JP2021075031A - 放射冷却生地及び製品 - Google Patents
放射冷却生地及び製品 Download PDFInfo
- Publication number
- JP2021075031A JP2021075031A JP2020072967A JP2020072967A JP2021075031A JP 2021075031 A JP2021075031 A JP 2021075031A JP 2020072967 A JP2020072967 A JP 2020072967A JP 2020072967 A JP2020072967 A JP 2020072967A JP 2021075031 A JP2021075031 A JP 2021075031A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- functional
- functional layer
- resin
- filler
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 138
- 230000005855 radiation Effects 0.000 title abstract description 15
- 239000010410 layer Substances 0.000 claims abstract description 209
- 239000002346 layers by function Substances 0.000 claims abstract description 208
- 229920005989 resin Polymers 0.000 claims abstract description 99
- 239000011347 resin Substances 0.000 claims abstract description 99
- 239000000463 material Substances 0.000 claims abstract description 90
- 239000012767 functional filler Substances 0.000 claims abstract description 64
- 238000011084 recovery Methods 0.000 claims abstract description 20
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- 239000005020 polyethylene terephthalate Substances 0.000 claims description 82
- 239000002245 particle Substances 0.000 claims description 68
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 60
- 229920004933 Terylene® Polymers 0.000 claims description 58
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 42
- 239000000843 powder Substances 0.000 claims description 40
- 230000002209 hydrophobic effect Effects 0.000 claims description 34
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 32
- 239000000945 filler Substances 0.000 claims description 31
- 239000000377 silicon dioxide Substances 0.000 claims description 30
- 235000012239 silicon dioxide Nutrition 0.000 claims description 30
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- 235000010215 titanium dioxide Nutrition 0.000 claims description 23
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 21
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 20
