EP1454002A2 - Verfahren zur farblosen, plastischen musterung und verfestigung einer warenbahn und vorrichtung zur durchführung des verfahrens - Google Patents
Verfahren zur farblosen, plastischen musterung und verfestigung einer warenbahn und vorrichtung zur durchführung des verfahrensInfo
- Publication number
- EP1454002A2 EP1454002A2 EP02772389A EP02772389A EP1454002A2 EP 1454002 A2 EP1454002 A2 EP 1454002A2 EP 02772389 A EP02772389 A EP 02772389A EP 02772389 A EP02772389 A EP 02772389A EP 1454002 A2 EP1454002 A2 EP 1454002A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- fibers
- pattern
- liquid
- permeable
- drum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000004744 fabric Substances 0.000 title claims description 6
- 238000005034 decoration Methods 0.000 title 1
- 239000000835 fiber Substances 0.000 claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- 239000007788 liquid Substances 0.000 claims description 4
- 238000000059 patterning Methods 0.000 claims description 3
- 238000007711 solidification Methods 0.000 claims description 2
- 230000008023 solidification Effects 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 239000011888 foil Substances 0.000 claims 1
- 238000012216 screening Methods 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 2
- 238000007664 blowing Methods 0.000 abstract 1
- 239000004745 nonwoven fabric Substances 0.000 abstract 1
- 238000007596 consolidation process Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
- D04H1/495—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet for formation of patterns, e.g. drilling or rearrangement
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
- D04H18/04—Needling machines with water jets
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
Definitions
- the invention relates to a method for colorless, plastic patterning and consolidation of a web of non-woven or knitted fibers, ie a fleece of essentially finite, but also endless fibers such as synthetic staple fibers or natural fibers.
- EP-A-0 423 619 according to which the fibers of a nonwoven are moved against a sieve drum by means of water jets in order to move the fibers into the holes of the sieve drum.
- the concentration of the fibers is indefinable, particularly in the thickness of the fleece, and the consolidation of the fleece in the area of the patterned thickenings is almost zero.
- the fibers of the fleece are moved into the patterned depressions of the sieve drum by means of water jets, but the fibers in the depressions are not consolidated.
- the task is to find a method with which a pattern can be forced continuously into the fleece or the like with little effort, specifically a pattern which is also clearly defined in height and in which the moving Fibers are also intertwined with one another, i.e. are solidified.
- the invention provides that the fibers of the material web lying on a first level provided with the pattern to be achieved are partially shifted to a second level by means of high-energy water jets and stopped there due to an existing resistance to a further shifting, the impinging liquid is dissipated and the fibers of the web are swirled together in both planes under the influence of the water jets and thus the nonwoven is solidified and solidified with a pattern. It is essential for a clearly delimited pattern in a nonwoven that is constantly solidified over the entire surface, similar to a watermark in paper, to prevent the nonwoven from tearing when needling in two planes.
- the consolidation should be the same everywhere, there should be no holes and the thickness of the fleece in the two levels should remain the same.
- a device for carrying out the method is provided with a base which is present in the direction of the flowing water jets and is only partially permeable to liquid and is open with a pattern. There is also a pressurized water bar assigned to this base for the production of fine water jets distributed over the working width.
- This device is now supplemented by a further, also supported and liquid-permeable base arranged underneath the pattern-providing base, which serves as a load-bearing resistance for the The base is shifted fibers.
- the device could preferably consist of a load-bearing, inherently stable, liquid-permeable drum such as a sieve drum, which is wrapped on the outside with a fine-meshed sieve belt such as Spunlace belt and this with a pattern-forming, also liquid-permeable belt or film, which is assigned to the pressurized water bar radially on the outside , It is advantageous to support the spunlace belt on the sieve drum from another coarser sieve fabric.
- a load-bearing, inherently stable, liquid-permeable drum such as a sieve drum, which is wrapped on the outside with a fine-meshed sieve belt such as Spunlace belt and this with a pattern-forming, also liquid-permeable belt or film, which is assigned to the pressurized water bar radially on the outside , It is advantageous to support the spunlace belt on the sieve drum from another coarser sieve fabric.
- a device of the type according to the invention is shown as an example in the drawing. Show it:
- Fig. 1 in cross-section a permeable, under suction draft drum for the production of a patterned fleece with the sieve drum assigned to the outside of the nozzle bar and Fig. 2, the casing of the sieve drum according to Fig. 1 in an enlarged view, Fig. 3, the jacket of the sieve drum according to Fig. 2 with an expanded structure.
