 72 has an interface with a pulse motor drive circuit. The CPU 72 drives a pulse motor to rotate the needle and a looper during button sewing and neck winding operations. The CPU 72 also has an interface with the solenoid valve 80 to drive the button loader drive unit. (Cylinders 65, 68, etc.) Move up and down, and swing the button loader 50. The CPU 72 also controls the starters on the button holder unit 20 through the solenoid valve 80, such as the air cylinder of the swing unit 20, the cylinder 239 of the chuck 21, and the height adjustment motor. The following will describe a winding height calculated by the CPU 72 using a mathematical formula and a winding height, which is a completed winding height, with reference to FIG. 2. This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) ----------------------- install ... ........ ΤΓ ------------------ line. (Please read the precautions on the back before filling this page) 19 584686 A7 B7 V. Description of the invention K7) In the following, P represents the distance between the buttonholes, s is the depth of the button, and τ is the distance from the cloth to the button when the button neck is wound (hereinafter referred to as the completion height 〃, τι is the distance from the button when the button is sewn) The distance from the center of the rotating shaft 220 to the button (hereinafter referred to as the neck "), T2 is the distance from the rotating shaft 22 to the button when the button neck is wound (hereinafter referred to as 'winding height,' T3) Is the distance between the cloth and the center of the rotating shaft 220 (hereinafter referred to as the offset value). 8 is the thickness of the button, and 扣 is the diameter of the buttonhole. First, the neck height T1 is calculated from the completed height τ. If RT represents the completed height The length of a coil required by τ, then RT = 2 (P + B + T + S + 2S,) ⑴ Suppose S 'is almost equal to S. · The length of the whole loop when the button is sewn is P * H + 2B + T1 + J (P. hTi S) 2. (Tl7s ^ ⑵ determines that formula (1) is equal to formula (2), R T = pH + 2B + Ti + Bang. H / 2. S) '(T1 · s) 1 If X = RT-P + H-2B is substituted and Y = PH / 2-S, then the above formula ...:. ............. (Please read the notes on the back before filling out this page). 7: Line 1 is due to x ~ square the binomial 2 (5. X) using the formula ( 3), the neck height T1 can be obtained from the predetermined completion height T. Therefore, the appropriate neck height T1 can be adjusted by moving the button chuck 21 to the height T1. ⑶ This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm). Love ·) 20 ❿ 584686 A7 B7 V. Description of the invention Next, the displacement between the neck height T1 and the winding height T2 is calculated by the following formula. • = Τ1 · T2, and T2 = Τ · T3 (4) Replace formula (3) with T1. The displacement can be obtained from the predetermined completion height T. By moving the button chuck 21 from the neck height T1, the winding height T2 is set at the time of neck winding sewing, so that the height from the cloth to the button can be established to complete the height T at the time of neck winding sewing. If the chuck 21 is swung to the winding position in the machine of the embodiment, when the neck is wound, the distance from the cloth to the button becomes longer than the neck height T1 due to the offset value T3, causing the cloth to be necked upward. Pull. * The operation of the machine for sewing buttons to cloth will be