JP2012045898A - フィルムインサート成形品 - Google Patents
フィルムインサート成形品 Download PDFInfo
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- JP2012045898A JP2012045898A JP2010192423A JP2010192423A JP2012045898A JP 2012045898 A JP2012045898 A JP 2012045898A JP 2010192423 A JP2010192423 A JP 2010192423A JP 2010192423 A JP2010192423 A JP 2010192423A JP 2012045898 A JP2012045898 A JP 2012045898A
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- 238000000465 moulding Methods 0.000 title abstract description 14
- 239000011347 resin Substances 0.000 claims abstract description 67
- 229920005989 resin Polymers 0.000 claims abstract description 67
- 239000000463 material Substances 0.000 claims abstract description 22
- 230000001154 acute effect Effects 0.000 claims abstract description 8
- 239000010410 layer Substances 0.000 claims description 54
- 238000005286 illumination Methods 0.000 claims description 5
- 239000011247 coating layer Substances 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 abstract description 12
- 238000000034 method Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009500 colour coating Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14467—Joining articles or parts of a single article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
- B60Q3/00—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors
- B60Q3/50—Mounting arrangements
- B60Q3/51—Mounting arrangements for mounting lighting devices onto vehicle interior, e.g. onto ceiling or floor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V11/00—Screens not covered by groups F21V1/00, F21V3/00, F21V7/00 or F21V9/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14467—Joining articles or parts of a single article
- B29C2045/14532—Joining articles or parts of a single article injecting between two sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C2045/1486—Details, accessories and auxiliary operations
- B29C2045/14901—Coating a sheet-like insert smaller than the dimensions of the adjacent mould wall
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
- B29K2995/0025—Opaque
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
- B29K2995/0026—Transparent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24752—Laterally noncoextensive components
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Arrangements Of Lighting Devices For Vehicle Interiors, Mounting And Supporting Thereof, Circuits Therefore (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
Abstract
【解決手段】意匠面10Aにフィルム11が配置されたフィルムインサート成形品よりなる照明ユニットのカバー材10であり、フィルムの端部11Eの位置を意匠面の端部10Eの手前の位置に配置することで、意匠面の端部とフィルムの端部との間に、成形樹脂層の露出部よりなるフィルム端部保護域14を確保し、該フィルム端部保護域の表面14Aとフィルムの表面11Aとを面一に形成した。意匠面の端部10Eと成形樹脂層の端面12Cとの交わる角部12Dを鋭角に設定し、成形樹脂層の端面を天井トリムへの当接面とした。成形樹脂層12は透明樹脂で構成され、フィルム11は黒色系フィルムよりなり、成形樹脂層の裏面から成形樹脂層の端面までの範囲が、黒色系フィルムと同色系の皮膜層13で覆われている。
【選択図】図1
