EP2892472B1 - Controllable passive artificial knee - Google Patents
Controllable passive artificial knee Download PDFInfo
- Publication number
- EP2892472B1 EP2892472B1 EP13835254.7A EP13835254A EP2892472B1 EP 2892472 B1 EP2892472 B1 EP 2892472B1 EP 13835254 A EP13835254 A EP 13835254A EP 2892472 B1 EP2892472 B1 EP 2892472B1
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- Prior art keywords
- exoskeleton
- link
- thigh
- torque
- resistive
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Images
Classifications
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- A61F5/00—Orthopaedic methods or devices for non-surgical treatment of bones or joints; Nursing devices; Anti-rape devices
- A61F5/01—Orthopaedic devices, e.g. splints, casts or braces
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- A61F5/0123—Orthopaedic devices, e.g. splints, casts or braces specially adapted for correcting deformities of the limbs or for supporting them; Ortheses, e.g. with articulations for the knees
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- A61H2201/5058—Sensors or detectors
- A61H2201/5069—Angle sensors
Definitions
- the present invention pertains to the art of artificial lower limb prosthetics and orthotic systems: more particularly, to an exoskeleton knee that can be used for a variety of orthotic applications.
- a traditional knee-ankle-foot orthosis is used to increase the patient stability during the weight-bearing phase of walking.
- a traditional KAFO locks the knee in full extension, which provides stability. This locked posture results in patients' ability to ambulate with gait deviations that can lead to overuse injuries.
- a stance control orthosis (SCO) allows the knee to flex during the swing phase of the gait cycle and prevents knee flexion for stability during the stance phase. By allowing the knee to bend during the swing phase, SCOs allow a more natural gait, which may reduce secondary complications from gait compensations and allow the patient to walk with less effort.
- There are several stance control orthoses (prior art).
- a Swing Phase Lock uses a simple internal pendulum mechanism mounted on the thigh link (the member that moves in unison with the user's thigh). As the thigh link moves, the pendulum swinging motion locks and unlocks the shank link (the member that moves in unison with the user's shank) relative to the thigh link. This allows for locking and unlocking of the knee joint for appropriate phases of a walking cycle.
- Free Walk orthosis (marketed by Ottobock) and UTX orthosis (marketed by Becker) work based on the principle.
- the dorsiflexion of the foot at the end of the stance pulls on controllable cable connected to a locking mechanism at the knee joint. This pulling action disengages the locking mechanism for swing.
- the locking mechanism is spring loaded and locks the knee when the knee is fully extended.
- Sensor Walk uses a wrap spring at the knee joint for locking and unlocking the knee.
- This orthosis includes two sets of sensors-one at the knee to measure the knee angle and another at the footplate to measure force between the foot and the floor; a wrap spring clutch replacing the lateral knee joint to provide braking capability to support the anatomic knee joint; a microprocessor-controlled release for the brake; electronic circuitry; and a battery pack carried in a waist pack.
- Sensors in the footplate disengage the wrap spring clutch and allow the knee to bend in the late stance phase, when weight has been transferred to the contralateral side and is ready for single-limb support.
- a knee sensor senses extension of the knee after toe off and sends a signal to the microprocessor putting the wrap spring clutch in its locked position.
- Horton Stance Control Orthosis ( U. S. 6635024 and U.S. 200220169402 ) includes a locking mechanism that locks and unlocks the knee with the help of a push rod.
- the push rod is placed between the heel and the knee.
- the push rod locks the knee at heel strike and unlocks the knee right at the end of stance phase.
- the device locks knee at any angle.
- Document US 2003/0062241 A1 discloses a knee orthosis comprising a clutch.
- the present invention is directed to exoskeleton systems which include at least an exoskeleton knee with controllable resisting torque.
- the invention here describes an exoskeleton knee and its applications in a variety of exoskeleton systems where friction forces between two surfaces are used to impede the knee flexion and extension motion in various phases of a walking cycle.
- friction forces between two surfaces are used to impede the knee flexion and extension motion in various phases of a walking cycle.
- arbitrary resistive torques for the exoskeleton knee during some portions of the locomotion cycles can be provided.
- Creating an impeding torque at the exoskeleton knee will decrease the torque that needs to be provided by the wearer at his/her knee. Additionally, the exoskeleton knee will unload the wearer's knee during most portions of stance phase.
- exoskeleton knee described here can be worn not only independently on the wearer's knee but also in conjunction with hip, ankle or foot exoskeletons. This gives a great deal of flexibility for use of exoskeleton knees in variety of medical, civilian and military applications.
- Figure 1 shows an embodiment of an exoskeleton 100 which is coupled to a user 101.
- Exoskeleton 100 comprises a thigh link 102, a shank link 104 and a knee joint 106 configured to allow flexion and extension rotations between thigh link 102 and shank link 104 along a knee axis 108.
- Extension rotation indicates the motion of shank link 104 and thigh link 102 when shank link 104 and thigh link 102 move away from each other.
- Arrow 175 shows the direction of the extension movement of shank link 104 relative to thigh link 102.
- Flexion rotation indicates the motion of shank link 104 and thigh link 102 when shank link 104 and thigh link 102 move close to each other.
- exoskeleton 100 further comprises a thigh connector 150 that allows coupling to a user's thigh 155. In some embodiments of the invention, exoskeleton 100 further comprises a shank connector 152 that allows coupling to a user's shank 154. In some embodiments of the inventions thigh connector, 150 and shank connector 152 comprise braces.
- braces have been used to demonstrate the coupling of shank link 104 and thigh link 102 to the user's thigh 155 and shank 154 in Figure 1 , an ordinary person skilled in the art would understand that many methods and devices can be employed that would cause shank link 104 and thigh link 102 to move in unison with user's shank 154 and user's thigh 155; coupling through shank and thigh braces is only one method of causing the unison movement.
- Figure 2 shows an embodiment of exoskeleton 100 where braces 150 and 152 have been removed for clarity.
- Figure 3 is an exploded view of the exoskeleton 100 of Figure 2 , where braces are removed for clarity.
- Exoskeleton 100 further comprises a wrap spring 110 where a first end 112 of wrap spring 110 is coupled to thigh link 102.
- This coupling can be accomplished by a variety of mechanical methods; however, an embodiment of this coupling is described below with the help of Figure 4 and Figure 5 .
- the coupling of wrap spring 110 to thigh link 102 has been facilitated through a disk 115 and a cap 122.
- Figure 4 shows another view of cap 122, disk 115 and wrap spring 110.
- the first end 112 of wrap spring 110 is connected to cap 122.
- Exoskeleton 100 additionally comprises a cylinder 114 coupled to shank link 104. Cylinder 114 is located substantially inside wrap spring 110 with its major axis substantially parallel to the major axis of wrap spring 110.
- Exoskeleton 100 further comprises at least one electric actuator 116 capable of positioning the second end 118 of wrap spring 110. When assembled, second end 118 extends through, and is retained within, a hole 132 in a bar 133 of actuator 166. Although actuator 116, in this embodiment, allows for linear motion of bar 133 along arrow 135 and 136, it should be appreciated that one can use a variety of actuators to control the position of second end 118 of wrap spring 110.
- Exoskeleton 100 further comprises a controller 120 capable of controlling electric actuator 116. In operation, controller 120 causes electric actuator 116 to position second end 118 of wrap spring 110 to provide arbitrary pressure between a cylindrical surface 126 of cylinder 114 and an inner surface 134 of wrap spring 110.
- Figure 1 through Figure 5 show an embodiment of the exoskeleton 100 where controllable resistive torque is generated by use of friction forces between two friction surfaces.
- the first friction surface is the outer surface 126 of a cylinder 114 coupled to shank link 104
- the second friction surface is the inner surface 134 of wrap spring 110 coupled to thigh link 102 through disk 115 and cap 122.
- Electric actuator 116 preferably coupled to thigh link 102, positions the second end 118 of wrap spring 110 and controls the pressure between outer surface 126 of cylinder 114 and inner surface 134 of wrap spring 110. Consequently, the resistive torque between thigh link 102 and shank link 104 can be controlled.
- first end 112 of the spring 110 is coupled to shank link 104 and cylinder 114 is coupled to thigh link 102. Further, in this reverse case, electric actuator 116 is preferably coupled to shank link 104.
- the outer diameter of cylinder 114 is slightly larger than the inner diameter of wrap spring 110.
