EP2105320B1 - Ennoblissement décoratif d'une plaque de matériau dérivé du bois - Google Patents

Ennoblissement décoratif d'une plaque de matériau dérivé du bois Download PDF

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Publication number
EP2105320B1
EP2105320B1 EP09005141A EP09005141A EP2105320B1 EP 2105320 B1 EP2105320 B1 EP 2105320B1 EP 09005141 A EP09005141 A EP 09005141A EP 09005141 A EP09005141 A EP 09005141A EP 2105320 B1 EP2105320 B1 EP 2105320B1
Authority
EP
European Patent Office
Prior art keywords
layer
board
sealing layer
protective layer
melamine resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP09005141A
Other languages
German (de)
English (en)
Other versions
EP2105320A1 (fr
Inventor
Frank Oldorff
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Flooring Technologies Ltd
Original Assignee
Flooring Technologies Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Flooring Technologies Ltd filed Critical Flooring Technologies Ltd
Publication of EP2105320A1 publication Critical patent/EP2105320A1/fr
Application granted granted Critical
Publication of EP2105320B1 publication Critical patent/EP2105320B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
    • B27N7/005—Coating boards, e.g. with a finishing or decorating layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/24—Pressing or stamping ornamental designs on surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02005—Construction of joints, e.g. dividing strips
    • E04F15/02033—Joints with beveled or recessed upper edges
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/041—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise
    • E04F2290/043—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise with a bottom layer for sound insulation

Definitions

  • the invention relates to a method for finishing a wood material board, in particular MDF or HDF board with a top and a bottom.
  • a wood material board in particular MDF or HDF board with a top and a bottom.
  • Such plates are used for example for furniture construction. From them also panels, in particular floor panels can be produced.
  • Floor panels with a base plate made of wood material are commonly referred to as laminate panels and have been for many years for the substitution of parquet in the trade.
  • the desired decor (parquet, wood grain, tiles) is printed on a paper web, which is then coated with resin and rolled up on a roll or stacked as sheets.
  • the thus prepared decorative sheet is placed on the carrier plate and pressed at the floor manufacturer.
  • the paper web changes in dimensions.
  • the DE 100 19 054 C1 describes a method for cutting panels from a carrier plate, with which the saw can be automatically adapted to the paper growth. This requires cameras that determine the actual position of defined decorative points. The actual position is then compared with the desired position and determines the deviation of the latitude or longitude, so that the saw can be adjusted accordingly.
  • a die having a relief can be provided in the press in which the decorative layer is pressed with the support panel, which embosses a relief corresponding to the wood grain into the synthetic resin layer. Since the paper growth is not reproducible, it is not possible to bring the relief completely in accordance with the decor. The joints of a tile mirror, as deviations would be immediately visible here, can not be embossed into the surface.
  • DE 195 32 819 A1 discloses a method for producing a wood-based panel with an optically designable surface, in which a primer, a seal, a pressure base and a decor pressure are successively applied to the wood-based panel.
  • the printing base is built up from a primer coloring or a primer of a paint seal and a surface finish.
  • gravure cylinders can be on the pressure base Decor print, for example, printed in a two-color print.
  • a multilayer acrylate UV varnish which is curable by means of UV light, can be applied to this print.
  • a hot workable sheet having a core of wood and / or cellulosic fibers impregnated with a thermosetting formaldehyde resin.
  • a decorative layer of a plastic, paper or wood foil and / or a lacquer layer can be applied on both sides of a decorative layer of a plastic, paper or wood foil and / or a lacquer layer.
  • the decorative layers can also consist of a crosslinked acrylic, urethane, epoxy or melamine resin containing a filler or a dye.
  • the EP 1 026 008 A2 discloses an overlay, a method for producing an overlay, and a method for producing a multilayer laminate, in which patterns and coloring layers are applied in counter-pressure to a carrier layer on the underside.
  • the carrier layer used here may be a paper impregnated with melamine resin, which is pressed with the laminate.
  • the DE 197 51 115 A1 discloses a method for coating, for example, a panel, in which at least one color layer is applied to the surface by means of a printing process, in particular by screen printing.
  • the surface may be untreated, ground or pretreated, in particular painted.
  • the applied ink layer can be covered by a clearcoat.
  • the application of the sealing layer on the carrier plate prevents the ink from being absorbed by the carrier plate, which would be the case without the sealing layer, since the carrier plate as such is absorbent.
  • the sealing layer holds and binds the decorative paint to the surface so that the decorative layer remains on the surface and forms a precise, clearly visible décor.
  • the protective layer of melamine resin replaces the known overlay, which is placed on the decor paper in the known finishing process. By subsequently pressing under the effect of temperature until the protective layer and the sealing layer melt, the decoration is enclosed and Sealing layer and protective layer become a composite. With the help of the press plate, the gloss level of the surface can be adjusted. If a polished press plate is used, a high-gloss finish is achieved.
  • the finishing of the plate can be carried out in a continuous process, wherein preferably a continuous press is used for the pressing. As a result, the production time is further shortened, which reduces production costs.
  • the sealing layers and / or the protective layers are preferably applied in a plurality of individual layers, wherein each individual layer dries out before the application of the next layer.
  • the individual layers have a basis weight of 10-40 g / m2 each.
  • the sealing layer preferably consists of two individual layers; the protective layer of four individual layers.
  • the printing ink can also be applied in several layers.
  • the plate is preferably ground before the first single layer of the sealing layer is applied.
  • corundum is mixed or scattered to increase the abrasion resistance.
  • antibacterial and / or antistatic additives can be mixed or spread in the protective layer. This can be done in the same or in a different single layer. Preferably, all individual layers are treated accordingly.
  • Fillers can be introduced into the sealing layer and / or the protective layer. Suitable fillers are wood fibers, wood dusts, metals, minerals (loam, sand), plastics, cellulose or ashes. About the fillers, a structure can be achieved, which is applied corresponding to the decor, so that filigree reliefs can be generated.
  • the fillers serve, for example, for impact sound insulation.
  • the refinement of the top of the plate can also be made only partially.
  • the finishing takes place on a surface of the plate running obliquely with respect to the upper side.
  • several V-joints can be embossed in the top of the plate.
  • the plate is sawn in the middle along the V-joints so that individual panels are created whose side edges have a chamfer. These chamfers later emphasize the appearance of a joint between individual panels of a floor.
  • the plates are safe from distortion, which could be caused by the inherent tensile force of the papers. Due to the thin layers short process times can be realized.
  • the fillers introduced into the individual layers on the underside of the plate can be provided for impact sound insulation.
  • OSB boards or conventional chipboard with a correspondingly finely scattered cover layer can be used instead of finishing a carrier plate made of HDF or MDF. It is also conceivable to make the sealing layer so thick that unevennesses in the plate (OSB) are compensated.
  • the panels can not only be used as floor panels, but they can also be used in furniture construction.
  • a wood-based panel in particular a floor panel consisting of an HDF or MDF support plate, with a top and a bottom, wherein the top has a decor, preferably a wood or tile decor, wherein on the support plate, a sealing layer is applied to the a decor which has heat-resistant colors, preferably made of heat-resistant colors, is printed and wherein the decor is covered with at least one wear protection layer, the sealing layer according to the invention consists of melamine or urea resin.
  • an oak decoration can be printed on a pine veneer and its color highlighted accordingly.
  • the press plate is provided with a relief corresponding to the decor.
  • the protective layer which correspond for example to a wood grain or to a tile mirror. This adjusts the feel of the surface to a natural surface.
  • the decor is printed directly on the sealing layer.
  • texturing agents or corundum grains can be applied to the decor.
  • the structuring agents or corundum grains may also be embedded in the wear protection layer.
  • the carrier plate can be smoothed on the top and / or bottom, be ground in an advantageous manner.
  • V-joints running in the protective layer in the longitudinal direction and / or transverse direction of the plate can be embossed.
  • panels are then sawn out of the panel by sawing centrally along the V-groove. This will give the panels a chamfered edge.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
  • Forests & Forestry (AREA)
  • Floor Finish (AREA)
  • Laminated Bodies (AREA)
  • Finishing Walls (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Claims (14)

