JP5918231B2 - 波形加工製品を作製するための装置および方法 - Google Patents
波形加工製品を作製するための装置および方法 Download PDFInfo
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- JP5918231B2 JP5918231B2 JP2013518807A JP2013518807A JP5918231B2 JP 5918231 B2 JP5918231 B2 JP 5918231B2 JP 2013518807 A JP2013518807 A JP 2013518807A JP 2013518807 A JP2013518807 A JP 2013518807A JP 5918231 B2 JP5918231 B2 JP 5918231B2
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- polyethylene
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Images
Classifications
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- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
- A47C27/142—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays with projections, depressions or cavities
- A47C27/144—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays with projections, depressions or cavities inside the mattress or cushion
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- A—HUMAN NECESSITIES
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- A47C—CHAIRS; SOFAS; BEDS
- A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
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- A—HUMAN NECESSITIES
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- A47C—CHAIRS; SOFAS; BEDS
- A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
- A47C31/001—Fireproof means
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- B32B2266/0242—Acrylic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2266/00—Composition of foam
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- B32B2266/0214—Materials belonging to B32B27/00
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-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2266/00—Composition of foam
- B32B2266/02—Organic
- B32B2266/0214—Materials belonging to B32B27/00
- B32B2266/0257—Polyamide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2266/00—Composition of foam
- B32B2266/02—Organic
- B32B2266/0214—Materials belonging to B32B27/00
- B32B2266/0264—Polyester
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B2266/02—Organic
- B32B2266/0214—Materials belonging to B32B27/00
