JP2003229319A - Ignition coil for internal combustion engine - Google Patents

Ignition coil for internal combustion engine

Info

Publication number
JP2003229319A
JP2003229319A JP2002024907A JP2002024907A JP2003229319A JP 2003229319 A JP2003229319 A JP 2003229319A JP 2002024907 A JP2002024907 A JP 2002024907A JP 2002024907 A JP2002024907 A JP 2002024907A JP 2003229319 A JP2003229319 A JP 2003229319A
Authority
JP
Japan
Prior art keywords
combustion engine
internal combustion
center core
coil
ignition coil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002024907A
Other languages
Japanese (ja)
Inventor
Yasunori Otaka
康則 大▲高▼
Yoichi Yasukura
洋一 安蔵
Manabu Hashimoto
橋本  学
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Original Assignee
Hitachi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Priority to JP2002024907A priority Critical patent/JP2003229319A/en
Publication of JP2003229319A publication Critical patent/JP2003229319A/en
Pending legal-status Critical Current

Links

Abstract

<P>PROBLEM TO BE SOLVED: To provide an ignition coil for an internal combustion engine capable of alleviating heat stress and improving reliability. <P>SOLUTION: A center core, a secondary coil wound on a secondary bobbin, a primary coil wound on a primary bobbin in turn from the inside in a coil case are arranged. A peeling layer is provided between a center core and the secondary bobbin, in the ignition coil for the internal combustion engine with an insulating resin filled between these components. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、内燃機関用点火コ
イルに関する。特に、エンジンの点火プラグ毎に装着さ
れて各点火プラグに直結して使用される独立点火形の内
燃機関用点火コイルに関する。
TECHNICAL FIELD The present invention relates to an ignition coil for an internal combustion engine. In particular, the present invention relates to an independent ignition type ignition coil for an internal combustion engine, which is attached to each spark plug of an engine and is directly connected to each spark plug for use.

【0002】[0002]

【従来の技術】内燃機関用点火コイルに関し、特開平1
0−92670号公報,特開平11−243023号公
報,特開平11−354345号公報,特開2000−
91144号公報及び特開2000−228322号公報に
記載がある。
2. Description of the Related Art An ignition coil for an internal combustion engine is disclosed in Japanese Patent Laid-Open No.
No. 0-92670, JP-A No. 11-243023, JP-A No. 11-354345, and JP-A 2000-
It is described in JP-A-91144 and JP-A-2000-228322.

【0003】[0003]

【発明が解決しようとする課題】前記、センタコアと2
次ボビン間を弾性部材としたのは、ペンシルコイル(プ
ラグホール内装着式の独立点火コイル)が厳しい温度環
境(−40℃〜130℃程度の熱ストレス)にさらされ
ることに加えて、各構成部材間の線膨張係数差による熱
応力が働くためであり、特に、センタコアの線膨張係数
(13×10-6程度)と絶縁用樹脂の線膨張係数(40
×10-6程度)との差が大きいため、過度の熱応力が働
き、通常の絶縁用樹脂(弾性部材に替わり硬質のエポキ
シ樹脂組成物)を用いた場合には、絶縁用樹脂にクラッ
クが生じ、絶縁破壊が起こる心配があるためである。こ
のような熱応力に対処するため、応力吸収に優れた弾性
を持つ弾性部材を用いている。しかし、ペンシルコイル
のように、コイル部がプラグホール内に内挿されるもの
は、スペースに裕度がなく、弾性部材の層が十分取れな
い場合があり、最も熱応力によるダメージの受け易い樹
脂製の2次ボビンが周方向の応力によりクラックが生じ
る。
DISCLOSURE OF THE INVENTION Problems to be Solved by the Invention
The elastic member between the next bobbins is that the pencil coil (independent ignition coil in the plug hole) is exposed to severe temperature environment (heat stress of about -40 ° C to 130 ° C). thermal stress due to difference in linear expansion coefficient between the members is because the work, in particular, the linear expansion coefficient of the center core (13 × 10 -6) and the linear expansion coefficient of the insulating resin (40
X10 -6 ) is large, and excessive thermal stress acts, and when a normal insulating resin (hard epoxy resin composition instead of the elastic member) is used, the insulating resin is cracked. This is because there is a concern that this may occur and dielectric breakdown may occur. To cope with such thermal stress, an elastic member having elasticity that is excellent in stress absorption is used. However, a pencil coil, whose coil part is inserted in the plug hole, does not have enough space, and the elastic member layer may not be removed sufficiently. The secondary bobbin causes a crack due to the circumferential stress.