Description
同図において、符号20で示すものは天井トリム20であり、天井トリム20の開口21に、ランプユニット30とレンズ付きカバー材110とからなる天井照明装置が取り付けられている。ランプユニット30にはスイッチ36とランプ37が装備され、レンズ付きカバー材110には、スイッチ36に対応する位置に操作用開口部116、ランプ37に対応する位置にレンズ117が設けられている。この例では、レンズ付きカバー材110がフィルムインサート成形品で構成されており、その車室内側の面がフィルムの配置された意匠面110Aとなっている。
カバー材110は、成形樹脂層112の表面にフィルム111が配置されたフィルムインサート成形品で構成されており、フィルム111の表面が、カバー材110の意匠面110Aを構成している。
(1) 金型のキャビティ面にフィルムをセットした上で金型内に溶融樹脂を注入して固化させることにより成形され、前記フィルムの裏面と成形樹脂層の表面とが一体に固着されると共に、成形品の意匠面に前記フィルムが配置されたフィルムインサート成形品において、
前記フィルムの端部の位置を前記意匠面の端部の手前の位置に配置することで、前記意匠面の端部と前記フィルムの端部との間に、前記成形樹脂層の露出部よりなるフィルム端部保護域を確保し、該フィルム端部保護域の表面と前記フィルムの表面とを面一に形成したこと。
(2) 上記(1)の構成のフィルムインサート成形品において、
前記意匠面の端部と前記成形樹脂層の端面との交わる角部を鋭角に設定し、前記成形樹脂層の端面を他の部材への当接面としたこと。
(3) 上記(2)の構成のフィルムインサート成形品において、
前記フィルムインサート成形品が照明ユニットの照光面側に配されるカバー材であり、前記成形樹脂層が透明樹脂で構成され、前記フィルムが黒色系フィルムよりなり、前記成形樹脂層の裏面から前記成形樹脂層の端面までの範囲が、前記黒色系フィルムと同色系の皮膜層で覆われていること。
上記(2)の構成のフィルムインサート成形品によれば、意匠面の端部と成形樹脂層の端面との交わる角部を鋭角に設定したので、成形樹脂層の端面を他の部材に押し付けた際に、意匠面から他の部材の表面への変化を、段差のない角度の緩やかな変化とすることができ、できるだけ成形品の意匠面と他の部材の表面との境界を目立たなくすることができて、面一感を持たせることができる。
上記(3)の構成のフィルムインサート成形品によれば、成形樹脂層が透明樹脂で構成され、フィルムが黒色系フィルムよりなり、成形樹脂層の裏面から成形樹脂層の端面までの範囲が、黒色系フィルムと同色系の皮膜層で覆われているので、意匠面を特別に加工しないでも、フィルム端部保護域として露出した部分の成形樹脂層を表面側から見た際に極力目立ち難くすることができる。
図1は実施形態のフィルムインサート成形品として示す車両用天井照明装置のカバー部材の構成図で、(a)は裏面側から見た斜視図、(b)は(a)のB−B矢視断面図、図2は同カバー材の表面側から見た斜視図およびその部分拡大図、図3は同カバー材の端部を天井トリムに押し付けた際の部分拡大断面図である。
10A 意匠面
10E 意匠面の端部
11 フィルム
11A 表面
11B 裏面
11E 端部
12 成形樹脂層
12A 表面
12B 裏面
12C 端面
12D 角部
12E 端部
13 遮光性皮膜層
14 フィルム端部保護域
14A 表面
20 天井トリム(他の部材)
Claims (3)
- 金型のキャビティ面にフィルムをセットした上で金型内に溶融樹脂を注入して固化させることにより成形され、前記フィルムの裏面と成形樹脂層の表面とが一体に固着されると共に、成形品の意匠面に前記フィルムが配置されたフィルムインサート成形品において、
前記フィルムの端部の位置を前記意匠面の端部の手前の位置に配置することで、前記意匠面の端部と前記フィルムの端部との間に、前記成形樹脂層の露出部よりなるフィルム端部保護域を確保し、該フィルム端部保護域の表面と前記フィルムの表面とを面一に形成したことを特徴とするフィルムインサート成形品。 - 前記意匠面の端部と前記成形樹脂層の端面との交わる角部を鋭角に設定し、前記成形樹脂層の端面を他の部材への当接面としたことを特徴とする請求項1に記載のフィルムインサート成形品。
- 前記フィルムインサート成形品が照明ユニットの照光面側に配されるカバー材であり、前記成形樹脂層が透明樹脂で構成され、前記フィルムが黒色系フィルムよりなり、前記成形樹脂層の裏面から前記成形樹脂層の端面までの範囲が、前記黒色系フィルムと同色系の皮膜層で覆われていることを特徴とする請求項2に記載のフィルムインサート成形品。
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010192423A JP5704744B2 (ja) | 2010-08-30 | 2010-08-30 | カバー材 |
PCT/JP2011/070094 WO2012029972A1 (en) | 2010-08-30 | 2011-08-30 | Film insert molded product |
DE112011102872T DE112011102872T5 (de) | 2010-08-30 | 2011-08-30 | Folienhinterspritztes Gussprodukt |
CN201180042069.5A CN103097101B (zh) | 2010-08-30 | 2011-08-30 | 薄膜嵌件成型产品 |
KR1020137005304A KR101510574B1 (ko) | 2010-08-30 | 2011-08-30 | 필름 삽입 성형된 제품 |
US13/806,917 US9469079B2 (en) | 2010-08-30 | 2011-08-30 | Film insert molded product |
BR112013003773-3A BR112013003773B1 (pt) | 2010-08-30 | 2011-08-30 | Produto moldado com introdução de filme |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010192423A JP5704744B2 (ja) | 2010-08-30 | 2010-08-30 | カバー材 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2012045898A true JP2012045898A (ja) | 2012-03-08 |
