EP0820836B1 - Verfahren und Vorrichtung zum Nachschärfen von Messern für Zerkleinerungsmaschinen, insbesondere von Zerspanmessern für Holz - Google Patents
Verfahren und Vorrichtung zum Nachschärfen von Messern für Zerkleinerungsmaschinen, insbesondere von Zerspanmessern für Holz Download PDFInfo
- Publication number
- EP0820836B1 EP0820836B1 EP97111691A EP97111691A EP0820836B1 EP 0820836 B1 EP0820836 B1 EP 0820836B1 EP 97111691 A EP97111691 A EP 97111691A EP 97111691 A EP97111691 A EP 97111691A EP 0820836 B1 EP0820836 B1 EP 0820836B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- knife
- knives
- grinding
- improvement
- edges
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L11/00—Manufacture of wood shavings, chips, powder, or the like; Tools therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/36—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades
- B24B3/363—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades of blades mounted on a turning drum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/12—Means for treating work or cutting member to facilitate cutting by sharpening the cutting member
Definitions
- DE-PS 43 16 514 C2 describes a method and a device according to the preamble of claim 1 and claim 6, respectively, which enable the cutting of knives, those in cylindrical, rotatable knife carriers of shredding machines are held by releasable clamping, sharpen by grinding without removing the knives from the Knife holder to have to remove.
- the knife edges are sharpened when sharpening constantly rotating knife carrier while the programmed grinding feed according to the state of wear in the radial direction.
- this sharpening method has the disadvantage that due to the constant turning of the knife holder during sharpening the Front of the knife receives a contour that matches the cutting circle runs in conformity, which inevitably means the clearance angle Results in zero.
- the clearance angle has zero during processing proven of many materials, but there are substances whose Properties such as density and coefficient of friction, one on it require a coordinated specific clearance angle. That is for example the case for some types of wood, for which their high density and / or their high resin content due to the large coefficient of friction of the clearance angle zero one large amount of heat generated during machining.
- the invention is therefore based on the object of resharpening the knife in the installed state creating a Material properties of the material to be processed to allow adapted clearance angle without reducing the other, with that described in DE-PS 43 16 514 C2 Sharpening method already achieved advantages to have to do without.
- the knife carrier removed from the shredding machine and be treated in a special sharpening device.
- the resharpening device consists of a Machine frame 1 on which a device carrier 2 by means of a circular, vertical support plate 3 is attached.
- a slewing ring 6 mounted with a Axial turntable 7 for central attachment a knife ring 8 is connected.
- the slewing ring 6 is from a pinion 9 can be driven, its drive motor 10 on the Back of the machine frame 1 is flanged.
- the Machine frame 1 is surrounded by a protective housing 12 which with a clear view of the Parts essential to the invention are only shown in FIGS. 2 and 3 is.
- a pneumatic actuated locking device 4 attached, the locking bolt 5 gradually turning the knife ring 8 in succession in position bores 14 which engages in a its two washers 13 the individual knife holders 15 are assigned in such a way that they are on the extension a straight line, which is the center point M of the knife ring 8 connects to the respective knife edge S.
- a grinding unit 17 is attached to the device carrier 2, that from a grinding wheel 18, a drive motor 19 and there is a belt drive 20.
- the grinding unit 17 is on a support 21 attached to a feed path 22 in radial direction and on an axial sliding guide 23 in is movable in the axial direction.
- the axial reciprocation during the sharpening process one controlled by limit switches Hydraulic unit 24.
- the grinding unit 17 is a program-controlled Special drive 25.
- a Bellows sleeve 26 is provided.
- an adjustment device 28 is located on the device carrier 2 attached that from a pneumatically operated knife stop 29 there is a position button 30 for detecting the Wear condition of the inner wall 8 'of the knife ring 8 assigned is.
- a position button 30 for detecting the Wear condition of the inner wall 8 'of the knife ring 8 assigned is.
- the program-controlled radial movement of the knife stop 29 is provided by a pneumatic unit 33.
- the feed path 22 of the grinding support 21 is inclined to the radial beam R of the cutting flight circle K R tangent to the effective range of the grinding unit 17 by the desired clearance angle ⁇ .
- the effective range of the grinding unit 17 is offset by the attachment angle ⁇ from the effective direction of the adjusting device 28, with the result that the feed path 22 of the grinding support 21 is offset from the effective direction of the adjusting device 28 the angle ( ⁇ - ⁇ ) is inclined.
- a tool combination 35 For advancing the individual knives 32 up to that of the position button 30 defined knife stop 29 is a tool combination 35, which is mounted on a tool stand 34 is. It consists of three screw spindles 36 for loosening and Retighten the clamping screws 37 on the knife holders 15; furthermore from two knife plungers 39 for individual advancement the knife 32 and finally two hold-downs 40 which immobilizing the loosened knife holding plates 38 during worried about pushing the knives. All tools 36, 39 and 40 are pneumatically operated under program control.