【0004】本発明の目的は、熱応力を一層緩和でき、
信頼性向上することができる内燃機関用点火コイルを提
供することである。
The object of the present invention is to further reduce thermal stress,
An object of the present invention is to provide an ignition coil for an internal combustion engine that can improve reliability.

【0005】[0005]

【課題を解決するための手段】2次ボビンに加わる熱応
力を十分緩和するため、センタコアと2次ボビン間に剥
離層を設ける構造とする。例えば、センタコアと弾性部
材間に剥離層を設けることで、センタコアと弾性部材間
に滑りが生じ、互いに働く応力をキャンセルすることが
でき、センタコア側から2次ボビンに加わる応力を緩和
できる。
In order to sufficiently reduce the thermal stress applied to the secondary bobbin, a peeling layer is provided between the center core and the secondary bobbin. For example, by providing the release layer between the center core and the elastic member, slippage between the center core and the elastic member occurs, and the stresses acting on each other can be canceled, and the stress applied to the secondary bobbin from the center core side can be relaxed.

【0006】[0006]

【発明の実施の形態】独立点火形の点火コイルは、コイ
ル部の少なくても一部がプラグホール内に導入されて装
着される為プラグ内装着式と称され、また、コイル部は
プラグホール内に挿入される為にペンシル形に細長くペ
ンシルコイルと通称され、細長円筒形のコイルケース内
部にセンタコア(磁路鉄心で珪素鋼板を多数積層したも
の)、1次コイル,2次コイルを内装している。1次コ
イルに流す電流の通電,遮断制御により2次コイルに点
火に必要な高電圧を発生させるもので、これらのコイル
は、通常それぞれのボビンに巻かれ、センタコアの周囲
に同心上をなして配置されている。
BEST MODE FOR CARRYING OUT THE INVENTION An independent ignition type ignition coil is called an in-plug mounting type because at least a part of the coil portion is introduced into the plug hole and mounted, and the coil portion has a plug hole. Since it is inserted into the inside, it is commonly referred to as a pencil-shaped slender pencil coil. Inside the slender cylindrical coil case, a center core (one in which a number of silicon steel plates are laminated with a magnetic path core), a primary coil, and a secondary coil are installed. ing. The high voltage required for ignition is generated in the secondary coil by controlling the energization and interruption of the current flowing in the primary coil. These coils are usually wound around their respective bobbins and are concentrically formed around the center core. It is arranged.

【0007】ボビン類はポリブチレンテレフタレート,
PPS,変性PPOなどの熱可塑性樹脂で形成され、そ
れに銅線であるコイルが巻線される。2次ボビン内側に
は、珪素鋼板が積層されたセンタコアが、センタコアと
2次ボビン間には、弾性部材が配置され、それらの各構
成部材間には絶縁用樹脂が注型される。したがって金属
と樹脂とが隣り合うため線膨張係数の差が大きくなり易
い構造となっている。
The bobbins are polybutylene terephthalate,
It is formed of a thermoplastic resin such as PPS or modified PPO, and a coil which is a copper wire is wound around it. Inside the secondary bobbin, a center core in which silicon steel plates are laminated, an elastic member is arranged between the center core and the secondary bobbin, and an insulating resin is cast between the respective constituent members. Therefore, since the metal and the resin are adjacent to each other, the difference in linear expansion coefficient is likely to be large.

【0008】以下、実施の形態について、図面を参照し
説明する。
Embodiments will be described below with reference to the drawings.