- B32B2266/0278—Polyurethane
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2266/00—Composition of foam
- B32B2266/08—Closed cell foam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/02—Cellular or porous
- B32B2305/022—Foam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/72—Density
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/40—Closed containers
- B32B2439/62—Boxes, cartons, cases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2479/00—Furniture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/04—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
- E04C2/3405—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets
- E04C2002/3444—Corrugated sheets
- E04C2002/3466—Corrugated sheets with sinusoidal corrugations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1007—Running or continuous length work
- Y10T156/1016—Transverse corrugating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1025—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina to form undulated to corrugated sheet and securing to base with parts of shaped areas out of contact
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Architecture (AREA)
- Electromagnetism (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Optics & Photonics (AREA)
- Laminated Bodies (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Description
本出願は、35 U.S.C.§119(e)に従い、2010年7月7日出願の米国仮特許出願第61/362,115号、2010年11月9日出願の米国仮特許出願第61/411,898号および2011年6月6日出願の米国仮特許出願第61/493,655号に対する利益を主張するものであり、それらの内容は、参照により全体が本明細書に組み込まれる。
供給ガイドを通して中央基板を駆動し、速度V3を有するように作動される駆動ローラの第1の対と、
駆動ローラの第1の対の後ろに位置付けられる成形ガイドであって、上部基板をガイドするための上部表面と、下部基板をガイドするための下部表面とを提供する、該成形ガイドと、
速度V1を有するように作動される駆動ローラの第2の対であって、V3は、V1よりも大きい、該第2の対と、
成形ガイドの上部表面および下部表面の付近に位置付けられていて、中央基板を上部および下部基板に付着させる、結合デバイスと、を備え、前記中央基板には、該中央基板が前記成形ガイドの前記上部基板と前記下部基板との間にあるときに、該上部基板と該下部基板とに交互に接触する襞、が形成される、
波形加工製品が製作される装置が提供される。
中央基板を速度V3で供給する駆動ローラの第1の対と、
駆動ローラの第1の対から中央基板を受容するように位置付けられる成形ガイドであって、距離S1だけ離間した上部および下部表面を備え、その上部表面上で上部基板を、およびその下部表面上で下部基板を受容する、該成形ガイドと、
成形ガイドの上部表面および下部表面の付近に位置付けられていて、中央基板の襞を上部および下部基板に付着させ、波形加工製品を提供する結合デバイスと、
