CN211680877U - Automatic man-machine combination assembling line for mainboard controller - Google Patents

Abstract

The utility model discloses a mainboard controller man-machine combines equipment transfer machine, including first platform of plugging into, IPM glue brushing machine, the second platform of plugging into, first bolt brushing machine, the manipulator, the second is plugged into the screw machine, the anchor clamps transmission mechanism of anchor clamps and anchor clamps, first platform of plugging into, IPM glue brushing machine, the second is plugged into the platform, first bolt brushing machine, manipulator and second are beaten the screw machine and dock in proper order, first platform of plugging into, IPM glue brushing machine, the second is plugged into the platform, first bolt brushing machine, manipulator and second are beaten the screw machine and respectively have the board, all be equipped with the anchor clamps transmission mechanism that links up each other on each board, anchor clamps are a plurality of and separated ground and lie in anchor clamps transmission mechanism's output, anchor clamps transmission mechanism drives all anchor clamps and plugs into the platform through first platform of plugging into in proper order, IPM glue brushing machine, the second is plugged into the platform, first bolt brushing machine, manipulator and second are beaten the screw machine. The event the utility model discloses a mainboard controller man-machine combines the degree of automation of equipment transfer machine to be high, has reached the effect that improves work efficiency and improve the rate of accuracy.

Description

Automatic man-machine combination assembling line for mainboard controller

Technical Field

The utility model relates to an automatic change the equipment field, especially relate to a mainboard controller man-machine combines equipment transfer machine.

Background

The motherboard controller is one of the important electronic components in many electronic devices, and with the advancement of technology and the demand of the motherboard controller in the market, the production requirements of factories on the motherboard controller are gradually increased to meet the market demands.

The assembly of the existing motherboard controller includes the assembly between the PCB and the IPM, the fastening between the outer surface of the aluminum case and the PCB, and the fastening between the inner surface of the aluminum case and the IPM. Because the fastening process is numerous, and the workpiece needs to be positioned before fastening. Most of the traditional mainboard controllers are assembled manually, so that the working efficiency is low.

Therefore, there is a need for a motherboard controller with high automation degree and high efficiency to overcome the above-mentioned drawbacks.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an improve work efficiency, mainboard controller man-machine combination equipment transfer machine that degree of automation is high.

In order to achieve the above object, the man-machine combination assembling automation line for a motherboard controller of the present invention comprises a first docking station for manually assembling IPM on a PCB, an IPM glue brushing machine for brushing glue on IPM, a second docking station for manually reversing an aluminum case on a PCB, a first screw driver for locking a PCB and an aluminum case, a manipulator for turning an aluminum case, a second screw driver for locking an IPM and an aluminum case, a clamp for clamping a workpiece, and a clamp transmission mechanism for conveying the clamp, wherein the first docking station, the IPM glue brushing machine, the second docking station, the first screw driver, the manipulator, and the second screw driver are sequentially docked, the first docking station, the IPM glue brushing machine, the second docking station, the first screw driver, the manipulator, and the second screw driver are respectively provided with a machine table, each of the machine tables is provided with the clamp transmission mechanism connected with each other, the fixture is a plurality of and is located with the interval ground on the output of fixture transmission mechanism, fixture transmission mechanism drives all the fixture passes through in proper order first platform of plugging into, IPM gluing machine, the second platform of plugging into, the first machine of beating screw, manipulator and the second machine of beating screw.

Preferably, the utility model discloses a mainboard controller man-machine combines equipment transfer machine still includes the elevating platform, the elevating platform is two, one the elevating platform with first butt joint of plugging into, another the elevating platform with the butt joint of screw machine is beaten to the second, first platform, IPM gluing machine, the second of plugging into, first screw machine of beating and the second is beaten the screw machine and respectively has and be spaced apart on one above the other anchor clamps transmission device is spaced apart on one above the other anchor clamps transmission device's transport direction is opposite.

Preferably, the lifting platform includes a machine table, a lifting mechanism and a driving sliding mechanism, the driving sliding mechanism is installed at an output end of the lifting mechanism, the lifting mechanism is installed on the machine table, and the lifting mechanism drives the driving sliding mechanism to lift so that the driving sliding mechanism aligns with the upper-layer fixture transmission mechanism or the lower-layer fixture transmission mechanism.

Preferably, the fixture includes a bottom plate, and a first positioning area and a second positioning area both provided on the bottom plate, the first positioning area is adjacent to the second positioning area, the first positioning area has a plurality of positioning columns for positioning the fixture, the second positioning area has a positioning block, and the positioning block is provided with a positioning groove for positioning.

Preferably, the IPM glue brushing machine comprises the machine table and a glue brushing mechanism installed on the machine table, the glue brushing mechanism comprises a lifting component, a first mounting component, a left-right sliding component, a second mounting component, a glue cylinder, a brush handle, a scraper and a brush net, the first installation part is arranged on the output end of the lifting component, the left-right sliding component is arranged on the first installation part, the second installation part is arranged on the output end of the left-right sliding component, the scraper and the brush handle are arranged on the second installation part and can respectively lift relative to the second installation part, the rubber cylinder is arranged on the second mounting piece and is communicated with the brush handle, the brush net is arranged on the first mounting piece and is horizontally arranged, the second mounting member extends forwardly and is parallel to the brush web, and the scraper and the brush handle both face downwardly toward the brush web.

Preferably, when the clamp transmission mechanism drives the clamp to move to the position below the IPM glue brushing machine, the brush net and the clamp are arranged in a manner of facing each other in the vertical direction.