- inner surface 134 of wrap spring 110 in its free configuration (i.e. when second end 118 of warp spring 110 is unconstrained by actuator 116), is in contact with the outer surface of cylinder 114. This allows for a snug fit between wrap spring 110 and cylinder 114 when second end 118 of wrap spring 110 is not constrained by actuator 116 and is free to move.
- second end 118 of wrap spring 110 is moved along direction 135 to a point that there is very minimal contact (or no contact) between wrap spring 110 and cylinder 114, then no resistive torque is created between the inner surface of wrap spring 110 and cylinder 114.
- cylinder 114 (and consequently shank link 104) can turn freely along arrow 175 with respect to thigh link 102.
- thigh link 102 and shank link 104 can extend relative to each other freely (or with a very little resistance) at all times even when resistive torque is produced in response to flexion between thigh link 102 and shank link 104.
- This property is important because it allows the knee joint to extend freely or with little resistance at all times without requiring any command to actuator 116.
- actuator 116 is responsible only for producing selective resistive torque during flexion between shank link 104 and thigh link 102.
- the mechanical nature of this embodiment allows for free extension of shank link 104 and thigh link 102 relative to each other at all times. It can be understood that instead of creating slot 137 in bar 133, one can make an elongated hole (now 139) as shown in Figure 27 .
- Exoskeleton 100 is configurable to be coupled to a lower extremity of a person as shown in Figure 6 .
- Exoskeleton 100 comprises of thigh link 102, which is configurable to move in unison with user's thigh 155, shank link 104, which is configurable to move in unison with the user's shank 154, knee joint 106, which is configured to allow flexion and extension between shank link 104 and thigh link 102, a torque generator 156 configured to create a controllable resistive torque between shank link 104 and thigh link 102, at least one leg sensor 128 creating a leg signal 140 representing the angle of thigh link 102, and a controller 120 capable of controlling torque generator 156.
- Torque generator 156 represents the general mechanism that generates resistive torques including other methods separate from friction forces.
- torque generator 156 can be configured to create a controllable resistive torque between thigh link 102 and shank link 104 by use of the friction force between two friction surfaces as depicted in Figure 1 through Figure 5 .
- hydraulic systems (not shown) may be used to provide controllable resistive torques (similar to hydraulic prosthetic knees) between thigh link 102 and shank link 104.
- electric motors and actuators may be used to provide controllable resistive torques.
- leg sensor 128 comprises a sensor or a combination of sensors that can yield, with the help of a computer or an electric circuitry or both, the absolute angle of the thigh link 102.
- the PCB sensor is mounted on the thigh link 102 for measuring the thigh link absolute angle.
- the PCB sensor may further include a microcomputer for filtering and computation.
- the gyroscope on the PCB outputs signals that represent the angular velocities of the PCB or any member that they PCB is connected to.
- the gyroscope outputs signals that represent the angular velocities of the thigh link 102.
- the gyroscope outputs are then integrated to compute and generate the absolute angle of the PCB sensor or thigh link 102.
- the accelerometer and magnetometer on the PCB board are used to reduce the error in computation of the absolute angles from angular velocities.
- leg sensor 128 includes its own computing capability and electronic circuitry for computation of the thigh link 102.
- exoskeleton controller 120 is used to derive the absolute angle of the thigh link 102.
- the leg signal 140 indicates a signal, a combination of signals or at least a variable in the controller representing the absolute angle of thigh link 102 relative to a vertical gravitational line 161 ( Figure 7 ) or ground 162 ( Figure 6 ).
- leg sensor 128 include, without limitation, rotary potentiometers, linear potentiometers, magnetic encoders, optical encoders, linear variable differential transformers, capacitive displacement sensors, eddy current proximity sensors, variable-inductance proximity sensors, rocker switches, slide switches, accelerometer, inertial measurement units, gyroscopes, magnetometer and combinations thereof.
- controller 120 is coupled to thigh link 102. In some embodiments of invention, controller 120 is coupled to shank link 104.
- leg signal 140 is a signal that represents the absolute angle of thigh link 102 relative to vertical gravitational line 161 as shown in Figure 7 .
- Vertical gravitational line 161 is parallel to gravitational force.
- a leg sensor 128 in the form of an inertial measurement unit (IMU) sensor can be secured to a user's thigh 155, and can generate an absolute angle of the user's thigh 155 or thigh link 102 with respect to vertical gravitational line 161. Since the user's thigh 155 and the thigh link 102 move in unison with each other, leg sensor 128 can be secured to either the user's thigh 155 or thigh link 102.
- IMU inertial measurement unit
- Figure 8 shows the absolute angle of a thigh of a person walking on a level ground with respect to vertical gravitational line 161.
- leg signal 140 represents the absolute angle of thigh link 102 relative to vertical gravitational line 161.
- the absolute angle of thigh link 102 relative to vertical gravitational line 161 is confined approximately between -20° and +20°. These limits may change from person to person and also within a person as a function of time and other variables.
- Controller 120 based on the value of leg signal 140, controls the resistive torque of torque generator 156.
- torque generator 156 begins to generate a resistive torque in response to flexion when leg signal 140 (in this embodiment, the absolute angle of thigh link 102 with respect to vertical gravitational line 161) becomes larger than a pre-specified maximum thigh angle ⁇ . See Figure 9 . This prepares torque generator 156 to generate a resistive torque in response to exoskeleton knee flexion upon heel strike. We define this state of the exoskeleton 100 as "resistive state" 208 (shown in Figure 12 ). In some embodiments of the invention, we considered this pre-specified maximum thigh angle ⁇ to be 18°. Depending on the person's gait, this pre-specified maximum thigh angle can be adjusted.
- leg signal 140 becomes larger than angle ⁇ (e.g. 18°)
- the exoskeleton will move into resistive state 208 (i.e., provides resistive torque in response to knee flexion) even though the knee joint might still be going through extension.
- Torque generator 156 begins to generate zero or a minimum resistive torque when leg signal 140 becomes smaller than a pre-specified minimum thigh angle.
- This pre-specified minimum thigh angle is represented by ⁇ (shown in Figure 9 ).
- torque generator 156 decreases the resistive torque at knee joint 106, which prepares exoskeleton 100 to enter free state.
- this state of exoskeleton 100 we define this state of exoskeleton 100 as "free state" 206.
- torque generator 156 decreases the resistive torque to zero or its minimum possible value.
- this pre-specified minimum thigh angle we considered this pre-specified minimum thigh angle to be -18°. This pre-specified minimum thigh angle can be adjusted depending on the person's gait.
- resistive torque profile there are many forms of resistive torque profile during the resistive state 208. As shown in Figure 10 , in some embodiments of the invention, the resistive torque increases to its maximum value very quickly. The resistive torque decreases and then increases again (as a function of leg signal 140 or knee angle or combination of them) just before the toe-off. A profile of this nature may be suitable for persons with mobility disorders.
- Figure 11 shows another embodiment of the resistive torque profile which may be used for people with intact mobility. As shown in Figure 11 , resistive torque increases to its maximum value very quickly and then decreases to a minimum value.
- Figure 12 shows the finite state machine associated with the exoskeleton control. As shown in Figure 12 , exoskeleton 100 will move into a locked state 210 where torque generator 156 generates a maximum resistive torque when exoskeleton 100 remains in resistive state 208 for more than a predetermined maximum stance time (t lim ). In some embodiments of the invention, this predetermined maximum stance time is 1.5 seconds.
- Exoskeleton 100 will move into a locked state 210 where torque generator 156 generates a maximum resistive torque when exoskeleton 100 remains in free state 206 for more than a predetermined maximum stance time (t lim ). In some embodiments of the invention, this predetermined maximum stance time is 1.5 seconds.
- exoskeleton 100 will move into resistive state 208 when leg signal 140 is larger than a pre-specified maximum thigh angle (i.e. , ⁇ Thigh > ⁇ as shown in Figure 12 ) . In some embodiments of the invention, exoskeleton 100 will move into free state 206 when leg signal 140 is smaller than a pre-specified minimum thigh angle ( i.e. , ⁇ Thigh ⁇ ⁇ ) as shown in Figure 12 ).
- exoskeleton 100 comprises a manual locking device 164 (see Figure 6 ), which is capable of generating a locking signal 212 for controller 120.
- manual locking device 164 when manual locking device 164 is activated, exoskeleton 100 will move into a locked state 210 (shown in Figure 12 ) where torque generator 156 generates a maximum resistive torque.
- exoskeleton 100 comprises a manual unlocking device 166 (see Figure 6 ) which is capable of generating a manual unlocking signal 214 for controller 120 wherein when manual unlocking device 166 is activated, exoskeleton 100 will move into an unlocked state 200 where torque generator 156 generates a minimum resistive torque.