- the screen drum 1 shown in FIG. 1 also includes other peripheral parts, which are omitted here for the sake of clarity.
- the fleece 2 to be patterned runs directly over the screen drum 1, to which one or more nozzle bars 3 are directly assigned outside.
- the respective nozzle bar 3 is arranged axially parallel to the sieve drum 1 and is provided on its underside assigned to the sieve drum 1 with a nozzle strip (not shown here) for the exit of the water jets 4.
- the sieve drum 1 for suctioning the sprayed water is placed under suction, for which purpose a suction pipe 8 is arranged centrally in the interior of the sieve drum 1, which has suction slits 10 extending to the sieve drum 1, which in turn are assigned to the nozzle bars 3.
- the screen drum 1 consists of a seamless screen drum wall 11, which is provided as a support element for further shaped elements drawn on the outside.
- the holes in the screen drum wall 11 can be punched into a sheet metal or the wall can have another stable structure.
- a fine sieve fabric, a spunlace tape 12 is mounted on the wall of the screen drum, on which a metal sheet 5 is further drawn, which is provided with a perforated pattern.
- the Lö- 7 are therefore drawn with diameters of different sizes.
- the holes 7 can also have shapes other than round, any large-area pattern is conceivable here.
- the fleece 2 which is smooth on both sides, is now hit by the water jets 4, the fibers move into the area of the holes 7 and the fleece is needled and solidified on the webs 9 between the holes 7.
- the movement of the fibers in the holes 7 of the thin sample sheet 5 is limited, however, since a fine screen fabric 12 is arranged below the sample sheet 5, which can be regarded as the actual spunlace tape. It normally serves as a base for a nonwoven that is to be needled smooth.
- the sprayed water penetrates through the belt 12 and is sucked off inside the sieve drum 1. However, the fibers remain on the belt 12 and are needled by the water jets there, that is, solidified. This creates a plastic pattern on one side in a full-surface solidified fleece.
- the structure of the sieve drum jacket is the same as that of FIG. 2, but a coarser sieve fabric 13 is inserted between the spunlace belt 12 and the load-bearing sieve drum wall 11, which increases the distance between the load-bearing sieve drum surface and the spunlace belt 12. This equalizes the water flow from the sieve belt 12 to the throughflow openings of the sieve drum 11, the webs between the throughflow openings no longer appear as an obstacle to the throughflow.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Treatment Of Fiber Materials (AREA)
- Decoration Of Textiles (AREA)
- Filtering Materials (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10152075 | 2001-10-25 | ||
DE10152075A DE10152075A1 (de) | 2001-10-25 | 2001-10-25 | Verfahren zur farblosen, plastischen Musterung und Verfestigung einer Warenbahn und Vorrichtung zur Durchführung des Verfahrens |
PCT/EP2002/011747 WO2003035955A2 (de) | 2001-10-25 | 2002-10-21 | Verfahren zur farblosen, plastischen musterung und verfestigung einer warenbahn und vorrichtung zur durchführung des verfahrens |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1454002A2 true EP1454002A2 (de) | 2004-09-08 |
EP1454002B1 EP1454002B1 (de) | 2007-07-11 |
Family
ID=7703303
