JP5596769B2 - 不織布成型品の製造装置 - Google Patents
不織布成型品の製造装置 Download PDFInfo
- Publication number
- JP5596769B2 JP5596769B2 JP2012244646A JP2012244646A JP5596769B2 JP 5596769 B2 JP5596769 B2 JP 5596769B2 JP 2012244646 A JP2012244646 A JP 2012244646A JP 2012244646 A JP2012244646 A JP 2012244646A JP 5596769 B2 JP5596769 B2 JP 5596769B2
- Authority
- JP
- Japan
- Prior art keywords
- nonwoven fabric
- molded product
- web
- molding surface
- fluid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/018—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the shape
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
- D04H1/495—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet for formation of patterns, e.g. drilling or rearrangement
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/76—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres otherwise than in a plane, e.g. in a tubular way
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
- D04H18/04—Needling machines with water jets
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
Description
三次元形状の成型面を有し、上記成型面には、流体を通過させるための複数の貫通孔が設けられ、上記成型面は、上面および側面を含む成型金型と、
流体を上記成型面の上面および側面に向けて上記成型面上に載置された交絡前の不織布ウェブに吹き付けて上記不織布ウェブを上記成型面に押し付け、上記不織布ウェブの繊維同士を交絡させると共に上記不織布ウェブを上記成型面の三次元形状に沿うように成型して、三次元形状の不織布成型品を製造する流体吹き付け手段と
を備えることを特徴としている。
上記成型金型は、上記成型面に突起部を有し、
上記流体吹き付け手段は、上記不織布ウェブに上記流体を吹き付けて、上記不織布ウェブを上記突起部に沿うように成型する。
図1は、この発明の第1実施形態の不織布成型品の製造装置を示す簡略構成図である。図1に示すように、この製造装置は、三次元形状の成型面10を有する成型金型1と、上記成型金型1の成型面10に水を吹き付けるウォータジェット2とを備える。ウォータジェット2は、流体吹き付け手段の一例である。
図3A、図3Bは、この発明の第2実施形態の不織布成型品の製造装置を示す要部拡大図である。この第2の実施形態は、上記第1の実施形態(図2E)とは、ノズルの構成のみが相違する。この相違する構成のみを以下に説明する。
10 成型面
11 貫通孔
12 位置決め用突起部
13 孔形成用突起部
14 溝形成用突起部
2 ウォータジェット(流体吹き付け手段)
20 本体部
21,21A,21B ノズル
21a 噴出孔
3 不織布ウェブ
30 スリット
31 孔部
32 繊維
5 不織布成型品
Claims (5)
- 三次元形状の成型面を有し、上記成型面には、流体を通過させるための複数の貫通孔が設けられ、上記成型面は、上面および側面を含む成型金型と、
流体を上記成型面の上面および側面に向けて上記成型面上に載置された交絡前の不織布ウェブに吹き付けて上記不織布ウェブを上記成型面に押し付け、上記不織布ウェブの繊維同士を交絡させると共に上記不織布ウェブを上記成型面の三次元形状に沿うように成型して、三次元形状の不織布成型品を製造する流体吹き付け手段と
を備えることを特徴とする不織布成型品の製造装置。 - 請求項1に記載の不織布成型品の製造装置において、
上記成型金型は、上記成型面に突起部を有し、
上記流体吹き付け手段は、上記不織布ウェブに上記流体を吹き付けて、上記不織布ウェブを上記突起部に沿うように成型することを特徴とする不織布成型品の製造装置。 - 請求項1または2に記載の不織布成型品の製造装置において、
上記流体吹き付け手段は、上記不織布ウェブの同一部分に異なる方向から流体を噴出する複数のノズルを有することを特徴とする不織布成型品の製造装置。 - 請求項1から3の何れか一つに記載の不織布成型品の製造装置において、
上記流体吹き付け手段は、上記不織布ウェブに吹き付ける流体の圧力、距離、時間、角度の少なくとも一つを変更可能であることを特徴とする不織布成型品の製造装置。 - 請求項1から4の何れか一つに記載の不織布成型品の製造装置において、
上記不織布ウェブとして、一の繊維材料に部分的に他の繊維材料を重ね合わせたものを用いることを特徴とする不織布成型品の製造装置。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012244646A JP5596769B2 (ja) | 2012-11-06 | 2012-11-06 | 不織布成型品の製造装置 |
PCT/JP2013/069422 WO2014073244A1 (ja) | 2012-11-06 | 2013-07-17 | 不織布成型品の製造装置およびその製造方法 |
CN201380057780.7A CN104769174B (zh) | 2012-11-06 | 2013-07-17 | 无纺布成型品的制造装置 |
US14/440,536 US20150299920A1 (en) | 2012-11-06 | 2013-07-17 | Device for manufacturing nonwoven fabric molded product and method for manufacturing same |
EP13853599.2A EP2918717A4 (en) | 2012-11-06 | 2013-07-17 | DEVICE FOR PREPARING A FLEECE FIBER FORM PRODUCT AND METHOD FOR THE PRODUCTION THEREOF |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012244646A JP5596769B2 (ja) | 2012-11-06 | 2012-11-06 | 不織布成型品の製造装置 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2014091893A JP2014091893A (ja) | 2014-05-19 |
JP5596769B2 true JP5596769B2 (ja) | 2014-09-24 |
