JP2009513097A - 過酷な環境にさらされた電池の再充電システムおよび方法 - Google Patents
過酷な環境にさらされた電池の再充電システムおよび方法 Download PDFInfo
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Abstract
Description
図1は、本発明に従って構成された電池40および電池充電器42を示す。電池40は、充電式セル44(図3)、マイクロコントローラ46、および温度センサ48(図12)のセットを含む。電池充電器42は、多数のポケット52(図20)を有するハウジング50を含む。各ポケット52は、特定のタイプの電池に関連づけられたモジュール54を取り外し可能に受け入れる。モジュール54は、関連づけられた電池40のヘッド端部を受け入れるための相補的なソケット56を規定するような形状のものである。電池充電器42の内部には、電池マイクロコントローラ46に格納されたデータを読み取り、電池セル44を充電するためのコンポーネントがある。複数のI/Oユニット58が、充電器42に取り付けられる。各I/Oユニット58は、命令が入力され、充電器42に取り付けられた電池40の個々のものに関する充電状態情報が提示されたサブアセンブリとして機能する。
図2および図3に示すように、本発明の電池40が、ハウジング60を含む。ハウジング60に着座するクラスタ(房、群)62に、充電式セル44が配設される。ハウジング60の開いた上端部上に、蓋66が密封配置される。蓋66は、ヘッド68とともに形成される。蓋66は、マイクロコントローラ46および温度センサ48が装着される電池構造コンポーネントである。本発明の図示した例において、蓋ヘッド68の寸法は、電池40が動力を供給することが想定された電動ツール522(図22)に形成された相補的なソケットに適合するものである。蓋ヘッド68には、2つのコンタクト70および単一のコンタクト72が設けられる。コンタクト70は、導電性部材であり、この部材を介して、充電器42は充電電流をセル44に印加し、この部材から、電動ツール522(図23)は励起電流を流す。コンタクト72を介して、マイクロコントローラ46との間でデータおよび命令の書き込みおよび読み取りが行われる。このようにして、1ワイヤ信号交換プロトコルを用いて、充電器42および電池マイクロコントローラ46との間でデータが交換される。このようなプロトコルの1つに、Dallas Semiconductor社の「1ワイヤ」プロトコルがある。
図20、図20A、および図21を参照しながら、電池充電器42の基本構造について説明する。ポケット52が、充電器ハウジング50の正面の平坦部分に形成される(平坦部分は特定せず)。充電器ハウジング50はさらに、ポケット52が形成されるセクションより高くした背面セクション242を有するように形成される。後壁244が、セクション242の後端部、ひいては、充電器ハウジング50の後端部を形成する。ハウジング後壁244が、下側および上側リブ246および248のそれぞれのセットを有するように形成される。リブ246および248の両方は、垂直方向に延在する。ハウジング後壁244であるウェブ250が、リブ246および248を互いに分離する。リブ246は、互いに間隔を空けて設けられて、それらの間に垂直ベント252を規定する。リブ248は、互いに間隔を空けて設けられて、それらの間に垂直ベント254を規定する。
A.電池
電池マイクロコントローラ46は、3つの異なるモードで動作する。これは、電池40の内部コンポーネントがセル44にかける負荷を最小限に抑えるためである。通常モードでは、マイクロコントローラ46の内部にあるすべてのサブ回路が励起される。本発明の1つの実施例において、マイクロコントローラ46は、この状態にあるとき、およそ6mAを流す。マイクロコントローラ46はまた、パワーダウン・クロックオン状態を有する。マイクロコントローラ46がこの状態にあるとき、CPU185、アナログ比較器191、およびアナログ・ディジタル回路192の動作が停止される。CPUクロック189およびリアルタイムクロック190の両方は、マイクロコントローラ46が、パワーダウン・クロックオン状態にあるときオンである。マイクロコントローラ46が、パワーダウン・クロックオン状態にあるとき、マイクロコントローラは、およそ3mAを流す。
