JP4644226B2 - Warping machine for patterned warp - Google Patents

Warping machine for patterned warp Download PDF

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JP4644226B2
JP4644226B2 JP2007167786A JP2007167786A JP4644226B2 JP 4644226 B2 JP4644226 B2 JP 4644226B2 JP 2007167786 A JP2007167786 A JP 2007167786A JP 2007167786 A JP2007167786 A JP 2007167786A JP 4644226 B2 JP4644226 B2 JP 4644226B2
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tension
yarn
warp
thread
pattern
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JP2008031621A (en
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マルティン フュール，
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Karl Mayer Textilmaschinenfabrik GmbH
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    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02H—WARPING, BEAMING OR LEASING
    • D02H3/00—Warping machines
    • D02H3/04—Sample warpers

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Description

本発明は、整経ドラムと、整経ドラムの周りを公転可能な複数の糸ガイドと、複数のボビンを備えた回転式クリールとを有し、回転式クリールと糸ガイドとの間に前記複数のボビン（４）から引き出された糸（５）が通る複数の糸道が形成される柄経糸用整経機に関する。   The present invention includes a warping drum, a plurality of yarn guides capable of revolving around the warping drum, and a rotary creel provided with a plurality of bobbins. The present invention relates to a warp for pattern warp in which a plurality of yarn paths through which a thread (5) drawn from a bobbin (4) is passed are formed.

短尺経糸用部分整経機と称すこともできる柄経糸用整経機は柄経糸または短尺経糸を整経するのに利用される。コーン式部分整経機では、整経ドラムが回転することによって多数の糸が固定されているクリールから引き出されて、この糸が整経ドラムの周面に巻き取られていく。これに対し柄経糸用整経機は、コーン式部分整経機と異なり、整経時に整経ドラムが停止しており、糸ガイドが整経ドラムの周りを公転することによって糸が整経ドラムの周面に巻き付けられるように構成されている。柄経糸用整経機の従来モデルでは、複数の糸を同時に処理できることに主眼が置かれていた。最新の柄経糸用整経機は、回転式クリールから引き出された複数の糸を整経ドラムの周面に巻き付けることができる。多くの場合、柄を形成する際に不必要な個々の糸を整経工程から外すことが可能である。   A warp for pattern warp, which can be referred to as a partial warp for short warp, is used to warp a pattern warp or a short warp. In the cone type partial warping machine, a large number of yarns are drawn out by rotation of the warping drum, and the yarns are wound around the circumferential surface of the warping drum. On the other hand, the warp for pattern warp is different from the cone type warp, the warping drum is stopped at the time of warping, and the yarn guide revolves around the warping drum so that the yarn is warped. It is comprised so that it may be wound around the surrounding surface. In the conventional model of the warp for pattern warp, the main point was that a plurality of yarns could be processed simultaneously. The latest pattern warp warping machine can wind a plurality of yarns drawn from a rotary creel around the circumferential surface of a warping drum. In many cases, it is possible to remove individual yarns that are unnecessary in forming the handle from the warping process.

柄経糸用整経機において、回転式クリールと糸ガイドとの間の糸道は、基本的に同一のものに構成されている。しかし幾つかの機種において、糸道の構成において小さな相違点が存在し、この相違点が生成される経糸の品質の優劣、または品質の相違として表れる。糸道を厳密に同一のものに構成したとしても、たとえば異なる材料からなる糸を処理する場合、品質等に相違を生じることがある。（例えば、特許文献１参照）
特開２００４−３４６４８０号公報 In the warp for patterned warp, the yarn path between the rotary creel and the yarn guide is basically the same. However, in some models, there is a small difference in the configuration of the yarn path, and this difference appears as superiority or inferior quality of the warp yarns that are produced. Even if the yarn paths are configured to be exactly the same, for example, when yarns made of different materials are processed, there may be differences in quality and the like. (For example, see Patent Document 1)
JP 2004-346480 A

本発明の課題は、整経時に所定の柄経糸の特性が例えばデザインなどに反映し得るようにすることである。   An object of the present invention is to allow the characteristics of a predetermined pattern warp to be reflected in, for example, a design during aging.

