Lithium ion power battery structure top cap CCD automatic checkout equipment
Technical Field
The utility model relates to a battery test equipment field, concretely relates to lithium ion power battery structure top cap CCD automatic checkout equipment.
Background
The top cover of the structural part of the lithium-ion power battery often produces defective products when being produced, and the top cover of the structural part of the lithium-ion power battery in the prior art is often detected in a mode of manual confirmation and identification, so that misjudgment is easy, the quality of the product is easily influenced, and meanwhile, the working efficiency is lower.
To the problem, the utility model designs a lithium ion power battery structure top cap CCD automatic checkout equipment.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art, the utility model provides a lithium ion power battery structure top cap CCD automatic checkout equipment. The problems are solved as much as possible, and the CCD automatic detection equipment capable of automatically detecting, reducing the misjudgment rate and improving the working efficiency is provided.
The utility model discloses a following technical scheme realizes:
a lithium ion power battery structural member top cover CCD automatic detection device comprises a machine body, wherein a feeding belt line mechanism is arranged on the right side of the top end of the machine body, a feeding mechanism is arranged on the rear side of the feeding belt line mechanism at the top end of the machine body, a servo turntable mechanism is arranged in the middle of the top end of the machine body, four groups of product positioning tools are uniformly arranged on the top end of the servo turntable mechanism, a camera shooting mechanism is arranged at the middle position of the front part of the top end of the machine body, a defective product blanking mechanism is arranged at the middle position of the rear part of the top end of the machine body, a blanking mechanism is arranged at the rear part of the left side of the top end of the machine body, a discharging belt line mechanism is arranged in the middle of the left side of the top end of the machine body, the feeding belt line mechanism and the discharging belt line mechanism, simultaneously feed mechanism and unloading mechanism output still cooperate with two sets of product location frock that are located the servo turntable mechanism top left and right sides this moment respectively, defective products unloading mechanism output cooperatees with a set of product location frock that is located servo turntable mechanism top rear side this moment.
Preferably, four groups of supporting legs are symmetrically arranged at four corners of the bottom end of the machine body.
Preferably, feeding belt line mechanism includes feeding belt, feeding conveying roller, feeding support, feeding servo motor and limit baffle, the feeding conveying roller sets up the left and right sides at feeding support respectively, the feeding conveying roller rotates through the connecting axle that sets up and connects on feeding support, the feeding belt overlaps respectively on two sets of feeding conveying rollers, and feeding conveying roller of left side front end connects feeding servo motor's output, feeding support is located feeding belt top left side department and is provided with limit baffle, feeding servo motor electric connection has the power.
Preferably, feed mechanism and unloading mechanism are the same completely, just feed mechanism contains door type support, horizontal spiral pair mechanism, vertical spiral pair mechanism, L type linking arm and pneumatic chuck, horizontal spiral pair mechanism installs on door type support, vertical spiral pair mechanism is installed to horizontal spiral pair mechanism output, L type linking arm is installed to vertical spiral pair mechanism output, L type linking arm bottom is connected with pneumatic chuck.
Preferably, servo carousel mechanism contains bottom servo motor and servo carousel, bottom servo motor fixed mounting is in fuselage top middle part, servo carousel fixed mounting is at bottom servo motor top output, bottom servo motor electric connection has the power.
Preferably, the camera shooting mechanism contains the support column, goes up installing support, installing support and camera down, support column fixed mounting is in the anterior intermediate position department in fuselage top, go up installing support and installing support fixed mounting respectively in support column upper end both sides down, the camera is provided with five groups, it has two sets of cameras to go up installing support bottom fixed mounting, installing support top fixed mounting has three groups of cameras down.
Preferably, ejection of compact belt line mechanism includes ejection of compact belt, ejection of compact conveying roller, ejection of compact support and ejection of compact servo motor, ejection of compact conveying roller sets up the left and right sides at ejection of compact support respectively, ejection of compact conveying roller rotates through the connecting axle that sets up and connects on ejection of compact support, ejection of compact belt overlaps respectively on two sets of ejection of compact conveying rollers, and ejection of compact servo motor's output is connected to the ejection of compact conveying roller of left side front end, ejection of compact servo motor electric connection has the power.
Preferably, defective products unloading mechanism contains angle servo motor, installation arm, sucking disc mechanism, angle servo motor fixed mounting is on left door type support right side, angle servo motor top output end fixedly connected with installation arm one end, installation arm other end bottom fixed mounting has sucking disc mechanism, fuselage top rear side middle part is provided with the defective products collecting box, the defective products collecting box cooperatees with defective products unloading mechanism.
The utility model has the advantages that: the feeding belt line mechanism feeds a product in a previous process to an upper material level, the feeding mechanism is used for grabbing the product to a positioning tool at the right end of the servo turntable mechanism, the servo turntable mechanism rotates to a detection station positioning tool at the front end, five high-definition cameras are communicated, welding beads of positive and negative poles are aimed at, explosion-proof sheet welding beads, a sealing ring is automatically detected, detection is completed, the servo turntable mechanism rotates to move to the positioning tool at the left side, an OK product is taken out and moved to a discharging level by the discharging mechanism, the OK product flows to a next process through the discharging belt line mechanism, the NG product servo turntable mechanism rotates to move to the positioning tool at the rear side, NG material is grabbed by the defective product discharging mechanism, taken out and scrapped, the whole equipment does not need manual detection of personnel, the misjudgment rate is reduced, and meanwhile.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a left side perspective view of the present invention.