- a Compressed air nozzle 41 attached, which is also on a Slide rail 42 by means of one controlled by limit switches Pneumatics can be moved back and forth in the axial direction.
- the grinding geometry shown in FIG. 6 on a knife 32 shown in a greatly enlarged manner shows a knife edge S, the position of which is defined by the locking position P corresponding to the position bores 14.
- the radial beam R starting from the center M of the cutting circle K R and the radial beam r starting from the center m of the grinding circle K r intersect, the tangents t R and t r assigned to them including the clearance angle ⁇ .
- the grinding feed v takes place in the direction of the radial beam r of the grinding circle k r , the end face F of the knife receiving a concave contour corresponding to the grinding circle k r .
- the resharpening device described as an embodiment of the invention works as follows:
- Knife ring 8 After removal of a knife ring 8 from a cutting machine is driven into the sharpening area on a special carriage 44 and there in front of the resharpening device in the one shown in FIG. 2 Position brought into position. Then the one and only Removal slide 16 extended so far that its Support rods 11 reach under the knife ring 8 and him in her Return movement into that provided in the turntable 7 Pull the centering, in which it is then attached. Now the Knife ring 8 first of all a cleaning procedure by means of the reciprocating compressed air nozzle 41 slowly rotating knife ring 8 subjected.
- the centrally controlled, automatic functional sequence begins the actual sharpening process: First, loosen the Screw spindles 36, the clamping screws 37 of the knife holder in question 15. At the same time the knife stop 29 Adjustment device 28 from its pneumatic 33 radially so far advanced until the associated position button 30 on one of the relevant knife edge S adjacent location of the Inner wall 8 'of the knife ring 8, e.g. on the neighboring one Wear shoe 43 is present. Now the hold-downs 40 and the knife plunger 39 activated and the knife in question 32 in the knife ring 8 pushed in until its Cut S on the knife stop 29 of the adjusting device 28 triggers.
- This knife position is now by tightening the clamping screws 37 by means of the screw spindles 36 at the same time Retract the knife plunger 39 and the hold-down device 40 fixed.
- the central control then causes the retraction the knife stop 29 and the locking bolt 5 the position bore 14 and the turning of the knife ring 8 by a knife division, after which the locking bolt 5 into the next position bore 14 engages. Then repeated advancing the knife in the manner described.
- the sequential control system delivers the grinding support 21 so far to the knife ring 8 until the started Grinding wheel 18 in contact with one of the advanced ones Knife 32 is coming.
- the grinding wheel 18 takes up Torque on the current consumption of their drive motor 19th significantly increased and thus as a control impulse of the automatic program signals the start of the effective grinding feed.
- the program-controlled special drive 25 moves this Grinding unit 17 gradually against the end face F des relevant knife 32.
- the grinding wheel 18 is also slow axially back and forth. As soon as the grinding process starts a knife 32 and the knife ring 8 at another point the knife feed is completed, the two Active systems moved back to their starting positions and the knife ring 8 rotated by one knife division.
- Knife 32 advanced one after the other, so the grinding process for those due to the angular misalignment ⁇ of the two effective ranges Knives not yet sharpened by adjustment and grinding 32 continued separately. After completing the described sharpening process are the cutting edges S of all knives 32 at constant, uniform cutting board over the inner wall 8 'of Knife ring 8 sharp again.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Debarking, Splitting, And Disintegration Of Timber (AREA)
Description
- Fig. 1
- die Frontansicht einer Nachschärfvorrichtung;
- Fig. 2
- eine Schnittdarstellung dieser Vorrichtung gemäß der Linie II-II in Fig. 1;
- Fig. 3
- eine Seitenansicht dieser Vorrichtung in Pfeilrichtung III in Fig. 1;
- Fig. 4
- Einzelheiten dieser Vorrichtung in vergrößertem Maßstab;
- Fig. 5
- eine spezielle Einzelheit in noch größerem Maßstab;
- Fig. 6
- die Schleifgeometrie des Schärfverfahrens, dargestellt an einem stark vergrößertem Messer.