- the minimum resistive torque has a zero value.
- exoskeleton 100 comprises a manual sitting device 168 ( Figure 6 ) capable of generating a manual sitting signal 216 for controller 120.
- manual sitting device 168 Figure 6
- exoskeleton 100 will move into a sitting state 202 where torque generator 156 generates an arbitrary resistive torque appropriate for gradually flexing knee joint 106.
- leg signal 140 at the end of sitting state 202, when leg signal 140 reaches a predefined maximum sitting thigh angle value ( ⁇ Sit ) exoskeleton 100 will move into unlocked state 200. In some embodiments of the invention, this predefined maximum sitting thigh angle is about 90 degrees.
- Manual locking device 164, manual unlocking device 166, and manual sitting device 168 comprise any signal generator or combination of signal generators capable of generating a manual locking signal 212, manual unlocking signal 214 and manual sitting signal 216 for controller 120.
- Examples of these signal generators include, without limitation, a switch, momentary switch, toggle switch, on-off button, sliding switch, knob, potentiometer, thumb roll pushbutton and combinations thereof.
- manual locking device 164 and manual unlocking device 166 are the same hardware.
- One of ordinary skill in the art can understand that there are a variety of methods for generating the above signals through one or more signal generators.
- exoskeleton 100 moves into resistive state 208 (shown in Figure 12 ), although the person's leg is still in swing phase (i.e. not in contact with ground). This means exoskeleton 100 will be ready to create resistive torque in response to knee flexion when the leg contacts the ground.
- ⁇ e.g. 18°
- exoskeleton 100 will be ready to create resistive torque in response to knee flexion when the leg contacts the ground.
- a person normally does not flex her/his knee during swing phase, since the knee angle has already been flexed substantially during the stance phase.
- exoskeleton 100 when descending stairs, exoskeleton 100 does not enter free state 206, since the absolute thigh angle with respect to vertical gravitational line 161 does not decrease to be less than ⁇ .
- one set of parameters for ⁇ and ⁇ is sufficient for level ground walking and stairs descent.
- Figure 14 shows an embodiment of the resistive torque profile for descending stairs.
- the knee angle measurement ⁇ knee represents the angle between the thigh and the shank as shown in Figure 15.
- Figure 15 shows that the knee angle measurement ( ⁇ knee ) right after toe off, increases from a very small value (almost zero degree) to a large value (somewhere in vicinity of 90°).
- the knee angle measurement during level walking is usually about 15° when leg signal 140 reaches ⁇ , but the knee angle measurement during stairs ascent is about 45° when leg signal 140 reaches ⁇ .
- ⁇ knee is chosen to be 30°, which is a number larger than maximum knee angle measurement during level walking.
- ⁇ knee is larger than ⁇ knee (i.e., ⁇ knee > ⁇ knee )
- the controller will remain in its free state 206.
- the knee angle measurement can be carried out by installation of an encoder or a resolver or any angle sensor in the knee joint.
- ⁇ and ⁇ can be set to 10° and 60° for climbing stairs and slopes.
- FIGS 16-19 depict embodiments of the invention wherein the exoskeleton further comprises an ankle-foot orthosis.
- an ankle-foot orthosis 402 is capable of being coupled to person's foot.
- ankle-foot orthosis 402 is connectable to shank link 104.
- exoskeleton 300 further comprises an ankle-foot-orthosis 402, which is worn outside the wearer's shoes 303.
- exoskeleton 400 further comprises an ankle-foot-orthosis 404, which is worn inside the wearer's shoe like an insole (the wearer's shoes are not shown for clarity).
- An ordinary person skilled in the art can arrive at many forms of internal and external ankle-foot-orthoses.
- Figure 18 shows an embodiment of exoskeleton 500 further comprising an ankle-foot-orthosis 406, which is a standard short leg ankle-foot-orthosis (AFO) with fixed (but sometimes adjustable) hinge.
- AFO standard short leg ankle-foot-orthosis
- This type of AFO is relatively light and easy to fit into shoes. This AFO keeps the foot at any desired angle relative to shank link 104.
- FIG 17 shows an embodiment of exoskeleton 400 where ankle-foot-orthosis 404 is a standard solid ankle-foot-orthosis. This type of ankle-foot-orthosis stops plantarflexion and also stops or limits dorsiflexion.
- Figure 19 shows an embodiment of exoskeleton 600 comprising an ankle-foot-orthosis 408, which is a Plantarflexion Stop AFO. This AFO acts to stop plantarflexion by not letting the foot link 103 point downwards. This type of AFO has a hinge 107 that allows for normal dorsiflexion of foot.
- ankle-foot-orthosis is a Dorsiflexion Assist AFO (not shown).
- This type of AFO is similar to the AFO shown in Figure 18 but has a spring-like hinge that acts to raise the foot link 203 (dorsiflex the ankle) when the foot comes off of the ground.
- the Dorsiflexion Assist AFO offers the advantage of a more normal gait pattern.
- the ankle-foot-orthosis is a standard Posterior Leaf Spring ankle-foot-orthosis (not shown).
- the ankle-foot-orthosis is an Energy Return ankle-foot-orthosis (not shown).
- This type of AFO uses a natural flex built into the material of the AFO to provide assistance in dorsiflexion. These devices are often made of carbon graphite materials.
- the ankle-foot-orthosis of the present invention comprises any device or combination of internal or external ankle-foot-orthosis capable of performing the indicated functions.
- Examples of external or internal ankle-foot-orthosis include, without limitation, flexible AFO, rigid AFO, AFO with tamarack flexure, AFO with anti-talus, AFO anti-talus (anterior shell or shell in the front), AFO with a free-motion ankle joint, AFO with an adjustable rigid ankle joint, AFO with a spring-loaded ankle joint, AFO with an adjustable spring-loaded ankle joint and combinations thereof.
- Exoskeleton 610 further comprises an exoskeleton trunk 350.
- Exoskeleton trunk 350 is configurable to be coupled to the person's upper body.
- exoskeleton trunk 350 is coupled to a person like a backpack (not shown).
- exoskeleton trunk 350 is coupled to a person like a belt, as depicted in Figure 20 , for example.
- Exoskeleton trunk 350 comprises a torso link 353 capable of being coupled to person's upper body and torso.
- Exoskeleton trunk 350 further comprises a trunk thigh link 351 configurable to rotatably couple thigh link 102 to torso link 353.
- trunk thigh link 351 is coupled to thigh link 102. In some embodiments of the invention, trunk thigh link 351 is not coupled to thigh link 102. In an alternative embodiment not shown, trunk thigh link 351 is coupled to person's thigh.
- exoskeleton trunk 350 further comprises an actuator 358 capable of providing torque between torso link 353 and trunk thigh link 351. The controller box 367 and the batteries 369 for the actuators are shown in Figure 20 .
- leg signal 140 represents the absolute angle of thigh link 102 relative to a vertical gravitational line 161 or relative to ground 162.
- leg signal 140 represents the absolute angle of trunk thigh link 351 relative to a vertical gravitational line 161 or relative to ground 162 (see Figure 6 ). In some embodiments of the invention, leg signal 140 represents the angle of trunk thigh link 351 with respect to torso link 353 which is substantially parallel with person's torso.
- Figure 21 shows another partial view of the exoskeleton trunk 350.
- a flexion extension axis 352 represents the flexion and extension between trunk thigh link 351 and torso link 353.
- exoskeleton trunk 350 further comprises a hip abduction-adduction joint 365 allowing for movement between the left side and the right side of exoskeleton trunk 350 relative to each other.
- An abduction-adduction axis 355 shows the axis of this hip abduction-adduction rotation.
- the abduction-adduction rotation is free to rotate.
- the hip abduction-adduction rotation is impeded by use of a compliant member (not shown).
- the hip abduction-adduction axis can be locked for applications where the abduction and adduction movements in the frontal plane are not encouraged.
- exoskeleton trunk 350 further comprises a leg abduction-adduction joint 357 allowing for abduction and adduction rotation of trunk thigh link 351 relative to torso link 353'.
- a leg abduction-adduction axis 359 represents the axis of leg abduction-adduction rotation.
- the leg abduction-adduction rotation is impeded by use of a compliant member such a spring (not shown).
- the leg abduction-adduction motion can be locked in applications where the leg abduction and adduction movements in the frontal plane are not encouraged.
- Figure 21 shows tabs 361 and 363, which are used to connect thigh link 120 to brace 150.
