JP4705818B2 - 静電塗装装置 - Google Patents
静電塗装装置 Download PDFInfo
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- JP4705818B2 JP4705818B2 JP2005220368A JP2005220368A JP4705818B2 JP 4705818 B2 JP4705818 B2 JP 4705818B2 JP 2005220368 A JP2005220368 A JP 2005220368A JP 2005220368 A JP2005220368 A JP 2005220368A JP 4705818 B2 JP4705818 B2 JP 4705818B2
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- Prior art keywords
- high voltage
- electrostatic coating
- paint
- coating apparatus
- conductive
- Prior art date
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- 238000009503 electrostatic coating Methods 0.000 title claims description 87
- 239000003973 paint Substances 0.000 claims description 78
- 239000011248 coating agent Substances 0.000 claims description 52
- 238000000576 coating method Methods 0.000 claims description 52
- 238000010422 painting Methods 0.000 claims description 43
- 210000000707 wrist Anatomy 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 5
- 239000012777 electrically insulating material Substances 0.000 claims description 4
- 230000005686 electrostatic field Effects 0.000 claims description 3
- 239000011810 insulating material Substances 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims 2
- 238000007599 discharging Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 16
- 230000008569 process Effects 0.000 description 16
- 239000002184 metal Substances 0.000 description 11
- 239000000463 material Substances 0.000 description 9
- 238000001125 extrusion Methods 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 239000004020 conductor Substances 0.000 description 3
- 238000011109 contamination Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 239000012772 electrical insulation material Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/053—Arrangements for supplying power, e.g. charging power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
- B05B12/1463—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet separate containers for different materials to be sprayed being moved from a first location, e.g. a filling station, where they are fluidically disconnected from the spraying apparatus, to a second location, generally close to the spraying apparatus, where they are fluidically connected to the latter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/053—Arrangements for supplying power, e.g. charging power
- B05B5/0531—Power generators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/16—Arrangements for supplying liquids or other fluent material
- B05B5/1608—Arrangements for supplying liquids or other fluent material the liquid or other fluent material being electrically conductive
- B05B5/1675—Arrangements for supplying liquids or other fluent material the liquid or other fluent material being electrically conductive the supply means comprising a piston, e.g. a piston pump
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
- B05B5/0403—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member
- B05B5/0407—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
- B05B5/0426—Means for supplying shaping gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/16—Arrangements for supplying liquids or other fluent material
- B05B5/1608—Arrangements for supplying liquids or other fluent material the liquid or other fluent material being electrically conductive