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- 239000003795 chemical substances by application Substances 0.000 claims description 17
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- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 16
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- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 14
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- 229910052581 Si3N4 Inorganic materials 0.000 claims description 5
- 125000001153 fluoro group Chemical group F* 0.000 claims description 5
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- 229920000742 Cotton Polymers 0.000 claims description 4
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 4
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- 239000004642 Polyimide Substances 0.000 claims description 4
- OHUPZDRTZNMIJI-UHFFFAOYSA-N [Cs].[W] Chemical compound [Cs].[W] OHUPZDRTZNMIJI-UHFFFAOYSA-N 0.000 claims description 4
- 239000010974 bronze Substances 0.000 claims description 4
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 claims description 4
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 claims description 4
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- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 3
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- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims description 3
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- JYMITAMFTJDTAE-UHFFFAOYSA-N aluminum zinc oxygen(2-) Chemical compound [O-2].[Al+3].[Zn+2] JYMITAMFTJDTAE-UHFFFAOYSA-N 0.000 claims description 3
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- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims 2
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Images
Classifications
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Abstract
Description
本出願は、2019年11月8日に出願された「放射冷却生地及びその用途」という第201911086548.1号の中国特許出願、及び2019年11月6日に出願された「放射冷却機能層、放射冷却生地及びその製造方法」という第201911075603.7号の中国特許出願の優先権を主張し、それらの内容をここで援用する。
順に配置された防水層、フレキシブル基材層、インターフェース剤層、第1機能層及び疎水層を含む放射冷却生地が提供される。防水層は、厚さ10μmのアクリル酸樹脂である。フレキシブル基材層は、厚さ1mmのテリレン布地である。インターフェース剤層は、厚さ10μmのポリウレタンである。第1機能層の厚さは30μmである。第1機能層は、85wt%のエポキシ樹脂、10wt%の二酸化チタン(粒径5μm)、3wt%の窒化ケイ素(粒径1μm)及び2wt%の助剤を含む。疎水層は、厚さ10μmのフッ素含有樹脂である。