- FIGs 22-25 depict embodiments of the present invention (exoskeletons 620, 630, 640, and 650) including both an exoskeleton trunk 350 and an ankle-foot orthosis (e.g., 402, 404, 406, and 408).
- the ankle-foot orthosis of the present invention (404, 406, 408) is capable of being coupled to person's foot and is connectable to shank link 104.
- ankle-foot-orthosis 402 is worn outside the wearer's shoes 303.
- ankle-foot-orthosis 404 is worn inside the wearer's shoe like an insole (as shown in Figure 23 , where the wearer's shoes are not shown for clarity).
- An ordinary person skilled in the art can arrive at many forms of internal and external ankle-foot-orthoses.
- Figure 24 shows an embodiment of exoskeleton 640 where ankle-foot-orthosis 406 is a standard short leg ankle-foot-orthosis with fixed (but sometimes adjustable) hinge.
- Figure 23 shows an embodiment of exoskeleton 630 where ankle-foot-orthosis 404 is a standard solid ankle-foot-orthosis.
- Figure 25 shows an embodiment of exoskeleton 650 where ankle-foot-orthosis 408 is a Plantarflexion Stop AFO.
- the ankle-foot-orthosis may be a Dorsiflexion Assist AFO.
- the ankle-foot-orthosis may be a standard Posterior Leaf Spring ankle-foot-orthosis.
- the ankle-foot-orthosis may be an Energy Return ankle-foot-orthosis.
- Exoskeleton trunk 350 is configurable to be coupled to the person's upper body. In some embodiments of the invention, as shown in Figure 22 , exoskeleton trunk 350 is coupled to a person like a backpack using shoulder straps 188. In some embodiments of the invention as shown in Figures 23 , 24 and 24 , exoskeleton trunk 350 is coupled to a person like a belt.
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Description
- The present invention pertains to the art of artificial lower limb prosthetics and orthotic systems: more particularly, to an exoskeleton knee that can be used for a variety of orthotic applications.
- A traditional knee-ankle-foot orthosis (KAFO) is used to increase the patient stability during the weight-bearing phase of walking. A traditional KAFO locks the knee in full extension, which provides stability. This locked posture results in patients' ability to ambulate with gait deviations that can lead to overuse injuries. A stance control orthosis (SCO) allows the knee to flex during the swing phase of the gait cycle and prevents knee flexion for stability during the stance phase. By allowing the knee to bend during the swing phase, SCOs allow a more natural gait, which may reduce secondary complications from gait compensations and allow the patient to walk with less effort. There are several stance control orthoses (prior art).
- Fillauer developed a gravity-actuated knee joint locking system for its Swing Phase Lock (SPL) orthosis (
U.S. Patent20030153854 ). A Swing Phase Lock uses a simple internal pendulum mechanism mounted on the thigh link (the member that moves in unison with the user's thigh). As the thigh link moves, the pendulum swinging motion locks and unlocks the shank link (the member that moves in unison with the user's shank) relative to the thigh link. This allows for locking and unlocking of the knee joint for appropriate phases of a walking cycle. - Free Walk orthosis (marketed by Ottobock) and UTX orthosis (marketed by Becker) work based on the principle. The dorsiflexion of the foot at the end of the stance pulls on controllable cable connected to a locking mechanism at the knee joint. This pulling action disengages the locking mechanism for swing. The locking mechanism is spring loaded and locks the knee when the knee is fully extended.
- Sensor Walk (manufactured by Ottobock) uses a wrap spring at the knee joint for locking and unlocking the knee. This orthosis includes two sets of sensors-one at the knee to measure the knee angle and another at the footplate to measure force between the foot and the floor; a wrap spring clutch replacing the lateral knee joint to provide braking capability to support the anatomic knee joint; a microprocessor-controlled release for the brake; electronic circuitry; and a battery pack carried in a waist pack. Sensors in the footplate disengage the wrap spring clutch and allow the knee to bend in the late stance phase, when weight has been transferred to the contralateral side and is ready for single-limb support. A knee sensor senses extension of the knee after toe off and sends a signal to the microprocessor putting the wrap spring clutch in its locked position.
- Horton Stance Control Orthosis (
U. S. 6635024 andU.S. 200220169402 US 2003/0062241 A1 discloses a knee orthosis comprising a clutch. - Document
US 7, 628, 766 B1 discloses a lower extremity enhancer. - The present invention is directed to exoskeleton systems which include at least an exoskeleton knee with controllable resisting torque. In particular, the invention here describes an exoskeleton knee and its applications in a variety of exoskeleton systems where friction forces between two surfaces are used to impede the knee flexion and extension motion in various phases of a walking cycle. By controlling the friction forces between two surfaces, arbitrary resistive torques for the exoskeleton knee during some portions of the locomotion cycles can be provided. Creating an impeding torque at the exoskeleton knee will decrease the torque that needs to be provided by the wearer at his/her knee. Additionally, the exoskeleton knee will unload the wearer's knee during most portions of stance phase. The exoskeleton knee described here can be worn not only independently on the wearer's knee but also in conjunction with hip, ankle or foot exoskeletons. This gives a great deal of flexibility for use of exoskeleton knees in variety of medical, civilian and military applications.
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Figure 1 depicts an embodiment of the exoskeleton of the present invention; -
Figure 2 depicts an embodiment of the exoskeleton where braces have been removed for clarity; -
Figure 3 is an exploded view of the exoskeleton ofFigure 2 ; -
Figure 4 is an exploded view that depicts a coupling of a wrap spring to a thigh link; -
Figure 5 depicts the assembled coupling ofFigure 4 ; -
Figure 6 shows an embodiment of the invention and its controller; -
Figure 7 depicts an absolute angle of a thigh link or a user's thigh relative to a vertical gravitational line; -
Figure 8 depicts the absolute thigh angle of a user with respect to a vertical gravitational line; -
Figure 9 shows pre-specified maximum and minimum thigh angles; -
Figure 10 shows an embodiment of a resistive torque profile; -
Figure 11 shows an embodiment of a resistive torque profile; -
Figure 12 shows a finite state machine associated with an exoskeleton control; -
Figure 13 shows the thigh angle of a user with respect to a vertical gravitational line during stairs descent; -
Figure 14 shows a resistive torque profile during stairs descent; -
Figure 15 shows an absolute thigh angle of a user with respect to a vertical gravitational line during stairs ascent; -
Figure 16 shows an embodiment of the invention further comprising a first ankle-foot orthosis; -
Figure 17 shows an embodiment of the invention further comprising a second ankle-foot orthosis; -
Figure 18 shows an embodiment of the invention further comprising a third ankle-foot orthosis; -
Figure 19 shows an embodiment of the invention further comprising a fourth ankle-foot orthosis; -
Figure 20 shows an embodiment of the invention further comprising an exoskeleton trunk; -
Figure 21 shows an embodiment of another exoskeleton trunk; -
Figure 22 shows an embodiment of the invention further comprising an exoskeleton trunk including the ankle foot orthosis ofFigure 16 ; -
Figure 23 shows an embodiment of the invention further comprising an exoskeleton trunk including the ankle foot orthosis ofFigure 17 ; -
Figure 24 shows an embodiment of the invention further comprising an exoskeleton trunk including the ankle foot orthosis ofFigure 18 ; -
Figure 25 shows an embodiment of the invention further comprising an exoskeleton trunk including the ankle foot orthosis ofFigure 19 ; -
Figure 26 shows an embodiment of the invention where the wrap spring is unconstrained by the actuator and is free to move alongdirection 135; -
Figure 27 shows an embodiment of the invention where the wrap spring is unconstrained by the actuator and is free to move alongdirection 135; and -
Figure 28 shows another embodiment of the finite state machine associated with the exoskeleton control. -
Figure 1 shows an embodiment of anexoskeleton 100 which is coupled to auser 101.Exoskeleton 100 comprises athigh link 102, ashank link 104 and a knee joint 106 configured to allow flexion and extension rotations betweenthigh link 102 andshank link 104 along aknee axis 108. Extension rotation indicates the motion ofshank link 104 and thigh link 102 whenshank link 104 and thigh link 102 move away from each other.Arrow 175 shows the direction of the extension movement ofshank link 104 relative tothigh link 102. Flexion rotation indicates the motion ofshank link 104 and thigh link 102 whenshank link 104 and thigh link 102 move close to each other. In some embodiments of the invention,exoskeleton 100 further comprises athigh connector 150 that allows coupling to a user'sthigh 155. In some embodiments of the invention,exoskeleton 100 further comprises ashank connector 152 that allows coupling to a user'sshank 154. In some embodiments of the inventions thigh connector, 150 andshank connector 152 comprise braces. Although braces have been used to demonstrate the coupling ofshank link 104 and thigh link 102 to the user'sthigh 155 andshank 154 inFigure 1 , an ordinary person skilled in the art would understand that many methods and devices can be employed that would causeshank link 104 and thigh link 102 to move in unison with user'sshank 154 and user'sthigh 155; coupling through shank and thigh braces is only one method of causing the unison movement. -