【0009】図1は、実施例である内燃機関用点火コイ
ルの構成を示す断面図である。
FIG. 1 is a sectional view showing the structure of an ignition coil for an internal combustion engine which is an embodiment.

【0010】細長円筒形ケース(外装ケース)6の内部
には、中心(内側)から外側に向けて、センタコア5,
2次ボビン4に巻かれた2次コイル3,1次ボビン2に
巻かれた1次コイル1が同心状に配置されている。これ
らの構成部品は、外装ケース6に内挿された後、熱硬化
性絶縁用樹脂14が充填されている。外装ケース6の外
側には、センタコア5と磁路を形成するサイドコア7が
装着されている。
Inside the elongated cylindrical case (exterior case) 6, from the center (inside) to the outside, the center core 5,
A secondary coil 3 wound around a secondary bobbin 4 and a primary coil 1 wound around a primary bobbin 2 are arranged concentrically. These components are filled with the thermosetting insulating resin 14 after being inserted into the outer case 6. A side core 7 that forms a magnetic path with the center core 5 is attached to the outside of the outer case 6.

【0011】サイドコア7は、0.2〜0.5mm程度の薄
い珪素鋼板あるいは方向性珪素鋼板を管状に丸めて成形
され、1〜4枚重ねている。ただし、磁束の1ターンシ
ョートを防ぐ為、サイドコア7の円周上の少なくとも1
ヶ所は切れ目を設けている。
The side core 7 is formed by rolling a thin silicon steel plate having a thickness of about 0.2 to 0.5 mm or a grain-oriented silicon steel plate into a tubular shape and stacking one to four sheets. However, in order to prevent short circuit of one turn of magnetic flux, at least 1 on the circumference of the side core 7
There are cuts at some places.

【0012】センタコア5は、板厚0.2〜0.7mmの珪
素鋼板あるいは方向性珪素鋼板を使用し、その断面積を
増やすように円筒形に近づけ、例えば幅長さを数段階に
設定した多数の珪素鋼板をプレス積層してなる。ここで
は図示していないが、センタコア5の軸方向の片端面、
あるいは両端面にマグネットを設けコイルで発生する磁
束とは反対の磁束をかけることで磁束密度の高いコアを
使用した状態を作り磁気エネルギをアップさせる場合も
ある。
The center core 5 is made of a silicon steel plate or a grain-oriented silicon steel plate having a plate thickness of 0.2 to 0.7 mm. The center core 5 is close to a cylindrical shape so as to increase its cross-sectional area. For example, the width and length are set in several stages. A number of silicon steel plates are laminated by pressing. Although not shown here, one end surface of the center core 5 in the axial direction,
Alternatively, magnets may be provided on both end faces to apply a magnetic flux opposite to the magnetic flux generated by the coil to create a state in which a core having a high magnetic flux density is used to increase the magnetic energy.

【0013】センタコア5の端部(上端でも下端でも良
い)には応力吸収用弾性部材8(例えばシリコーンゴ
ム),センタコア5の周囲にはやはり弾性部材15が設
けられ、2次ボビン4とセンタコア5間に発生する熱応
力(線膨張係数の差によって生じる応力)を緩和してい
る。弾性部材15としては耐熱性のあるシリコーンゴム
(本例では、可とう性エポキシ樹脂)などで構成され
る。可とう性エポキシ樹脂は、ガラス転移点が常温(2
0℃)以下で、ガラス転移点以上では弾性のある柔らか
い性質(エストラマー)を有するエポキシ樹脂であり、
例えば、エポキシ樹脂と変性脂肪族ポリアミンの混合物
である。
An elastic member 8 (for example, silicone rubber) for absorbing stress is provided at the end (the upper end or the lower end) of the center core 5, and an elastic member 15 is also provided around the center core 5, and the secondary bobbin 4 and the center core 5 are provided. The thermal stress (stress caused by the difference in the coefficient of linear expansion) generated between them is relaxed. The elastic member 15 is made of heat-resistant silicone rubber (flexible epoxy resin in this example) or the like. A flexible epoxy resin has a glass transition temperature of room temperature (2
(0 ° C.) or lower, and an epoxy resin having elastic and soft properties (elastomer) at a glass transition point or higher,
For example, a mixture of epoxy resin and modified aliphatic polyamine.