- B05B5/1616—Arrangements for supplying liquids or other fluent material the liquid or other fluent material being electrically conductive and the arrangement comprising means for insulating a grounded material source from high voltage applied to the material
- B05B5/1625—Arrangements for supplying liquids or other fluent material the liquid or other fluent material being electrically conductive and the arrangement comprising means for insulating a grounded material source from high voltage applied to the material the insulating means comprising an intermediate container alternately connected to the grounded material source for filling, and then disconnected and electrically insulated therefrom
Landscapes
- Electrostatic Spraying Apparatus (AREA)
Description
高電圧が供給される高電圧印加電極を先端部に備え、高電圧印加電極と被塗物との間に静電界を生成することにより塗料を帯電させながら被塗物に吸着させる静電塗装装置であって、塗装ロボットのアームの先端に絶縁材料を介して装着される静電塗装装置において、
該静電塗装装置の前記高電圧印加電極から離れた端部に配設された導電性エンドプレートと、
該導電性エンドプレートに取り付けられた複数の接続口を経由して前記塗装ロボットから前記静電塗装装置の内部に延びるエア系、電気系、液体系の通路と、
前記接続口を構成する導電性継手と、
前記導電性継手の各々を通じて個別に高電圧リークを検出して、高電圧リークが発生したときに、前記高電圧印加電極に供給する高電圧の値を低下させる高電圧降下制御手段とを有し、
前記塗装ロボットのアームの端が前記エンドプレートよりも前記静電塗装装置の先端側に位置し、
前記静電塗装装置は、更に、
前記エンドプレートを、前記塗装ロボットの手首部分の端よりも前記静電塗装装置の先端側に延長する導電性の延長部材を有し、
前記導電性継手のうち、前記静電塗装装置の高電圧印加電極に供給するケーブルを接続する導電性継手を除く導電性継手が電気絶縁材料を介して前記エンドプレートに取り付けられ、
前記エンドプレート、前記延長部材並びに前記静電塗装装置の高電圧印加電極に供給するケーブルを接続する導電性継手を介して前記静電塗装装置の外表面の汚れによる高電圧リークを検出することを特徴とする静電塗装装置を提供することにより達成される。
I5=I1−I2−I3・・・(3)
式(3)においてブリード電流値I3は、高電圧発生器20の高電圧出力値Vmを抵抗Rmで割ることにより求めることができる(I3=Vm/Rbr)。
I5=I1−I2−Vm/Rbr・・・(4)
3 塗装ロボットの垂直アーム
4 塗装ロボットの水平アーム
5 塗装ロボットの手首部分
6 静電塗装ユニット
13 制御盤
16 塗料カートリッジ
18 回転霧化頭(ベルヘッド)
20 高電圧発生器
30 塗料定量供給手段
31 ピストン
32 塗料室
33 駆動室
45 エンドプレート
47 吸引用配管
48 ロボットアーム内のケーブル
50 導電性コネクタ
51 液体系及びエア系の金属製継手
52 電気絶縁材料
80 表示器
Claims (2)
- 高電圧が供給される高電圧印加電極を先端部に備え、高電圧印加電極と被塗物との間に静電界を生成することにより塗料を帯電させながら被塗物に吸着させる静電塗装装置であって、塗装ロボットのアームの先端に絶縁材料を介して装着される静電塗装装置において、
該静電塗装装置の前記高電圧印加電極から離れた端部に配設された導電性エンドプレートと、
該導電性エンドプレートに取り付けられた複数の接続口を経由して前記塗装ロボットから前記静電塗装装置の内部に延びるエア系、電気系、液体系の通路と、
前記接続口を構成する導電性継手と、
前記導電性継手の各々を通じて個別に高電圧リークを検出して、高電圧リークが発生したときに、前記高電圧印加電極に供給する高電圧の値を低下させる高電圧降下制御手段とを有し、
前記塗装ロボットのアームの端が前記エンドプレートよりも前記静電塗装装置の先端側に位置し、
前記静電塗装装置は、
前記エンドプレートを、前記塗装ロボットの手首部分の端よりも前記静電塗装装置の先端側に延長する導電性の延長部材を更に有し、
前記導電性継手のうち、前記静電塗装装置の高電圧印加電極に供給するケーブルを接続する導電性継手を除く導電性継手が電気絶縁材料を介して前記エンドプレートに取り付けられ、
前記エンドプレート、前記延長部材並びに前記静電塗装装置の高電圧印加電極に供給するケーブルを接続する導電性継手を介して前記静電塗装装置の外表面の汚れによる高電圧リークを検出することを特徴とする静電塗装装置。 - 前記静電塗装装置が脱着可能な塗料カートリッジを備え、該塗料カートリッジに駆動流体を供給することにより該塗料カートリッジ内の塗料を吐出させて前記静電塗装装置から吐出させ、
該駆動流体が、前記導電性エンドプレートに設けられた前記導電性継手を経由して前記静電塗装装置に供給される、請求項1に記載の静電塗装装置。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2005220368A JP4705818B2 (ja) | 2005-07-29 | 2005-07-29 | 静電塗装装置 |
US12/025,259 US8434702B2 (en) | 2005-07-29 | 2008-02-04 | Electrostatic coating system |
CA2619520A CA2619520C (en) | 2005-07-29 | 2008-02-06 | Electrostatic coating system |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2005220368A JP4705818B2 (ja) | 2005-07-29 | 2005-07-29 | 静電塗装装置 |
CA2619520A CA2619520C (en) | 2005-07-29 | 2008-02-06 | Electrostatic coating system |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2007029920A JP2007029920A (ja) | 2007-02-08 |
JP4705818B2 true JP4705818B2 (ja) | 2011-06-22 |
Family
ID=44281135
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2005220368A Active JP4705818B2 (ja) | 2005-07-29 | 2005-07-29 | 静電塗装装置 |