described below with reference to sections 11 to 14. The method starts from Fig. 11 to start the machine at step S1. At step S2, the CPU sends signals to all the drives to return to their original points, and the method proceeds to decision step S3, checks each sensor, tests the operating status of each drive with debt, and checks that each drive returns to its original position. Point. If yes, the method proceeds to step S5, if not (not normal), the method proceeds to step S6, which indicates an error on a display, moves to step to turn off the power, and then proceeds to step S8, which releases and stores the error And the method moves back to step S1. In step S5, different sewing materials are input from the operation panel 40, and the process proceeds to step S9. These materials are the completed height τ, the buttonhole diameter η, the distance between the buttonhole p, the button thickness B, the button depth S, and a button selection (the size of the flat paper applies the Chinese National Standard (CNS) Α4 specification (210X 297). ) (Please read the precautions on the back before filling out this page). Order ·: Thread — 21 584686 A7 _B7 I V. Invention Description 咿) · (Please read the precautions on the back before filling out this page) Flat button, or crank Button, etc.), one button changes height S, sewing speed, etc. Step S9 checks whether a crank button has been selected. If yes, the method proceeds to step S10, if not, proceeds to step S11. [Buttons other than crank buttons] In step S11, the CPU calculates the neck height T1 by using the above formula (3) according to the input data and the control program, and calculates the winding height T2 by using the formula (4), and then the method Go to step S12. In step S12, the height adjustment motor 22 moves the button chuck up and down according to the button switching height Tp at step S5, and the chuck fingers 217, 218 lose the clamped buttons supplied from the button support section 64. The method then proceeds to decision step S13. Step S13 checks whether the calculated value needs to be corrected. If so, the method proceeds to step S14, and if so, moves to step S15. In step S13, a decision is usually made after a test sewing which determines whether the value needs to be corrected. Step S14 adds correction values to the calculated values T1 and T2. The correction value is derived from the elasticity of the part, etc. to obtain the completed height T, and is usually determined in 0.1 bandit steps. After the correction, the method proceeds to step S15. In step S15, the operator sets a cloth at a predetermined position, specifically, sets a folded cloth between the tongue 311 and the cloth receiving plate 312 (see FIG. 2), and then proceeds to step S16 and locks in step S16. Tongue 311. Then, the method proceeds to step S17 to turn on a cloth setting switch (not shown), moves to step S18, starts a press device (not shown), and then proceeds to step S19. In step S19, the height adjustment motor 22 moves the button chuck 21 to the neck. The paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 22 584686 A7 B7 V. Description of the invention P) Height T1. Thereafter, the method proceeds to step S20. The chuck 21 is moved to the sewing start position, and the process proceeds to a decision step S21. Step S21 checks whether the setting button is on. If yes, the method proceeds to step S22 to release the cloth and return to step S15 to set the cloth, otherwise, proceeds to step S23 to turn on a sewing