Figure 2 shows an embodiment ofexoskeleton 100 wherebraces Figure 3 is an exploded view of theexoskeleton 100 ofFigure 2 , where braces are removed for clarity.Exoskeleton 100 further comprises awrap spring 110 where afirst end 112 ofwrap spring 110 is coupled tothigh link 102. This coupling can be accomplished by a variety of mechanical methods; however, an embodiment of this coupling is described below with the help ofFigure 4 andFigure 5 . The coupling ofwrap spring 110 tothigh link 102 has been facilitated through adisk 115 and acap 122.Figure 4 shows another view ofcap 122,disk 115 and wrapspring 110. Thefirst end 112 ofwrap spring 110 is connected to cap 122. Thewrap spring 110 is wrapped arounddisk 115.Disk 115 is then secured to cap 122 by four fasteners (not shown) passing throughholes 113. Aset screw 142 is then used to ensurewrap spring 110 does not rotate relative todisk 115.Cap 122 is coupled to thigh link 102 through fasteners (not shown) passing through a set ofholes 130 and 131 (shown inFigures 3 and4 , respectively). This method securesfirst end 112 ofwrap spring 110 tothigh link 102.Exoskeleton 100 additionally comprises acylinder 114 coupled toshank link 104.Cylinder 114 is located substantially insidewrap spring 110 with its major axis substantially parallel to the major axis ofwrap spring 110.Exoskeleton 100 further comprises at least oneelectric actuator 116 capable of positioning thesecond end 118 ofwrap spring 110. When assembled,second end 118 extends through, and is retained within, ahole 132 in abar 133 ofactuator 166. Althoughactuator 116, in this embodiment, allows for linear motion ofbar 133 alongarrow second end 118 ofwrap spring 110.Exoskeleton 100 further comprises acontroller 120 capable of controllingelectric actuator 116. In operation,controller 120 causeselectric actuator 116 to positionsecond end 118 ofwrap spring 110 to provide arbitrary pressure between acylindrical surface 126 ofcylinder 114 and an inner surface 134 ofwrap spring 110. This pressure causes a resistive torque betweencylinder 114 and wrapspring 110. Consequently, the resistive torque betweenthigh link 102 andshank link 104 can be controlled by controllingsecond end 118 ofwrap spring 110. Assecond end 118 moves with the help ofactuator 116 alongarrow 136, the resistive torque betweenthigh link 102 and shank link 104 increases. Assecond end 118 moves with the help ofactuator 116 alongarrow 135, the resistive torque betweenthigh link 102 and shank link 104 decreases. -
Figure 1 through Figure 5 show an embodiment of theexoskeleton 100 where controllable resistive torque is generated by use of friction forces between two friction surfaces. As best shown inFigure 3 , the first friction surface is theouter surface 126 of acylinder 114 coupled toshank link 104, and the second friction surface is the inner surface 134 ofwrap spring 110 coupled to thigh link 102 throughdisk 115 andcap 122.Electric actuator 116, preferably coupled tothigh link 102, positions thesecond end 118 ofwrap spring 110 and controls the pressure betweenouter surface 126 ofcylinder 114 and inner surface 134 ofwrap spring 110. Consequently, the resistive torque betweenthigh link 102 andshank link 104 can be controlled. An ordinary person skilled in the art can use the above approach with the reverse connection (not shown). This means, in this reverse case,first end 112 of thespring 110 is coupled toshank link 104 andcylinder 114 is coupled tothigh link 102. Further, in this reverse case,electric actuator 116 is preferably coupled toshank link 104. - In one embodiment of the invention, the outer diameter of
cylinder 114 is slightly larger than the inner diameter ofwrap spring 110. In this embodiment, inner surface 134 ofwrap spring 110, in its free configuration (i.e. whensecond end 118 ofwarp spring 110 is unconstrained by actuator 116), is in contact with the outer surface ofcylinder 114. This allows for a snug fit betweenwrap spring 110 andcylinder 114 whensecond end 118 ofwrap spring 110 is not constrained byactuator 116 and is free to move. In this embodiment, as shown inFigure 26 , one has an option ofcoupling actuator 116 tosecond end 118 ofwrap spring 110, such thatsecond end 118 ofwrap spring 110 is unconstrained byactuator 116 and is free to move alongarrow 135. This allows for free motion ofsecond end 118 ofwrap spring 110 to unwindwrap spring 110, since second end of warp spring can freely move in slot 137 provided inbar 133. The special property of this embodiment is that it allows for free knee extension (or with a very little resistance during knee extension) ofthigh link 102 and shank link 104 relative to each other at all times. Sincewrap spring 110 andcylinder 114 are in contact with each other whensecond end 118 ofwrap spring 110 is unconstrained, then to provide selective resistive torque, it is necessary to useactuator 116 to movesecond end 118 of thewarp spring 110 alongdirection 135 to unravelwrap spring 110. The more actuator 116 movessecond end 118 ofwrap spring 110 alongdirection 135, themore wrap spring 110 will unravel and less resistive torque will be produced. Ifsecond end 118 ofwrap spring 110 is moved alongdirection 135 to a point that there is very minimal contact (or no contact) betweenwrap spring 110 andcylinder 114, then no resistive torque is created between the inner surface ofwrap spring 110 andcylinder 114. In this embodiment, regardless of position ofsecond end 118 of wrap spring 110 (i.e. regardless of how much resistive torque is produced in response to flexion betweenthigh link 102 and shank link 104), cylinder 114 (and consequently shank link 104) can turn freely alongarrow 175 with respect tothigh link 102. In this embodiment,thigh link 102 andshank link 104 can extend relative to each other freely (or with a very little resistance) at all times even when resistive torque is produced in response to flexion betweenthigh link 102 andshank link 104. This property is important because it allows the knee joint to extend freely or with little resistance at all times without requiring any command toactuator 116. In this embodiment,actuator 116 is responsible only for producing selective resistive torque during flexion betweenshank link 104 andthigh link 102. The mechanical nature of this embodiment allows for free extension ofshank link 104 and thigh link 102 relative to each other at all times. It can be understood that instead of creating slot 137 inbar 133, one can make an elongated hole (now 139) as shown inFigure 27 . -
Figure 6 shows an embodiment of the invention and itscontroller 120 regardless of how the controllable resistive torque is generated.Exoskeleton 100 is configurable to be coupled to a lower extremity of a person as shown inFigure 6 .Exoskeleton 100 comprises ofthigh link 102, which is configurable to move in unison with user'sthigh 155,shank link 104, which is configurable to move in unison with the user'sshank 154, knee joint 106, which is configured to allow flexion and extension betweenshank link 104 andthigh link 102, atorque generator 156 configured to create a controllable resistive torque betweenshank link 104 andthigh link 102, at least oneleg sensor 128 creating aleg signal 140 representing the angle ofthigh link 102, and acontroller 120 capable of controllingtorque generator 156. -
Torque generator 156 represents the general mechanism that generates resistive torques including other methods separate from friction forces. In particular,torque generator 156 can be configured to create a controllable resistive torque betweenthigh link 102 andshank link 104 by use of the friction force between two friction surfaces as depicted inFigure 1 through Figure 5 . In some embodiments of the invention, hydraulic systems (not shown) may be used to provide controllable resistive torques (similar to hydraulic prosthetic knees) betweenthigh link 102 andshank link 104. In some other embodiments of the invention, electric motors and actuators (not shown) may be used to provide controllable resistive torques. - In some embodiments of the invention,
leg sensor 128 comprises a sensor or a combination of sensors that can yield, with the help of a computer or an electric circuitry or both, the absolute angle of thethigh link 102. In some embodiments of the invention one can use an electronic printed circuit board (PCB) that includes a gyroscope, an accelerometer and a magnetometer. In some embodiments of the invention, the PCB sensor is mounted on thethigh link 102 for measuring the thigh link absolute angle. The PCB sensor may further include a microcomputer for filtering and computation. The gyroscope on the PCB outputs signals that represent the angular velocities of the PCB or any member that they PCB is connected to. In some embodiments of the invention, the gyroscope outputs signals that represent the angular velocities of thethigh link 102. The gyroscope outputs are then integrated to compute and generate the absolute angle of the PCB sensor orthigh link 102. The accelerometer and magnetometer on the PCB board are used to reduce the error in computation of the absolute angles from angular velocities. In some embodiments of the invention,leg sensor 128 includes its own computing capability and electronic circuitry for computation of thethigh link 102. In some embodiments of the invention,exoskeleton controller 120 is used to derive the absolute angle of thethigh link 102. Theleg signal 140 indicates a signal, a combination of signals or at least a variable in the controller representing the absolute angle ofthigh link 102 relative to a vertical gravitational line 161 (Figure 7 ) or ground 162 (Figure 6 ). In some embodiments, one can use the sensor on-board computer to generateleg signal 140. In some embodiments, one can useexoskeleton controller 120 or another computer or circuitry to generateleg signal 140. - Since the person's torso (upper body) orientation is rather vertical during walking, then one can use a signal representing the angle between the user's torso and thigh link 102 as
leg signal 140. This can be accomplished by installing sensors on the hip joint to measure the flexion and extension betweenthigh link 102 and torso link 353 alongflexion extension axis 352 as shown inFigure 20 . Examples ofleg sensor 128 include, without limitation, rotary potentiometers, linear potentiometers, magnetic encoders, optical encoders, linear variable differential transformers, capacitive displacement sensors, eddy current proximity sensors, variable-inductance proximity sensors, rocker switches, slide switches, accelerometer, inertial measurement units, gyroscopes, magnetometer and combinations thereof. In some embodiments of the invention,controller 120 is coupled tothigh link 102. In some embodiments of invention,controller 120 is coupled toshank link 104. - In one embodiment of
exoskeleton 100,leg signal 140 is a signal that represents the absolute angle ofthigh link 102 relative to verticalgravitational line 161 as shown inFigure 7 . Verticalgravitational line 161 is parallel to gravitational force. Aleg sensor 128 in the form of an inertial measurement unit (IMU) sensor can be secured to a user'sthigh 155, and can generate an absolute angle of the user'sthigh 155 orthigh link 102 with respect to verticalgravitational line 161. Since the user'sthigh 155 and thethigh link 102 move in unison with each other,leg sensor 128 can be secured to either the user'sthigh 155 orthigh link 102. The following describes howexoskeleton 100 is controlled for level ground walking, stairs descent and stairs ascent. - Level Walking.