Country Status (3)
Country | Link |
---|---|
US (1) | US8434702B2 (ja) |
JP (1) | JP4705818B2 (ja) |
CA (1) | CA2619520C (ja) |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4850944B2 (ja) * | 2009-10-21 | 2012-01-11 | トヨタ自動車株式会社 | 塗料供給方法 |
JP4812871B2 (ja) * | 2009-10-21 | 2011-11-09 | トヨタ自動車株式会社 | 塗料充填装置 |
EP2595757B1 (en) * | 2010-07-21 | 2017-11-01 | Valspar Sourcing, Inc. | Electrostatic spray apparatus and method |
JP5602561B2 (ja) * | 2010-09-27 | 2014-10-08 | トヨタ自動車株式会社 | 静電塗装用塗装ガン |
JP5162723B1 (ja) | 2012-02-20 | 2013-03-13 | ランズバーグ・インダストリー株式会社 | 静電塗装ケーブル保全装置 |
PL3046676T3 (pl) * | 2013-09-20 | 2019-02-28 | Spraying Systems Co. | Zespół elektrostatycznej dyszy rozpylającej |
CN106163673B (zh) * | 2014-03-25 | 2018-11-13 | 本田技研工业株式会社 | 静电涂装装置 |
CN104369191B (zh) * | 2014-10-29 | 2015-10-21 | 北京卫星环境工程研究所 | 用于自动化单点检漏的机械手 |
JP6290797B2 (ja) * | 2015-01-09 | 2018-03-07 | トヨタ自動車株式会社 | 静電塗装装置 |
JP6100807B2 (ja) * | 2015-01-09 | 2017-03-22 | トヨタ自動車株式会社 | 静電塗装装置及びその導電性検査方法 |
US10239072B2 (en) * | 2015-09-22 | 2019-03-26 | Honda Motor Co. Ltd. | Energy dissipation unit for high voltage charged paint system |
JP6620715B2 (ja) * | 2016-10-20 | 2019-12-18 | 株式会社デンソー | 画像認識装置 |
JP7021042B2 (ja) | 2018-09-26 | 2022-02-16 | トヨタ自動車株式会社 | 塗装装置 |
WO2021191383A1 (de) * | 2020-03-25 | 2021-09-30 | Basf Coatings Gmbh | Zerstäuberwechselsystem für mehrachsige hollow-wrist-beschichtungsroboter |
JP7392595B2 (ja) * | 2020-07-10 | 2023-12-06 | トヨタ自動車株式会社 | 塗装システムおよび塗装方法 |
JP2022130786A (ja) * | 2021-02-26 | 2022-09-07 | トヨタ自動車株式会社 | 静電塗装ハンドガンおよび静電塗装方法 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01119993U (ja) * | 1988-02-08 | 1989-08-14 | ||
WO2005009621A1 (ja) * | 2003-07-24 | 2005-02-03 | Ransburg Industrial Finishing K.K. | 静電塗装装置 |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4997130A (en) * | 1986-06-26 | 1991-03-05 | Illinois Tool Works, Inc. | Air bearing rotary atomizer |
US5238029A (en) * | 1991-10-04 | 1993-08-24 | Fanuc Robotics North America, Inc. | Method and system for fluid transfer and non-contact sensor for use therein |
JPH09262510A (ja) * | 1996-03-28 | 1997-10-07 | Trinity Ind Corp | 静電塗装機の汚れ度合監視装置 |
JPH10109054A (ja) | 1996-10-04 | 1998-04-28 | Nissan Motor Co Ltd | 静電塗装装置 |
JP3306024B2 (ja) * | 1999-05-06 | 2002-07-24 | エービービー株式会社 | カートリッジ用塗料充填方法およびその装置 |
CA2376486C (en) * | 2000-04-25 | 2007-12-11 | Abb K.K. | A cartridge type coating system |
JP3673168B2 (ja) | 2000-12-20 | 2005-07-20 | Abb株式会社 | 静電塗装装置 |
US20050194474A1 (en) * | 2004-03-03 | 2005-09-08 | Ransburg Industrial Finishing K.K. | Electrostatic atomizer for a painting robot |
-
2005
- 2005-07-29 JP JP2005220368A patent/JP4705818B2/ja active Active
-
2008
- 2008-02-04 US US12/025,259 patent/US8434702B2/en active Active
- 2008-02-06 CA CA2619520A patent/CA2619520C/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01119993U (ja) * | 1988-02-08 | 1989-08-14 | ||
WO2005009621A1 (ja) * | 2003-07-24 | 2005-02-03 | Ransburg Industrial Finishing K.K. | 静電塗装装置 |
Also Published As
Publication number | Publication date |
---|---|
JP2007029920A (ja) | 2007-02-08 |
US20090108109A1 (en) | 2009-04-30 |
CA2619520C (en) | 2016-09-20 |
CA2619520A1 (en) | 2009-08-06 |
US8434702B2 (en) | 2013-05-07 |
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