start switch, and step S24 uses a needle and a looper to perform button sewing, and The button sewing is completed by cutting the neckline end in step S25, and then the method proceeds to step S26. In step S26, the button supported on the holder unit 20 is swung by the rotation shaft 220 by 90 degrees around its axis, and the process proceeds to step S27. A displacement is calculated in step S27, and the button chuck 21 is moved to the position of the winding height T2 according to the displacement and then the neck-wrap sewing is performed on the sewing portion 11 in step S28. The neck-winding sewing is completed by cutting the winding end in step S29, and then the process proceeds to step S30. In step S30, the button-stitched cloth is released, and in step S31, the feeding mechanism 30 is moved to a button accommodation position (level with the button supply position), that is, the chuck 21 is moved to the button supply position SP, and the feed mechanism moves to the button accommodation position. Next, the chuck 21 moves to the chuck transition height Tp in step S32, and then the chuck fingers 217, 218 receive a button from the button loader in step S33, and then the method returns to step S13 to Repeat the following steps until the button sewing is finished. [Crank button] If a crank button is selected in step S9, the method proceeds to step S10 to calculate a winding height T2, and enters a CPU 72 to add a crank button conversion value. • This paper size applies to China National Standard (CNS) Α4 specification (210 X 297 mm) ----------------------- install ------------------, 玎- ----------------- line. (Please read the notes on the back before filling out this page) 23 584686 A7 _B7_ V. Invention Description 9 · To T2 (T2 = T2 + · ), Step S35, and then proceed to step S36. In step S36, the chuck 21 is adjusted to the conversion height Tp to accommodate a button, and proceeds to a decision step S37 to check whether the calculated value needs to be corrected. If yes, the method proceeds to step S38, and if not, moves to step S39. Step S38 adds correction values to the calculated values T2 and Tρ. The correction value is obtained from the cloth elasticity, etc. to obtain the completed height T, and is usually determined in 0.1 mm steps. After the correction, the method proceeds to step S39. In step S39, the operator sets a cloth at a predetermined position, in particular, sets a folding cloth to be sewn between the tongue 311 and the cloth receiving plate 312. Then, the process proceeds to step S41, and the tongue is locked. Thereafter, the method proceeds to step S41 to turn on a cloth setting switch (not shown), moves to step S42, hoists a press device (not shown), and then proceeds to step S43. In step S43, the button chuck 21 is moved to the winding height T2, after which the method proceeds to step S45, where the button supported on the holder unit 20 is rotated at 90 degrees about its axis by the rotation shaft 220, and It swings, and it progresses to step S46 to move the collet 21 to a sewing start position. Then, a decision is made in step S47 to check whether the switch is set to ON. If the setting switch is on, the method proceeds to step S48 to release the cloth and return to step S39 to set the cloth again; otherwise, proceed to step S49 to turn on a sewing start switch (not shown) and proceed to step S50 to execute the button Sewing, after which the method proceeds to step S51, and neck-wound sewing on the sewing section 11 is performed. In step S52, the sewing of the neck winding is completed after cutting off the winding end, and the process proceeds to step S53 to release the button-sewn cloth, and the process proceeds to step S54. In step S54, the feeding mechanism 30 is moved to a button accommodating position, that is, the movement permitting chuck 21 of the feeding mechanism is moved to the button accommodating position (please read the precautions on the back before filling this page)