Figure 8 shows the absolute angle of a thigh of a person walking on a level ground with respect to verticalgravitational line 161. In one embodiment of the invention,leg signal 140 represents the absolute angle ofthigh link 102 relative to verticalgravitational line 161. As can be seen inFigure 8 , in this case, the absolute angle ofthigh link 102 relative to verticalgravitational line 161 is confined approximately between -20° and +20°. These limits may change from person to person and also within a person as a function of time and other variables.Controller 120, based on the value ofleg signal 140, controls the resistive torque oftorque generator 156. - In operation,
torque generator 156 begins to generate a resistive torque in response to flexion when leg signal 140 (in this embodiment, the absolute angle ofthigh link 102 with respect to vertical gravitational line 161) becomes larger than a pre-specified maximum thigh angleθ . SeeFigure 9 . This preparestorque generator 156 to generate a resistive torque in response to exoskeleton knee flexion upon heel strike. We define this state of theexoskeleton 100 as "resistive state" 208 (shown inFigure 12 ). In some embodiments of the invention, we considered this pre-specified maximum thigh angleθ to be 18°. Depending on the person's gait, this pre-specified maximum thigh angle can be adjusted. Using this method, as soon asleg signal 140 becomes larger than angleθ (e.g. 18°), the exoskeleton will move into resistive state 208 (i.e., provides resistive torque in response to knee flexion) even though the knee joint might still be going through extension. -
Torque generator 156 begins to generate zero or a minimum resistive torque whenleg signal 140 becomes smaller than a pre-specified minimum thigh angle. This pre-specified minimum thigh angle is represented by θ (shown inFigure 9 ). In other words, whenleg signal 140 becomes smaller than this minimum thigh angle,torque generator 156 decreases the resistive torque at knee joint 106, which preparesexoskeleton 100 to enter free state. As shown inFigure 12 , we define this state ofexoskeleton 100 as "free state" 206. In a preferred embodiment of the invention,torque generator 156 decreases the resistive torque to zero or its minimum possible value. In some embodiments of the invention, we considered this pre-specified minimum thigh angle to be -18°. This pre-specified minimum thigh angle can be adjusted depending on the person's gait. - There are many forms of resistive torque profile during the
resistive state 208. As shown inFigure 10 , in some embodiments of the invention, the resistive torque increases to its maximum value very quickly. The resistive torque decreases and then increases again (as a function ofleg signal 140 or knee angle or combination of them) just before the toe-off. A profile of this nature may be suitable for persons with mobility disorders.Figure 11 shows another embodiment of the resistive torque profile which may be used for people with intact mobility. As shown inFigure 11 , resistive torque increases to its maximum value very quickly and then decreases to a minimum value. -
Figure 12 shows the finite state machine associated with the exoskeleton control. As shown inFigure 12 ,exoskeleton 100 will move into a lockedstate 210 wheretorque generator 156 generates a maximum resistive torque whenexoskeleton 100 remains inresistive state 208 for more than a predetermined maximum stance time (tlim). In some embodiments of the invention, this predetermined maximum stance time is 1.5 seconds. -
Exoskeleton 100 will move into a lockedstate 210 wheretorque generator 156 generates a maximum resistive torque whenexoskeleton 100 remains in free state 206 for more than a predetermined maximum stance time (tlim). In some embodiments of the invention, this predetermined maximum stance time is 1.5 seconds. - In some embodiments of the invention,
exoskeleton 100 will move intoresistive state 208 whenleg signal 140 is larger than a pre-specified maximum thigh angle (i.e., θThigh >θ as shown inFigure 12 ) . In some embodiments of the invention,exoskeleton 100 will move into free state 206 whenleg signal 140 is smaller than a pre-specified minimum thigh angle (i.e., θThigh < θ ) as shown inFigure 12 ). - In some embodiments of the invention,
exoskeleton 100 comprises a manual locking device 164 (seeFigure 6 ), which is capable of generating alocking signal 212 forcontroller 120. In operation, whenmanual locking device 164 is activated,exoskeleton 100 will move into a locked state 210 (shown inFigure 12 ) wheretorque generator 156 generates a maximum resistive torque. - In some embodiments of the invention,
exoskeleton 100 comprises a manual unlocking device 166 (seeFigure 6 ) which is capable of generating a manual unlockingsignal 214 forcontroller 120 wherein when manual unlockingdevice 166 is activated,exoskeleton 100 will move into anunlocked state 200 wheretorque generator 156 generates a minimum resistive torque. In some embodiments of the invention, the minimum resistive torque has a zero value. - In some embodiments of the invention,
exoskeleton 100 comprises a manual sitting device 168 (Figure 6 ) capable of generating a manual sittingsignal 216 forcontroller 120. In operation, when manual sittingdevice 168 is activated,exoskeleton 100 will move into a sittingstate 202 wheretorque generator 156 generates an arbitrary resistive torque appropriate for gradually flexing knee joint 106. In some embodiments of the invention, at the end of sittingstate 202, whenleg signal 140 reaches a predefined maximum sitting thigh angle value (θ Sit )exoskeleton 100 will move into unlockedstate 200. In some embodiments of the invention, this predefined maximum sitting thigh angle is about 90 degrees. -
Manual locking device 164, manual unlockingdevice 166, and manual sittingdevice 168 comprise any signal generator or combination of signal generators capable of generating amanual locking signal 212, manual unlockingsignal 214 and manual sittingsignal 216 forcontroller 120. Examples of these signal generators (i.e., 164, 166, and 168) include, without limitation, a switch, momentary switch, toggle switch, on-off button, sliding switch, knob, potentiometer, thumb roll pushbutton and combinations thereof. In some embodiments of the invention,manual locking device 164 and manual unlockingdevice 166 are the same hardware. One of ordinary skill in the art can understand that there are a variety of methods for generating the above signals through one or more signal generators. - Stairs Descent. When descending stairs, a person's thigh's absolute angle with respect to vertical
gravitational line 161 goes through a periodic motion; however, this thigh absolute angle is always positive. As shown inFigure 13 , during stairs descent, the absolute thigh angle with respect to verticalgravitational line 161 increases to about 30° and decreases to about 12.30°. We have found that if θ andθ are set to operateexoskeleton 100 for level walking (e.g., θ = - 18° andθ = 18° as described above),exoskeleton 100 can still function when descending stairs. When a thigh angle is detected to be larger thanθ (e.g., 18°),exoskeleton 100 moves into resistive state 208 (shown inFigure 12 ), although the person's leg is still in swing phase (i.e. not in contact with ground). This meansexoskeleton 100 will be ready to create resistive torque in response to knee flexion when the leg contacts the ground. In descending stairs, a person normally does not flex her/his knee during swing phase, since the knee angle has already been flexed substantially during the stance phase. In some embodiments of invention, when descending stairs,exoskeleton 100 does not enter free state 206, since the absolute thigh angle with respect to verticalgravitational line 161 does not decrease to be less than θ . This means, in some embodiments of the invention, one set of parameters for θ andθ is sufficient for level ground walking and stairs descent.Figure 14 shows an embodiment of the resistive torque profile for descending stairs. - With reference back to
Figure 12 , whenexoskeleton 100 is in the free state 206 and the absolute angle ofthigh link 102 with respect to verticalgravitational line 161 is larger thanθ ,exoskeleton 100 will move intoresistive state 208. Whenexoskeleton 100 is inresistive state 208, and the absolute angle ofthigh link 102 with respect to verticalgravitational line 161 is less than θ ,exoskeleton 100 moves into free state 206. A close observation ofFigure 14 andFigure 12 reveals that during stairs descent,exoskeleton 100 will never enter the free state 206 because the absolute angle ofthigh link 102 with respect to verticalgravitational line 161 will never become smaller than θ when descending stairs. - Stairs Ascent. When climbing stairs, a person's thigh angle goes through a periodic motion.