上記課題は、冒頭に指摘した種類の柄経糸用整経機において、各糸道には、前記糸の張力を検出する張力センサと、前記糸の張力を調整可能なテンション装置が配置され、前記張力センサと前記テンション装置とは、調節機構に接続され、前記調節機構は、前記張力センサで検出された張力に応じて前記テンション装置を制御することによって解決される。   The above-mentioned problem is that, in each type warp warping machine of the type pointed out at the beginning, a tension sensor that detects the tension of the thread and a tension device that can adjust the tension of the thread are disposed on each thread path. The tension sensor and the tension device are connected to an adjustment mechanism, and the adjustment mechanism is solved by controlling the tension device in accordance with the tension detected by the tension sensor.

これにより、各糸道に調節回路が形成され、この調節回路で糸張力は所定値に調節することができる。こうして糸の張力に反映させることができる。これによって糸道において糸の材料がどのように扱われるのかだけで糸張力が決まることがなくなり、糸張力は、所望の値に調整することができる。このように張力を調節することによって、柄経糸において効果を達成することが可能である。特に望ましい場合、柄経糸の糸張力を均一化することが可能である。   Thereby, an adjustment circuit is formed in each yarn path, and the yarn tension can be adjusted to a predetermined value by this adjustment circuit. In this way, the yarn tension can be reflected. Thus, the yarn tension is not determined only by how the yarn material is handled in the yarn path, and the yarn tension can be adjusted to a desired value. By adjusting the tension in this way, it is possible to achieve the effect in the handle warp. If particularly desirable, it is possible to make the yarn tension of the pattern warp uniform.

主に、調節機構は、伝送路を介して主制御装置と接続され、前記主制御装置は、糸の張力の目標値を設定し、前記調節機構は、前記主制御装置によって設定される前記目標値と前記張力センサで検出された張力とを比較し、この比較結果に応じて前記テンション装置を制御し糸の張力を調整する。これによって糸の張力を一定に保つだけでなく、糸の張力に適切に反映させることも可能である。例えば、伝送路を介して主制御装置によって目標値を設定することができる。その場合、一つ一つの糸の張力に対し狙いを定めて強めまたは弱めることができる。これによって柄経糸のデザインに対して、さらに反映させることができる。また糸の張力は、例えば柄経糸の後処理の可能性を考慮して調整することができる。   Mainly, the adjustment mechanism is connected to the main control device via a transmission line, the main control device sets a target value of yarn tension, and the adjustment mechanism is set to the target set by the main control device. The value is compared with the tension detected by the tension sensor, and the tension device is controlled to adjust the tension of the yarn according to the comparison result. As a result, not only can the yarn tension be kept constant, but also the yarn tension can be appropriately reflected. For example, the target value can be set by the main controller via the transmission line. In that case, it is possible to aim at the tension of each thread and strengthen or weaken it. This can be further reflected in the design of the patterned warp. The tension of the yarn can be adjusted in consideration of the possibility of post-processing of the pattern warp, for example.

主に、伝送路には無線路が含まれている。これによって主制御装置を、例えば計算機の態様で据付けるように配置しても、糸道とともに回転する調節機構に信号を伝送することが簡単にできる。用語「無線路」は、信号を伝送するための線路が設けられていないことを意味するのではない。むしろ「無線路」とは、赤外線信号又は磁気伝送信号等の信号によって情報を伝送する無線のことであり、「伝送路には無線路が含まれている」とは、このような無線路が伝送路に介在することを表現するものである。   The transmission path mainly includes a radio path. As a result, even if the main control device is arranged so as to be installed in a computer manner, for example, it is possible to easily transmit a signal to the adjusting mechanism that rotates together with the yarn path. The term “radio path” does not mean that a line for transmitting signals is not provided. Rather, a “wireless path” is a wireless that transmits information by signals such as infrared signals or magnetic transmission signals, and “a transmission path includes a wireless path” means that such a wireless path is It expresses intervening in the transmission path.

