DE69830852D1 - Verfahren zum brennen von keramischen wabenkörpern - Google Patents

Verfahren zum brennen von keramischen wabenkörpern

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Publication number
DE69830852D1
DE69830852D1 DE69830852T DE69830852T DE69830852D1 DE 69830852 D1 DE69830852 D1 DE 69830852D1 DE 69830852 T DE69830852 T DE 69830852T DE 69830852 T DE69830852 T DE 69830852T DE 69830852 D1 DE69830852 D1 DE 69830852D1
Authority
DE
Germany
Prior art keywords
burning ceramic
ceramic wave
wave bodies
bodies
burning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
DE69830852T
Other languages
English (en)
Other versions
DE69830852T2 (de
Inventor
C Gheorghiu
Andreas Schmidt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Corning Inc
Original Assignee
Corning Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Corning Inc filed Critical Corning Inc
Publication of DE69830852D1 publication Critical patent/DE69830852D1/de
Application granted granted Critical
Publication of DE69830852T2 publication Critical patent/DE69830852T2/de
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006Honeycomb structures
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
    • C04B35/195Alkaline earth aluminosilicates, e.g. cordierite or anorthite
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/636Polysaccharides or derivatives thereof
    • C04B35/6365Cellulose or derivatives thereof
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3206Magnesium oxides or oxide-forming salts thereof
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • C04B2235/3218Aluminium (oxy)hydroxides, e.g. boehmite, gibbsite, alumina sol
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/349Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5292Flakes, platelets or plates
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/602Making the green bodies or pre-forms by moulding
    • C04B2235/6021Extrusion moulding
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/652Reduction treatment
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6562Heating rate
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/658Atmosphere during thermal treatment
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/658Atmosphere during thermal treatment
    • C04B2235/6583Oxygen containing atmosphere, e.g. with changing oxygen pressures
    • C04B2235/6584Oxygen containing atmosphere, e.g. with changing oxygen pressures at an oxygen percentage below that of air
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/66Specific sintering techniques, e.g. centrifugal sintering
    • C04B2235/661Multi-step sintering
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    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/72Products characterised by the absence or the low content of specific components, e.g. alkali metal free alumina ceramics
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • C04B2235/9607Thermal properties, e.g. thermal expansion coefficient
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • C04B2235/9607Thermal properties, e.g. thermal expansion coefficient
    • C04B2235/9615Linear firing shrinkage

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Catalysts (AREA)
DE69830852T 1997-10-03 1998-09-10 Verfahren zum brennen von keramischen wabenkörpern Expired - Fee Related DE69830852T2 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US6126297P 1997-10-03 1997-10-03
US61262P 1997-10-03
PCT/US1998/019008 WO1999018047A1 (en) 1997-10-03 1998-09-10 Method for firing ceramic honeycomb bodies

Publications (2)

Publication Number Publication Date
DE69830852D1 true DE69830852D1 (de) 2005-08-18
DE69830852T2 DE69830852T2 (de) 2006-05-11

Family

ID=22034678

Family Applications (1)

Application Number Title Priority Date Filing Date
DE69830852T Expired - Fee Related DE69830852T2 (de) 1997-10-03 1998-09-10 Verfahren zum brennen von keramischen wabenkörpern

Country Status (7)

Country Link
US (1) US6027684A (de)
EP (1) EP1027304B1 (de)
JP (1) JP2001519310A (de)
CN (1) CN1098824C (de)
BR (1) BR9812402A (de)
DE (1) DE69830852T2 (de)
WO (1) WO1999018047A1 (de)