成形ガイドの後ろに位置付けられ、装置を通して波形加工製品を引き出す駆動ローラの第2の対と、を備え、前記中央基板には、該中央基板が前記成形ガイドの前記上部基板と前記下部基板との間にあるときに、該上部基板と該下部基板とに交互に接触する襞、が形成される、波形加工物品を製作するための装置の、さらに別の例示的実施形態を提供する。
(a)上部基板および下部基板を提供することであって、上部基板は、速度V1で移動し、下部基板は、速度V2で移動し、上部基板および下部基板は、互いに略平行であり、距離「S1」だけ離間する、該提供することと、
(b)中央基板を提供することであって、中央基板は、上部基板と下部基板との間に位置し、速度V3で移動し、V3は、V1またはV2よりも大きい、該提供することと、
(c)中央基板を、上部基板または下部基板に接触する軌道で推進することであって、上部基板または下部基板との接触後、中央基板は、反対方向に跳ね返って対置する基板に接触し、対置する基板との接触後、中央基板は跳ね返って他方の基板に接触する、該推進することと、
(d)中央基板が上部基板と下部基板との間に襞を形成するように、中央基板の接触点を、上部基板および下部基板に付着させることと、を含み、
波形加工製品が提供される方法を提供する。
上部基板と、
中央基板と、
下部基板と、
2つの側面周縁部分と、
2つの末端周縁部分と、
を含み、中央基板は、襞状であり、襞は、上部および下部基板に固定されて、単一壁の波形加工製品を形成し、
2つの側面部分は、波形加工製品の側面部分に固定され、2つの末端部分は、フォーム製品の末端に固定されて、マットレスの内部を封入する、波形加工フォームマットレスを提供する。
上部基板、中央基板および下部基板を有する、単一壁フォーム波形加工製品を製作することであって、
中央基板は、襞状であり、中央基板の襞は、上部および下部基板に付着される、製作することと、
単一壁波形加工製品の外側付近にフォーム周縁部分を付着させて、フォームマットレスを作製することと、を含む方法を提供する。
中央基板を速度V3で駆動するように作動される駆動ローラの第1の対と、駆動ローラの後ろに位置付けられる成形ガイドであって、上部基板をガイドするための上部表面と、下部基板をガイドするための下部表面とを提供する、成形ガイドと、速度V1を有するように作動される駆動ローラの第2の対であって、V3は、V1よりも大きい、第2の対と、成形ガイドの上部表面および下部表面の付近に位置付けられる結合デバイスであって、中央基板を上部および下部基板に付着させる結合デバイスと、を備え、前記中央基板に、該中央基板が前記成形ガイドの前記上部基板と前記下部基板との間にあるときに、該上部基板と該下部基板とに交互に接触する襞、を形成する、波形加工製品を製作するための装置。
供給ガイドを通して中央基板を速度V3で供給する駆動ローラの第1の対と、
駆動ローラの第1の対の後ろに位置付けられ、距離S1だけ離間した上部および下部表面を備える成形ガイドであって、その上部表面上で上部基板を、およびその下部表面上で下部基板を受容する、成形ガイドと、
成形ガイドの上部表面および下部表面の付近に位置付けられる結合デバイスであって、中央基板の襞を上部および下部基板に付着させ、波形加工製品を提供する結合デバイスと、
成形ガイドの後ろに位置付けられ、装置を通して波形加工製品を引き出す駆動ローラの第2の対と、を備え、
波形加工物品が製造される、装置。
(a)上部基板および下部基板を提供することであって、上部基板は、速度V1で移動し、下部基板は、速度V2で移動し、上部基板および下部基板は、互いに略平行であり、距離「S1」だけ離間する、提供することと、
(b)中央基板を提供することであって、中央基板は、上部基板と下部基板との間に位置し、速度V3で移動し、速度V3は、速度V1または速度V2よりも大きい、提供することと、
(c)中央基板を、上部基板または下部基板に接触する軌道で推進することであって、上部基板または下部基板との接触後、中央基板は、反対方向に跳ね返って対置する基板に接触し、対置する基板との接触後、中央基板は跳ね返って他方の基板に接触する、推進することと、
(d)中央基板が上部基板と下部基板との間に襞を形成するように、中央基板の接触点を、上部基板および下部基板に付着させることと、を含み、
波形加工製品が提供される、方法。
ポリエチレン誘導体、ポリ乳酸誘導体、セルロース誘導体、ケイ素およびケイ素系ポリマー、およびメタクリレートを含む、段落31〜33に記載の方法。