主に、回転可能な軸と、前記軸からその半径方向外方に向って伸延し、先端に糸ガイドが配設されている複数の腕と、前記複数の腕の先端側を連結するリングとをさらに有し、張力センサは、リングに配置されている。糸ガイドの各々は、回転する軸から半径方向外方に向かって突出する腕の先端に配置されている。これらの腕は、相互に支え合いかつ安定させるために、その先端側がリングによって互いに結合されている。このように構成することで、糸ガイドに隣接するリングに張力センサを問題なく配置することができる。これによって整経ドラムの周面に巻き付けられる直前の各糸の張力を測定することができる。張力センサと整経ドラムとの間の区域において、大きな張力変化が生じることを抑制することができる。   Mainly a rotatable shaft, a plurality of arms extending radially outward from the shaft and having a yarn guide disposed at the tip, and a ring connecting the tip sides of the plurality of arms The tension sensor is disposed on the ring. Each of the yarn guides is disposed at the tip of an arm that protrudes radially outward from the rotating shaft. These arms are connected to each other by a ring at their distal ends in order to support and stabilize each other. By comprising in this way, a tension sensor can be arrange | positioned without a problem in the ring adjacent to a thread | yarn guide. This makes it possible to measure the tension of each yarn immediately before being wound around the circumferential surface of the warping drum. It is possible to suppress a large change in tension in the area between the tension sensor and the warping drum.

主に、テンション装置は、調節機構によって電気的に操作可能である。従って電気エネルギーを回転式クリールに伝送することが必要なだけである。電力の伝送は、例えばスリップリング、または回転する変圧器によって、難なく行うことができる。   Mainly, the tension device can be electrically operated by an adjusting mechanism. Therefore, it is only necessary to transmit electrical energy to the rotating creel. The power can be transmitted without difficulty, for example, by a slip ring or a rotating transformer.

その際、テンション装置は、前記糸の張力を調整可能な圧電素子を有することが好ましい。この圧電素子によって、糸の張力を調整するために必要な力を、より正確に調整することができる。圧電素子は、十分に大きな反応速度で制御することができる。   In that case, it is preferable that the tension device has a piezoelectric element capable of adjusting the tension of the yarn. With this piezoelectric element, the force required to adjust the tension of the yarn can be adjusted more accurately. The piezoelectric element can be controlled with a sufficiently high reaction rate.

以下、好ましい実施例に基づいて図面と合せて本発明が説明される。   The invention will now be described in conjunction with the drawings on the basis of preferred embodiments.

図１は、柄経糸用整経機１において整経ドラム２の正面が示され、しかも整経ドラム２が回転式クリール３に向き合っている状態がわかる部分が図示されている。   FIG. 1 shows a front surface of a warping drum 2 in a warp warping machine 1 and shows a portion where it can be seen that the warping drum 2 faces a rotary creel 3.

回転式クリール３内には、複数のボビン４が配置されている。各ボビン４から糸５が引き出され、その糸５は予備巻取器６によって整経ドラム２の方に案内されている。 A plurality of bobbins 4 are arranged in the rotary creel 3. A thread 5 is pulled out from each bobbin 4, and the thread 5 is guided toward the warping drum 2 by a preliminary winder 6.

予備巻取器６の出口から糸ガイド７へと糸５が延び、その糸５は、糸ガイド７の先端に形成されている糸ガイド孔８を通っている。このようにして糸５が、ボビン４から糸ガイド孔８を通って整経ドラム２に供給されることによって糸道が形成される。また糸ガイド７が双方向矢印９の方向に揺動可能に構成されている。この糸ガイド７が揺動することによって、糸ガイド孔８は、図示しているように、整経ドラム２の周面の周りを動くように、または回転式クリール３に対向する側の整経ドラム２の端部に位置するように位置決めされている。この位置に糸ガイド孔８があるとき、糸５は整経ドラム２の周面に巻き取られることはない。 The yarn 5 extends from the outlet of the preliminary winder 6 to the yarn guide 7, and the yarn 5 passes through the yarn guide hole 8 formed at the tip of the yarn guide 7. In this way, the yarn path is formed by supplying the yarn 5 from the bobbin 4 through the yarn guide hole 8 to the warping drum 2. Further, the yarn guide 7 is configured to be swingable in the direction of the bidirectional arrow 9. As the yarn guide 7 swings, the yarn guide hole 8 moves around the peripheral surface of the warping drum 2 as shown in the drawing, or the warp on the side facing the rotary creel 3. It is positioned so as to be located at the end of the drum 2. When the yarn guide hole 8 is present at this position, the yarn 5 is not wound around the circumferential surface of the warping drum 2.