Families Citing this family (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4771590B2 (ja) * 1997-12-02 2011-09-14 コーニング インコーポレイテッド セラミックハニカム体の焼成方法
US6325963B1 (en) * 1997-12-22 2001-12-04 Corning Incorporated Method for firing ceramic honeycomb bodies
EP1043067A3 (de) 1999-04-09 2002-03-27 Denso Corporation Keramischer Katalysatorträger, keramischer Katalysatorkörper und Verfahren zu deren Herstellung
JP4046925B2 (ja) * 1999-04-09 2008-02-13 株式会社日本自動車部品総合研究所 セラミック体、触媒担持能を有するセラミック担体、セラミック触媒体およびその製造方法
WO2001063194A1 (en) 2000-02-22 2001-08-30 Corning Incorporated Method for controlling the firing of ceramics
JP4030320B2 (ja) 2001-03-22 2008-01-09 株式会社デンソー セラミック体およびセラミック触媒体
JP2003095768A (ja) * 2001-09-18 2003-04-03 Ngk Insulators Ltd ハニカム構造体及びその製造方法
JP4222600B2 (ja) * 2003-01-07 2009-02-12 日本碍子株式会社 セラミックハニカム構造体の焼成方法
US7238319B2 (en) * 2003-06-26 2007-07-03 Corning Incorporated Method for fabricating ceramic articles containing organic compounds
DE112005000172B4 (de) * 2004-01-13 2013-07-25 Ngk Insulators, Ltd. Wabenstruktur und Verfahren zu ihrer Herstellung
US7897099B2 (en) 2004-01-13 2011-03-01 Ngk Insulators, Ltd. Method for producing honeycomb structure
US7976768B2 (en) * 2005-05-31 2011-07-12 Corning Incorporated Aluminum titanate ceramic forming batch mixtures and green bodies including pore former combinations and methods of manufacturing and firing same
US7744980B2 (en) * 2005-12-20 2010-06-29 Corning Incorporated Low CTE cordierite honeycomb article and method of manufacturing same
CN100445238C (zh) * 2006-08-11 2008-12-24 北京创导奥福精细陶瓷有限公司 一种制造低膨胀系数蜂窝陶瓷灶具片的工艺
CN100412026C (zh) * 2007-03-16 2008-08-20 江苏高淳陶瓷股份有限公司 一种堇青石蜂窝陶瓷及制备方法
US8444737B2 (en) * 2009-02-27 2013-05-21 Corning Incorporated Ceramic structures and methods of making ceramic structures
IN2012DN01107A (de) * 2009-07-10 2015-04-10 Bio2 Technologies Inc
US20110206828A1 (en) * 2009-07-10 2011-08-25 Bio2 Technologies, Inc. Devices and Methods for Tissue Engineering
US9775721B2 (en) 2009-07-10 2017-10-03 Bio2 Technologies, Inc. Resorbable interbody device
PL2964587T3 (pl) * 2013-03-08 2019-12-31 Corning Incorporated Sposób szybkiego wypalania ceramiki
US9321189B1 (en) * 2013-03-15 2016-04-26 Ibiden Co., Ltd. Method for manufacturing ceramic honeycomb structure
WO2016179130A1 (en) * 2015-05-07 2016-11-10 Corning Incorporated Method of firing a ceramic honeycomb body
WO2017210251A1 (en) 2016-05-31 2017-12-07 Corning Incorporated Porous article and method of manufacturing the same
WO2019089731A1 (en) 2017-10-31 2019-05-09 Corning Incorporated Batch compositions comprising spheroidal pre-reacted inorganic particles and spheroidal pore-formers and methods of manufacture of honeycomb bodies therefrom
JP7022593B2 (ja) * 2018-01-15 2022-02-18 日本碍子株式会社 セラミックス焼成体の製造方法、及びセラミックス成形体の焼成方法
CN110606768A (zh) * 2019-10-15 2019-12-24 北京交通大学 堇青石多孔陶瓷膜支撑体及其近净尺寸制备方法
US20230242449A1 (en) * 2020-08-31 2023-08-03 Corning Incorporated High oxygen fast firing methods for ceramics manufacture

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US3755204A (en) * 1970-10-22 1973-08-28 Grace W R & Co Porous ceramic-exhaust oxidation catalyst
US4051231A (en) * 1974-09-23 1977-09-27 Ford, Bacon & Davis Texas, Inc. Production of internal atmospheres for kilns
US3985846A (en) * 1975-04-16 1976-10-12 W. R. Grace & Co. Ceramic firing process
US4404166A (en) * 1981-01-22 1983-09-13 Witec Cayman Patents, Limited Method for removing binder from a green body
US4474731A (en) * 1983-03-28 1984-10-02 International Business Machines Corporation Process for the removal of carbon residues during sintering of ceramics
GB2198433B (en) * 1986-12-05 1990-11-07 Romain Louis Billiet Improvements in or relating to the removal of organic binding agents from articles moulded from sinterable materials
JPH079358B2 (ja) * 1987-02-27 1995-02-01 日本碍子株式会社 セラミツクハニカム構造体の焼成法
JPH0745348B2 (ja) * 1988-02-10 1995-05-17 日本碍子株式会社 セラミックハニカム構造体の焼成法
US5078929A (en) * 1989-12-26 1992-01-07 Matsushita Electric Works, Ltd. Process of debinding ceramic products
JPH03255807A (ja) * 1990-03-02 1991-11-14 Inax Corp 焼成物の表面還元処理用バーナ
JP2981034B2 (ja) * 1991-09-30 1999-11-22 日本碍子株式会社 セラミックハニカム構造体の焼成方法
US5258150A (en) * 1991-12-06 1993-11-02 Corning Incorporated Fabrication of low thermal expansion, high porosity cordierite body
US5409870A (en) * 1992-11-20 1995-04-25 Corning Incorporated Modified cordierite precursors
US5419857A (en) * 1993-08-17 1995-05-30 Praxair Technology, Inc. Thermal removal of binders from ceramic-particle bodies

Also Published As

Publication number Publication date
EP1027304A4 (de) 2002-07-17
US6027684A (en) 2000-02-22
WO1999018047A1 (en) 1999-04-15
JP2001519310A (ja) 2001-10-23
BR9812402A (pt) 2000-09-19
CN1098824C (zh) 2003-01-15
EP1027304A1 (de) 2000-08-16
EP1027304B1 (de) 2005-07-13
CN1272833A (zh) 2000-11-08
DE69830852T2 (de) 2006-05-11

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