以下、図24A、図24B、および図24Cのフローチャートを参照しながら、充電器42が電池40を充電するプロセスについて記載する。例示していないが、図示したプロセスは、モジュール54を充電器ポケット52に着座していると仮定したものであることを理解されたい。各モジュール54をポケット52に着座させると、モジュールNOVRAM296にあるデータは、充電器メインプロセッサ298に読み取られる(ステップは図示せず)。ステップ452において、メインプロセッサ298は、電池42がモジュール54に着座しているかを判断するために、継続的にテストを行う。このテストは、電流源MEASURED_VOLTAGE信号のレベルをモニタすることによって実行される。詳細には、電池がモジュール54に着座されれば、MEASURED_VOLTAGE信号は、電流源によって出力された充電信号の開路電圧である。本発明のいくつかの実施形態において、この電圧は、20VDCである。MEASURED_VOLTAGE信号が、開路電圧レベルで維持されている限り、メインプロセッサ298は、ステップ452を継続的に再実行する。
S_H_R=TFULLCHARGE+VATLOAD
式中、S_H_Rは劣化状態結果である。他の形態として、正規化された値は、係数で掛け合わされる。
S_H_R=A(TFULLCHARGE)+B(VATLOAD)
この場合、AおよびBは定数である。本発明のいくつかの実施例において、変数は以下のように掛け合わされる。
S_H_R=C(TFULLCHARGE)(VATLOAD)+D
この場合、CおよびDは定数である。
図26に示すように、本発明のシステム520において、電池40は、コードレス式の電動手術ツール522を励起するために使用される。図示したツール522は、手術用の矢状鋸である。言うまでもなく、本発明のシステムは、このタイプのツールやモータ付きのツールのみに限定されるものではないことを認識されたい。図27は、本発明のシステム520に関連するツール522のコンポーネントのブロック図である。ツール522は、発電機524を有する。発電機524は、手術アタッチメント526を作動する内部ツール522のコンポーネントである。図示した本発明において、発電機524は、モータであり、手術付属品526は、鋸刃である。結合アセンブリ528が、手術アタッチメントをツール522に取り外し可能に保持する。アタッチメントには、RFIDなどの識別コンポーネント530が一体化される。ツール522の一部品であるアタッチメント読取器532が、識別コンポーネント530によって格納されたデータを読み取る。
前述した記載が、本発明のシステムの電池および関連するコンポーネントの1つの特定の実施例に向けられたものであることを認識されたい。本発明の他の実施例は、別の特徴、構造、および実行方法を有するものであってもよい。
Claims (26)
- 充電電流を電池に供給するための電流源(290)と、
前記電池の劣化状態評価をするためのプロセスの一環として、前記電池が選択的に接続される複数の回路コンポーネント(272、292、294)と、
前記電流源によって前記電池の充電を調整し、前記電池劣化状態評価をするために、前記回路コンポーネントに前記電池を選択的に接続し、前記回路コンポーネントによって出力された信号に基づいて、前記電池劣化状態を決定するためのプロセッサ(298)とを含む充電式電池を再充電するための電池充電器(42)であって、
前記プロセッサは、
前記電池が過酷な環境(456)にさらされてきたかを示すデータを前記電池から読み取り、
前記電池データは、前記電池が過酷な環境(458)にさらされていないことを示せば、充電プロセスの一環として、部分的劣化状態評価が前記電池に行われるように、前記電池を回路コンポーネントに選択的に接続し、
前記電池データは、前記電池が過酷な環境にさらされていたことを示せば、充電プロセスの一環として、前記部分的劣化状態評価および前記電池のさらなる劣化状態評価を含む全劣化状態評価が電池に実行されるように、前記電池を回路コンポーネントに選択的に接続するように構成されることを特徴とする、電池充電器。 - 前記部分的劣化状態評価が、前記電池の充電後、前記電池に負荷電圧テストを実行することを備える、請求項1に記載の電池充電器。
- 前記全劣化状態評価の一環として実行される前記さらなる劣化状態評価が、既知の充電状態にフル充電するのに必要な時間を決定するプロセスを備える、請求項1または2に記載の電池充電器。
- 前記電池が前記既知の充電状態から放電される状態が、前記電池の放電状態である、請求項3に記載の電池充電器。
