EP0633955B1 - Verfahren zur automatischen herstellung einer textilbahn mit dekorativen effekten und vorrichtung zur durchführung des verfahrens - Google Patents

Verfahren zur automatischen herstellung einer textilbahn mit dekorativen effekten und vorrichtung zur durchführung des verfahrens Download PDF

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Publication number
EP0633955B1
EP0633955B1 EP93918740A EP93918740A EP0633955B1 EP 0633955 B1 EP0633955 B1 EP 0633955B1 EP 93918740 A EP93918740 A EP 93918740A EP 93918740 A EP93918740 A EP 93918740A EP 0633955 B1 EP0633955 B1 EP 0633955B1
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EP
European Patent Office
Prior art keywords
weft
needles
decorative
forming
locking mesh
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP93918740A
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English (en)
French (fr)
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EP0633955A1 (de
Inventor
Georges Tillon
Jean Laurent
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Individual
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Individual
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B39/00—Knitting processes, apparatus or machines not otherwise provided for
    • D04B39/06—Knitting processes, apparatus or machines not otherwise provided for adapted for combined knitting and weaving

Definitions

  • the problem which the invention proposes to solve is to produce a textile support having one or more decorative effects.
  • a support woven generally on a Jacquard loom or a mesh support produced on a loom with hooks is used.
  • Such techniques require the use of heavy organs and complex kinematics.
  • the loom In the mesh technique, the loom generally implements a barrel and a bar guide, which constitute a mechanical assembly, requiring a significant processing time, and a reduced production rate.
  • the wire reserve capacity is very limited, so that it is difficult to use large section wires. Last but not least, these techniques are ill-suited economically and in terms of speed.
  • Patent FR 2 339 011 discloses a process combining the techniques of the loom and those of the hook loom. Essentially, this document teaches the execution on a trade, of a basic textile support, and simultaneously, the realization of any decorative effect. The decorative effect is blocked on the textile support by means of meshes which are executed simultaneously with said support. However, the solution for achieving these objectives is not satisfactory, the means of implementation being complicated, so that the results obtained are not satisfactory.
  • the object of the invention is to remedy these drawbacks in a simple, safe, efficient and rational manner.
  • the problem which the invention proposes to solve is to obtain a textile support with decorative effects, using rapid looms, including without shuttles, - to obtain very high production rates, by combining weaving techniques and of mesh.
  • the distribution means of the fancy frame (s) comprise at least one wire guide, supporting said frame, said wire guide being coupled to a transfer carriage movable in translation and whose command is controlled by a programming unit.
  • the thread guide (s) are integral with guide bars for translational movement of the carriage, perpendicular to the warp threads of the basic textile support, the carriage cooperating with a system drive coupled to a programmable motor.
  • the means for controlling the binding needles for forming the blocking mesh are constituted by an oscillating support receiving the said needles mounted in a needle bar , said support cooperating with drive and movement transformation members, to subject all of said needles to vertical and translational movement, back and forth through and under the basic textile support.
  • the means for subjecting the blocking thread (s) to a circular arc movement are constituted by a system of connecting rods and cranks when controlling the support receiving the binding needles for forming the blocking mesh, said system acting by means of a link on an axis on which the supports receiving the wires of blocking meshes are mounted.
  • the means for moving in a rectangular movement the members capable of temporarily retaining the weft (s) of the decorative effect, are constituted by a deformable parallelogram system.
  • the programmable control means able to act on the means of distribution of the fancy weft to modify at will its movement are constituted by a stepping motor, electronically controlled integrating two parameters, namely an amplitude of the fancy weft of direction perpendicular to the warp thread and according to a movement to the right or to the left and a frequency of movements or not with each revolution of the job.
  • Figure 1 is a large-scale view showing the principle of the manufacturing method according to the invention.
  • Figure 2 is a cross-sectional view taken along line 2.2 of Figure 1.
  • Figure 3 is a view similar to Figure 2 of an alternative embodiment, especially at the textile support.
  • FIG. 4 shows an example of the manufacture of the article according to the programming chosen.
  • Figure 5 is a front view of a machine equipped with the device according to the invention.
  • FIG. 6 is a top view corresponding to FIG. 5.
  • FIG. 7 is a side view corresponding to FIG. 5.
  • FIG. 8 shows the means for moving the binding needles for forming the blocking mesh.
  • FIG. 9 shows in particular the means for controlling the members capable of temporarily retaining the frame (s) of the decorative effect.
  • FIG. 10 shows an exemplary embodiment of an article obtained according to the method of the invention.
  • FIG. 11 shows an example of programming of the motor for controlling the thread guide of the fancy weft, according to the decorative effect obtained.
  • Figures 12, 13 and 14 show the clamping of the fancy weft between the back of the needles and the locking thread on the textile support.
  • Figure 15 shows an example for producing loops of different amplitudes, depending on the program chosen.
  • a textile support is produced on an automatic loom, of any known and appropriate type, comprising weft threads (1) and warp threads (2). Simultaneously, at the formation of the support, at least one decorative effect (3) is produced, blocked on the textile support by means of meshes (4) executed simultaneously with the base support.
  • the stitches (4) are executed by needles (5), driven by a determined movement.
  • the decorative effect (3) is carried out by means of a fancy weft (6).