ポリ(ラクチド−コ−グリコリド)(PLGA)、ポリラクチド(PLA)、ポリグリコリド(PGA)、D−ラクチド、D,L−ラクチド、L−ラクチド、D,L−ラクチド−イプシロン−カプロラクトン、D,L−ラクチド−グリコリド−イプシロン−カプロラクトン、ポリイプシロン−カプロラクトン、グリコリド−カプロラクトンまたはそれらの組み合わせ、カルボキシメチルセルロース、酢酸セルロース、酢酸プロピオン酸セルロース、エチルセルロース、ヒドロキシプロピルメチルセルロース、ヒドロキシアルキルメチルセルロース、およびアルキルセルロース、ポリジメチルシロキサン、ポリエチレン−コ−(酢酸ビニル)、ポロキサマー、ポリビニルピロリドン、ポロキサミン、ポリプロピレン、ポリアミド、ポリアセタール、ポリエステル、ポリエチレン−クロロトリフルオロエチレン、ポリテトラフルオロエチレン(PTFEまたは「Teflon(商標)」)、スチレンブタジエンゴム、ポリエチレン、ポリプロピレン、ポリフェニレンオキシド−ポリスチレン、ポリ−アルファ−クロロ−p−キシレン、ポリメチルペンテン、ポリスルホン、非分解性エチレン−酢酸ビニル(例えば、エチレン酢酸ビニルディスクおよびポリ(エチレン−コ−酢酸ビニル))、ポリ(N−イソプロピルアクリルアミド)、デルリン、ポリウレタン、シリコーンおよびポリウレタンのコポリマー、ポリオレフィン(例えば、ポリイソブチレンおよびポリイソプレン)、アクリルアミド(例えば、ポリアクリル酸およびポリ(アクリロニトリル−アクリル酸))、ネオプレン、ニトリル、アクリレート(例えば、ポリアクリレート、ポリ(2−ヒドロキシエチルメタクリレート)、メタクリレート、メチルメタクリレート、2−ヒドロキシエチルメタクリレート、およびアクリレートとN−ビニルピロリドンのコポリマー)、N−ビニルラクタム、ポリアクリロニトリル、グルコマンナンゲル、加硫ゴム、ポリ(3−ヒドロキシブチレート)ならびにそれらの組み合わせを含む、段落31〜34に記載の方法。
上部基板と、
中央基板と、
下部基板と、
を含み、中央基板は、襞状であり、襞は、上部および下部基板に固定されて、単一壁の波形加工フォームマットレスを形成する、波形加工マットレス。
ポリエチレン誘導体、ポリ乳酸誘導体、セルロース誘導体、ケイ素およびケイ素系ポリマー、およびメタクリレートを含む、段落39〜42に記載の波形加工マットレス。
ポリ(ラクチド−コ−グリコリド)(PLGA)、ポリラクチド(PLA)、ポリグリコリド(PGA)、D−ラクチド、D,L−ラクチド、L−ラクチド、D,L−ラクチド−イプシロン−カプロラクトン、D,L−ラクチド−グリコリド−イプシロン−カプロラクトン、ポリイプシロン−カプロラクトン、グリコリド−カプロラクトンまたはそれらの組み合わせ、カルボキシメチルセルロース、酢酸セルロース、酢酸プロピオン酸セルロース、エチルセルロース、ヒドロキシプロピルメチルセルロース、ヒドロキシアルキルメチルセルロース、およびアルキルセルロース、ポリジメチルシロキサン、ポリエチレン−コ−(酢酸ビニル)、ポロキサマー、ポリビニルピロリドン、ポロキサミン、ポリプロピレン、ポリアミド、ポリアセタール、ポリエステル、ポリエチレン−クロロトリフルオロエチレン、ポリテトラフルオロエチレン(PTFEまたは「Teflon(商標)」)、スチレンブタジエンゴム、ポリエチレン、ポリプロピレン、ポリフェニレンオキシド−ポリスチレン、ポリ−アルファ−クロロ−p−キシレン、ポリメチルペンテン、ポリスルホン、非分解性エチレン−酢酸ビニル(例えば、エチレン酢酸ビニルディスクおよびポリ(エチレン−コ−酢酸ビニル))、ポリ(N−イソプロピルアクリルアミド)、デルリン、ポリウレタン、シリコーンおよびポリウレタンのコポリマー、ポリオレフィン(例えば、ポリイソブチレンおよびポリイソプレン)、アクリルアミド(例えば、ポリアクリル酸およびポリ(アクリロニトリル−アクリル酸))、ネオプレン、ニトリル、アクリレート(例えば、ポリアクリレート、ポリ(2−ヒドロキシエチルメタクリレート)、メタクリレート、メチルメタクリレート、2−ヒドロキシエチルメタクリレート、およびアクリレートとN−ビニルピロリドンのコポリマー)、N−ビニルラクタム、ポリアクリロニトリル、グルコマンナンゲル、加硫ゴム、ポリ(3−ヒドロキシブチレート)ならびにそれらの組み合わせを含む、段落39〜43に記載の波形加工マットレス。
ポリエチレン誘導体、ポリ乳酸誘導体、セルロース誘導体、ケイ素およびケイ素系ポリマー、およびメタクリレートを含む、段落39および43〜49に記載のマットレス。
上部基板、中央基板および下部基板を有する、単一壁フォーム波形加工製品を製作することを含み、中央基板は、襞状であり、中央基板の襞は、上部および下部基板に付着されて、フォームマットレスを形成する、方法。
ポリエチレン誘導体、ポリ乳酸誘導体、セルロース誘導体、ケイ素およびケイ素系ポリマー、およびメタクリレートを含む、段落55〜59に記載の方法。