- 前記電池の前記さらなる劣化状態評価を行う一環として、前記プロセッサが、前記電流源を前記電池に接続して前記電池を充電する前に前記電池を放電する、請求項1から4のいずれか一項に記載の電池充電器。
- 前記全劣化状態評価において、プロセッサは、電池のフル放電時に前記電池をフル充電させるのに必要な時間と、充電済み電池の負荷電圧とに基づいて、前記電池の劣化状態を決定する、請求項1から5のいずれか一項に記載の電池充電器。
- 前記プロセッサが読み取る前記電池データが、前記電池が過酷な環境にさらされたかを示すデータであり、前記電池が、規定の時間ブロックより長い間、しきい値レベルを超える温度にあったかを示すデータである、請求項1から6のいずれか一項に記載の電池充電器。
- ハウジング(60、62)と、
前記ハウジングに配置された少なくとも1つの充電式セル(44)と、
前記セルに電荷を蓄積し、前記セルから電流を引き出すために、前記少なくとも1つの充電式セルに接続され、前記ハウジングに取り付けられた端子アセンブリ(70)と、
電池の温度を表す温度信号を発生する、前記ハウジングに配置された温度センサと、
前記ハウジングに配置され、前記温度信号を受信し、メモリ(187)を含む、前記温度センサによって測定された電池温度を表すデータを前記メモリに格納するように構成され、前記セルによって励起するための前記少なくとも1つの充電式セルに接続されるプロセッサ(46)とを含む電池(40)であって、
前記プロセッサが、前記電池から第1の電流を流す通常動作モードと、前記第1の電流より低い第2の電流を前記電池から流す第1のパワーダウンモードとを有し、
前記プロセッサが、前記第1のパワーダウンモードにあるとき、前記プロセッサが、前記温度信号をモニタし、前記温度センサ信号が、前記電池温度がしきい値レベルを超えると示せば、前記プロセッサが、前記第1のパワーダウンモードから前記通常モードへ移行することを特徴とする、電池。 - 前記プロセッサが、前記第2の電流より大きく、第3の電流より小さい第3の電流を、前記少なくとも1つのセルから流す第2のパワーダウンモードを有し、
前記第1のパワーダウンモードから通常パワーダウンモードへ前記プロセッサが移行する一環として、前記プロセッサが、前記第1のパワーダウンモードから前記第2のパワーダウンモードへ、その後、前記通常モードへと遷移する、請求項8に記載の電池。 - 前記プロセッサが、メモリ(187)を含み、
前記プロセッサが通常モードにあるとき、前記電池温度がしきい値レベルを超える時間量を示すデータを、前記プロセッサが前記メモリに、書き込む、請求項8または9に記載の電池。 - 発電ユニット(524)と、前記発電ユニットによって作動される手術/医療処置を施すための手術アタッチメント(526)と、前記発電ユニットの作動を調整するための制御回路(534、536)とを有する電動手術ツール(522)と、
前記電動手術ツールに取り外し可能に取り付け可能であり、前記ツール発電ユニットを励起するための少なくとも1つの充電式セル(44)と、データが格納されるメモリ(188)とを有する電池(40)とを含む電動手術ツールシステムであって、
前記電動手術ツールが、前記制御回路に接続されるデータ伝送ヘッド(535)をさらに含み、前記制御回路が、前記データ伝送ヘッドを介して、前記電動手術ツールの動作に関するデータを出力するようにさらに構成され、
前記電池が、前記ツールデータ送受信ヘッドから前記電池メモリへの接続を確立し、前記ツールデータ送受信ヘッドから受信したデータを前記メモリに書き込むようにさらに構成され、
前記電池を取り外し可能に受け入れるための静的ユニットが設けられ、前記静的ユニットが、前記電動ツールの動作に関するデータが格納された前記電池メモリにあるデータから読み取りを行うためのデバイス(298)を有することを特徴とする、電動手術ツールシステム。 - 前記電池を取り外し可能に受け入れるための充電器(42)をさらに含み、前記充電器が、充電電流を前記少なくとも1つの充電式セルに印加するための電流源(290)を含み、前記電池メモリにあるデータを読み取るための前記デバイス(298)を含む、請求項11に記載の電動手術ツールシステム。
- 前記静的ユニットが、データ送受信ヘッドによって通信バス(586)に接続され、前記電動ツールの動作に関して格納されたデータから読み取られたデータを前記通信バス上を通して出力するように構成される、請求項11または12に記載の電動手術ツールシステム。
- 電池を再充電するための少なくとも1つの電流源(290)と、
複数の放電抵抗器(292)と、