  • the realization of the basic support, by means of the warp and weft system is carried out in a completely conventional manner in combination with a comb (P), but is not described in detail, because on the one hand, this technique is perfectly known to a person skilled in the art and, on the other hand, is not part of the specific object of the invention.
  • the needles (5) for binding the formation of the blocking mesh (4) are arranged very substantially perpendicular to the chain ply (2) and are integral with a needle bed (15) or bed of needles animated by a reciprocating vertical movement.
  • the needles (5) advance parallel to the chain and rise perpendicularly through the ply of warp threads (2) of the base support.
  • the needles (5) descend and disappear under the web of warp threads (2) of the base support, they are retracted under the latter at the insertion of the last pick. This deletion of the needles (5) is necessary to avoid coming into contact with the comb (P), which takes their place when arriving at the strike.
  • the needle bar (7) slides in two bearings of an oscillating support (8) articulated on an axis (O1).
  • the needle bar (7) is connected by a crank pin (9) to a connecting rod - crank assembly (10) (11).
  • This assembly (10) (11) is balanced and receives its movement from an axis (O2), to secure the needle bar (7) with a vertical reciprocating movement.
  • the needles (5) can be retracted under the base fabric, as shown.
  • the latter is obtained by a cam system (12) mounted on an axis (13) and capable of acting on a roller (14) integral with said support and angularly offset relative to to the articulation axis (O1).
  • An elastic member of the spring type ensures the return of the support (8).
  • the needles (5) when withdrawing, tend to block the base weft (1), by means of the mesh.
  • the needles (5) When the needles (5) are under the basic textile support (1) (2), the leaf of the loom being struck, the fancy weft (6) is transferred and deposited perpendicular to the warp threads (2).
  • the fancy frame (6) is supported by son guides (15) integral with a carriage (16).
  • the device may have four son guides (15) each secured to a carriage (16).
  • Each of the carriages is mounted to slide freely, on a bar (17) and on a parallel bar acting as a guide (18), the set of bars (17) and (18) allows the carriage to translate perpendicular to the chain ( 2).
  • Each carriage (16) is driven by means of a toothed belt (19) mounted on a receiving pinion (20) and a motor pinion (21), wedged on the shaft of a motor (22). This arrangement is found for each of the transfer carriages (16).
  • each of the motors (22) is electronically controlled by being slaved to a programming central.
  • each motor is constituted by a stepping motor, employed in auto-switching of the ESCAP PP 520 type or by a direct current motor. Two cells with HALL effect incorporated in the motor allow this type of control.
  • step N ° 0 of the program which corresponds to the first cycle of the trade, the carriage is brought back to the left, to the value O.
  • step N ° 1 of the program this value is maintained so that the carriage remains stationary.
  • step N ° 2 of the program departure towards the value 200 pulses, corresponding to the formation of the large loop of the decorative effect and maintains this value until step of program N ° 13 where the value returns to 0, then start again at program step N ° 15 on the value 130 and return of the carriage to step 18 at the value 0, this step being confused with step 0 of the program with the first cycle.
  • FIG. 11 shows an example of programming of the control motor of the thread guide of the fancy weft, according to the decorative effect obtained.
  • the needles (5) advance and rise vertically, the comb (P) moves back and simultaneously, passettes (23) receiving the thread of the needles (5) intended to form the blocking mesh are reassembled in an arc movement of circle, which crosses the path of said needles (5).
  • These arrangements as shown in Figures 12, 13 and 14, have the effect of enclosing the fancy frame (6).
  • the clamping is done between the back of the needles (5) and the mesh blocking threads (4) which pass through the thread guides (40)
  • the passettes (23) are integral with an axis (O3) coupled to a link (24) to be subjected to the oscillation movement, via a connecting rod (25) - crank (26) system.
  • This rod-crank assembly is controlled by a pinion system slaved to the movements of the pin hands (O2).
  • the passettes (23) move with a needle gauge pitch (5) in translation, which has the effect of causing the mesh (4) to be pressed in the making penetrate into an arrangement of needles (5), for example under the beak of this needle ( Figure 2).
  • the needles (5) begin their descent as well as the passettes by entraining in their movement, the thread (4) forming a loop which passes through the previously formed stitch, to create a new stitch.
  • the device comprises pins (34) arranged at the end of the needles (5) and thread guides (15) receiving the fancy weft.
  • These pins (34) are controlled by any known and appropriate system, to subject them to a rectangular movement.
  • These pins have the effect of temporarily retaining the threads (6) of the decorative effect during the path of the thread guides (15), for example at the time of the formation of the loop.
  • the device has two pins (34) working alternately ( Figure 5). The movement of the pins is combined with that of the wire guides (15) and conditions the width of the loop.
  • the pins (34) are mounted in a support (35) subject to a system of deformable parallelograms consisting of links (36) (37) (38) (39) ( Figure 9).
  • this mechanical system can be substituted for an electronic control which acts either on a motor with angular movements, or on an electromagnet, acting on the backward advance travel of the pin.
  • an electronic control acts either on a motor with angular movements, or on an electromagnet, acting on the backward advance travel of the pin.
  • Such a system is subject to the previously defined program.
  • a similar electronic control moves the spike or not perpendicularly to the warp thread, moving it away or bringing it closer to them, to make loops of different amplitudes, in accordance with the chosen program, as shown in the example of FIG. 5.
  • this drawing should not be considered as limiting.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Woven Fabrics (AREA)
  • Looms (AREA)
  • Decoration Of Textiles (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Claims (8)