本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） -24 - 584686 A7 B7This paper size applies to China National Standard (CNS) A4 (210X297 mm) -24-584686 A7 B7
五、發明説明P 水平地移動至鈕扣供應位置SP。 接下來，夾頭21移動至在步驟S55中的夾頭轉換高度 Tp，然後夾頭指形部217，218在步驟S56中自鈕扣負載器 上承接一鈕扣，並回到步驟S37，以重複以下步驟直到紐 扣縫製結束為止。 [鈕扣負載器之操作] 以下將說明鈕扣負載器之操作，其係以鈕扣縫製及上 述頸繞線該方法執行。 在步驟S13/S14或S37/S38後，該方法與步驟S15或S39 同時進入步驟S57。 步驟S57驅動钮扣50至等彳姜位置，在該處操作者可在 負載器50上設定一钮扣（钮扣設定在預備狀態下），而钮扣 支持在步驟S58中的钮扣支持部64上（钮扣預先設定），然 後，該方法進入步驟S33或S56。步驟S33或S56分支到步驟 S59。 步驟S59縮回汽缸桿68a以自鈕扣接收位置移回支持部 64。其後，在步驟S60中，汽缸65被驅動以繞著轉動軸66 中心朝機器側轉動。步驟S61驅動汽缸68以推進支持部64 轉換鈕扣，然後，負載器50自縫製工作區撤出，該方法進 入步驟S13或S37。 在上述實施例中，操作面板40用來作為資料設定裝 置，亦可選擇地使用一資料表儲存於如ROM或RAM之記憶體 中。譬如，完成高度T，20mm，15mm以及10mm可分別以大（L)， 中（M)，小（S)輸入記憶體中。當此資料L，M，S之一經由 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） 、可 (請先閲讀背面之注意事項再填寫本頁) 25 584686 A7 _____B7_ 五、發明説明$ ) 面板40而選出時，對應的完成高度可自記憶體中讀取，並 建立。 在該實施例中，完成的高度T為一指定的所欲高度， 但，譬如’一頸高度ΤΓ以及繞線高度T亦可直接輸入。在 此例中，如第10圖所示，面板40可具有一顯示器9〇,以顯 示輸入頸高度以及繞線高度，而操作鍵41用來改變其值。 就此組合而言，各高度可藉由上下箭頭所表示的對應鍵 之操作而建立，其中顯示部份之間出現的點表示小數點， 而單位是mm。 可選擇地，各頸高度及繞線高度可輸入作為一布至一 鈕扣間的距離，只要各鈕扣夾巔高度可依據在縫製及頸繞 線縫製時的輸入資料設定成所欲的高度即可。 就此組合而言，操作者可在顯示器9上辨識出頸高度 以及繞線高度。 [縫製循環] 此實施例之鈕扣頸繞線機運用電腦控制縫紉機構，以 對於完成高度的設定具有高度彈性。若機器具有如第16圖 所示儲存於RAM73中的縫製資料，機器即可連續地讀取依 據一縫製循環指令而儲存的資料，而執行縫製循環。 參看第16圖，垂直方向加線項目代表一縫製循環所須 的輸入資料，而水平方向加線項目代表縫製位置（擬縫的 位置）^縫製位置（N)以四個位置作代表，以方便說明。 第一個鈕扣縫製施加於衣服的上方，第二鈕扣在衣服 下方。第二紐扣與第一钮扣由於布料厚度的不同而有不同 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公楚） (請先閲讀背面之注意事項再填寫本頁)5. Description of the invention P moves horizontally to the button supply position SP. Next, the chuck 21 moves to the chuck transition height Tp in step S55, and then the chuck fingers 217, 218 receive a button from the button loader in step S56, and return to step S37 to repeat the following Proceed to the end of button sewing. [Operation of Button Loader] The operation of the button loader will be described below, which is performed by the method of button sewing and neck winding described above. After step S13 / S14 or S37 / S38, the method proceeds to step S57 simultaneously with step S15 or S39. Step S57 drives the button 50 to the position where the ginger is waiting, where the operator can set a button on the loader 50 (the button is set in the standby state), and the button supports the button support portion in step S58. 64 (button preset), then the method proceeds to step S33 or S56. Step S33 or S56 branches to step S59. Step S59 retracts the cylinder rod 68a to return to the support portion 64 from the button receiving position. Thereafter, in step S60, the cylinder 65 is driven to rotate toward the machine side about the center of the rotation shaft 66. Step S61 drives the cylinder 68 to advance the support portion 64 to change the button, and then the loader 50 is withdrawn from the sewing work area, and the method proceeds to step S13 or S37. In the above embodiment, the operation panel 40 is used as a data setting device, and a data table can also be selectively stored in a memory such as a ROM or a RAM. For example, the completed heights T, 20mm, 15mm, and 10mm