ポリ(ラクチド−コ−グリコリド)(PLGA)、ポリラクチド(PLA)、ポリグリコリド(PGA)、D−ラクチド、D,L−ラクチド、L−ラクチド、D,L−ラクチド−イプシロン−カプロラクトン、D,L−ラクチド−グリコリド−イプシロン−カプロラクトン、ポリイプシロン−カプロラクトン、グリコリド−カプロラクトンまたはそれらの組み合わせ、カルボキシメチルセルロース、酢酸セルロース、酢酸プロピオン酸セルロース、エチルセルロース、ヒドロキシプロピルメチルセルロース、ヒドロキシアルキルメチルセルロース、およびアルキルセルロース、ポリジメチルシロキサン、ポリエチレン−コ−(酢酸ビニル)、ポロキサマー、ポリビニルピロリドン、ポロキサミン、ポリプロピレン、ポリアミド、ポリアセタール、ポリエステル、ポリエチレン−クロロトリフルオロエチレン、ポリテトラフルオロエチレン(PTFEまたは「Teflon(商標)」)、スチレンブタジエンゴム、ポリエチレン、ポリプロピレン、ポリフェニレンオキシド−ポリスチレン、ポリ−アルファ−クロロ−p−キシレン、ポリメチルペンテン、ポリスルホン、非分解性エチレン−酢酸ビニル(例えば、エチレン酢酸ビニルディスクおよびポリ(エチレン−コ−酢酸ビニル))、ポリ(N−イソプロピルアクリルアミド)、デルリン、ポリウレタン、シリコーンおよびポリウレタンのコポリマー、ポリオレフィン(例えば、ポリイソブチレンおよびポリイソプレン)、アクリルアミド(例えば、ポリアクリル酸およびポリ(アクリロニトリル−アクリル酸))、ネオプレン、ニトリル、アクリレート(例えば、ポリアクリレート、ポリ(2−ヒドロキシエチルメタクリレート)、メタクリレート、メチルメタクリレート、2−ヒドロキシエチルメタクリレート、およびアクリレートとN−ビニルピロリドンのコポリマー)、N−ビニルラクタム、ポリアクリロニトリル、グルコマンナンゲル、加硫ゴム、ポリ(3−ヒドロキシブチレート)ならびにそれらの組み合わせを含む、段落55〜60に記載の方法。
ポリエチレン誘導体、ポリ乳酸誘導体、セルロース誘導体、ケイ素およびケイ素系ポリマー、およびメタクリレートを含む、段落55および58〜67に記載のマットレス。
ポリ(ラクチド−コ−グリコリド)(PLGA)、ポリラクチド(PLA)、ポリグリコリド(PGA)、D−ラクチド、D,L−ラクチド、L−ラクチド、D,L−ラクチド−イプシロン−カプロラクトン、D,L−ラクチド−グリコリド−イプシロン−カプロラクトン、ポリイプシロン−カプロラクトン、グリコリド−カプロラクトンまたはそれらの組み合わせ、カルボキシメチルセルロース、酢酸セルロース、酢酸プロピオン酸セルロース、エチルセルロース、ヒドロキシプロピルメチルセルロース、ヒドロキシアルキルメチルセルロース、およびアルキルセルロース、ポリジメチルシロキサン、ポリエチレン−コ−(酢酸ビニル)、ポロキサマー、ポリビニルピロリドン、ポロキサミン、ポリプロピレン、ポリアミド、ポリアセタール、ポリエステル、ポリエチレン−クロロトリフルオロエチレン、ポリテトラフルオロエチレン(PTFEまたは「Teflon(商標)」)、スチレンブタジエンゴム、ポリエチレン、ポリプロピレン、ポリフェニレンオキシド−ポリスチレン、ポリ−アルファ−クロロ−p−キシレン、ポリメチルペンテン、ポリスルホン、非分解性エチレン−酢酸ビニル(例えば、エチレン酢酸ビニルディスクおよびポリ(エチレン−コ−酢酸ビニル))、ポリ(N−イソプロピルアクリルアミド)、デルリン、ポリウレタン、シリコーンおよびポリウレタンのコポリマー、ポリオレフィン(例えば、ポリイソブチレンおよびポリイソプレン)、アクリルアミド(例えば、ポリアクリル酸およびポリ(アクリロニトリル−アクリル酸))、ネオプレン、ニトリル、アクリレート(例えば、ポリアクリレート、ポリ(2−ヒドロキシエチルメタクリレート)、メタクリレート、メチルメタクリレート、2−ヒドロキシエチルメタクリレート、およびアクリレートとN−ビニルピロリドンのコポリマー)、N−ビニルラクタム、ポリアクリロニトリル、グルコマンナンゲル、加硫ゴム、ポリ(3−ヒドロキシブチレート)ならびにそれらの組み合わせを含む、段落55および58〜68に記載のマットレス。
Claims (39)
- (a)上部基板および下部基板を、互いに距離S 1 だけ離して維持して速度V1および速度V2で提供するステップと、
(b)前記上部基板と前記下部基板との間に介在する中央基板を、前記速度V 1 および前記速度V 2 の速度より大きい速度V3で、前記上部または下部基板に衝突する軌道で機械的に駆動するステップと、
(c)前記上部基板をガイドするための上部表面と、前記下部基板をガイドするための下部表面とが設けられた成形ガイド内に、前記上部基板、前記下部基板、および、前記機械的に駆動された前記中央基板を受容するステップと、
を含む、
波形加工製品を製作するための方法であって、
前記(c)のステップにおいて、前記中央基板が前記成形ガイド内において前記上部基板と前記下部基板との間にあるときに、該中央基板に、該上部基板と該下部基板とに交互に接触する襞を形成する、
波形加工製品を製作するための方法。 - 前記距離S1 が、前記成形ガイドにより区切られる、請求項1に記載の方法。