  1. Verfahren für die automatische Herstellung eines textilen Trägermaterials mit Dekoreffekten, wonach:
    - auf einem automatischen Webstuhl ein textiles Trägermaterial mit Schußfäden (1) und Kettfäden (2) gefertigt wird;
    - gleichzeitig mit der Bildung des Trägermaterials mindestens ein Dekoreffekt erzielt wird, der durch parallel zum Basismaterial hergestellte Maschen (4) am textilen Trägermaterial fixiert wird;
    - Bindungsnadeln (5) für die Bildung der Riegelmasche durch die Kettfädenbahn des Basismaterials hochgeführt werden;
    - die Bindungsnadeln (5) für die Bildung der Riegelmasche unter das textile Basismaterial (1) (2) eingezogen werden;
    - das Phantasieschußgarn (6) senkrecht zu den Kettfäden (2) des textilen Basismaterials eingetragen wird;
    - die Bindungsnadeln (5) für die Bildung der Riegelmasche versetzt und hochgeführt werden und gleichzeitig das Riegelmaschengarn (4) mit Hilfe kleiner Einziehhaken (23) in einer kreisbogenförmigen Bewegung, welche die Bahn der Nadeln (5) kreuzt, versetzt wird, was dazu führt, daß die Riegelmasche des Phantasieschußgarns gebildet und gegen die Nadeln (5) gedrückt wird;
    - die Bindungshaken (23) für die Bildung der Riegelmasche am Totpunkt (O) in einer Translationsbewegung senkrecht zur Kette versetzt werden;
    - die Nadeln (5) und die Bindungshaken (23) für die Bildung der Riegelmasche gleichzeitig abgesenkt werden, wodurch die Maschenbildungsgarne (4) mitgeführt werden und dabei eine Maschenschlinge bilden, die das Phantasieschußgarn (6) einschließt,
    dadurch gekennzeichnet, daß:
    - das(die) Phantasieschußgarn(e) (6) an den Maschen (4) des Kettfadens zurückgehalten wird(werden), um parallel zum Kettfaden verlaufende Teile aus Flottier-Phantasieschußgarn zu bilden, wodurch in Abhängigkeit von einem festgelegten Programm Schlingen aus einem in Amplitude und Länge variablen Phantasieschußgarn entstehen.
  2. Vorrichtung für die Umsetzung des Verfahrens nach Anspruch 1, mit:
    - Vorkehrungen (16) (22) für den Eintrag des(der) Phantasieschußgarns(garne) (6),
    - Vorkehrungen (24) (25) (26), um eine oder mehrere Träger (23) für die Aufnahme des Riegelmaschengarns (4) einer kreisbogenförmigen Bewegung zu unterziehen, die den Weg der Nadeln (5) kreuzt,
    dadurch gekennzeichnet, daß:
    - sie Vorkehrungen (8) (10) (11) für die Hin- und Herbewegung der Bindungsnadeln (5) für die Bildung der Riegelmasche besitzt, um die Nadeln einer senkrechten und querverlaufenden Bewegung jeweils über und unter dem Kettfaden und parallel dazu zu unterziehen, wobei ein "quadratischer" Zyklus entsteht.
    - sie Vorkehrungen (35) (36) (37) (38) (39) bzw. eine programmierte elektronische Steuerung zur in einer rechtwinkligen Bewegung erfolgenden Verlagerung von Organen (34) besitzt, die geeignet sind, vorübergehend das(die) Schußgarn(e) des Dekoreffekts (6) zurückzuhalten,
    - sie programmierbare Steuereinrichtungen (22) besitzt, die geeignet sind, auf die Eintragsvorkehrungen des Phantasieschußgarns (6) einzuwirken, um dessen Bewegungen beliebig zu ändern.