Figure 15 shows a person climbing a set of stairs. It can be observed that once the absolute angle of the person's thigh with respect to verticalgravitational line 161 becomes larger thanθ (e.g. 18°), the knee angle (the angle between the thigh and the shank) needs to flex freely to about 90° and then extend to about 50°. Sinceexoskeleton 100 cannot flex freely when the thigh absolute angle is larger thanθ , the person's leg may bump into the next step. This means, in some embodiments, we cannot use the same value ofθ that we have used during level walking for ascending stairs. Several solutions are offered here. In the first solution, it becomes necessary to use manual unlockingdevice 166 to moveexoskeleton 100 tounlocked state 200 while climbing stairs. - In the second solution, if the knee angle measurement θknee is available, then it can be used to differentiate between level walking and stairs ascent. The knee angle measurement, θknee , represents the angle between the thigh and the shank as shown in
Figure 15. Figure 15 shows that the knee angle measurement (θknee ) right after toe off, increases from a very small value (almost zero degree) to a large value (somewhere in vicinity of 90°). When theLeg signal 140 reachesθ , the knee angle is substantially larger than what it would have been for level walking. The knee angle measurement during level walking is usually about 15° whenleg signal 140 reachesθ , but the knee angle measurement during stairs ascent is about 45° whenleg signal 140 reachesθ . When theleg signal 140 reachesθ , and the knee angle measurement is smaller thanθ knee (i.e., θknee <θ knee ), the controller will move toresistive state 208. In some embodiments of the invention,θ knee is chosen to be 30°, which is a number larger than maximum knee angle measurement during level walking. However, when the leg signal reachesθ , and the knee angle measurement is larger thanθ knee (i.e., θknee >θ knee ), the controller will remain in its free state 206. The knee angle measurement can be carried out by installation of an encoder or a resolver or any angle sensor in the knee joint. - In the third solution, it becomes necessary to modify θ and
θ to appropriate values suited for climbing stairs and slopes. In one embodiment of the invention θ andθ can be set to 10° and 60° for climbing stairs and slopes. -
Figures 16-19 depict embodiments of the invention wherein the exoskeleton further comprises an ankle-foot orthosis. In some embodiments of the invention, such as the embodiment shown inFigure 16 , an ankle-foot orthosis 402 is capable of being coupled to person's foot. In some embodiments of the invention, ankle-foot orthosis 402 is connectable toshank link 104. In some embodiments of the invention, as shown inFigure 16 ,exoskeleton 300 further comprises an ankle-foot-orthosis 402, which is worn outside the wearer'sshoes 303. In some embodiments of the invention, as shown ionFigure 17 ,exoskeleton 400 further comprises an ankle-foot-orthosis 404, which is worn inside the wearer's shoe like an insole (the wearer's shoes are not shown for clarity). An ordinary person skilled in the art can arrive at many forms of internal and external ankle-foot-orthoses.Figure 18 shows an embodiment ofexoskeleton 500 further comprising an ankle-foot-orthosis 406, which is a standard short leg ankle-foot-orthosis (AFO) with fixed (but sometimes adjustable) hinge. This type of AFO is relatively light and easy to fit into shoes. This AFO keeps the foot at any desired angle relative toshank link 104. Further, this AFO does not allow plantar flexion or dorsiflexion, so it doesn't provide quite as natural of a gait as do some other braces.Figure 17 shows an embodiment ofexoskeleton 400 where ankle-foot-orthosis 404 is a standard solid ankle-foot-orthosis. This type of ankle-foot-orthosis stops plantarflexion and also stops or limits dorsiflexion.Figure 19 shows an embodiment ofexoskeleton 600 comprising an ankle-foot-orthosis 408, which is a Plantarflexion Stop AFO. This AFO acts to stop plantarflexion by not letting thefoot link 103 point downwards. This type of AFO has ahinge 107 that allows for normal dorsiflexion of foot. - It should be appreciated that, although specific examples of different ankle-foot orthosis are shown, there are other types of ankle-foot-orthosis that could be utilized with the present invention. For example, in some embodiments of the invention, ankle-foot-orthosis is a Dorsiflexion Assist AFO (not shown). This type of AFO is similar to the AFO shown in
Figure 18 but has a spring-like hinge that acts to raise the foot link 203 (dorsiflex the ankle) when the foot comes off of the ground. The Dorsiflexion Assist AFO offers the advantage of a more normal gait pattern. In some embodiments of the invention, the ankle-foot-orthosis is a standard Posterior Leaf Spring ankle-foot-orthosis (not shown). In some embodiments of the invention, the ankle-foot-orthosis is an Energy Return ankle-foot-orthosis (not shown). This type of AFO uses a natural flex built into the material of the AFO to provide assistance in dorsiflexion. These devices are often made of carbon graphite materials. In general, the ankle-foot-orthosis of the present invention comprises any device or combination of internal or external ankle-foot-orthosis capable of performing the indicated functions. Examples of external or internal ankle-foot-orthosis include, without limitation, flexible AFO, rigid AFO, AFO with tamarack flexure, AFO with anti-talus, AFO anti-talus (anterior shell or shell in the front), AFO with a free-motion ankle joint, AFO with an adjustable rigid ankle joint, AFO with a spring-loaded ankle joint, AFO with an adjustable spring-loaded ankle joint and combinations thereof. -
Figures 20 and21 show an embodiment of the invention whereexoskeleton 610 further comprises anexoskeleton trunk 350.Exoskeleton trunk 350 is configurable to be coupled to the person's upper body. In some embodiments of the invention,exoskeleton trunk 350 is coupled to a person like a backpack (not shown). In some embodiments of the invention,exoskeleton trunk 350 is coupled to a person like a belt, as depicted inFigure 20 , for example.Exoskeleton trunk 350 comprises atorso link 353 capable of being coupled to person's upper body and torso.Exoskeleton trunk 350 further comprises atrunk thigh link 351 configurable to rotatablycouple thigh link 102 totorso link 353. In some embodiments of the invention,trunk thigh link 351 is coupled tothigh link 102. In some embodiments of the invention,trunk thigh link 351 is not coupled tothigh link 102. In an alternative embodiment not shown,trunk thigh link 351 is coupled to person's thigh. In some embodiments of the invention,exoskeleton trunk 350 further comprises anactuator 358 capable of providing torque betweentorso link 353 andtrunk thigh link 351. Thecontroller box 367 and thebatteries 369 for the actuators are shown inFigure 20 . In some embodiments of the invention,leg signal 140 represents the absolute angle ofthigh link 102 relative to a verticalgravitational line 161 or relative toground 162. In some embodiments of the invention,leg signal 140 represents the absolute angle oftrunk thigh link 351 relative to a verticalgravitational line 161 or relative to ground 162 (seeFigure 6 ). In some embodiments of the invention,leg signal 140 represents the angle oftrunk thigh link 351 with respect to torso link 353 which is substantially parallel with person's torso. -
Figure 21 shows another partial view of theexoskeleton trunk 350. Aflexion extension axis 352 represents the flexion and extension betweentrunk thigh link 351 andtorso link 353. In some embodiments of the invention,exoskeleton trunk 350 further comprises a hip abduction-adduction joint 365 allowing for movement between the left side and the right side ofexoskeleton trunk 350 relative to each other. An abduction-adduction axis 355 shows the axis of this hip abduction-adduction rotation. In some embodiments of the invention, the abduction-adduction rotation is free to rotate. In some embodiments of the invention, the hip abduction-adduction rotation is impeded by use of a compliant member (not shown). In some embodiments of the invention, the hip abduction-adduction axis can be locked for applications where the abduction and adduction movements in the frontal plane are not encouraged. - In some embodiments of the invention,
exoskeleton trunk 350 further comprises a leg abduction-adduction joint 357 allowing for abduction and adduction rotation oftrunk thigh link 351 relative to torso link 353'. A leg abduction-adduction axis 359 represents the axis of leg abduction-adduction rotation. In some embodiments of the invention, the leg abduction-adduction rotation is impeded by use of a compliant member such a spring (not shown). In some embodiments of the invention, the leg abduction-adduction motion can be locked in applications where the leg abduction and adduction movements in the frontal plane are not encouraged.Figure 21 showstabs thigh link 120 to brace 150. -