Family
ID=50684365
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2012244646A Expired - Fee Related JP5596769B2 (ja) | 2012-11-06 | 2012-11-06 | 不織布成型品の製造装置 |
Country Status (5)
Country | Link |
---|---|
US (1) | US20150299920A1 (ja) |
EP (1) | EP2918717A4 (ja) |
JP (1) | JP5596769B2 (ja) |
CN (1) | CN104769174B (ja) |
WO (1) | WO2014073244A1 (ja) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110512357A (zh) * | 2019-08-27 | 2019-11-29 | 浙江金三发卫生材料科技有限公司 | 一种大豆蛋白纤维洁肤用非织造布生产用水刺设备 |
DE102020129628A1 (de) * | 2020-11-10 | 2022-05-12 | Norafin Industries (Germany) Gmbh | Vorrichtung zum Verfestigen eines Fasergebildes |
CN114687060A (zh) * | 2022-03-18 | 2022-07-01 | 惠州市众畅汽车部件有限公司 | 一种内衬无纺布的蒸汽成型方法 |
Family Cites Families (27)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3034180A (en) * | 1959-09-04 | 1962-05-15 | Kimberly Clark Co | Manufacture of cellulosic products |
US3750237A (en) * | 1970-03-24 | 1973-08-07 | Johnson & Johnson | Method for producing nonwoven fabrics having a plurality of patterns |
US3679536A (en) * | 1970-03-24 | 1972-07-25 | Johnson & Johnson | Nonwoven fabric comprising buds plus bundles connected by aligned fibers including bundles |
US3787932A (en) * | 1970-03-24 | 1974-01-29 | Johnson & Johnson | Method and apparatus (continuous imperforate portions on backing means of closed sandwich) |
US4297404A (en) * | 1977-06-13 | 1981-10-27 | Johnson & Johnson | Non-woven fabric comprising buds and bundles connected by highly entangled fibrous areas and methods of manufacturing the same |
ES2002406A6 (es) * | 1985-09-20 | 1988-08-01 | Uni Charm Corp | Procedimiento para la fabricacion de generos no tejidos dotados de aberturas |
JPH0737702B2 (ja) * | 1986-12-31 | 1995-04-26 | ユニ・チヤ−ム株式会社 | 開孔模様を有する不織布 |
US4892549B1 (en) | 1989-01-31 | 1999-10-05 | Stryker Corp | Dual-radius acetubular cup component |
JP2817057B2 (ja) * | 1989-06-13 | 1998-10-27 | 旭化成工業株式会社 | 開孔模様を有する不織布及びその製造方法 |
CA2011515C (en) * | 1990-03-05 | 1994-10-11 | Roger Boulanger | Method for producing a non-woven fabric with a thermally activated adhesive surface, resulting product and applications thereof |
US5098764A (en) * | 1990-03-12 | 1992-03-24 | Chicopee | Non-woven fabric and method and apparatus for making the same |
US5115544A (en) * | 1990-04-03 | 1992-05-26 | Albany International Corp. | Non-wovens manufacturing process |
JP3171457B2 (ja) * | 1991-04-26 | 2001-05-28 | 日本フイルコン株式会社 | 突起を設けた不織布製造用ベルト及び模様を形成した不織布の製造方法 |
JP3172306B2 (ja) * | 1992-12-15 | 2001-06-04 | 日本バイリーン株式会社 | ノズルプレート |
US5674587A (en) * | 1994-09-16 | 1997-10-07 | James; William A. | Apparatus for making nonwoven fabrics having raised portions |
CA2203795C (en) * | 1994-11-02 | 2001-12-11 | Paul Dennis Trokhan | Method of producing nonwoven fabrics |
DE60135989D1 (de) * | 2000-07-11 | 2008-11-13 | Polymer Group Inc | Mehrkomponentiger vliesstoff für saugfähige wegwerfartikel |
DE10064687A1 (de) * | 2000-12-22 | 2002-07-04 | Fleissner Maschf Gmbh Co | Verfahren zur hydrodynamischen Beaufschlagung einer auch mit endlichen Produkten versehenen Warenbahn mit Wasserstrahlen und Düseneinrichtung zur Erzeugung von Flüssigkeitsstrahlen |
WO2003095730A1 (en) * | 2002-05-08 | 2003-11-20 | Polymer Group, Inc. | Nonwoven fabrics having intercalated three-dimensional images |