can be entered into the memory as large (L), medium (M), and small (S), respectively. When one of this information L, M, S applies the Chinese National Standard (CNS) A4 specification (210X297 mm) via this paper size, yes (please read the precautions on the back before filling this page) 25 584686 A7 _____B7_ V. Invention Explanation $) When panel 40 is selected, the corresponding completed height can be read from the memory and created. In this embodiment, the completed height T is a specified desired height, but, for example, the 'neck height TΓ and the winding height T can also be directly input. In this example, as shown in Fig. 10, the panel 40 may have a display 90 for displaying the input neck height and the winding height, and the operation key 41 is used to change its value. In terms of this combination, each height can be established by the operation of the corresponding key indicated by the up and down arrows, where the dots appearing between the display parts represent decimal points, and the unit is mm. Alternatively, the height of each neck and the winding height can be entered as the distance between one cloth and one button, as long as the height of the top of each button can be set to the desired height according to the input data during sewing and neck winding sewing. . With this combination, the operator can recognize the neck height and the winding height on the display 9. [Sewing cycle] The button neck winding machine of this embodiment uses a computer to control the sewing mechanism so as to have a high degree of flexibility in setting the completed height. If the machine has sewing data stored in the RAM 73 as shown in Fig. 16, the machine can continuously read the data stored according to a sewing cycle command and execute the sewing cycle. Referring to Figure 16, the vertical line item represents the input data required for a sewing cycle, and the horizontal line item represents the sewing position (position to be sewn) ^ The sewing position (N) is represented by four positions for convenience Instructions. The first button sewing is applied above the garment and the second button is below the garment. The second button and the first button are different due to the thickness of the fabric. The paper size applies the Chinese National Standard (CNS) A4 (210X297). (Please read the precautions on the back before filling this page)
-26 - 584686 A7 B7 五、發明説明0 ) 的縫扣深度。第三鈕扣之縫製施加一裝飾鈕扣（曲柄鈕扣） 於前方。該裝飾钮扣不與一扣眼銜接，因此不需要高的繞 線高度，且由於裝飾位置之布料厚度其縫扣深度與第一， 第二鈕扣不同。就第三鈕扣縫製而言，高度調整馬達22被 驅動以調整繞線高度。 第四個奴扣縫製施加於一内袋。知扣之尺寸較第一至 第三鈕扣為小，且其縫製圖樣為兩個孔的鈕扣，其縫扣深 度等亦不同。最好備置雙鈕扣負載器，且可依據縫製圖樣 選出一個負載器。在此實施例中，鈕扣負載器為懸吊的， 使得鈕扣可以手動方式設定。 於是，由於依據本發明之城器可在縫製過程中改變繞 線的高度，縫製循環可在操作者作第三個鈕扣縫製，但不 干擾機器下容易地達成。 此外，本發明之單一單元的縫紉機可用於具彈性的循 環，包括不同種類的紐扣，如前扣，裝飾扣（曲柄扣），套 筒扣，内扣以及肩扣等。亦即，一件衣服僅須一個循環即 可完成鈕扣的縫製。此外，即使鈕扣具有不同的尺寸，亦 可以一個縫紉循環完成，因而增加縫製操作的效力。 可選擇地，鈕扣本身可在鈕扣縫製之後轉動，以轉動 頸線成為細長柱形狀，然後該細長柱可作繞線之用。此該 方法造成較一致且牢固的鈕扣頸繞線。 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） -----------------------裝--------------、可----------------線 (請先閲讀背面之注意事项再填寫本頁) 27 584686 A7 B7 五、發明説明P ) 元件標號對照 1 舌 50 負載器 2 支持板 60 驅動器 3 鈕扣夾頭 61 底板 4 支持單元 62 底 5 針 62a 細孔 6 轴 63 滑動臂 7 汽缸 63a 螺釘 8 盤 64 支持部 10 鈕扣頸繞線機 65 汽缸 11 縫製部 66 轴 20 支持器單元 67 連桿 21 奴扣夾頭 68 汽缸 22 馬達 68a 桿 22a 齒輪 70 控制裝置 22b 螺釘 71 記憶體裝置 23 夾頭支持部 72 CPU 30 進給機構 73 記憶體裝置 31 進給框架 80 電磁閥 32 馬達 90 顯示器 33 馬達 101 電線 34 脈衝馬達 102 螺釘 40 操作面板 211 夾頭本體 41 設定裝置 211a 凹槽 (請先閲讀背面之注意事項#填寫本頁) 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） 28 584686 A7 B7 五、發明説明夺 ) 211b 凹槽 232a 螺釘組 211c 栓 233 驅動軸 212 夾頭臂 233a 架 212p 栓 233b 環 213 夾頭臂 235 引導轴 213p 栓 236 感應器 214 軸 237 校準栓 215 板 238 槓桿 215a 238a 軸頂端 215b 239 汽缸 215c 栓 239a 汽缸桿 216 彈簧 240 板 217 夾頭指形部 241 槓桿 217a 架設軸 241a 切口 218 夾頭指形部 242 感應器板 218a 架設軸 245 底 220 軸 245a 螺釘組 231 底 246 滑件 231b 上底 311 舌 231c 下底 312 板 231d 轴承 2121 支持架 231e 螺釘組 2121a 孔 231f 2121b 突出部 232 馬達調整板 2121c 彈簧 (請先閲讀背面之注意事項再填寫本頁) 、可| 線_ 本紙張尺度適用中國國家標準（CNS) A4規格（210X297公釐） 29 584686 A7 B7 五、發明説明▽) 2131 支持架 S20 回到縫紉開始點 2131a 孔 S21 設定開關打開？ 