Figures 22-25 depict embodiments of the present invention (exoskeletons exoskeleton trunk 350 and an ankle-foot orthosis (e.g., 402, 404, 406, and 408). In the embodiments shown, the ankle-foot orthosis of the present invention (404, 406, 408) is capable of being coupled to person's foot and is connectable toshank link 104. Alternatively, in the embodiment depicted inFigure 22 , ankle-foot-orthosis 402 is worn outside the wearer'sshoes 303. In some embodiments of the invention, ankle-foot-orthosis 404 is worn inside the wearer's shoe like an insole (as shown inFigure 23 , where the wearer's shoes are not shown for clarity). An ordinary person skilled in the art can arrive at many forms of internal and external ankle-foot-orthoses.Figure 24 shows an embodiment ofexoskeleton 640 where ankle-foot-orthosis 406 is a standard short leg ankle-foot-orthosis with fixed (but sometimes adjustable) hinge.Figure 23 shows an embodiment ofexoskeleton 630 where ankle-foot-orthosis 404 is a standard solid ankle-foot-orthosis.Figure 25 shows an embodiment ofexoskeleton 650 where ankle-foot-orthosis 408 is a Plantarflexion Stop AFO. As previously mentioned, although specific examples of different ankle-foot orthosis are shown, there are other types of ankle-foot-orthosis that could be utilized with the present invention. For example, in some embodiments of the invention, the ankle-foot-orthosis may be a Dorsiflexion Assist AFO. In some embodiments of the invention, the ankle-foot-orthosis may be a standard Posterior Leaf Spring ankle-foot-orthosis. In some embodiments of the invention, the ankle-foot-orthosis may be an Energy Return ankle-foot-orthosis.Exoskeleton trunk 350 is configurable to be coupled to the person's upper body. In some embodiments of the invention, as shown inFigure 22 ,exoskeleton trunk 350 is coupled to a person like a backpack usingshoulder straps 188. In some embodiments of the invention as shown inFigures 23 ,24 and 24 ,exoskeleton trunk 350 is coupled to a person like a belt.
Claims (15)
- An exoskeleton (100) configured to be coupled to a lower extremity of a user, said exoskeleton comprising:a thigh link (102) configured to couple to a user's thigh;a shank link (104) configured to couple to a user's shank;a knee joint (106) positioned between said thigh link and shank link and configured to allow flexion and extension between said shank link and said thigh link;a torque generator (156)at least one leg sensor (128) capable of producing a leg signal representing the absolute angle of said thigh link with respect to a line selected from the group consisting of a vertical gravitational line and a line substantially parallel with a user's torso;a controller (120) in communication said sensor (128) and with said torque generator (156), wherein said controller is configured to move said exoskeleton (100) to a resistive state wherein in said resistive state, said torque generator (156) provides selected resistive torques in response to flexion between said thigh link (102) and said shank link (104);an exoskeleton trunk (350) configurable to be coupled to said user's upper body, said exoskeleton trunk comprising:a torso link (353) capable of being coupled to said user's torso;a trunk thigh link (351) configurable to be rotatably coupled to said torso link;an actuator (358) capable of providing torque between said torso link and said trunk thigh link; andan actuator controller (367) characterized in that the torque generator (156) is configured to create a controllable resistive torque between said thigh link (102) and said shank link (104) along flexion direction by use of friction force between first and second friction surfaces.
- The exoskeleton (100) of claim 1 further comprising an electric actuator wherein said first friction surface is an outer surface of a cylinder coupled to said shank link (104) and said second friction surface is an inner surface of a wrap spring coupled to said thigh link (102) from a first end of said wrap spring wherein said electric actuator, by moving a second end of said wrap spring, controls a pressure between said outer surface of said cylinder and said inner surface of said wrap spring.
- The exoskeleton (100) of claim 1 further comprising an electric actuator wherein said first friction surface is an outer surface of a cylinder coupled to said thigh link (102) and said second friction surface is an inner surface of a wrap spring coupled to said shank link (104) from a first end of said wrap spring wherein said electric actuator, by moving a second end of said wrap spring, controls a pressure between said outer surface of said cylinder and said inner surface of said wrap spring.
- The exoskeleton (100) of claim 1 wherein said controller (120) is adapted to move said exoskeleton to a free state where said torque generator (156) begins to generate a second torque substantially smaller than said resistive torque when said exoskeleton (100) is in said resistive state and said leg signal is less than a pre-specified minimum thigh angle.
- The exoskeleton (100) of claim 1 wherein said controller (120) is adapted to move said exoskeleton to said resistive state when said exoskeleton is in said free state and said leg signal is larger than a pre-specified maximum thigh angle.
- The exoskeleton (100) of claim 1 further comprising a knee sensor measuring the angle between said thigh link (102) and said shank link (104) wherein said controller is adapted to move said exoskeleton (100) to said resistive state when said exoskeleton is in a free state, said leg signal is larger than a pre-specified maximum thigh angle and said knee sensor indicates a small flexion between said thigh link and said shank link.
- The exoskeleton (100) of claim 1, further comprising an ankle-foot orthosis capable of being coupled to said user's foot.
- The exoskeleton (100) of claim 1 wherein said controller (120) is adapted to move said exoskeleton to a free state where said torque generator (156) begins to generate a zero torque when said exoskeleton is in said resistive state and said leg signal is less than a pre-specified minimum thigh angle.
- The exoskeleton (100) of claim 8 wherein said controller (120) is adapted to move said exoskeleton (100) to said resistive state when said exoskeleton is in said free state and said leg signal is larger than a pre-specified maximum thigh angle.
- The exoskeleton (100) of claim 1 wherein said controller (120) is adapted to move the exoskeleton (100) into a locked state where said torque generator (156) generates a maximum resistive torque when said exoskeleton remains in said resistive state for more than a predetermined maximum stance time.
- The exoskeleton (100) of claim 4 or 8 wherein the controller (120) is adapted to move the exoskeleton (100) into the locked state where said torque generator (156) generates a maximum resistive torque when said exoskeleton remains in said free state for more than a predetermined maximum swing time.
- The exoskeleton (100) of claim 1 further comprising a manual locking device capable of generating a locking signal for said controller (120), wherein when said manual input device is activated by a user, said exoskeleton (100) will move into a locked state where said torque generator (156) generates a maximum resistive torque.
- The exoskeleton (100) of claim 1 further comprising a manual unlocking device capable of generating a manual unlocking signal for said controller (120) wherein when said manual input device is activated by a user, said exoskeleton (100) will move into an unlocked state where said torque generator (156) generates a minimum resistive torque.
- The exoskeleton (100) of claim 1 further comprising a manual unlocking device capable of generating a manual unlocking signal for said controller (120) wherein when said manual input device is activated by a user, said exoskeleton will move into an unlocked state where said torque generator (156) generates a zero resistive torque.
- The exoskeleton (100) of claim 1 further comprising a manual sitting device capable of generating a manual sitting signal for said controller (120) wherein when said manual input device is activated by a user, said exoskeleton (100) will move into a sitting state where said torque generator (156) generates an arbitrary resistive torque appropriate for gradually flexing said knee joint.
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