【0014】1次ボビン2は、機械的強度を確保するた
め無機物充填物20重量%以上のポリブチレンテレフタ
レート(PBT)やポリフェニレンオキサイド(変性PP
O)、あるいはポリフェニレンサルファイド(PPS)
等の熱可塑性合成樹脂で形成され、この1次ボビン2に
巻かれる1次コイル1は、線径0.3〜1.0mm程度のエ
ナメル線を一層あたり数十回から百数十回ずつ、数層に
わたり合計100〜300回程度積層巻きした巻線であ
る。
The primary bobbin 2 contains polybutylene terephthalate (PBT) or polyphenylene oxide (modified PP) containing 20% by weight or more of an inorganic filler in order to secure mechanical strength.
O), or polyphenylene sulfide (PPS)
The primary coil 1 formed of a thermoplastic synthetic resin such as, and wound on the primary bobbin 2 is an enamel wire having a wire diameter of about 0.3 to 1.0 mm, which is tens to hundreds of times per layer. It is a winding in which several layers are wound 100 to 300 times in total.

【0015】2次ボビン4も例えば、無機物を20重量
%以上、より好ましくは30重量%以上混合した変性ポ
リフェニレンオキサイド(変性PPO),ポリフェニレ
ンサルファイド(PPS)等の熱可塑性合成樹脂で成形
されている。2次ボビン4は有底筒状を呈し、上記した
応力吸収用弾性部材8,センタコア5が2次ボビン底部
に受けられるようにして2次ボビン4に内装されてい
る。
The secondary bobbin 4 is also formed of a thermoplastic synthetic resin such as modified polyphenylene oxide (modified PPO) or polyphenylene sulfide (PPS) in which an inorganic substance is mixed in an amount of 20% by weight or more, more preferably 30% by weight or more. . The secondary bobbin 4 has a cylindrical shape with a bottom, and is installed in the secondary bobbin 4 so that the stress absorbing elastic member 8 and the center core 5 are received by the bottom portion of the secondary bobbin.

【0016】2次ボビン4はセンタコア5と2次コイル
3の間に介在して2次コイル3で発生した高電圧を絶縁
する役目もある。2次コイル3で発生した高電圧を絶縁
するためには、2次ボビン4の肉厚を0.5〜1.5mmと
し、更に2次コイル3とセンタコア5間の電界集中及び
応力集中を防止するために、センタコア5は2次ボビン
4の内周側に弾性部材15を注入し、硬化して固定して
いる。本実施態様ではセンタコア5と弾性部材15間に
剥離層22を設けることであるが、この点については図
2,図3,図4を用いて後述する。
The secondary bobbin 4 is also interposed between the center core 5 and the secondary coil 3 and also serves to insulate the high voltage generated in the secondary coil 3. In order to insulate the high voltage generated in the secondary coil 3, the thickness of the secondary bobbin 4 is set to 0.5 to 1.5 mm, and electric field concentration and stress concentration between the secondary coil 3 and the center core 5 are prevented. In order to do so, the elastic member 15 is injected into the center bobbin 5 on the inner peripheral side of the secondary bobbin 4, and is cured and fixed. In this embodiment, the peeling layer 22 is provided between the center core 5 and the elastic member 15. This point will be described later with reference to FIGS. 2, 3 and 4.

【0017】2次コイル3は、線径0.03〜0.06mm
程度のエナメル線を用いて合計10000〜30000
回程度、2次ボビン4に多数配設した鍔4a間に多層構
造で分割巻きされている。
The secondary coil 3 has a wire diameter of 0.03 to 0.06 mm.
A total of 10,000 to 30,000 using approximately enamel wire
About a number of times, a plurality of collars 4a arranged on the secondary bobbin 4 are divided and wound in a multilayer structure.