糸ガイド７は、リング１０を介して後述する軸１１の周方向に互いに連結されている。さらに詳細に説明すると、軸１１は、その外周面に周方向に間隔をあけて詳しくは図示しない腕が設けられており、この腕が前記軸１１の外周面からその半径方向外方に向って延びている。糸ガイド７は、前記複数の腕の半径方向外側の先端にそれぞれ配置されており、リング１０は、前記複数の腕の前記先端側を連結するように設けられている。   The yarn guides 7 are connected to each other in the circumferential direction of a shaft 11 described later via a ring 10. More specifically, the shaft 11 is provided with an arm not shown in detail on the outer peripheral surface of the shaft 11 in the circumferential direction, and this arm is directed radially outward from the outer peripheral surface of the shaft 11. It extends. The yarn guides 7 are respectively disposed at the radially outer ends of the plurality of arms, and the ring 10 is provided so as to connect the tip ends of the plurality of arms.

軸１１は、糸ガイド７およびリング１０だけでなく、回転式クリール３も軸１１の軸線まわりに回転させる。これによって回転式クリール３と糸ガイド７は、同期して回転する。回転式クリール３内には複数のボビン４を配置することができ、本実施例では、回転式クリール３内には１６個までのボビン４を配置することができる。糸ガイド７は、ボビン４の数に応じて設けられ、本実施例では１６個設けられている。   The shaft 11 rotates not only the yarn guide 7 and the ring 10 but also the rotary creel 3 around the axis of the shaft 11. As a result, the rotary creel 3 and the yarn guide 7 rotate in synchronization. A plurality of bobbins 4 can be arranged in the rotary creel 3, and in the present embodiment, up to 16 bobbins 4 can be arranged in the rotary creel 3. The yarn guides 7 are provided according to the number of bobbins 4, and in this embodiment, 16 yarn guides are provided.

リング１０には、糸ガイド７毎に張力センサ１２が設けられている。張力センサ１２は、糸５が整経ドラム２の周面に巻き付けられる直前に糸５の張力を検出する。本実施例において、張力センサ１２は、リング１０の半径方向に延び、かつ整列された３つのピン１３を有する。糸５は、これら３つのピンの間をＳ字状に案内されている。３つのピン１３のうちの中央のピン１３には、糸５にかかる張力に応じてリング１０の周方向に荷重が作用し、張力センサ１２は、この荷重によって糸５の張力に応じた信号を得ることができる。別の構成を有する張力センサも当然考えられる。この場合、糸５の張力だけを出力信号として取り出すことができ、リング１０の回転およびそれに伴って糸５に作用する遠心力によって加えられる力が、前記出力信号に影響しないように張力センサ１２を配置しておくのが好ましい。   In the ring 10, a tension sensor 12 is provided for each yarn guide 7. The tension sensor 12 detects the tension of the yarn 5 immediately before the yarn 5 is wound around the circumferential surface of the warping drum 2. In this embodiment, the tension sensor 12 has three pins 13 extending in the radial direction of the ring 10 and aligned. The yarn 5 is guided in an S shape between these three pins. A load is applied to the center pin 13 of the three pins 13 in the circumferential direction of the ring 10 according to the tension applied to the yarn 5, and the tension sensor 12 outputs a signal corresponding to the tension of the yarn 5 by this load. Obtainable. Naturally, tension sensors having other configurations are also conceivable. In this case, only the tension of the yarn 5 can be taken out as an output signal, and the tension sensor 12 is controlled so that the force applied by the rotation of the ring 10 and the centrifugal force acting on the yarn 5 along with the rotation does not affect the output signal. It is preferable to arrange them.