Claims (11)
- Arbeitsverfahren zum Nachschärfen der Messer (32) von Zerkleinerungsmaschinen, insbesondere der Zerspanmesser für Holz, die in einem zylindrischen, rotierbaren Messerträger (8) durch lösbare Klemmung derart gehaltert sind, daß ihre Schneiden (S) im Arbeitsprozeß auf einem gemeinsamen Flugkreis (Kr) liegen, wobei das Schärfen durch Schleifen bei ihrem im Messerträger (15) eingebauten Zustand erfolgt, wozu vor dem Schärfen sämtliche Messer (32) nacheinander in ihrer Halterung (15) gelockert und um einen dem Schneidenverschleiß entsprechenden Betrag in ihren Wirkbereich vorgeschoben und in dieser Stellung erneut festgeklemmt werden, dadurch gekennzeichnet, daß der Schleifprozeß an den einzelnen Messerschneiden (S) bei jeweils arretiertem Messerträger (15) erfolgt, wobei der Schleifvorschub (v) längs des Radialstrahles (r) des Schleifkreises (Kr) erfolgt, der mit dem an der jeweiligen Arretierposition (P) des Messerträgers (15) orientierten Radialstrahl (R) des Schneidenflugkreises (KR) an der Messerschneide S den Freiwinkel (ϕ) einschließt.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß das Vorschieben der Messer (32) jeweils gleichzeitig mit dem Schleifen ihrer Schneiden (S) bei gleichen Arretierpositionen (P) des Messerträgers (15) erfolgt.
- Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß beim Vorschieben der Messer (32) die den Schneiden (S) benachbarten Verschleißzustände des Messerträgers (15) erfaßt und in die Programmierung des Schleifvorschubes (v) einbezogen werden.
- Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß beim Vorschieben der Messer (32) das Schleiforgan (17) selbst den Justieranschlag für die verschlissenen Messerschneiden (S) bildet.
- Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß zum Nachschärfen der Messerschneiden (S) der Messerträger (15) aus der Zerkleinerungsmaschine ausgebaut und in einer speziellen Schleifvorrichtung behandelt wird.
- Vorrichtung zur Durchführung des Verfahrens nach Anspruch 5, speziell zum Nachschärfen eines Messerkranzes (8) mit nach Innen gerichteten Schneiden (S), bei der auf einem Maschinengestell (1) eine den Messerkranz (8) aufnehmende Drehscheibe (7) gelagert sowie auf einem stationären Geräteträger (2) der Support (21) eines Schleifaggregates (17) translatorisch bewegbar ist, dadurch gekennzeichent, daß die Vorschubbahn (22) des Schleifsupports (21) zum die jeweilige Messerschneide (S) tangierenden Radialstrahl (R) des Schneidenflugkreises (KR) um den Freiwinkel (ϕ) geneigt ist.
- Vorrichtung nach Anspruch 6, bei der eine Justiereinrichtung (28) für einen dem Schneidenverschleiß entsprechenden gleichmäßigen Vorschub der Messer (32) über die zylindrige Innenwand (8') des Messerkranzes (8) vorgesehen ist, dadurch gekennzeichnet, daß der Wirkbereich des Schleifaggregates (17) zur Wirkrichtung der Justiereinrichtung (28) um einen Versatzwinkel (α) versetzt ist, wobei die Vorschubbahn (22) des Schleifsupports (21) zur Wirkrichtung der Justiereinrichtung (28) um den Versatzwinkel (α), abzüglich des angestrebten Freiwinkels (ϕ), also um den Winkel (α-ϕ) geneigt ist (Fig. 4).
- Vorrichtung nach Anspruch 7, dadurch gekennzeicnet, daß der Neigungswinkel (α-ϕ) der Vorschubbahn (22) des Schleifsupports (21) zwecks Veränderbarkeit des Freiwinkels (ϕ) verstellbar ist.
- Vorrichtung nach Anspruch 7 oder 8, dadurch gekennzeichnet, daß das Schleifaggregat (17) aus einer rotierbaren Schleifscheibe (18) besteht, deren Support (21) außer auf der Vorschubbahn (22) zugleich auf einer axialen Gleitführung (23) mittels einer Hydraulikeinheit (24) hin- und herbewegbar ist.
- Vorrichtung nach einem der Ansprüche 6 bis 9, dadurch gekennzeichnet, daß die Einrichtung (35, 28) für den gleichmäßigen Messervorschub zumindest einen auf die Rückseite der Messer (32) wirkenden Stößel (39) sowie einen den Messervorschub begrenzenden Anschlag (29) aufweist.