順に配置された防水層、フレキシブル基材層、第1機能層及び疎水層を含む放射冷却生地が提供される。防水層は、厚さ20μmのポリウレタンである。フレキシブル基材層は、厚さ1mmのテリレン織布である。第1機能層の厚さは60μmである。第1機能層は、88wt%のポリイミド、5wt%の炭酸カルシウム(粒径3μm)、3wt%の二酸化ケイ素(粒径5μm)及び4wt%の助剤を含む。疎水層は、厚さ10μmのフッ素含有樹脂である。
順に配置されたフレキシブル基材層、インターフェース剤層、第1機能層及び疎水層を含む放射冷却生地が提供される。フレキシブル基材層は、厚さ1mmのテリレン布地である。インターフェース剤層は、厚さ20μmのエポキシ樹脂である。第1機能層の厚さは10μmである。第1機能層は、80wt%のシクロオレフィン系ポリマー、9wt%の硫酸バリウム(粒径2μm)、9wt%の炭化ケイ素(粒径7μm)及び2wt%の助剤を含む。疎水層は、厚さ20μmのシリコーン樹脂である。
順に配置されたフレキシブル基材層及び第1機能層を含む放射冷却生地が提供される。フレキシブル基材層は、厚さ1mmのテリレン布地である。第1機能層の厚さは200μmである。第1機能層は、76wt%のポリエステル、10wt%の酸化亜鉛アルミニウム(粒径1μm)、10wt%の二酸化ケイ素(粒径8μm)及び4wt%の助剤を含む。
順に配置されたフレキシブル基材層及び第1機能層を含む放射冷却生地が提供される。フレキシブル基材層は厚さ2mmの綿布である。第1機能層の厚さは150μmである。第1機能層は、80wt%のポリウレタン、6wt%の酸化インジウムスズ(粒径0.01μm)、12wt%の二酸化チタン(粒径6μm)及び2wt%の助剤を含む。
順に配置されたフレキシブル基材層及び第1機能層を含む放射冷却生地が提供される。フレキシブル基材層は厚さ0.3mmのナイロン布地である。第1機能層の厚さは100μmである。第1機能層は、90wt%のアクリル酸樹脂、4wt%の酸化インジウムスズ(粒径3μm)、4wt%の炭酸カルシウム(粒径15μm)及び2wt%の助剤を含む。
順に配置されたフレキシブル基材層及び第1機能層を含む放射冷却生地が提供される。フレキシブル基材層は、厚さ0.5mmのテリレン布地と、テリレン布地の両面にコーティングされた厚さ20μmのポリ塩化ビニールとを含む。第1機能層の厚さは80μmである。第1機能層は、88wt%のシリコーン樹脂、8wt%のセシウムタングステンブロンズ(粒径2μm)、3wt%の窒化ケイ素(粒径10μm)及び1wt%の助剤を含む。
順に配置されたフレキシブル基材層及び第1機能層を含む放射冷却生地が提供される。フレキシブル基材層は、厚さ0.5mmのテリレン布地と、テリレン布地の両面にコーティングされた厚さ20μmのポリウレタンとを含む。第1機能層の厚さは120μmである。第1機能層は、85wt%のアクリル酸樹脂、6wt%の硫酸バリウム(粒径3μm)、6wt%の炭酸カルシウム(粒径15μm)及び3wt%の助剤を含む。
順に配置されたフレキシブル基材層及び第1機能層を含む放射冷却生地が提供される。フレキシブル基材層は、厚さ1mmのテリレン布地である。第1機能層の厚さは100μmである。第1機能層は、90wt%のシリコーン樹脂、5wt%の二酸化チタン(粒径2μm)、3wt%の炭酸カルシウム(粒径10μm)及び2wt%の助剤を含む。
順に配置されたフレキシブル基材層及び機能層を含む放射冷却生地が提供される。フレキシブル基材層は厚さ1mmのテリレン布地である。機能層の厚さは250μmである。機能層は、90wt%のシリコーン樹脂、5wt%の二酸化チタン(粒径2μm)、3wt%の炭酸カルシウム(粒径10μm)及び2wt%の助剤を含む。
順に配置されたフレキシブル基材層及び機能層を含む放射冷却生地が提供される。フレキシブル基材層は厚さ1mmのテリレン布地である。機能層の厚さは5μmである。機能層は、70wt%のシリコーン樹脂、14wt%の二酸化チタン(粒径2μm)、14wt%の炭酸カルシウム(粒径10μm)及び2wt%の助剤を含む。
順に配置された防水層、フレキシブル基材層、インターフェース剤層、機能層及び疎水層を含む放射冷却生地が提供される。防水層は、厚さ25μmのアクリル酸樹脂である。フレキシブル基材層は、厚さ1mmのテリレン布地である。インターフェース剤層は厚さ25μmのポリウレタンである。機能層の厚さは200μmである。機能層は、85wt%のエポキシ樹脂、10wt%の二酸化チタン(粒径5μm)、3wt%の窒化ケイ素(粒径1μm)及び2wt%の他の助剤を含む。疎水層は厚さ25μmのフッ素含有樹脂である。
放射冷却生地の製造