【0018】絶縁用樹脂14は、2次ボビン4に巻かれ
た2次コイル3,1次ボビン2に巻かれた1次コイル1
を外装ケース6に内挿し、更にイグナイタユニット19
を供給しイグナイタユニットの端子19aをコネクタ端
子21と溶接固定した後、真空状態で注入される。そし
て加熱により絶縁用樹脂14が硬化することで絶縁性と
機械強度を確保することができる。
The insulating resin 14 includes a secondary coil 3 wound around a secondary bobbin 4 and a primary coil 1 wound around a primary bobbin 2.
Is inserted in the outer case 6, and the igniter unit 19
Is supplied and the terminal 19a of the igniter unit is welded and fixed to the connector terminal 21, and then injected in a vacuum state. Then, the insulating resin 14 is cured by heating, so that the insulating property and the mechanical strength can be secured.

【0019】イグナイタユニット19は、パワー素子
(半導体チップ)と電流制限回路などの電子回路部が1
チップ化されたものが内蔵され、エポキシ樹脂で外装モ
ールドされている。本実施例ではパワー素子としてIG
BT(絶縁ゲート型バイポーラトランジスタ)を採用し
ており、2mA〜10mAの低電流で駆動できるように
している。また、このように1チップ化することで製造
工程の簡略化による大幅なコスト低減を図ることができ
る。
The igniter unit 19 includes a power element (semiconductor chip) and an electronic circuit section such as a current limiting circuit.
It is built into chips and is externally molded with epoxy resin. In this embodiment, the IG is used as a power element.
BT (Insulated Gate Bipolar Transistor) is adopted so that it can be driven with a low current of 2 mA to 10 mA. Further, by forming one chip as described above, it is possible to significantly reduce the cost by simplifying the manufacturing process.

【0020】外装ケース6は、ポリフェニレンサルファ
イド(PPS)等の熱可塑性合成樹脂で成形されてお
り、コイル部を収容,固定し絶縁用樹脂14を注型でき
るようにしている。
The outer case 6 is made of a thermoplastic synthetic resin such as polyphenylene sulfide (PPS) and accommodates and fixes the coil portion so that the insulating resin 14 can be cast.

【0021】13は過早着火防止の高圧ダイオード、1
2はイタバネ、11は高圧端子、9は点火プラグ接続用
のスプリング、10は点火プラグ接続用プラグシール
(シリコーンゴム)である。18は外観上の見栄えを良
くするためのカバーであり、絶縁用樹脂14の注型面に
取り付けられる。コネクタケース17と外装ケース6と
の嵌合部には、プラグホール内への水の浸入を防ぐため
プラグホールシール16が装着される。20は雑音防止
用のコンデンサであり、リード付きのセラミックタイプ
のコンデンサを逆さまにして配置しリードをコネクタ端
子21と溶接で接続,固定している。
13 is a high-voltage diode for preventing premature ignition, 1
Reference numeral 2 is an ita spring, 11 is a high-voltage terminal, 9 is a spring for connecting a spark plug, and 10 is a plug seal (silicone rubber) for connecting a spark plug. Reference numeral 18 is a cover for improving the appearance, and is attached to the casting surface of the insulating resin 14. A plug hole seal 16 is attached to the fitting portion between the connector case 17 and the outer case 6 to prevent water from entering the plug hole. Reference numeral 20 denotes a noise preventing capacitor, in which a ceramic type capacitor with a lead is arranged upside down and the lead is connected and fixed to the connector terminal 21 by welding.

【0022】次に、センタコア5と弾性部材15間に剥
離層22を設けることについて図2,図3,図4を用い
て詳しく説明する。
Next, the provision of the release layer 22 between the center core 5 and the elastic member 15 will be described in detail with reference to FIGS. 2, 3 and 4.