JP5704744B2 JP5704744B2 (ja) | 2015-04-22 |
Family
ID=44674847
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2010192423A Active JP5704744B2 (ja) | 2010-08-30 | 2010-08-30 | カバー材 |
Country Status (7)
Country | Link |
---|---|
US (1) | US9469079B2 (ja) |
JP (1) | JP5704744B2 (ja) |
KR (1) | KR101510574B1 (ja) |
CN (1) | CN103097101B (ja) |
BR (1) | BR112013003773B1 (ja) |
DE (1) | DE112011102872T5 (ja) |
WO (1) | WO2012029972A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012101482A (ja) * | 2010-11-11 | 2012-05-31 | Suzuki Motor Corp | 樹脂部材の見切り構造 |
JP2020131741A (ja) * | 2019-02-13 | 2020-08-31 | スズキ株式会社 | 車体内装構造 |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101895253B1 (ko) | 2016-03-07 | 2018-09-07 | 이정배 | 필름이 내재된 플라스틱 제품 제조 방법 및 필름이 내재된 플라스틱 제품 제조용 이중 사출 금형 |
DE102022125099A1 (de) | 2022-09-29 | 2024-04-04 | HELLA GmbH & Co. KGaA | Hybridbauteil für eine Kraftfahrzeugkomponente und Verfahren zur Herstellung eines Hybridbauteils |
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2010
- 2010-08-30 JP JP2010192423A patent/JP5704744B2/ja active Active
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2011
- 2011-08-30 DE DE112011102872T patent/DE112011102872T5/de active Pending
- 2011-08-30 WO PCT/JP2011/070094 patent/WO2012029972A1/en active Application Filing
- 2011-08-30 BR BR112013003773-3A patent/BR112013003773B1/pt active IP Right Grant
- 2011-08-30 CN CN201180042069.5A patent/CN103097101B/zh active Active
- 2011-08-30 US US13/806,917 patent/US9469079B2/en active Active
- 2011-08-30 KR KR1020137005304A patent/KR101510574B1/ko active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04147817A (ja) * | 1990-10-11 | 1992-05-21 | Aisin Chem Co Ltd | フィルム状表皮をもつ樹脂成形体 |
JPH0788887A (ja) * | 1993-09-24 | 1995-04-04 | Nissha Printing Co Ltd | 透明部を有する樹脂成形品とその製造方法 |
JP4054040B2 (ja) * | 2003-07-18 | 2008-02-27 | 日本写真印刷株式会社 | 成形同時加飾成形品及び成形同時加飾成形品の製造方法 |
JP2008023830A (ja) * | 2006-07-20 | 2008-02-07 | Daikyo Nishikawa Kk | 表皮付き樹脂成形品及びその成形方法 |
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JP2012101482A (ja) * | 2010-11-11 | 2012-05-31 | Suzuki Motor Corp | 樹脂部材の見切り構造 |
JP2020131741A (ja) * | 2019-02-13 | 2020-08-31 | スズキ株式会社 | 車体内装構造 |
JP7463664B2 (ja) | 2019-02-13 | 2024-04-09 | スズキ株式会社 | 車体内装構造 |
Also Published As
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WO2012029972A1 (en) | 2012-03-08 |
KR20130082149A (ko) | 2013-07-18 |
DE112011102872T5 (de) | 2013-06-27 |
US9469079B2 (en) | 2016-10-18 |
CN103097101A (zh) | 2013-05-08 |
JP5704744B2 (ja) | 2015-04-22 |
BR112013003773A2 (pt) | 2021-04-13 |
BR112013003773B1 (pt) | 2022-03-03 |
US20130108838A1 (en) | 2013-05-02 |
KR101510574B1 (ko) | 2015-04-08 |
CN103097101B (zh) | 2016-04-27 |
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