(1)フレキシブル基材層を提供する。このフレキシブル基材層は、テリレン織布と、テリレン織布の両面にコーティングされたポリ塩化ビニール樹脂とを含む。テリレン織布の厚さは1mmであり、テリレン織布の両側の樹脂コーティング層の厚さはいずれも10μmである。
放射冷却生地の製造
(1)フレキシブル基材層を提供する。このフレキシブル基材層は、テリレン織布と、テリレン織布の両面にコーティングされたポリ塩化ビニール樹脂とを含む。テリレン織布の厚さは1mmであり、テリレン織布の両側の樹脂コーティング層の厚さはいずれも10μmである。
放射冷却生地の製造
(1)フレキシブル基材層を提供する。このフレキシブル基材層は、テリレン織布と、テリレン織布の両面にコーティングされたポリ塩化ビニール樹脂とを含む。テリレン織布の厚さは1mmであり、テリレン織布の両側の樹脂コーティング層の厚さはいずれも10μmである。
(1)フレキシブル基材層を提供する。このフレキシブル基材層は、テリレン織布と、テリレン織布の両面にコーティングされたポリ塩化ビニール樹脂とを含む。テリレン織布の厚さは1mmであり、テリレン織布の両側の樹脂コーティング層の厚さはいずれも10μmである。
(1)フレキシブル基材層を提供する。このフレキシブル基材層は、テリレン織布と、テリレン織布の両面にコーティングされたポリ塩化ビニール樹脂とを含む。テリレン織布の厚さは1mmであり、テリレン織布の両側の樹脂コーティング層の厚さはいずれも10μmである。
放射冷却生地の製造
(1)フレキシブル基材層を提供する。このフレキシブル基材層は、テリレン織布と、テリレン織布の両面にコーティングされたポリ塩化ビニール樹脂とを含む。テリレン織布の厚さは1mmであり、テリレン織布の両側の樹脂コーティング層の厚さはいずれも10μmである。
放射冷却生地の製造
(1)フレキシブル基材層を提供する。このフレキシブル基材層は、テリレン織布と、テリレン織布の両面にコーティングされたポリ塩化ビニール樹脂とを含む。テリレン織布の厚さは1mmであり、テリレン織布の両側の樹脂コーティング層の厚さはいずれも10μmである。
放射冷却生地の製造
(1)フレキシブル基材層を提供する。このフレキシブル基材層は、テリレン織布と、テリレン織布の両面にコーティングされたポリ塩化ビニール樹脂とを含む。テリレン織布の厚さは1mmであり、テリレン織布の両側の樹脂コーティング層の厚さはいずれも10μmである。
放射冷却生地の製造
(1)フレキシブル基材層を提供する。このフレキシブル基材層は、テリレン織布と、テリレン織布の両面にコーティングされたポリ塩化ビニール樹脂とを含む。テリレン織布の厚さは1mmであり、テリレン織布の両側の樹脂コーティング層の厚さはいずれも10μmである。
放射冷却生地の製造
(1)フレキシブル基材層を提供する。このフレキシブル基材層は、テリレン織布と、テリレン織布の両面にコーティングされたポリ塩化ビニール樹脂とを含む。テリレン織布の厚さは1mmであり、テリレン織布の両側の樹脂コーティング層の厚さはいずれも10μmである。
Claims (19)
- 放射冷却生地であって、積層配置されたフレキシブル基材層と機能層を含み、前記機能層は第1機能層を含み、前記第1機能層の厚さは10μm〜200μmであり、前記第1機能層は、第1機能樹脂と、前記第1機能樹脂に分散された第1機能性フィラーとを含み、前記第1機能層における前記第1機能性フィラーの質量分率は1%〜20%であり、前記放射冷却生地の7μm〜14μm波長帯での放射率は80%以上であり、前記放射冷却生地の300nm〜2500nm波長帯での反射率は80%以上であり、前記放射冷却生地の径方向回復角度の平均値≧95°であり、緯方向回復角度の平均値≧91°である、ことを特徴とする放射冷却生地。
- 前記フレキシブル基材層の厚さは300μm〜2mmであり、前記第1機能層における第1機能性フィラーの質量分率は8%〜20%であり、前記放射冷却生地の径方向回復角度の平均値≧98°であり、緯方向回復角度の平均値≧93°である、ことを特徴とする請求項1に記載の放射冷却生地。
- 前記第1機能性フィラーは第1フィラーと第2フィラーを含み、前記第1フィラーの粒径は0.01μm以上5μm未満であり、前記第2フィラーの粒径は5μm以上15μm以下であり、前記第1フィラーと前記第2フィラーとの質量比は4:1〜1:4である、ことを特徴とする請求項1に記載の放射冷却生地。
- 前記第1フィラーと前記第2フィラーは、それぞれ独立して、セシウムタングステンブロンズ、酸化スズアンチモン、酸化インジウムスズ、酸化亜鉛アルミニウム、二酸化ケイ素、炭化ケイ素、二酸化チタン、炭酸カルシウム、硫酸バリウム、窒化ケイ素のうちの1つ以上から選択される、ことを特徴とする請求項3に記載の放射冷却生地。