【0023】エンジン運転停止後の温度降下により点火
コイルが熱収縮しようとすると、線膨張係数の大きな2
次ボビン4(30×10-6程度)は収縮するが、線膨張
係数の小さいセンタコア5(13×10-6程度)は収縮
が小さいため、弾性部材15を介して、2次ボビン4に
は、センタコア5側から熱収縮(線膨張係数差)により
周方向に拡張力が作用する。また、1次コイル1,2次
コイル3側からは絶縁用樹脂を介して相対的に周方向の
引張り力が作用し、それらの相乗作用により2次ボビン
4には、大きな内部応力σが発生するが、本実施態様で
は、センタコア5側から2次ボビン4に作用する周方向
の拡張力をセンタコア5と弾性部材15間に剥離層22
を設けることで、センタコア5と弾性部材15間に滑り
が生じ、互いに働く応力をキャンセルすることができ、
2次ボビン4内部に加わる熱応力を低減(緩和)するこ
とができる。
When the ignition coil tries to thermally contract due to the temperature drop after the engine is stopped, the linear expansion coefficient becomes large.
The next bobbin 4 (about 30 × 10 −6 ) contracts, but the center core 5 (about 13 × 10 −6 ) having a small linear expansion coefficient has a small contraction. An expanding force acts in the circumferential direction from the side of the center core 5 due to thermal contraction (difference in linear expansion coefficient). Further, a tensile force in the circumferential direction relatively acts from the primary coil 1 and secondary coil 3 side via the insulating resin, and a large internal stress σ is generated in the secondary bobbin 4 due to their synergistic effect. However, in the present embodiment, the expansion force in the circumferential direction acting on the secondary bobbin 4 from the side of the center core 5 is applied to the peeling layer 22 between the center core 5 and the elastic member 15.
By providing, the center core 5 and the elastic member 15 slip, and the stresses acting on each other can be canceled.
The thermal stress applied to the inside of the secondary bobbin 4 can be reduced (relaxed).

【0024】したがって、2次ボビンに生じる応力σの
うちセンタコア5と2次ボビン4の熱収縮によって2次
ボビン4に生じる熱応力分σ1 を減少させることで、ト
ータルの応力σを小さくすることが可能になる。CAE
(Computer AidedEngineering)解析結果(図4)によ
れば、上記した応力分σ1 を減少させることで、全体の
内部応力σの約10%低減(緩和)させることが可能に
なる。また、剥離層22を設けたサンプル品の熱衝撃性
を評価したところ、約20%寿命が向上することが確認
できた。
Therefore, of the stress σ generated in the secondary bobbin, the total stress σ is reduced by reducing the thermal stress σ 1 generated in the secondary bobbin 4 due to the thermal contraction of the center core 5 and the secondary bobbin 4. Will be possible. CAE
According to the (Computer Aided Engineering) analysis result (FIG. 4), it is possible to reduce (relieve) the overall internal stress σ by about 10% by reducing the stress component σ 1 . Further, when the thermal shock resistance of the sample product provided with the release layer 22 was evaluated, it was confirmed that the life was improved by about 20%.

【0025】次に、別例を図5に示す。剥離層22はセ
ンタコア5と2次ボビン4間にあれば応力緩和するた
め、前記、同様の効果が得られる。
Another example is shown in FIG. If the peeling layer 22 is between the center core 5 and the secondary bobbin 4, the stress is relieved, so that the same effect as described above can be obtained.

【0026】図5(a)は、センタコア5にシリコーン
やフッ素等を主成分とするテープ23等を被せテープ2
3と弾性部材15間に剥離層22を設ける。
In FIG. 5 (a), the center core 5 is covered with a tape 23 containing silicone, fluorine or the like as a main component, and the tape 2
A peeling layer 22 is provided between the elastic member 15 and the elastic member 15.

【0027】図5(b)は、2次ボビン4内面にシリコ
ーンやフッ素等を主成分とするコーティングを施し、2
次ボビン4と弾性部材15間に剥離層を設ける。
In FIG. 5 (b), the inner surface of the secondary bobbin 4 is coated with silicone, fluorine or the like as a main component.
A peeling layer is provided between the next bobbin 4 and the elastic member 15.