各予備巻取器６の出口にテンション装置１４が配置されており、このテンション装置１４によって糸５の張力を調整することができる。テンション装置１４は、例えば圧電素子によって構成され、調節機構１５を介して操作される。この調節機構１５は、張力センサ１２から第１伝送路１６を介して糸５の張力の実測値を受け取り、第２伝送路１７を介して接続される主制御装置１８にて設定される目標値と比較する。そして調節機構１５は、比較結果に応じてテンション装置１４を制御し、糸５の張力を目標値に調節する。目標値は、例えば糸５の材料に応じて異なるように設定され得る。 A tension device 14 is disposed at the outlet of each prewinder 6, and the tension of the yarn 5 can be adjusted by the tension device 14. The tension device 14 is constituted by a piezoelectric element, for example, and is operated via the adjusting mechanism 15. The adjusting mechanism 15 receives an actual measurement value of the tension of the yarn 5 from the tension sensor 12 via the first transmission path 16, and a target value set by the main controller 18 connected via the second transmission path 17. Compare with The adjusting mechanism 15 controls the tension device 14 according to the comparison result, and adjusts the tension of the yarn 5 to the target value. The target value can be set differently depending on the material of the yarn 5, for example.

例えばコンピュータによって構成される主制御装置１８は据付けられているが、回転式クリール３が軸１１まわりに回転する。それに伴って柄経糸用整経機１は、主制御装置１８から調節機構１５に無線で信号を伝送する伝送器１９を有する。つまり主制御装置１８と調節機構１５とを繋ぐ伝送路には、無線で信号を伝送する区間である無線路が存在しており、この無線路における信号は、例えば電気式、光学式、磁気式またはその他の方式で伝送され得る。スリップリングによる信号の伝送も理論的には可能である。   For example, the main controller 18 constituted by a computer is installed, but the rotary creel 3 rotates around the shaft 11. Accordingly, the warp for pattern warp 1 has a transmitter 19 that wirelessly transmits a signal from the main controller 18 to the adjusting mechanism 15. That is, the transmission path that connects the main controller 18 and the adjusting mechanism 15 includes a wireless path that is a section for wirelessly transmitting a signal, and the signal in this wireless path is, for example, an electric, optical, or magnetic type. Or it may be transmitted in other manners. The transmission of signals by slip rings is theoretically possible.

この柄経糸用整経機１でもって、例えば摩擦によって発生する各々の糸５の張力を補償することができる。このような糸５の張力の違いは、整経ドラム２で生成された柄経糸を処理するための後続プロセスにおいて、縞模様および着色具合が異なるという点で表面化し得る。   With this warp warp for pattern warp 1, it is possible to compensate the tension of each yarn 5 generated by, for example, friction. Such a difference in the tension of the yarn 5 can be surfaced in that the stripe pattern and the coloration are different in the subsequent process for processing the pattern warp yarn generated on the warping drum 2.

他方で各糸５の張力は、デザイン的特徴として利用することもできる。つまり、後の繊維ウェブにおいて縞模様または着色具合が異なることを強調するために、糸張力を変えることができる。   On the other hand, the tension of each yarn 5 can also be used as a design feature. That is, the yarn tension can be changed to emphasize that the subsequent fiber web has a different stripe pattern or coloring.

本発明は、柄用経糸を整経するための柄経糸用整経機に適用することができる。   The present invention can be applied to a warp for pattern warp for warping a warp for pattern.

柄経糸用整経機の要部略図である。It is a principal part schematic diagram of the warp for pattern warps.

符号の説明Explanation of symbols

１ 柄経糸用整経機
２ 整経ドラム
３ 回転式クリール
４ ボビン
５ 糸
７ 糸ガイド
１２ 張力センサ
１４ テンション装置
１５ 調節機構 DESCRIPTION OF SYMBOLS 1 Warp machine for pattern warp 2 Warping drum 3 Rotating creel 4 Bobbin 5 Thread 7 Thread guide 12 Tension sensor 14 Tension device 15 Adjustment mechanism

Claims (5)

