EP2497650B1 - Verfahren zur bearbeitung einer strukturierten oberfläche eines prägewerkzeuges - Google Patents

Verfahren zur bearbeitung einer strukturierten oberfläche eines prägewerkzeuges Download PDF

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Publication number
EP2497650B1
EP2497650B1 EP11001986.6A EP11001986A EP2497650B1 EP 2497650 B1 EP2497650 B1 EP 2497650B1 EP 11001986 A EP11001986 A EP 11001986A EP 2497650 B1 EP2497650 B1 EP 2497650B1
Authority
EP
European Patent Office
Prior art keywords
gloss
areas
degrees
coating
structured surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11001986.6A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2497650C0 (de
EP2497650A1 (de
Inventor
Martin Marxen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hueck Rheinische GmbH
Original Assignee
Hueck Rheinische GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to PL13000993T priority Critical patent/PL2626216T3/pl
Application filed by Hueck Rheinische GmbH filed Critical Hueck Rheinische GmbH
Priority to ES13000993.9T priority patent/ES2688298T3/es
Priority to EP11001986.6A priority patent/EP2497650B1/de
Priority to EP13000993.9A priority patent/EP2626216B1/de
Priority to PT13000993T priority patent/PT2626216T/pt
Priority to RU2013122408/12A priority patent/RU2582445C2/ru
Priority to US13/991,424 priority patent/US9138774B2/en
Priority to CA2817270A priority patent/CA2817270C/en
Priority to JP2013541209A priority patent/JP6213774B2/ja
Priority to CN201280004183.3A priority patent/CN103313860B/zh
Priority to PCT/DE2012/000223 priority patent/WO2012119586A1/de
Publication of EP2497650A1 publication Critical patent/EP2497650A1/de
Priority to US14/826,220 priority patent/US9561524B2/en
Priority to CY181100987T priority patent/CY1120708T1/el
Application granted granted Critical
Publication of EP2497650C0 publication Critical patent/EP2497650C0/de
Publication of EP2497650B1 publication Critical patent/EP2497650B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/06—Platens or press rams
    • B30B15/062—Press plates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
    • B44B5/02—Dies; Accessories
    • B44B5/026—Dies
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
    • C25F3/00—Electrolytic etching or polishing
    • C25F3/16—Polishing