WO2004044296A2 (en) * | 2002-11-12 | 2004-05-27 | The Procter & Gamble Company | Process and apparatus for preparing a molded, textured, spunlaced, nonwoven web |
WO2005059225A1 (en) * | 2003-12-08 | 2005-06-30 | Messier-Bugatti | Method of producing a fibrous preform |
JP4058011B2 (ja) * | 2004-03-26 | 2008-03-05 | ユニ・チャーム株式会社 | 不織布 |
DE102006007834A1 (de) * | 2006-02-17 | 2007-09-06 | Fleissner Gmbh | Trommelschale zur Erzeugung von Strukturen und/oder Reliefmuster auf der Oberfläche eines gewebten oder nicht gewebten Zellenmaterials oder Vlieses |
US20080000057A1 (en) * | 2006-06-29 | 2008-01-03 | Hien Nguyen | Non-woven structures and methods of making the same |
ATE444388T1 (de) * | 2006-08-04 | 2009-10-15 | Stork Prints Austria Gmbh | Sieb, insbesondere zur herstellung von vliesstoffen mittels eines gas- oder flüssigkeitsstrahl-verfestigungsverfahrens |
JP5074301B2 (ja) * | 2008-06-13 | 2012-11-14 | 花王株式会社 | 不織布の製造方法 |
EP2302121B1 (de) * | 2009-09-15 | 2012-06-27 | Groz-Beckert KG | Filzkörperherstellungsverfahren |
-
2012
- 2012-11-06 JP JP2012244646A patent/JP5596769B2/ja not_active Expired - Fee Related
-
2013
- 2013-07-17 WO PCT/JP2013/069422 patent/WO2014073244A1/ja active Application Filing
- 2013-07-17 CN CN201380057780.7A patent/CN104769174B/zh active Active
- 2013-07-17 EP EP13853599.2A patent/EP2918717A4/en not_active Withdrawn
- 2013-07-17 US US14/440,536 patent/US20150299920A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
CN104769174B (zh) | 2016-12-07 |
WO2014073244A1 (ja) | 2014-05-15 |
JP2014091893A (ja) | 2014-05-19 |
US20150299920A1 (en) | 2015-10-22 |
EP2918717A4 (en) | 2016-07-06 |
EP2918717A1 (en) | 2015-09-16 |
CN104769174A (zh) | 2015-07-08 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP6040166B2 (ja) | 曲げ剛性を備えた積層板、同積層板からの成形品、及びその製造方法 | |
JP5596769B2 (ja) | 不織布成型品の製造装置 | |
US8257626B2 (en) | Felt body manufacturing method | |
KR101396828B1 (ko) | 접착성 원단을 이용한 입체 문양 형성방법 | |
CN104797395B (zh) | 注塑模具和在脱水筛中制造水印插件的相应过程 | |
JP6758116B2 (ja) | 複合型不織布の製造装置およびその製造方法 | |
JPH04327255A (ja) | 突起を設けた不織布製造用ベルト及び模様を形成した不織布の製造方法 | |
JP2019519692A (ja) | ハイドロフォーム膨張スパンボンド不織布ウェブ及びハイドロフォームコンポジット材料並びにそれらの製造方法 | |
KR20150064742A (ko) | 복합 성형품, 특히 복합 섬유 성형품의 제조를 위한 반제품의 제조 방법 및 반제품, 및 복합 성형품, 특히 복합 섬유 성형품 | |
KR102469632B1 (ko) | 수압 처리된 부직포 및 그의 제조 방법 | |
CN110576600A (zh) | 一种3d打印方法 | |
CN104284766A (zh) | 热压用缓冲材料 | |
JP5941323B2 (ja) | 加飾インサート成形のためのプレフォーム成形用シート、プレフォーム成形用シートの製造方法及び加飾インサート成形体の製造方法 | |
KR101579859B1 (ko) | 환편으로 직조된 접착성 원단을 이용한 입체 문양 형성방법 | |
CN202415906U (zh) | 复合无纺布以及生产该复合无纺布的设备 | |
CN110191983A (zh) | 水流交织无纺布 | |
JP3223851U (ja) | 積層熱成形品 | |
JP7257767B2 (ja) | 複合型不織布ワイパーの製造方法 | |
CN105196637A (zh) | 超声波复合沙发布 | |
JP6758131B2 (ja) | 複合型不織布およびその製造方法 | |
EP3741894B1 (en) | Web support, production method therefor, and patterning method | |
CN102535013A (zh) | 复合无纺布以及生产该复合无纺布的设备与工艺 | |
JP2968006B2 (ja) | 吸収性物品の表面材の製造方法 | |
CN113062047A (zh) | 一种平网提花无纺布生产工艺 | |
JP2006217519A (ja) | スピーカ振動板およびスピーカ振動板の製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20140729 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20140807 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 5596769 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
LAPS | Cancellation because of no payment of annual fees |