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02772389A Expired - Lifetime EP1454002B1 (de) | 2001-10-25 | 2002-10-21 | Verfahren zur farblosen, plastischen musterung und verfestigung einer warenbahn und vorrichtung zur durchführung des verfahrens |
Country Status (12)
Country | Link |
---|---|
US (1) | US7308743B2 (de) |
EP (1) | EP1454002B1 (de) |
JP (1) | JP4388811B2 (de) |
KR (1) | KR100712365B1 (de) |
CN (1) | CN1283870C (de) |
AT (1) | ATE366838T1 (de) |
CA (1) | CA2464621A1 (de) |
DE (2) | DE10152075A1 (de) |
EA (1) | EA006139B1 (de) |
IL (1) | IL161508A0 (de) |
PT (1) | PT1454002E (de) |
WO (1) | WO2003035955A2 (de) |
Families Citing this family (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004044296A2 (en) * | 2002-11-12 | 2004-05-27 | The Procter & Gamble Company | Process and apparatus for preparing a molded, textured, spunlaced, nonwoven web |
DE102004030918A1 (de) * | 2003-12-18 | 2005-07-21 | Fleissner Gmbh | Absaugvorrichtung für Flüssigkeiten insbesondere an Maschinen zur hydrodynamischen Vernadelung |
FI121182B (fi) * | 2004-06-18 | 2010-08-13 | Suominen Nonwovens Ltd | Menetelmä kuitukankaan valmistamiseksi |
DE102005007757A1 (de) * | 2005-02-18 | 2006-08-31 | Fleissner Gmbh | Vorrichtung zur Musterung und Verfestigung einer Warenbahn mit austauschbarer Musterschale |
DE102005045224B3 (de) * | 2005-09-22 | 2006-12-07 | Fleissner Gmbh | Vorrichtung zur Wasserstrahlbehandlung einer Warenbahn |
DE102005048758A1 (de) * | 2005-10-10 | 2007-04-12 | Fleissner Gmbh | Stabiles Faserlaminat sowie Verfahren und Vorrichtung zur Herstellung desselben |
JP4916978B2 (ja) * | 2007-08-20 | 2012-04-18 | ユニチカ株式会社 | 短繊維からなるスパンレース不織布の製造方法 |
US20100062671A1 (en) * | 2008-09-05 | 2010-03-11 | Nutek Disposables, Inc. | Composite wipe |
JP5335146B2 (ja) * | 2009-10-23 | 2013-11-06 | ストルク プリンツ オーストリア ゲーエムベーハー | レリーフ部を備えた有孔または部分有孔テンプレートの製造方法 |
CN101787625B (zh) * | 2010-01-30 | 2012-04-25 | 杭州诺邦无纺股份有限公司 | 福耐克无纺布成型装置、成型方法及无纺布 |
US9560950B2 (en) * | 2010-11-22 | 2017-02-07 | Kao Corporation | Bulky sheet and method for producing same |
DE202011004335U1 (de) * | 2011-03-23 | 2012-03-26 | Trützschler Nonwovens Gmbh | Einrichtung zur Verfestigung eines textilen Produktes mittels heißen Gasen |
DE102011056933A1 (de) * | 2011-12-22 | 2013-06-27 | Bayerische Motoren Werke Aktiengesellschaft | Interieurbauteil für ein Kraftfahrzeug |
CN103352327A (zh) * | 2013-07-04 | 2013-10-16 | 绍兴县和中合纤有限公司 | 立体鼓罩 |
CN103952889A (zh) * | 2014-04-14 | 2014-07-30 | 吴江市金桥纺织品有限公司 | 一种磨毛机 |
KR200483052Y1 (ko) * | 2015-02-05 | 2017-03-29 | 위너 인더스트리스(션젼) 코포레이션 리미티드 | 부직포 거즈 제품 및 그 제조 시스템 |
CN104711767A (zh) * | 2015-03-18 | 2015-06-17 | 浙江和中非织造股份有限公司 | 提花鼓罩 |
HUE065441T2 (hu) * | 2016-06-10 | 2024-05-28 | Fitesa Film Products Llc | Hidroformázott kompozit anyag és eljárások annak elõállítására |
CN110468545A (zh) * | 2019-06-28 | 2019-11-19 | 宜兴申联机械制造有限公司 | 一种无纺布印染提花立体套网 |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3590453A (en) * | 1968-06-19 | 1971-07-06 | Metal Tech Inc | Honeycomb roll |
US3787932A (en) * | 1970-03-24 | 1974-01-29 | Johnson & Johnson | Method and apparatus (continuous imperforate portions on backing means of closed sandwich) |
US3750237A (en) * | 1970-03-24 | 1973-08-07 | Johnson & Johnson | Method for producing nonwoven fabrics having a plurality of patterns |
US3679536A (en) * | 1970-03-24 | 1972-07-25 | Johnson & Johnson | Nonwoven fabric comprising buds plus bundles connected by aligned fibers including bundles |