【0028】以上のような構造をとれば、過酷な温度環
境にさらされる独立点火形の点火コイルにおいて、高品
質,高信頼性を図ることができる。
With the structure as described above, it is possible to achieve high quality and high reliability in an independent ignition type ignition coil which is exposed to a severe temperature environment.

【0029】[0029]

【発明の効果】本発明によれば、熱応力を一層緩和で
き、信頼性向上することができる内燃機関用点火コイル
を提供することができる。
According to the present invention, it is possible to provide an ignition coil for an internal combustion engine which can further reduce thermal stress and improve reliability.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の内燃機関用点火コイルの断面図。FIG. 1 is a sectional view of an ignition coil for an internal combustion engine of the present invention.

【図2】図1のA−Aの横断面図。2 is a cross-sectional view taken along the line AA of FIG.

【図3】図2を半割にして局部的に断面した図。FIG. 3 is a partial cross-sectional view of FIG.

【図4】CAE解析結果。FIG. 4 CAE analysis results.

【図5】別例の横断面。FIG. 5 is a cross section of another example.

【符号の説明】[Explanation of symbols]

1…1次コイル、2…1次ボビン、3…2次コイル、4
…2次ボビン、4a…鍔、5…センタコア、6…外装ケ
ース、7…サイドコア、8…応力吸収用弾性部材、9…
スプリング、10…プラグシール、11…高圧端子、1
2…イタバネ、13…高圧ダイオード、14…絶縁用樹
脂(エポキシ樹脂)、15…弾性部材(可とう性エポキ
シ樹脂)、16…プラグホールシール、17…コネクタ
ケース、18…カバー、19…イグナイタユニット、1
9a…ユニット端子、20…雑音防止コンデンサ、21
…コネクタ端子、22…剥離層、23…テープ。
1 ... Primary coil, 2 ... Primary bobbin, 3 ... Secondary coil, 4
... secondary bobbin, 4a ... tsuba, 5 ... center core, 6 ... exterior case, 7 ... side core, 8 ... stress absorbing elastic member, 9 ...
Spring, 10 ... Plug seal, 11 ... High voltage terminal, 1
2 ... Ita spring, 13 ... High voltage diode, 14 ... Insulating resin (epoxy resin), 15 ... Elastic member (flexible epoxy resin), 16 ... Plug hole seal, 17 ... Connector case, 18 ... Cover, 19 ... Igniter unit 1
9a ... Unit terminal, 20 ... Noise prevention capacitor, 21
... connector terminals, 22 ... release layer, 23 ... tape.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 橋本 学 茨城県ひたちなか市大字高場2520番地 株 式会社日立製作所自動車機器グループ内 Fターム(参考) 3G019 KC04 KC06    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Manabu Hashimoto             Hitachinaka City, Ibaraki Prefecture 2520 Takaba             Ceremony Company Hitachi Ltd. Automotive equipment group F-term (reference) 3G019 KC04 KC06