2131b 突出部 S22 移開布 2131c 彈簧 S23 打開開始開關 SI 電源打開 S24 開始縫鈕扣 S2 回到原處 S25 切線端 S3 正常地進行 S26 擺動鈕扣90 S5 輸入縫紉資料 S27 移動鈕扣夾頭至繞 S6 顯示錯誤 線高度T2 S7 關閉 S28 開始頸繞線 S8 釋出錯誤並儲存 S29 切斷線端 S9 曲柄鈕扣？ S30 移開縫好的布 S10 計算T2 S31 移動知扣夾頭至钮 Sll 計算ΤΙ，T2 扣供應位置 S12 以傳送高度設定一 S32 移動鈕扣夾頭至高 钮扣 度Tp S13 須要更正？ S33 傳送一紐扣 S14 加上更正值 S35 計算Τ2=Τ2+ S15 設定布 S36 以傳送高度設定一鈕扣 S16 鎖住舌 S37 需要更正？ S17 打開設定開關 S38 加上更正值 S18 起動一壓機 S39 設定布 S19 移動鈕扣夾頭至頸高 S40 鎖住舌 度T1 S41 打開設定開關 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準（CNS) A4規格（210 X 297公釐） 30 584686 Α7 Β7 五、發明説明θ S42 起動一壓機 S43 移動ia扣夾頭至繞 線高度T2 S45 縫钮扣 S46 回到縫初開始點 S47 設定開關打開？ S48 移開布 S49 打開開始開關 S50 開始縫鈕扣 S51 開始頸繞線 S52 切斷線端 S53 移開縫好的布 S54 移動粗扣夾頭至钮 扣供應位置 S55 移動鈕扣夾頭至高 度Tp S56 傳送一钮扣 S57 鈕扣準備狀態 S58 預設一钮扣 S59 移動後支持部 S60 擺動鈕扣負載器至 機器側 S61 前進並撤空鈕扣負 載器 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準（CNS) Α4規格（210X297公釐） 31-26-584686 A7 B7 Fifth, the description of the invention 0) Sewing depth. The sewing of the third button applies a decorative button (crank button) to the front. The decorative button is not connected with a buttonhole, so a high winding height is not needed, and the depth of the sewing button is different from that of the first and second buttons due to the thickness of the fabric at the decorative position. For the third button sewing, the height adjustment motor 22 is driven to adjust the winding height. A fourth button sewing is applied to an inner pocket. The size of the known button is smaller than the first to third buttons, and the sewing pattern is a button with two holes, and the depth of the button is also different. It is better to prepare a double button loader, and one loader can be selected according to the sewing pattern. In this embodiment, the button loader is suspended so that the buttons can be set manually. Therefore, since the height of the winding can be changed during the sewing process according to the city implement according to the present invention, the sewing cycle can be easily achieved without the operator interfering with the third button sewing. In addition, the single-unit sewing machine of the present invention can be used for flexible loops, including different types of buttons, such as front buckles, decorative buckles (crank buckles), sleeve buckles, inner buckles, and shoulder buckles. That is, a garment can be sewn with only one cycle. In addition, even if the buttons have different sizes, they can be completed in one sewing cycle, thereby increasing the effectiveness of the sewing operation. Alternatively, the button itself can be rotated after the button is sewn to rotate the neckline into the shape of an elongated column, and then the elongated column can be used for winding. This method results in a more consistent and strong button neck winding. This paper size applies to China National Standard (CNS) A4 specification (210X297 mm) ----------------------- Packing --------- ----- 、 Can ---------------- line (please read the notes on the back before filling this page) 27 584686 A7 B7 V. Description of the invention P) Comparison of component numbers 1 