- 前記機能層は第2機能層を更に含み、前記第1機能層は、前記フレキシブル基材層上に配置され、前記第2機能層は、前記第1機能層の前記フレキシブル基材層から離れる表面に配置され、前記第2機能層は、第2機能性フィラーを前記第1機能層の表面に固定し敷くことにより形成され、前記第1機能層の厚さは10μm〜30μmであり、前記第2機能性フィラーの粒径は1μm〜40μmである、ことを特徴とする請求項1に記載の放射冷却生地。
- 前記第2機能性フィラーの粒径は、前記第1機能層の厚さの0.5倍〜1.5倍である、ことを特徴とする請求項5に記載の放射冷却生地。
- 前記第2機能性フィラーの使用量は10g/m2〜200g/m2である、ことを特徴とする請求項5に記載の放射冷却生地。
- 前記第2機能性フィラーは、セラミック粉末、チタン白粉末、ガラスミクロビーズ、二酸化ケイ素、重質炭酸カルシウム粉末、硫酸バリウム、滑石粉末、硫酸亜鉛、ケイ酸アルミニウム、重質炭酸カルシウム粉末、パール光沢粉末、酸化アルミニウム、酸化亜鉛、酸化ジルコニウム、酸化セリウム、酸化ランタン、酸化ロジウム、酸化マグネシウムのうちの1つ以上から選択される、ことを特徴とする請求項5に記載の放射冷却生地。
- 前記機能層の7μm〜14μm波長帯での放射率は90%以上であり、300nm〜2500nm波長帯での反射率は88%以上である、ことを特徴とする請求項5に記載の放射冷却生地。
- 前記機能層は第3機能層を更に含み、前記第3機能層は、前記第2機能層の前記第1機能層から離れる表面に配置され、前記第3機能層は第2機能樹脂を含み、前記第3機能層の厚さは10μm〜30μmである、ことを特徴とする請求項5に記載の放射冷却生地。
- 前記第3機能層は第3機能性フィラーを更に含み、前記第3機能性フィラーは、セラミック粉末、チタン白粉末、ガラスミクロビーズ、二酸化ケイ素、重質炭酸カルシウム粉末、硫酸バリウム、滑石粉末、硫酸亜鉛、ケイ酸アルミニウム、重質炭酸カルシウム粉末、パール光沢粉末、酸化アルミニウム、酸化亜鉛、酸化ジルコニウム、酸化セリウム、酸化ランタン、酸化ロジウム、酸化マグネシウムのうちの1つ以上から選択され、前記第3機能性フィラーの粒径は4μm〜20μmである、ことを特徴とする請求項10に記載の放射冷却生地。
- 前記第1機能樹脂と前記第2機能樹脂は、それぞれ独立して、ポリイミド、シクロオレフィン系ポリマー、エポキシ樹脂、ポリエステル、ポリウレタン、アクリル酸樹脂、シリコーン樹脂のうちの1つ以上から選択される、ことを特徴とする請求項10に記載の放射冷却生地。
- 前記フレキシブル基材層は、布地層と、前記布地層の片面又は両面にコーティングされた樹脂コーティング層とを含み、前記樹脂コーティング層の厚さは1μm〜20μmである、ことを特徴とする請求項1に記載の放射冷却生地。
- 前記布地層の材料は、テリレン、ナイロン、アクリル繊維、シルク、綿、麻のうちの1つ又は複数の混紡から選択され、前記樹脂コーティング層の材料は、ポリ塩化ビニール、アクリル酸樹脂、エポキシ樹脂、フェノールホルムアルデヒド樹脂、ポリウレタンのうちの1つ以上から選択される、ことを特徴とする請求項13に記載の放射冷却生地。
- 前記フレキシブル基材層と前記機能層との間にはインターフェース剤層がさらに設けられ、前記インターフェース剤層の厚さは1μm〜20μmであり、前記インターフェース剤層の材料は、アクリル酸樹脂、ポリウレタン及びエポキシ樹脂のうちの1つ以上から選択される、ことを特徴とする請求項1に記載の放射冷却生地。
- 前記フレキシブル基材層の前記機能層から離れる側に防水層がさらに設けられ、前記防水層の厚さは1μm〜20μmであり、前記防水層の材料は、アクリル酸樹脂、ポリウレタン及びエポキシ樹脂のうちの1つ以上から選択され、前記防水層の400nm〜700nm可視光の範囲内での透過率≧80%である、ことを特徴とする請求項1に記載の放射冷却生地。
- 前記放射冷却生地は疎水層を更に含み、前記疎水層は、前記機能層の前記フレキシブル基材層から離れる側に配置され、前記疎水層の厚さは1μm〜20μmであり、前記疎水層の材料は、フッ素含有樹脂、シリコーン樹脂のうちの1つ以上から選択され、前記疎水層にはナノスケールの二酸化ケイ素粒子が分散され、前記疎水層における前記二酸化ケイ素粒子の質量分率は0.5%〜5%であり、7μm〜14μm波長帯の赤外線に対する前記疎水層の透過率≧80%である、ことを特徴とする請求項1に記載の放射冷却生地。
- 前記放射冷却生地は耐候層を更に含み、前記耐候層は、前記機能層の前記フレキシブル基材層から離れる側に配置され、前記耐候層の材料は、フッ素含有樹脂、エポキシ樹脂、ポリエステル、ポリウレタン、アクリル酸樹脂、シリコーン樹脂のうちの1つ以上から選択され、前記耐候層の厚さは10μm〜50μmである、ことを特徴とする請求項1に記載の放射冷却生地。
- 請求項1〜18のいずれか一項に記載の放射冷却生地で製造される製品。
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