In the figure: the method comprises the following steps of 1-machine body, 2-feeding belt line mechanism, 3-feeding mechanism, 4-servo turntable mechanism, 5-product positioning tool, 6-camera shooting mechanism, 7-defective product discharging mechanism, 8-discharging mechanism, 9-discharging belt line mechanism and 10-defective product collecting box.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-2, a lithium ion power battery structural member top cover CCD automatic detection device comprises a machine body 1, a feeding belt line mechanism 2 is arranged on the right side of the top end of the machine body 1, a feeding mechanism 3 is arranged on the top end of the machine body 1 at the rear side of the feeding belt line mechanism 2, a servo turntable mechanism 4 is arranged in the middle of the top end of the machine body 1, four groups of product positioning tools 5 are uniformly arranged on the top end of the servo turntable mechanism 4, a camera mechanism 6 is arranged at the middle position of the front part of the top end of the machine body 1, a defective product blanking mechanism 7 is arranged at the middle position of the rear part of the top end of the machine body 1, a blanking mechanism 8 is arranged on the rear part of the left side of the top end of the machine body 1, a discharging belt line mechanism 9 is arranged in the middle of the left side and the right side of the transverse central line of the servo turntable mechanism 4 in parallel respectively, simultaneously feed mechanism 3 still cooperatees with two sets of product location frock 5 that are located servo turntable mechanism 4 top left and right sides this moment respectively with unloading mechanism 8 output, and defective products unloading mechanism 7 output cooperatees with a set of product location frock 5 that are located servo turntable mechanism 4 top rear side this moment.
Specifically, four groups of supporting legs are symmetrically arranged at four corners of the bottom end of the machine body 1, so that the stability of the device is improved.
Feeding belt line mechanism 2 includes the feeding belt, the feeding conveying roller, the feeding support, feeding servo motor and limit baffle, the feeding conveying roller sets up the left and right sides at the feeding support respectively, the feeding conveying roller rotates through the connecting axle that sets up and connects on the feeding support, the feeding belt overlaps respectively on two sets of feeding conveying rollers, feeding servo motor's output is connected to the feeding conveying roller of left side front end, the feeding support is located feeding belt top left side department and is provided with limit baffle, feeding servo motor electric connection has the power, can be fine through feeding belt line mechanism 2 pay off to the material level with last process product.
Feed mechanism 3 and unloading mechanism 8 are identical, and feed mechanism 3 contains door type support, horizontal spiral pair mechanism, vertical spiral pair mechanism, L type linking arm and pneumatic chuck, horizontal spiral pair mechanism installs on door type support, vertical spiral pair mechanism is installed to horizontal spiral pair mechanism output, L type linking arm is installed to vertical spiral pair mechanism output, L type linking arm bottom is connected with pneumatic chuck, snatch the product and place on the location frock 5 on right side that can be fine through feed mechanism.
Servo carousel mechanism 4 contains bottom servo motor and servo carousel, and bottom servo motor fixed mounting is in 1 top middle part of fuselage, and servo carousel fixed mounting is at bottom servo motor top output, and bottom servo motor electric connection has the power, and the product that will fix a position on the frock 5 that can be fine through servo carousel mechanism 4 shifts.
Camera mechanism 6 contains the support column, go up the installing support, installing support and camera down, support column fixed mounting is in the anterior intermediate position department in 1 top of fuselage, go up installing support and installing support fixed mounting respectively in support column upper end both sides down, the camera is provided with five groups, it has two sets of cameras to go up installing support bottom fixed mounting, lower installing support top fixed mounting has three groups of cameras, can be fine carry out to positive and negative utmost point post welding bead through camera mechanism to the product, the explosion-proof piece welding bead, the sealing washer carries out automated inspection.
Ejection of compact belt line mechanism 9 includes ejection of compact belt, ejection of compact conveying roller, ejection of compact support and ejection of compact servo motor, ejection of compact conveying roller sets up the left and right sides at ejection of compact support respectively, ejection of compact conveying roller rotates through the connecting axle that sets up and connects on ejection of compact support, ejection of compact belt overlaps respectively on two sets of ejection of compact conveying rollers, ejection of compact servo motor's output is connected to the ejection of compact conveying roller of left side front end, ejection of compact servo motor electric connection has the power, can be fine carry the yields product to next process through ejection of compact belt line mechanism 9.
Defective product unloading mechanism 7 contains angle servo motor, the installation arm, sucking disc mechanism, angle servo motor fixed mounting is on left door type support right side, angle servo motor top output end fixed connection has installation arm one end, installation arm other end bottom fixed mounting has sucking disc mechanism, 1 top rear side middle part of fuselage is provided with defective products collecting box 10, defective products collecting box 10 cooperatees with defective products unloading mechanism 7, defective products unloading mechanism 7 through setting up can be fine grab the defective products and take out and place in defective products collecting box 10.
In the utility model, when the device is needed, the power of the whole device is firstly switched on and started, at the moment, the feeding belt line mechanism 2 feeds the product of the previous process to the upper material level, the position of the product can be well guaranteed to be limited by the arranged limit baffle plate because the feeding bracket is arranged at the left side above the feeding belt, the product is grabbed to the positioning tool 5 at the right end of the servo turntable mechanism 4 by the feeding mechanism 3, the servo turntable mechanism 4 rotates to the detection station positioning tool 5 at the front end, five high-definition cameras are communicated, aiming at positive and negative weld beads, explosion-proof weld beads are automatically detected by a sealing ring, the detection is completed, the servo turntable mechanism 4 rotates to the left positioning tool 5, the discharging mechanism 8 takes out the OK product and moves to the lower material level, the OK product flows to the next process by the discharging belt line mechanism 9, the NG product servo turntable mechanism 4 rotates to the positioning tool 5 at the rear side, snatch NG material through defective products unloading mechanism 7 and take out scrapping treatment, whole equipment need not personnel and detects manually, reduces the erroneous judgement rate, has also improved the operating efficiency simultaneously.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.