  3. Vorrichtung nach Anspruch 2, dadurch gekennzeichnet, daß die Eintragsvorrichtungen des(der) Phantasieschußgarns(garne) (6) mindestens eine Garnführung (15) für die Auflage des Schußgarns (6) umfassen, wobei diese Garnführung (15) an einen in der Querbewegung verschiebbaren Übergabewagen (16) gekoppelt ist, dessen Steuerung von einer zentralen Programmierung abhängig ist.
  4. Vorrichtung nach Anspruch 3, dadurch gekennzeichnet, daß die mit dem Übergabewagen fest verbundene(n) Garnführung(en) (15) senkrecht zu den Kettfäden des textilen Basismaterials an Führungsschienen verschiebbar sind, wobei der Wagen (16) mit einem Mitnahmesystem (20) (21) zusammenwirkt, das an einen elektronisch gesteuerten Schrittmotor (22) angekoppelt ist.
  5. Vorrichtung nach Anspruch 2, dadurch gekennzeichnet, daß die Vorkehrungen für die Steuerung der Bindungsnadeln (5) für die Bildung der Riegelmasche aus einer Pendelstütze (8) besteht, welche die in einer Nadelbarre angebrachten Nadeln (5) aufnimmt, wobei diese Stütze (8) mit Bewegungsantriebs- und Bewegungsumwandlungsorganen (9) (10) (11) (12) (13) (14) zusammenwirkt, um sämtliche Nadeln einer Senkrecht-, Quer- und Hin- und Herbewegung durch das textile Basismaterial hindurch sowie darauf und darunter zu unterziehen.
  6. Vorrichtung nach Anspruch 2, dadurch gekennzeichnet, daß die Vorkehrungen, um den(die) Träger (23) für die Aufnahme des Riegelmaschengarns (4) einer kreisbogenförmigen Bewegung zu unterziehen, aus einem System aus Pleuelstange (25) und Kurbel (26) bestehen, das mit der Steuerung der Stütze zur Aufnahme der Bindungsnadeln für die Bildung der Riegelmasche zusammenwirkt, wobei dieses System über ein Nebenpleuel auf einen Achsbolzen (03) einwirkt, an dem die Haken für die Aufnahme der Riegelmasche angebracht sind.
  7. Vorrichtung nach Anspruch 2, dadurch gekennzeichnet, daß die Vorkehrungen zur in einer rechtwinkligen Bewegung erfolgenden Verlagerung von Organen (34), welche geeignet sind, vorübergehend das(die) Schußgarn(e) des Dekoreffekts zurückzuhalten, aus einem verformbaren Parallelogrammsystem (36) (37) (38) (39) oder aus einem System mit elektronischer Steuerung und Programmierung bestehen.
  8. Vorrichtung nach Anspruch 2, dadurch gekennzeichnet, daß die programmierbaren Steuervorkehrungen, die geeignet sind, auf die Eintragsvorkehrungen des Phantasieschußgarns einzuwirken, um dessen Bewegungen beliebig zu ändern, aus einem Schrittmotor (22) bestehen, der elektronisch nach zwei Parametern gesteuert wird, nämlich eine Amplitude des Phantasieschußgarns senkrecht zum Kettfaden gemäß einer Bewegung nach rechts bzw. nach links und eine Bewegungsfrequenz (oder nicht) bei jeder Umdrehung des Webstuhls.
EP93918740A 1992-03-11 1993-03-10 Verfahren zur automatischen herstellung einer textilbahn mit dekorativen effekten und vorrichtung zur durchführung des verfahrens Expired - Lifetime EP0633955B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR9203256 1992-03-11
FR9203256A FR2688521B1 (fr) 1992-03-11 1992-03-11 Procede pour la fabrication automatique d'un support textile avec effets decoratifs et le dispositif de mise en óoeuvre.
PCT/FR1993/000232 WO1993018216A1 (fr) 1992-03-11 1993-03-10 Procede pour la fabrication automatique d'un support textile avec effets decoratifs et le dispositif de mise en ×uvre