Definitions

  • the invention relates to a method for processing a structured surface of an embossing tool, in which the surface is provided with a first metallic coating over the entire surface and has at least one further metallic coating with a different degree of gloss in selected areas.
  • the resin After the pressing time has elapsed, the resin has reached the desired degree of crosslinking and is in a solid phase. During this process, the resin surface takes on the desired natural surface due to the surface structure of the embossing tool.
  • Duroplast resins are used as the coating material, for example melamine, phenol or melamine/urea resins.
  • a structured metallic pressed sheet preferably a steel sheet, is used as an embossing tool.
  • the embossing tools are additionally provided with a coating. This process preferably uses embossing tools that were produced using digital printing technology, so that the decorative papers used are also produced true to scale and in line with the digital printing process can. A precise arrangement of the decorative paper and the embossed structure can thus be achieved, which means that significantly better results can be achieved than with the prior art.
  • An alternative method is to first apply a photo layer, which is then subjected to exposure, in order to subject the press sheets or endless belts to a rinsing process after the final development of the photo layer, so that only the parts of the photo layer remain that form the mask for the later etching process .
  • the reproducibility of the masks produced in this way is very difficult and problematic because the negative or positive used to expose the light-sensitive layer must always be arranged in exactly the same position relative to the existing structuring.
  • several exposure and etching processes are required. Due to the fact that these are extremely large-format pressed sheets, even the slightest deviations lead to significant displacements of the structures.
  • the reproducibility of the application of the mask is therefore associated with considerable difficulties, particularly in the photographic process to achieve high imaging accuracy.
  • the difficulties can increase further if a three-dimensional structure has to be achieved through several consecutive exposure and etching processes and there is a need to apply several masks one after the other and to carry out an etching process between each mask application.
  • Due to the precise positioning required and the required number of corresponding masks the production of the pressed sheets or endless belts is very complex and cost-intensive.
  • the results that can be achieved also depend very much on the processes used, with complex handling having to be taken into account due to the size of the pressed plates or endless belts.
  • a method for applying coatings to surfaces is known in which a nozzle head is used and the individual nozzles are controlled by control signals. Either the nozzle head can be moved over the surface or the surface to be treated is moved relative to the nozzle head.
  • a UV varnish is preferably used here, which is hardened after application to the surface by irradiation with UV light.
  • a press for laminate panels in which a press sheet is used to structure the surface of the panels.
  • the pressed sheet metal is chrome-plated over the entire surface and more or less polished in order to obtain different surface roughness.
  • pressed sheet metal production in the manner of an offset printing plate with a galvanic coating is proposed, whereby the coating is exposed and removed in the areas that are not required.
  • the decorative image can be projected directly onto the press sheet.
  • the areas that are not required can be removed by etching, as is the case in the production of printing plates.
  • the surfaces of the pressed sheets or endless belts are structured, they are subjected to several cleaning processes and can also be coated with a nickel layer, which is then refined with further metallic coatings.
  • the metallic coatings give the surface a desired level of gloss and the necessary surface hardness.
  • the degree of gloss is responsible for the fact that after the materials to be processed have been pressed using the press sheets or Endless belts give the pressed structure different shades and color reflections.
  • the present invention is based on the object of demonstrating a further improved embossing tool and a method for producing the same in order to enable a variety of shading options with corresponding transfer to a wood material.
  • these gloss levels are achieved by a metallic coating and on the other hand by mechanical ones or chemical processing, whereby a digitized mask is applied between the individual treatment steps in order to process or coat only the areas that should receive a different level of gloss.
  • a metallic coating can also be applied, but a mechanical or chemical treatment process can also be used.
  • the combination of the different treatment processes results in the particular advantage that the finest differences in gloss levels can be produced and, moreover, cost-effective production is possible even with multiple gloss levels.
  • a digital printing technology is used to apply the protective layer (mask), which ensures that the protective layer is applied precisely even after multiple repetitions.
  • the protective layer can be applied in subsequent work steps in such a way that it is applied at least partially overlapping or not overlapping the already finished areas.
  • This difference in gloss level can be optionally provided, for example the raised areas can have a higher level of gloss than the lower areas or vice versa.
  • the structured areas of the surface of the pressed sheet or endless belt can be highlighted even more clearly than was previously possible. This makes a significant improvement in detailed structuring possible.
  • a painted real wood surface can be modeled, with the raised surfaces having a certain degree of mattness and the deeper wood pores showing a shiny area due to the light reflection.
  • the wood pore structures required here are produced using the precise matrix and well-known etching technologies.
  • a deep etching is usually carried out first and then a circular etching to highlight the shape of the pore structure.
  • Mechanical polishing can then be carried out before the surface is cleaned and degreased.
  • the structured surface can be additionally activated before the coatings are applied or other coatings that ensure better adhesion, for example a nickel layer, can be applied.
  • a first applied metallic coating usually consists of chrome plating, which can be high-gloss chrome plating or matt-gloss chrome plating. In any case, it is conceivable that other metal coatings are used instead of chrome plating. However, if a first coating was applied using chrome plating, it is imperative that the protective layer (mask) to be applied consists of a chromic acid-resistant material so that the protective layer is not affected during the chrome plating or further chrome plating steps.
  • a further intermediate step can be to bake the protective layer, with the protective layer being completely removed after the second treatment.
  • a process step involving matt etching, sandblasting or mechanical polishing can be provided.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Laminated Bodies (AREA)
  • Finished Plywoods (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Manufacture Or Reproduction Of Printing Formes (AREA)
EP11001986.6A 2011-03-10 2011-03-10 Verfahren zur bearbeitung einer strukturierten oberfläche eines prägewerkzeuges Active EP2497650B1 (de)

Priority Applications (13)