US3681183A (en) * | 1970-03-24 | 1972-08-01 | Johnson & Johnson | Nonwoven fabric comprising rosebuds connected by bundles |
JPH0663165B2 (ja) * | 1985-11-20 | 1994-08-17 | ユニ・チヤ−ム株式会社 | 不織布の製造方法および装置 |
US5042722A (en) * | 1987-07-13 | 1991-08-27 | Honeycomb Systems, Inc. | Apparatus for jetting high velocity liquid streams onto fibrous materials |
US5115544A (en) * | 1990-04-03 | 1992-05-26 | Albany International Corp. | Non-wovens manufacturing process |
EP0841424B1 (de) * | 1996-11-11 | 2002-06-05 | Fleissner GmbH & Co. Maschinenfabrik | Vorrichtung zum hydrodynamischen Vernadeln von Vliesen, Tissue od. dgl. |
DE19912279A1 (de) * | 1999-03-18 | 2000-09-21 | Fleissner Maschf Gmbh Co | Verfahren und Vorrichtung zur Herstellung von Nonwovens mit Präge- oder Lochmuster mittels hydrodynamischer Vernadelung |
DE19912905A1 (de) * | 1999-03-22 | 2000-09-28 | Fleissner Maschf Gmbh Co | Verfahren und Vorrichtung zur Herstellung von perforierten Vliesstoffen mittels hydrodynamischer Vernadelung |
EP1268906A4 (de) * | 2000-02-11 | 2008-05-28 | Polymer Group Inc | Bildtragende vliesstoffe |
SE516427C2 (sv) * | 2000-05-08 | 2002-01-15 | Sca Hygiene Prod Ab | Förfarande och anordning för framställning av nonwovenmaterial samt användning av ett nät vid förfarandet |
GB0013302D0 (en) * | 2000-06-02 | 2000-07-26 | B & H Res Ltd | Formation of sheet material using hydroentanglement |
DE10064687A1 (de) * | 2000-12-22 | 2002-07-04 | Fleissner Maschf Gmbh Co | Verfahren zur hydrodynamischen Beaufschlagung einer auch mit endlichen Produkten versehenen Warenbahn mit Wasserstrahlen und Düseneinrichtung zur Erzeugung von Flüssigkeitsstrahlen |
-
2001
- 2001-10-25 DE DE10152075A patent/DE10152075A1/de not_active Withdrawn
-
2002
- 2002-10-21 PT PT02772389T patent/PT1454002E/pt unknown
- 2002-10-21 EA EA200400581A patent/EA006139B1/ru not_active IP Right Cessation
- 2002-10-21 CN CNB028211162A patent/CN1283870C/zh not_active Expired - Fee Related
- 2002-10-21 CA CA002464621A patent/CA2464621A1/en not_active Abandoned
- 2002-10-21 AT AT02772389T patent/ATE366838T1/de not_active IP Right Cessation
- 2002-10-21 JP JP2003538447A patent/JP4388811B2/ja not_active Expired - Lifetime
- 2002-10-21 WO PCT/EP2002/011747 patent/WO2003035955A2/de active IP Right Grant
- 2002-10-21 IL IL16150802A patent/IL161508A0/xx active IP Right Grant
- 2002-10-21 KR KR1020047006039A patent/KR100712365B1/ko not_active IP Right Cessation
- 2002-10-21 DE DE50210471T patent/DE50210471D1/de not_active Expired - Lifetime
- 2002-10-21 EP EP02772389A patent/EP1454002B1/de not_active Expired - Lifetime
- 2002-10-21 US US10/493,532 patent/US7308743B2/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO03035955A2 * |
Also Published As
Publication number | Publication date |
---|---|
DE50210471D1 (de) | 2007-08-23 |
PT1454002E (pt) | 2007-12-20 |
CN1283870C (zh) | 2006-11-08 |
JP2005506470A (ja) | 2005-03-03 |
EP1454002B1 (de) | 2007-07-11 |
KR20040058231A (ko) | 2004-07-03 |
DE10152075A1 (de) | 2003-05-08 |
WO2003035955A2 (de) | 2003-05-01 |
WO2003035955A3 (de) | 2003-12-24 |
KR100712365B1 (ko) | 2007-05-02 |
ATE366838T1 (de) | 2007-08-15 |
EA006139B1 (ru) | 2005-10-27 |
US20050155200A1 (en) | 2005-07-21 |
CN1575361A (zh) | 2005-02-02 |
US7308743B2 (en) | 2007-12-18 |
EA200400581A1 (ru) | 2004-08-26 |
JP4388811B2 (ja) | 2009-12-24 |
IL161508A0 (en) | 2004-09-27 |
CA2464621A1 (en) | 2003-05-01 |
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