- 前記上部表面と前記下部表面とが、一組の平行なプレートもしくは互いに平行な機械的駆動手段またはこれらの組み合わせで構成されている、請求項2に記載の方法。
- 前記中央基板を、供給ガイドにより前記成形ガイド内に誘導する、請求項1ないし3のいずれか一項に記載の方法。
- 前記中央基板を駆動するように前記供給ガイドの前に位置付けられる機械的駆動手段をさらに備える、請求項1ないし4のいずれか一項に記載の方法。
- 装置を通して前記波形加工製品を引き出すように、前記成形ガイドの後ろに機械的駆動手段の第2の組をさらに備える、請求項1ないし5のいずれか一項に記載の方法。
- 前記中央基板の前記襞を、前記上部基板および前記下部基板に付着させることをさらに含む、請求項1ないし6のいずれか一項に記載の方法。
- 前記中央基板の前記襞が、接着剤、前記基板を部分的に溶解するのに好適な溶剤、赤外線加熱、加熱、レーザ溶接、または超音波溶接により付着される、請求項7に記載の方法。
- 前記速度V1 と前記速度V2 とを等しい速度とする、請求項1ないし8のいずれか一項に記載の方法。
- 前記上部基板、中央基板および下部基板は、それぞれ、ポリ(ラクチド−コ−グリコリド)(PLGA)、ポリラクチド(PLA)、ポリグリコリド(PGA)、D−ラクチド、D,L−ラクチド、L−ラクチド、D,L−ラクチド−イプシロン−カプロラクトン、D,L−ラクチド−グリコリド−イプシロン−カプロラクトン、ポリイプシロン−カプロラクトン、グリコリド−カプロラクトンまたはそれらの組み合わせ、カルボキシメチルセルロース、酢酸セルロース、酢酸プロピオン酸セルロース、エチルセルロース、ヒドロキシプロピルメチルセルロース、ヒドロキシアルキルメチルセルロース、およびアルキルセルロース、ポリジメチルシロキサン、ポリエチレン−コ−(酢酸ビニル)、ポロキサマー、ポリビニルピロリドン、ポロキサミン、ポリプロピレン、ポリアミド、ポリアセタール、ポリエステル、ポリエチレン−クロロトリフルオロエチレン、ポリテトラフルオロエチレン(PTFEまたは「Teflon(商標)」)、スチレンブタジエンゴム、ポリエチレン、ポリプロピレン、ポリフェニレンオキシド−ポリスチレン、ポリ−アルファ−クロロ−p−キシレン、ポリメチルペンテン、ポリスルホン、非分解性エチレン−酢酸ビニル(例えば、エチレン酢酸ビニルディスクおよびポリ(エチレン−コ−酢酸ビニル))、ポリ(N−イソプロピルアクリルアミド)、デルリン、ポリウレタン、シリコーンおよびポリウレタンのコポリマー、ポリオレフィン(例えば、ポリイソブチレンおよびポリイソプレン)、アクリルアミド(例えば、ポリアクリル酸およびポリ(アクリロニトリル−アクリル酸))、ネオプレン、ニトリル、アクリレート(例えば、ポリアクリレート、ポリ(2−ヒドロキシエチルメタクリレート)、メタクリレート、メチルメタクリレート、2−ヒドロキシエチルメタクリレート、およびアクリレートとN−ビニルピロリドンのコポリマー)、N−ビニルラクタム、ポリアクリロニトリル、グルコマンナンゲル、加硫ゴム、ポリ(3−ヒドロキシブチレート)ならびにそれらの組み合わせから選択される、請求項1ないし9のいずれか一項に記載の方法。
- 前記上部、下部および中央基板が、ポリエチレンを含む、請求項1ないし10のいずれか一項に記載の方法。
- 前記ポリエチレンが、独立気泡低密度ポリエチレンフォームである、請求項1ないし11のいずれか一項に記載の方法。
- 前記ポリエチレンが、食品用ポリエチレンである、請求項1ないし12のいずれか一項に記載の方法。
- (a)上部基板をガイドするための上部表面と、前記上部表面と距離S 1 だけ離間された、下部基板をガイドするための下部表面とが設けられていて、前記上部表面上で前記上部基板を、および、前記下部表面上で前記下部基板を受容する、成形ガイドと、
(b)中央基板を速度V 3 で駆動して該中央基板を前記上部基板と前記下部基板との間に介在するように前記成形ガイド内に受容させるために、該速度V3を有するように作動される機械的駆動手段の第1の対と、
(c)前記上部基板を前記速度V 3 より小さい速度V1 で駆動するために、該速度V1を有するように作動される機械的駆動手段の第2の対と、
(d)前記成形ガイドの前記上部表面および前記下部表面の付近に位置付けられていて、前記中央基板を前記上部および下部基板に付着させる、結合デバイスと、
を備えた波形加工製品を製作するための装置であって、
前記成形ガイド内に受容された前記中央基板には、該中央基板が前記成形ガイド内において前記上部基板と前記下部基板との間にあるときに、該上部基板と該下部基板とに交互に接触する襞、が形成される、
波形加工製品を製作するための装置。 - 前記成形ガイドが、平行なプレート、平行な機械的駆動手段、またはそれらの組み合わせの組で構成されている、請求項14に記載の装置。