Application Number Priority Date Filing Date Title
ES13000993.9T ES2688298T3 (es) 2011-03-10 2011-03-10 Procedimiento para procesar una superficie estructurada de una herramienta de grabado en relieve y la herramienta de grabado en relieve
EP11001986.6A EP2497650B1 (de) 2011-03-10 2011-03-10 Verfahren zur bearbeitung einer strukturierten oberfläche eines prägewerkzeuges
EP13000993.9A EP2626216B1 (de) 2011-03-10 2011-03-10 Verfahren zur Bearbeitung einer strukturierten Oberfläche eines Prägewerkzeugs und das Prägewerkzeug
PT13000993T PT2626216T (pt) 2011-03-10 2011-03-10 Processo para processamento de uma superfície estruturada de uma ferramenta de estampagem e a ferramenta de estampagem
PL13000993T PL2626216T3 (pl) 2011-03-10 2011-03-10 Sposób obróbki powierzchni narzędzia do wytłaczania mającej strukturę oraz narzędzie do wytłaczania
JP2013541209A JP6213774B2 (ja) 2011-03-10 2012-03-08 型打ち工具の構造化された表面を加工する方法
US13/991,424 US9138774B2 (en) 2011-03-10 2012-03-08 Method for processing a structured surface of an embossing tool
CA2817270A CA2817270C (en) 2011-03-10 2012-03-08 Method for processing a structured surface of an embossing tool
RU2013122408/12A RU2582445C2 (ru) 2011-03-10 2012-03-08 Способ обработки структурированной поверхности штампа для тиснения
CN201280004183.3A CN103313860B (zh) 2011-03-10 2012-03-08 用于处理压花工具的结构化的表面的方法
PCT/DE2012/000223 WO2012119586A1 (de) 2011-03-10 2012-03-08 Verfahren zur bearbeitung einer strukturierten oberfläche eines prägewerkzeugs
US14/826,220 US9561524B2 (en) 2011-03-10 2015-08-14 Method for processing a structured surface of an embossing tool
CY181100987T CY1120708T1 (el) 2011-03-10 2018-09-25 Μεθοδος για την επεξεργασια μιας δομημενης επιφανειας ενος εργαλειου αναγλυφης αποτυπωσης και το εργαλειο αναγλυφης αποτυπωσης

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP11001986.6A EP2497650B1 (de) 2011-03-10 2011-03-10 Verfahren zur bearbeitung einer strukturierten oberfläche eines prägewerkzeuges

Related Child Applications (2)

Application Number Title Priority Date Filing Date
EP13000993.9A Division EP2626216B1 (de) 2011-03-10 2011-03-10 Verfahren zur Bearbeitung einer strukturierten Oberfläche eines Prägewerkzeugs und das Prägewerkzeug
EP13000993.9A Division-Into EP2626216B1 (de) 2011-03-10 2011-03-10 Verfahren zur Bearbeitung einer strukturierten Oberfläche eines Prägewerkzeugs und das Prägewerkzeug

Publications (3)

Publication Number Publication Date
EP2497650A1 EP2497650A1 (de) 2012-09-12
EP2497650C0 EP2497650C0 (de) 2023-10-11
EP2497650B1 true EP2497650B1 (de) 2023-10-11

Family

ID=44584780

Family Applications (2)

Application Number Title Priority Date Filing Date
EP13000993.9A Active EP2626216B1 (de) 2011-03-10 2011-03-10 Verfahren zur Bearbeitung einer strukturierten Oberfläche eines Prägewerkzeugs und das Prägewerkzeug
EP11001986.6A Active EP2497650B1 (de) 2011-03-10 2011-03-10 Verfahren zur bearbeitung einer strukturierten oberfläche eines prägewerkzeuges

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP13000993.9A Active EP2626216B1 (de) 2011-03-10 2011-03-10 Verfahren zur Bearbeitung einer strukturierten Oberfläche eines Prägewerkzeugs und das Prägewerkzeug

Country Status (11)

Country Link
US (2) US9138774B2 (pl)
EP (2) EP2626216B1 (pl)
JP (1) JP6213774B2 (pl)
CN (1) CN103313860B (pl)
CA (1) CA2817270C (pl)
CY (1) CY1120708T1 (pl)
ES (1) ES2688298T3 (pl)
PL (1) PL2626216T3 (pl)
PT (1) PT2626216T (pl)
RU (1) RU2582445C2 (pl)
WO (1) WO2012119586A1 (pl)

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EP2123476A2 (en) 2008-05-20 2009-11-25 Flooring Industries Limited, SARL Method for manufacturing coated panels and a press element and coated panel

Also Published As

Publication number Publication date
JP6213774B2 (ja) 2017-10-18
EP2497650C0 (de) 2023-10-11
EP2626216B1 (de) 2018-07-11
EP2497650A1 (de) 2012-09-12
PT2626216T (pt) 2018-10-22
PL2626216T3 (pl) 2018-12-31
CA2817270A1 (en) 2012-09-13
WO2012119586A1 (de) 2012-09-13
RU2582445C2 (ru) 2016-04-27
US9561524B2 (en) 2017-02-07
ES2688298T3 (es) 2018-10-31
US9138774B2 (en) 2015-09-22
US20150343835A1 (en) 2015-12-03
US20130299454A1 (en) 2013-11-14
CN103313860B (zh) 2016-03-30
CA2817270C (en) 2017-11-21
CY1120708T1 (el) 2019-12-11
JP2014504965A (ja) 2014-02-27
RU2013122408A (ru) 2014-11-27
EP2626216A1 (de) 2013-08-14
CN103313860A (zh) 2013-09-18

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