整経ドラム（２）と、整経ドラム（２）の周りを公転可能な複数の糸ガイド（７）と、複数のボビン（４）を備えた回転式クリール（３）とを有し、回転式クリール（３）と糸ガイド（７）との間に前記複数のボビン（４）から引き出された糸（５）が通る複数の糸道が形成される柄経糸用整経機（１）において、
各糸道には、前記糸（５）の張力を検出する張力センサ（１２）と、前記糸（５）の張力を調整可能なテンション装置（１４）が配置され、
前記張力センサ（１２）と前記テンション装置（１４）とは、調節機構（１５）に接続され、
前記調節機構（１５）は、前記張力センサ（１２）で検出された張力に応じて前記テンション装置（１４）を制御し、また伝送路（１７）を介して主制御装置（１８）と接続され、
前記主制御装置（１８）は、糸張力に関して糸（５）毎に異なる目標値を設定でき、
前記調節機構（１５）は、前記主制御装置（１８）によって設定される前記目標値と前記張力センサ（１２）で検出された張力とを比較し、この比較結果に応じて前記テンション装置（１４）を制御し、各糸（５）の張力を個別に調整することを特徴とする、柄経糸用整経機。 A warping drum (2), a plurality of yarn guides (7) capable of revolving around the warping drum (2), and a rotary creel (3) provided with a plurality of bobbins (4). In a warp warping machine (1) for forming a plurality of yarn paths through which a thread (5) drawn from the plurality of bobbins (4) passes between a type creel (3) and a thread guide (7) ,
In each yarn path, a tension sensor (12) for detecting the tension of the yarn (5) and a tension device (14) capable of adjusting the tension of the yarn (5) are arranged.
The tension sensor (12) and the tension device (14) are connected to an adjustment mechanism (15),
The adjusting mechanism (15) controls the tension device (14) according to the tension detected by the tension sensor (12), and is connected to the main control device (18) via the transmission path (17). ,
The main controller (18) can set a different target value for each thread (5) with respect to the thread tension,
The adjustment mechanism (15) compares the target value set by the main controller (18) with the tension detected by the tension sensor (12), and the tension device (14) according to the comparison result. ), And the tension of each yarn (5) is individually adjusted. 前記伝送路（１７）には、無線路が含まれていることを特徴とする、
請求項１に記載の柄経糸用整経機。 The transmission path (17) includes a wireless path,
The warp for pattern warp according to claim 1. 糸ガイド（７）がリング（１０）を介して連結され、
前記張力センサ（１２）は、前記リング（１０）に配置されていることを特徴とする、
請求項１又は２に記載の柄経糸用整経機。 A thread guide (7) is connected via a ring (10);
The tension sensor (12) is arranged on the ring (10),
The warp for pattern warp according to claim 1 or 2. 前記テンション装置（１４）は、前記調節機構（１５）によって電気的に操作可能であることを特徴とする、
請求項１〜３のいずれか１つに記載の柄経糸用整経機。 The tension device (14) is electrically operable by the adjustment mechanism (15),
The warp for pattern warp according to any one of claims 1 to 3 . テンション装置（１４）は、前記糸（５）の張力を調整可能な圧電素子を有することを特徴とする、
請求項４に記載の柄経糸用整経機。 The tension device (14) has a piezoelectric element capable of adjusting the tension of the yarn (5),
The warp for pattern warp according to claim 4 .
JP2007167786A 2006-07-26 2007-06-26 Warping machine for patterned warp Active JP4644226B2 (en)

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EP2189559B1 (en) * 2008-11-22 2011-05-25 Karl Mayer Textilmaschinenfabrik GmbH Sample warper
ES2426026T3 (en) * 2011-06-28 2013-10-18 Karl Mayer Textilmaschinenfabrik Gmbh Sample warp machine
ES2789599T3 (en) * 2017-05-04 2020-10-26 Karl Mayer Stoll R&D Gmbh Warp Machine for Drawing Warp
CN110331490A (en) * 2019-07-26 2019-10-15 雷丽文 A kind of textile equipment has the warping machine of blowing automatic stop arrangement
CN114737290B (en) * 2022-03-18 2023-02-28 浙江理工大学 Intelligent stepped adjusting device for multi-group yarn output tension

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