ヒートシンク(264)と、
前記放電抵抗器および前記少なくとも1つの電流源に前記電池を選択的に接続するためのプロセッサ(298)とを含む、複数の電池(40)を同時に再充電するための充電器(42)であって、
前記ヒートシンク付近の温度を表す温度信号を発生するための温度センサ(274)が設けられ、
前記プロセッサが、前記温度信号を受信し、前記温度信号と、しきい値温度とを比較し、前記温度信号は、前記ヒートシンク温度が前記しきい値温度より高いことを示す場合、少なくとも1つの電池を、前記電池が接続されている前記放電抵抗器から切り離すことを特徴とする、充電器。 - 前記放電抵抗器が、前記ヒートシンクに接続される、請求項14に記載の充電器。
- 前記電流源、前記放電抵抗器、および前記ヒートシンクが、ハウジング(50)に含まれ、
前記ハウジングが、換気ファンを含まない、請求項14または15に記載の充電器。 - ハウジング(60、62)と、
前記ハウジングに配置された少なくとも1つの充電式セル(44)と、
前記セルに電荷を蓄積し、前記セルから電流を引き出すために、前記少なくとも1つの充電式セルに接続され、前記ハウジングに取り付けられた端子アセンブリ(70)と、
前記ハウジングの温度を表す温度信号を発生する前記ハウジングに配置された温度センサと、
前記ハウジングに配置され、前記温度センサを受け入れ、メモリ(187)を含む、前記温度センサによって測定された電池温度を表すデータを前記メモリに格納するように構成されるプロセッサ(46)とを含む充電式電池(40)であって、
前記プロセッサは、
前記電池温度が、しきい値レベルを超えて上昇するときを前記温度信号から決定し、
前記電池温度が、前記しきい値レベルを超えた時をモニタし、
前記電池温度が、前記しきい値レベルを超えた時を前記メモリに記録するようにさらに構成されることを特徴とする、充電式電池。 - ハウジング(60、62)と、
対向する端部を有するセルアレイを形成するように合わせて配設された、前記ハウジングに配置された複数のセル(44)と、
前記セルを合わせて固定するように、前記セルアレイの少なくとも一端上に配置されたバインダアセンブリ(102、104)と、
前記バインダアセンブリに取り付けられ、前記セルを電気的に接続するために、2つのセル間に接続された少なくとも1つの導電性ストラップ(106)と、
前記バインダアセンブリに取り付けられ、別々のセルに接続される対向する端部を有し、過度の電流が流れると気化する導電材料から形成されるヒューズ(118)とを含む電池(40)であって、
前記ヒューズが、過度の電流が流れると気化するセクション(119)を有するように形成され、前記気化セクションが、前記ヒューズの端部間にある位置に設けられ、前記バインダアセンブリから間隔を置いて設けられることを特徴とする、電池。 - 前記ヒューズが、端部間にギャップ(120)を有するように形成され、前記ヒューズのセクションが、前記ヒューズの気化セクションであるギャップを規定する、請求項18に記載の電池。
- 前記バインダアセンブリが、外周部に沿ってノッチ(117)を有するように形成され、
前記ヒューズが、前記バインダアセンブリノッチを貫通して延在し、前記気化セクションが前記ノッチに位置されるようにさらに位置付けられる、請求項18または19に記載の電池。 - ハウジング(60、62)と、
セル配列(62)を形成するように合わせて配設され、各々が外周表面を有する、前記ハウジングに配置された複数のセル(44)と、
前記セルが隣接するように前記セルを合わせて保持するためのアセンブリ(102、104)とを含む電池(40)であって、
少なくとも3列(92、94、96)に配設され、各セルが別のセルと隣接し、前記セル配列の外周部をさらに形成するように互いに対して配設されるセルが、少なくとも7つあることを特徴とする、電池。 - 前記セルが、2列の外側セルと、少なくとも1列の中間セルとを有するように配設され、前記外側セルの列にあるセルが、前記中間列セルの対向する側面と隣接し、前記少なくとも1列の中間セルには、最大2つのセルがある、請求項21に記載の電池。
- 前記セルが、各セルの前記外周表面の少なくとも10%が、前記セル配列の前記外周部の部分を形成するように配設される、請求項21または22に記載の電池。
- 前記セルを合わせて保持するための前記アセンブリが、前記セルの一端に固定されたバインダアセンブリを備える、請求項21から23のいずれか一項に記載の電池。
- 少なくとも1つの充電式セル(44)を設けるステップと、