- 供給ガイドをさらに備えていて、前記供給ガイドが、前記中央基板を受容するように変化することができる距離だけ離間した2つのプレートを備える、請求項14または15に記載の装置。
- 前記結合デバイスが、前記中央基板の前記襞を前記上部および下部基板に結合する、加熱器、溶剤、超音波溶接機、レーザ溶接機または接着剤である、請求項14ないし16のいずれか一項に記載の装置。
- 切断装置をさらに備える、請求項14ないし17のいずれか一項に記載の装置。
- 前記上部基板を前記成形ガイド内に、および前記下部基板を前記成形ガイド内にガイドするための1つ以上のガイド機械的駆動手段をさらに備える、請求項14ないし18のいずれか一項に記載の装置。
- 前記機械的駆動手段の第2の対が、装置内で前記波形加工製品が前記供給ガイドから出た後に位置する、請求項14ないし19のいずれか一項に記載の装置。
- 前記機械的駆動手段の第2の対が、前記成形ガイドの前に位置付けられ、前記上部基板のみを駆動する、請求項14ないし19のいずれか一項に記載の装置。
- 機械的駆動手段の第3の組が、前記成形ガイドの前に位置付けられ、前記下部基板のみを速度V2で駆動する、請求項14ないし19および21のいずれか一項に記載の装置。
- 前記機械的駆動手段が、一緒に作動される、請求項14ないし22のいずれか一項に記載の装置。
- 前記機械的駆動手段が、独立して作動される、請求項14ないし22のいずれか一項に記載の装置。
- (a)供給ガイドを通して中央基板を速度V3で移動させる機械的駆動手段の第1の対と、
(b)上部表面と該上部表面に対して距離S1だけ離間した下部表面を備えていて、その上部表面上で上部基板を、およびその下部表面上で下部基板を、および前記機械的駆動手段から前記中央基板を受容する、成形ガイドと、
(c)前記成形ガイドの前記上部表面および前記下部表面の付近に位置付けられていて、前記中央基板の襞を前記上部および下部基板に付着させ、波形加工製品を提供する、結合デバイスと、
(d)前記成形ガイドの後ろに位置付けられ、前記装置を通して前記波形加工製品を引き出す機械的駆動手段の第2の対と、
を備えた、波形加工物品を製作するための装置であって、
前記成形ガイド内に受容された前記中央基板には、該中央基板が前記成形ガイド内において前記上部基板と前記下部基板との間にあるときに、該上部基板と該下部基板とに交互に接触する襞、が形成される、
波形加工物品を製作するための装置。 - 前記成形ガイドが、略平行なプレート、平行な機械的駆動手段、またはそれらの組み合わせの組で構成されている、請求項25に記載の装置。
- 供給ガイドをさらに含み、前記供給ガイドが、前記機械的駆動手段から前記中央基板を受容するように変化することができる距離だけ離間した2つのプレートとされている、請求項25または26に記載の装置。
- 前記結合デバイスが、前記中央基板の前記襞を前記上部および下部基板に結合する、加熱器、超音波溶接機、レーザ溶接機または接着剤である、請求項25ないし27のいずれか一項に記載の装置。
- 切断装置をさらに備える、請求項25ないし28のいずれか一項に記載の装置。
- 前記中央基板を、前記上部基板または前記下部基板に接触する軌道で推進して、前記上部基板または前記下部基板との接触後、前記中央基板を反対方向に跳ね返って対置する基板に接触させ、かつ、前記対置する基板との接触後、前記中央基板を跳ね返って他方の基板に接触させることをさらに含む、
請求項1ないし13のいずれか一項に記載の方法。 - 前記速度V1 と前記速度V2 とを等しい速度とする、請求項25に記載の装置。
- 前記速度V1 と前記速度V2 とを異なる速度とする、請求項25に記載の装置。
- 前記上部基板と、前記下部と、前記中央基板とが、それぞれ、
ポリエチレン誘導体、ポリ乳酸誘導体、セルロース誘導体、ケイ素およびケイ素系ポリマー、メタクリレート、プラスチックまたは金属を含む、請求項25ないし29のいずれか一項に記載の装置。 - 前記上部基板、中央基板および下部基板が、それぞれ、ポリ(ラクチド−コ−グリコリド)(PLGA)、ポリラクチド(PLA)、ポリグリコリド(PGA)、D−ラクチド、D,L−ラクチド、L−ラクチド、D,L−ラクチド−イプシロン−カプロラクトン、D,L−ラクチド−グリコリド−イプシロン−カプロラクトン、ポリイプシロン−カプロラクトン、グリコリド−カプロラクトンまたはそれらの組み合わせ、カルボキシメチルセルロース、酢酸セルロース、酢酸プロピオン酸セルロース、エチルセルロース、ヒドロキシプロピルメチルセルロース、ヒドロキシアルキルメチルセルロース、およびアルキルセルロース、ポリジメチルシロキサン、ポリエチレン−コ−(酢酸ビニル)、ポロキサマー、ポリビニルピロリドン、ポロキサミン、ポリプロピレン、ポリアミド、ポリアセタール、ポリエステル、ポリエチレン−クロロトリフルオロエチレン、ポリテトラフルオロエチレン(PTFEまたは「Teflon(商標)」)、スチレンブタジエンゴム、ポリエチレン、ポリプロピレン、ポリフェニレンオキシド−ポリスチレン、ポリ−アルファ−クロロ−p−キシレン、ポリメチルペンテン、ポリスルホン、非分解性エチレン−酢酸ビニル(例えば、エチレン酢酸ビニルディスクおよびポリ(エチレン−コ−酢酸ビニル))、ポリ(N−イソプロピルアクリルアミド)、デルリン、ポリウレタン、シリコーンおよびポリウレタンのコポリマー、ポリオレフィン(例えば、ポリイソブチレンおよびポリイソプレン)、アクリルアミド(例えば、ポリアクリル酸およびポリ(アクリロニトリル−アクリル酸))、ネオプレン、ニトリル、アクリレート(例えば、ポリアクリレート、ポリ(2−ヒドロキシエチルメタクリレート)、メタクリレート、メチルメタクリレート、2−ヒドロキシエチルメタクリレート、およびアクリレートとN−ビニルピロリドンのコポリマー)、N−ビニルラクタム、ポリアクリロニトリル、グルコマンナンゲル、加硫ゴム、ポリ(3−ヒドロキシブチレート)ならびにそれらの組み合わせから選択される、請求項25ないし29のいずれか一項に記載の装置。
- 前記上部基板と、前記下部基板と、前記中央基板とが、ポリエチレンを含んでいて、前記ポリエチレンが、独立気泡低密度ポリエチレンフォームである、請求項25ないし29のいずれか一項に記載の装置。
- 前記上部基板と、前記下部基板と、前記中央基板とを、それぞれ、FDAガイドラインに従う食品用ポリマー、食品用ポリ乳酸、および食品用低密度ポリエチレン(LDPE)からなる群から選択する、請求項25ないし29のいずれか一項に記載の装置。
- 前記付着させることを、接着剤、前記基板を部分的に溶解するのに好適な溶剤、赤外線加熱、加熱、レーザまたは超音波溶接を使用して達成する、請求項25ないし29のいずれか1項に記載の装置。
- 前記上部基板と、前記下部基板と、前記中央基板とを、それぞれ、フォーム、プラスチック、および金属ロールストックからなる群から選択する、請求項1または30に記載の方法。
- 前記金属ロールストックが、銅、アルミニウム、黄銅、およびスチールを含む、請求項38に記載の方法。
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KR101901562B1 (ko) | 2018-09-27 |
WO2012006343A1 (en) | 2012-01-12 |
CN104739089B (zh) | 2020-08-04 |
US9004133B2 (en) | 2015-04-14 |
EP2590800A1 (en) | 2013-05-15 |
CN104739089A (zh) | 2015-07-01 |
MX348607B (es) | 2017-06-21 |
US20160207251A1 (en) | 2016-07-21 |
CN103097112B (zh) | 2015-03-11 |
US20140027062A1 (en) | 2014-01-30 |
AU2011276287B2 (en) | 2017-03-02 |
JP6251313B2 (ja) | 2017-12-20 |
US20120005836A1 (en) | 2012-01-12 |
CA2804588A1 (en) | 2012-01-12 |
US20120006471A1 (en) | 2012-01-12 |
KR20130141435A (ko) | 2013-12-26 |
JP2013538134A (ja) | 2013-10-10 |
US20150216319A1 (en) | 2015-08-06 |
JP2016164001A (ja) | 2016-09-08 |
AU2011276287A9 (en) | 2017-03-02 |
US8726438B2 (en) | 2014-05-20 |
CN103097112A (zh) | 2013-05-08 |
EP2590800A4 (en) | 2016-08-24 |
MX2013000303A (es) | 2013-12-16 |
AU2011276287A1 (en) | 2013-01-24 |
US8580061B2 (en) | 2013-11-12 |
EP2590800B1 (en) | 2021-01-13 |
AU2017200726A1 (en) | 2017-02-23 |
WO2012006349A1 (en) | 2012-01-12 |
CA2804588C (en) | 2018-11-27 |
MX337726B (es) | 2016-03-16 |
US10035299B2 (en) | 2018-07-31 |
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