Publications (2)

Publication Number Publication Date
EP0633955A1 EP0633955A1 (de) 1995-01-18
EP0633955B1 true EP0633955B1 (de) 1996-07-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP93918740A Expired - Lifetime EP0633955B1 (de) 1992-03-11 1993-03-10 Verfahren zur automatischen herstellung einer textilbahn mit dekorativen effekten und vorrichtung zur durchführung des verfahrens

Country Status (8)

Country Link
US (1) US5553642A (de)
EP (1) EP0633955B1 (de)
JP (1) JP3313713B2 (de)
AT (1) ATE140492T1 (de)
CA (1) CA2134960C (de)
DE (1) DE69303709T2 (de)
FR (1) FR2688521B1 (de)
WO (1) WO1993018216A1 (de)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002013051A (ja) * 2000-06-29 2002-01-18 Katsumi Kono 編 物
US10947650B2 (en) * 2017-07-07 2021-03-16 Jing Hung Liang Ltd. Woven textile
TWI792549B (zh) * 2021-06-07 2023-02-11 越南商越南百宏責任有限公司 具有雙列鑲邊網孔的編織物及其製造方法

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1811081A (en) * 1928-12-08 1931-06-23 Metal Textile Corp Composite metallic fabric
US2136368A (en) * 1937-10-27 1938-11-15 Walter S Becker Knitting machine and method of knitting
GB1356545A (en) * 1971-04-23 1974-06-12 Statni Vyzkumny Ustav Textilni Weaving machine for manufacturing a partly woven and partly knitted textile fabric
DE2420612B2 (de) * 1974-04-27 1979-03-15 Disto-Textil Gmbh, 4401 Saerbeck Verfahren zur Herstellung einer Nahwirkware
FR2339011A1 (fr) * 1976-01-23 1977-08-19 Jardin Guy Procede combinant les techniques du metier a tisser et celles du metier a crochets, et les moyens de mise en oeuvre
US4134433A (en) * 1976-09-07 1979-01-16 Statni Vyzkumny Ustav Textilni Apparatus for producing knit-woven fabric selvage structure
CA1150071A (en) * 1979-10-02 1983-07-19 Stanley S. Rosner Filling effect designs on a stitch-through fabric
IT1194242B (it) * 1983-05-13 1988-09-14 Antonio Bonaschi Procedimento e macchina tessile per formare tessuti con ricami
US4608290A (en) * 1984-10-15 1986-08-26 Burlington Industries, Inc. Stable selvage intermediate for weft inserted warp knit draperies
DE3620259C1 (de) * 1986-06-16 1988-01-14 Liba Maschf Kettenwirkmaschine,insbesondere Naehwirkmaschine

Also Published As

Publication number Publication date
EP0633955A1 (de) 1995-01-18
US5553642A (en) 1996-09-10
WO1993018216A1 (fr) 1993-09-16
DE69303709D1 (de) 1996-08-22
DE69303709T2 (de) 1996-11-28
FR2688521B1 (fr) 1995-05-12
JPH07507845A (ja) 1995-08-31
CA2134960C (fr) 2005-08-23
ATE140492T1 (de) 1996-08-15
FR2688521A1 (fr) 1993-09-17
JP3313713B2 (ja) 2002-08-12
CA2134960A1 (fr) 1993-09-12

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