一緒に配置されたときに囲いを形成する第1(60)および第2(66)のコンポーネントを備えるハウジングを設けるステップと、
前記少なくとも1つの充電式セルを前記ハウジングコンポーネントの1つに置くステップと、
前記ハウジングコンポーネントを係合させ、密封された囲いを形成するように前記ハウジングコンポーネントを共に密封するステップとを含む電池の組み立て方法であって、
前記第1のハウジングコンポーネント(60)が、ある選択波長の光に対して少なくとも部分的に透過性である材料から形成され、内面(88)に露出エッジを有するように形成され、
前記第2のハウジングコンポーネント(66)が、前記選択波長で光を吸収する材料から形成され、前記第2のハウジングコンポーネントの外面に対してくぼみが付けられ、前記ハウジングコンポーネントが係合されるとき、前記第1のハウジング内面に対してくぼみが付けられる前記第1のハウジングコンポーネントの内面内および前記内面に隣接した位置にあるような寸法の表面(158)を有する露出リップ(152)を有するような形状にされ、
前記リップが、光を吸収し、前記第1のハウジングコンポーネントの内面との溶接継手を形成するように、前記ハウジングコンポーネントが係合された後、前記第1のハウジングコンポーネントを介して前記第2のハウジングコンポーネントの前記リップに前記選択波長で光を方向付けることを特徴とする方法。 - 前記第1のハウジングコンポーネントの内面(88)または前記第2のハウジングコンポーネントの露出リップ表面(152)の少なくとも1つが、テーパ部を有するように形成され、
前記第2のハウジングコンポーネントに光を適用する前記ステップと同時に、前記ハウジングコンポーネントの少なくとも1つに圧力が印加されることで、前記第1のハウジングコンポーネントの内面(88)および前記第2のハウジングコンポーネントの露出リップ表面(152)が、前記露出リップから前記第1のハウジングコンポーネントに熱エネルギーが移動するように隣接することで、前記第1および第2のハウジングコンポーネントの両方によって溶接が形成される、請求項25に記載の電池の組み立て方法。
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CN (2) | CN101341643B (ja) |
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AU2006306465B8 (en) | 2012-03-08 |
CN101341643A (zh) | 2009-01-07 |
CA2626793C (en) | 2016-02-16 |
AU2006306465B2 (en) | 2012-02-02 |
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EP1946423B1 (en) | 2010-11-24 |
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CN101341643B (zh) | 2012-04-18 |
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CA2915847C (en) | 2019-01-08 |
US9419462B2 (en) | 2016-08-16 |
KR101318010B1 (ko) | 2013-10-14 |
KR20080067356A (ko) | 2008-07-18 |
EP2282391A2 (en) | 2011-02-09 |
US8564242B2 (en) | 2013-10-22 |
CA2915847A1 (en) | 2007-05-03 |
US9142992B2 (en) | 2015-09-22 |
US20140055086A1 (en) | 2014-02-27 |
US20150357613A1 (en) | 2015-12-10 |
JP4987875B2 (ja) | 2012-07-25 |
EP2282391A3 (en) | 2011-03-30 |
US20100039071A1 (en) | 2010-02-18 |
EP2282391B1 (en) | 2012-06-27 |
CN102624055A (zh) | 2012-08-01 |
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