  1. Procédé d'ennoblissement d'un panneau de bois ou de matériau dérivé du bois, en particulier un panneau de MDF ou HDF, ayant une face supérieure et une face inférieure, comprenant les étapes suivantes :
    a) appliquer sur la face supérieure du panneau une couche de vitrification à base de résine de mélamine ou de résine d'urée,
    b) imprimer sur la couche de vitrification un décor qui présente des couleurs résistantes à la chaleur, de préférence qui consiste en des couleurs résistantes à la chaleur,
    c) appliquer sur le décor une couche de protection à base de résine de mélamine,
    d) presser le panneau tout en faisant agir la température, jusqu'à ce que la couche de protection et la couche de vitrification fondent et se lient ensemble en incluant le décor imprimé,
    e) lors du pressage, produire des renfoncements dans la couche de protection, en utilisant une plaque de pression qui est munie d'un relief correspondant au décor.
  2. Procédé selon la revendication 1, caractérisé par les étapes suivantes :
    f) appliquer au moins une couche à base de résine de mélamine sur la face inférieure du panneau,
    g) presser le panneau tout en faisant agir la température, jusqu'à ce que la couche à base de résine de mélamine fonde et se lie au panneau.
  3. Procédé selon la revendication 1, caractérisé par les étapes suivantes :
    f) appliquer sur la face inférieure du panneau une couche de vitrification à base de résine de mélamine,
    g) appliquer sur la couche de vitrification une couche de couleur qui présente des couleurs résistantes à la chaleur,
    h) appliquer sur la couche de couleur une couche de protection à base de résine de mélamine,
    i) presser le panneau tout en faisant agir la température, jusqu'à ce que la couche de protection et la couche de vitrification fondent et se lient ensemble en incluant la couche de couleur.
  4. Procédé selon la revendication 1, caractérisé en ce que le décor imprimé est une veinure de bois ou une surface carrelée, auquel correspondent les renfoncements.
  5. Procédé selon l'une quelconque des revendications 1 à 3, caractérisé en ce que pour la couche de vitrification et/ou la couche de protection, on applique plusieurs couches individuelles, et l'on sèche chaque couche individuelle avant d'appliquer la suivante.
  6. Procédé selon la revendication 1, caractérisé en ce que l'on mélange, dans la couche de protection, du corindon et/ou de la cellulose au moins en tant que constituants supplémentaires.
  7. Procédé selon l'une ou plusieurs des revendications précédentes, caractérisé en ce qu'on met au moins une charge dans la couche de vitrification et/ou la couche de protection.
  8. Procédé selon la revendication 1, caractérisé en ce que l'on utilise en tant que charge des fibres de bois, des poudres de bois, des métaux, des matières minérales, des matières synthétiques, de la cellulose ou de la cendre.
  9. Panneau en matériau dérivé du bois, consistant en un panneau de support ayant une face supérieure et une face inférieure, la face supérieure du panneau de support présentant une couche de vitrification sur laquelle est imprimé un décor qui présente des couleurs résistantes à la chaleur, de préférence qui consiste en des couleurs résistantes à la chaleur, et le décor étant recouvert par au moins une couche de protection à base de résine de mélamine, caractérisé en ce que la couche de vitrification consiste en une résine de mélamine ou une résine d'urée, et la couche de protection présente des renfoncements correspondant au décor.
  10. Panneau en matériau dérivé du bois selon la revendication 9, caractérisé en ce que le décor est imprimé directement sur la couche de vitrification.
  11. Panneau en matériau dérivé du bois selon la revendication 9 ou 10, caractérisé en ce que la couche de protection présente du corindon ou de la cellulose au moins en tant que constituants supplémentaires.
  12. Panneau en matériau dérivé du bois selon l'une quelconque des revendications 9 à 11, caractérisé en ce que le panneau de support consiste en du matériau OSB, avec une fine couche de finition en matériau en copeaux, MDF ou HDF.
  13. Panneau en matériau dérivé du bois selon l'une quelconque des revendications 9 à 12, caractérisé en ce que le panneau de support est poli et/ou poncé sur la face supérieure et/ou inférieure.
  14. Panneau en matériau dérivé du bois selon l'une quelconque des revendications 9 à 13, caractérisé en ce que les renfoncements correspondent à une veinure de bois ou une surface carrelée.
EP09005141A 2003-03-06 2003-09-06 Ennoblissement décoratif d'une plaque de matériau dérivé du bois Expired - Lifetime EP2105320B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10310199A DE10310199B4 (de) 2003-03-06 2003-03-06 Holzfaserplatte und Verfahren zu deren Herstellung
EP03020230.3A EP1454763B2 (fr) 2003-03-06 2003-09-06 Ennoblissement décoratif d'une plaque de matériel de bois