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】内燃機関のプラグホールに内挿されて各点
火プラグに直結して使用さる独立点火形の内燃機関用点
火コイルであって、コイルケース内に内側から順にセン
タコア,2次ボビンに巻かれた2次コイル,1次ボビン
に巻かれた1次コイルが同心上に配置され、これらの構
成部材間に絶縁用樹脂が充填されている内燃機関用点火
コイルにおいて、 前記、センタコアと2次ボビン間に剥離層を設けること
を特徴とする内燃機関用点火コイル。
1. An independent ignition type ignition coil for an internal combustion engine which is inserted into a plug hole of an internal combustion engine and directly connected to each ignition plug for use, wherein a center core and a secondary bobbin are arranged in a coil case in order from the inside. An internal combustion engine ignition coil in which a wound secondary coil and a primary coil wound around a primary bobbin are concentrically arranged, and an insulating resin is filled between these constituent members, wherein An ignition coil for an internal combustion engine, characterized in that a peeling layer is provided between the next bobbins.
【請求項2】請求項1において、センタコアと2次ボビ
ン間に弾性を持つ弾性部材が存在し、該センタコアと弾
性部材間に剥離層を設けることを特徴とする内燃機関用
点火コイル。
2. An ignition coil for an internal combustion engine according to claim 1, wherein an elastic member having elasticity exists between the center core and the secondary bobbin, and a peeling layer is provided between the center core and the elastic member.
【請求項3】請求項2において、シリコーンやフッ素を
主成分とするコーティングをセンタコアに施すことで、
剥離層を形成することを特徴とする内燃機関用点火コイ
ル。
3. The coating according to claim 2, wherein the center core is coated with silicone or fluorine,
An ignition coil for an internal combustion engine, characterized in that a peeling layer is formed.
【請求項4】請求項1において、センタコアに剥離作用
をもたらすテープ等を被せテープと弾性部材間に剥離層
を設けることを特徴とする内燃機関用点火コイル。
4. The ignition coil for an internal combustion engine according to claim 1, wherein the center core is covered with a tape or the like that causes a peeling action, and a peeling layer is provided between the tape and the elastic member.
【請求項5】請求項1において、2次ボビン内面に剥離
作用をもたらすコーティングを施し、2次ボビンと弾性
部材間に剥離層を設けることを特徴とする内燃機関用点
火コイル。
5. An ignition coil for an internal combustion engine according to claim 1, wherein the inner surface of the secondary bobbin is coated with a peeling action, and a peeling layer is provided between the secondary bobbin and the elastic member.
【請求項6】センタコアと2次ボビン間の弾性部材に可
とう性エポキシ樹脂を用いたことを特徴とする請求項
2,3,4,5の内燃機関用点火コイル。
6. An ignition coil for an internal combustion engine according to claim 2, wherein a flexible epoxy resin is used for an elastic member between the center core and the secondary bobbin.
【請求項7】センタコアと2次ボビン間の弾性部材に1
30℃以上の耐熱性を持つゴムを用いたことを特徴とす
る請求項2,3,4,5の内燃機関用点火コイル。
7. An elastic member between the center core and the secondary bobbin
The ignition coil for an internal combustion engine according to claim 2, 3, 4, or 5, wherein a rubber having a heat resistance of 30 ° C or higher is used.
JP2002024907A 2002-02-01 2002-02-01 Ignition coil for internal combustion engine Pending JP2003229319A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002024907A JP2003229319A (en) 2002-02-01 2002-02-01 Ignition coil for internal combustion engine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002024907A JP2003229319A (en) 2002-02-01 2002-02-01 Ignition coil for internal combustion engine

Publications (1)

Publication Number Publication Date
JP2003229319A true JP2003229319A (en) 2003-08-15

Family

ID=27747215

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002024907A Pending JP2003229319A (en) 2002-02-01 2002-02-01 Ignition coil for internal combustion engine

Country Status (1)

Country Link
JP (1) JP2003229319A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003102981A1 (en) * 2002-06-03 2003-12-11 Denso Corporation Ignition coil
JP2014051926A (en) * 2012-09-07 2014-03-20 Denso Corp Ignition coil for internal combustion engine
CN103779056A (en) * 2012-10-22 2014-05-07 罗伯特·博世有限公司 Ignition coil with reduced thermal mechanical stress

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003102981A1 (en) * 2002-06-03 2003-12-11 Denso Corporation Ignition coil
US6980073B2 (en) 2002-06-03 2005-12-27 Denso Corporation Ignition coil with optimized thermal stress relaxing member
JP2014051926A (en) * 2012-09-07 2014-03-20 Denso Corp Ignition coil for internal combustion engine
CN103779056A (en) * 2012-10-22 2014-05-07 罗伯特·博世有限公司 Ignition coil with reduced thermal mechanical stress
CN103779056B (en) * 2012-10-22 2018-04-20 罗伯特·博世有限公司 The ignition coil of thermal and mechanical stress with reduction

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