Tongue 50 Loader 2 Support plate 60 Driver 3 Button chuck 61 Base plate 4 Support unit 62 Bottom 5 pin 62a Fine hole 6 Shaft 63 Sliding arm 7 Cylinder 63a Screw 8 Disc 64 Support 10 Button neck winder 65 Cylinder 11 Sewing Unit 66 Axis 20 Holder Unit 67 Linkage 21 Buckle Chuck 68 Cylinder 22 Motor 68a Rod 22a Gear 70 Control Device 22b Screw 71 Memory Device 23 Chuck Support 72 CPU 30 Feed Mechanism 73 Memory Device 31 Feed Frame 80 Solenoid valve 32 Motor 90 Display 33 Motor 101 Electric wire 34 Pulse motor 102 Screw 40 Operation panel 211 Chuck body 41 Setting device 211a Notch (Please read the precautions on the back first # Fill this page) This paper size applies to Chinese national standards (CNS) A4 specification (210X297 mm) 28 584686 A7 B7 V. Invention theory 211b groove 232a screw set 211c bolt 233 drive shaft 212 collet arm 233a frame 212p bolt 233b ring 213 collet arm 235 guide shaft 213p bolt 236 sensor 214 shaft 237 calibration bolt 215 plate 238 lever 215a 238a shaft top 215b 239 Cylinder 215c Bolt 239a Cylinder rod 216 Spring 240 Plate 217 Chuck finger 241 Lever 217a Erection shaft 241a Cutout 218 Chuck finger 242 Sensor plate 218a Erection shaft 245 Bottom 220 Shaft 245a Screw set 231 Bottom 246 Slider 231b Bottom 311 Tongue 231c Lower bottom 312 Plate 231d Bearing 2121 Support frame 231e Screw set 2121a Hole 231f 2121b Protrusion 232 Motor adjustment plate 2121c Spring (please read the precautions on the back before filling this page) China National Standard (CNS) A4 specification (210X297 mm) 29 584686 A7 B7 V. Description of the invention ▽) 2131 Support frame S20 Back to the sewing start point 2131a Hole S21 setting switch open? 2131b Projection S22 Remove cloth 2131c Spring S23 Turn on start switch SI Power on S24 Start sewing button S2 Return to original position S25 Trim end S3 S26 Swing button 90 S5 Input sewing data S27 Move button chuck to wind S6 Display error Line height T2 S7 Close S28 Start neck winding S8 Release error and store S29 Cut off the thread end S9 Crank button? S30 Remove the sewn cloth S10 Calculate T2 S31 Move the chuck to the button Sll Calculate T1, T2 button supply position S12 Set the transmission height S32 Move the button chuck to high Button degree Tp S13 Need to be corrected? S33 Send a button S14 plus a correction value S35 Calculate Τ2 = Τ2 + S15 Setting cloth S36 to send a height setting button S16 Lock tongue S37 Need to correct? S17 Turn on the setting switch S38 Add the correction value S18 Start a press S39 Set cloth S19 Move the button chuck to the neck height S40 Lock the tongue T1 S41 Turn on the setting switch (Please read the precautions on the back before filling this page) This The paper size applies the Chinese National Standard (CNS) A4 (210 X 297 mm) 30 584686 Α7 Β7 V. Description of the invention θ S42 Start a press S43 Move the ia buckle chuck to the winding height T2 S45 Sew button S46 Back Is the sewing start point S47 setting switch on? S48 Remove cloth S49 Turn on start switch S50 Start sewing button S51 Start neck winding S52 Cut thread end S53 Remove sewn cloth S54 Move thick chuck to button supply position S55 Move button chuck to height Tp S56 Transfer One button S57 Button ready state S58 Preset one button S59 After moving support section S60 Swing the button loader to the machine side S61 Advance and empty the button loader (please read the precautions on the back before filling this page) This paper size Applicable to China National Standard (CNS) Α4 specification (210X297 mm) 31