Related Parent Applications (2)

Application Number Title Priority Date Filing Date
EP03020230.3A Division-Into EP1454763B2 (fr) 2003-03-06 2003-09-06 Ennoblissement décoratif d'une plaque de matériel de bois
EP03020230.3A Division EP1454763B2 (fr) 2003-03-06 2003-09-06 Ennoblissement décoratif d'une plaque de matériel de bois

Publications (2)

Publication Number Publication Date
EP2105320A1 EP2105320A1 (fr) 2009-09-30
EP2105320B1 true EP2105320B1 (fr) 2012-10-17

Family

ID=32797890

Family Applications (2)

Application Number Title Priority Date Filing Date
EP03020230.3A Expired - Lifetime EP1454763B2 (fr) 2003-03-06 2003-09-06 Ennoblissement décoratif d'une plaque de matériel de bois
EP09005141A Expired - Lifetime EP2105320B1 (fr) 2003-03-06 2003-09-06 Ennoblissement décoratif d'une plaque de matériau dérivé du bois

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP03020230.3A Expired - Lifetime EP1454763B2 (fr) 2003-03-06 2003-09-06 Ennoblissement décoratif d'une plaque de matériel de bois

Country Status (5)

Country Link
EP (2) EP1454763B2 (fr)
AT (1) ATE438519T1 (fr)
DE (2) DE10310199B4 (fr)
ES (2) ES2328236T5 (fr)
PT (1) PT2105320E (fr)

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EP1454763B2 (fr) 2016-06-08
EP1454763A3 (fr) 2005-08-17
ES2328236T3 (es) 2009-11-11
ES2394744T3 (es) 2013-02-05
EP1454763A2 (fr) 2004-09-08
EP2105320A1 (fr) 2009-09-30
PT2105320E (pt) 2012-12-12
EP1454763B1 (fr) 2009-08-05
DE50311774D1 (de) 2009-09-17
DE10310199B4 (de) 2007-09-20
ES2328236T5 (es) 2016-11-15
DE10310199A1 (de) 2004-09-23

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