- Vorrichtung nach Anspruch 10, dadurch gekennzeichnet, daß dem Messeranschlag (29) der Justiereinrichtung (28) ein Positionstaster (30) für die Erfassung der Verschleißzustände an der Innenwand (8') des Messerkranzes (8) zugeordnet ist, der in eine elektronische Steuereinrichtung integriert ist, die den zur Erzielung des angestrebten Schneidenvorstandes erforderlichen Schleifvorschub (v) in Abhängigkeit von den gemittelten Verschleißzuständen programmiert.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19629668 | 1996-07-23 | ||
DE19629668A DE19629668C1 (de) | 1996-07-23 | 1996-07-23 | Verfahren und Vorrichtung zum Nachschärfen von Messern für Zerkleinerungsmaschinen, insbesondere von Zerspanmessern für Holz |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0820836A1 EP0820836A1 (de) | 1998-01-28 |
EP0820836B1 true EP0820836B1 (de) | 2001-02-28 |
Family
ID=7800582
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP97111691A Expired - Lifetime EP0820836B1 (de) | 1996-07-23 | 1997-07-10 | Verfahren und Vorrichtung zum Nachschärfen von Messern für Zerkleinerungsmaschinen, insbesondere von Zerspanmessern für Holz |
Country Status (4)
Country | Link |
---|---|
US (1) | US5868602A (de) |
EP (1) | EP0820836B1 (de) |
CA (1) | CA2211242C (de) |
DE (1) | DE19629668C1 (de) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19900566B4 (de) * | 1999-01-09 | 2005-03-24 | B. Maier Zerkleinerungstechnik Gmbh | Messerring-Zerspaner zum Zerspanen von Hackschnitzeln |
DE19900924A1 (de) * | 1999-01-13 | 2000-07-20 | Maier Zerkleinerungstech Gmbh | Vorrichtung zum Reinigen des Messerrings eines Messerring-Zerspaners |
DE19921597C1 (de) * | 1999-05-07 | 2000-07-27 | Maier Zerkleinerungsanlage Gmb | Messerring-Zerspaner zum Zerspanen von Hackschnitzeln |
DE10017719A1 (de) * | 2000-04-11 | 2001-10-18 | Knecht Maschb Gmbh | Vorrichtung zum Schleifen von Messern |
DE10021614A1 (de) * | 2000-05-04 | 2001-11-08 | Hauni Maschinenbau Ag | Verfahren und Vorrichtung zum automatischen Nachschleifen von Tabakschneidemessern |
DE10125922B4 (de) * | 2001-05-21 | 2009-02-12 | Pallmann Maschinenfabrik Gmbh & Co Kg | Zerkleinerungseinheit einer Zerkleinerungsvorrichtung zum Zerkleinern von Aufgabegut, insbesondere Messerkorb eines Zerspaners für Holz |
CN101579866B (zh) * | 2009-06-12 | 2010-12-01 | 云南永利发林业有限公司 | 盘式刨片机 |
DE102011052529A1 (de) * | 2011-08-09 | 2013-02-14 | Siempelkamp Maschinen- Und Anlagenbau Gmbh & Co. Kg | Verfahren zum Schärfen, insbesondere Nachschärfen von Messern eines Messerringzerspaners |
DE102011052538A1 (de) * | 2011-08-09 | 2013-02-14 | Siempelkamp Maschinen- Und Anlagenbau Gmbh & Co. Kg | Vorrichtung zum Schärfen von Messern eines Messerrings für einenMesserringzerspaner |
DE112012005443T9 (de) * | 2011-12-23 | 2015-01-15 | Williams And White Machine Inc. | Computergesteuerte Schleifmaschine mit mehreren Achsen zum Schleifen von Sägeblättern |
CN103243477A (zh) * | 2013-04-26 | 2013-08-14 | 吴江江旭纺织有限公司 | 一种圆机环切刀 |
CN110026834A (zh) * | 2019-04-08 | 2019-07-19 | 四川省青城机械有限公司 | 一种成型刀在线磨刀装置 |
CN110814639B (zh) * | 2019-08-06 | 2022-02-01 | 河南石力金刚石制品股份有限公司 | 一种航空发动机及燃气轮机叶片榫根的修整滚轮的加工方法 |
CN113396695A (zh) * | 2021-07-25 | 2021-09-17 | 石河子大学 | 一种具有磨刀结构的青饲料收获机切碎刀 |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2620606A (en) * | 1951-01-11 | 1952-12-09 | Edwin A Dvorak | Portable jointer knife grinder |
US5377454A (en) * | 1992-05-01 | 1995-01-03 | The Gleason Works | Method of truing and angling cutter blades by sharpening |
DE4316514C2 (de) * | 1993-05-18 | 1996-02-08 | Pallmann Kg Maschf | Verfahren und Vorrichtung zum Nachschärfen der Messer von Zerkleinerungsmaschinen |
-
1996
- 1996-07-23 DE DE19629668A patent/DE19629668C1/de not_active Expired - Lifetime
-
1997
- 1997-07-10 EP EP97111691A patent/EP0820836B1/de not_active Expired - Lifetime
- 1997-07-22 US US08/898,354 patent/US5868602A/en not_active Expired - Lifetime
- 1997-07-23 CA CA002211242A patent/CA2211242C/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
EP0820836A1 (de) | 1998-01-28 |
US5868602A (en) | 1999-02-09 |
CA2211242A1 (en) | 1998-01-23 |
CA2211242C (en) | 2006-10-10 |
DE19629668C1 (de) | 1998-01-02 |
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