Preferably, the first screw nailing machine comprises a direct vibration transmission mechanism, a first material distribution mechanism, a three-dimensional moving mechanism, a first electric batch, a first pre-storage block and the machine table, wherein the direct vibration transmission mechanism, the first material distribution mechanism and the three-dimensional moving mechanism are all installed on the machine table, the first material distribution mechanism is in butt joint with the direct vibration transmission mechanism, the first electric batch and the first pre-storage block are installed on the three-dimensional moving mechanism in a one-to-one manner, the first electric batch can lift relative to the first pre-storage block, and the three-dimensional moving mechanism drives the first electric batch and the first pre-storage block to move together above the first material distribution mechanism or above the clamp.

Preferably, the three-dimensional moving mechanism includes a supporting frame, a left-right sliding mechanism, a front-back sliding mechanism and a lifting sliding mechanism, the supporting frame is mounted on the machine table, the left-right sliding mechanism is mounted on the supporting frame, the front-back sliding mechanism is mounted on an output end of the left-right sliding mechanism, the lifting sliding mechanism is mounted on an output end of the front-back sliding mechanism, and the first electric screwdriver and the first pre-storage block are mounted on an output end of the lifting sliding mechanism.

Preferably, the second screw driving machine comprises the machine table, and a direct vibration feeding mechanism, a second material distributing mechanism, a screw feeding mechanism and a screw locking mechanism which are all arranged on the machine table, the second material distributing mechanism is in butt joint with the direct vibration feeding mechanism, the screw feeding mechanism and the screw locking mechanism are spaced apart along the conveying direction of the clamp, the vertical vibration feeding mechanism and the second material distributing mechanism are both arranged behind the upper screw mechanism, the screw feeding mechanism comprises a second electric batch and a second pre-storage block which can move above the second material distributing mechanism or above the clamp, the second electric screwdriver can also ascend and descend relative to the second pre-storage block, the screw locking mechanism comprises at least two third electric screwdrivers with adjustable distance, and all the third electric screwdrivers can slide in the left-right direction, the front-back direction or the up-down direction relative to the machine table.

Preferably, the manipulator includes two clamping jaws capable of synchronously sliding and turning in left and right directions, front and back directions or up and down directions relative to the machine table, and the two clamping jaws are capable of moving in directions approaching to each other or departing from each other.

Compared with the prior art, the utility model discloses a mainboard controller man-machine combines equipment transfer machine with the help of first platform of plugging into, IPM gluing machine, second platform of plugging into, first bolt machine, manipulator and second bolt machine, anchor clamps and the mutual coordination cooperation between the anchor clamps transmission mechanism, because anchor clamps transmission mechanism locates on each board and links up each other, so anchor clamps transmission mechanism carries anchor clamps to first platform of plugging into, IPM gluing machine, second platform of plugging into, first bolt machine, manipulator and second bolt machine in proper order, in order to do the process that corresponds respectively, when anchor clamps are located first platform of plugging into, the manual work simply assembles IPM and PCB board, and place on anchor clamps; when the clamp is positioned below the IPM glue brushing machine, the IPM glue brushing machine brushes the IPM on the clamp; when the clamp is positioned on the second connection table, manually feeding the aluminum shell, pasting the bar code, gluing and installing an insulating sheet, and finally, fixedly buckling the aluminum shell on the clamp, moving the clamp to the position below the first screw drilling machine by the clamp transmission mechanism, and drilling screws on the aluminum shell by the first screw drilling machine so as to fix the aluminum shell and the PCB; then, when the clamp is moved to the position below the manipulator by the clamp transmission mechanism, the manipulator overturns the aluminum shell and positions the aluminum shell on the clamp; then, the clamp transmission mechanism moves the clamp to the second screwing machine, and the second screwing machine screws the aluminum shell and the IPM, so that the IPM is fixed on the aluminum shell. The event the utility model discloses a mainboard controller man-machine combines the equipment transfer machine to have the advantage that degree of automation is high, combines partial manual work equipment simultaneously, has reached the effect that improves work efficiency and improve the rate of accuracy.

Drawings

Fig. 1 is a schematic perspective view of the man-machine combination assembly automation line of the main board controller of the present invention.

Fig. 2 is a schematic view of the top view structure of the man-machine combination assembly automation line of the main board controller of the present invention.

Fig. 3 is a schematic perspective view of the IPM glue applicator of the motherboard controller man-machine combination assembly automation line of the present invention.

Fig. 4 is a schematic perspective view of a glue applying mechanism of an IPM glue applying machine of the motherboard controller man-machine combination assembly automation line according to the present invention.

Fig. 5 is a schematic perspective view of an automatic cleaning mechanism of an IPM glue applicator of the motherboard controller man-machine combination assembly automation line according to the present invention.

Fig. 6 is a schematic top view of the first screw driving machine and the robot of the main board controller man-machine combination assembly automation line of the present invention.

Fig. 7 is a schematic perspective view of the first screw driving machine and the robot of the main board controller man-machine combination assembly automation line of the present invention.

Fig. 8 is a schematic view of the three-dimensional structure of the main board controller after the first screw forging machine of the automatic line is assembled by man-machine combination to hide the direct vibration transmission mechanism.

Fig. 9 is a schematic perspective view of a robot hand of the motherboard controller in an automatic assembly line.

Fig. 10 is a schematic perspective view of a second screw driving machine of the main board controller man-machine combination assembly automation line according to the present invention.

Fig. 11 is a schematic top view of a second screw driving machine of the main board controller man-machine combination assembly automation line of the present invention.

Fig. 12 is a schematic perspective view of the screw mechanism of the second screw driving machine of the main board controller automatic assembly line according to the present invention.

Fig. 13 is a schematic perspective view of the screw locking mechanism of the second screw driving machine of the main board controller man-machine combination assembly automation line of the present invention.

Fig. 14 is a schematic perspective view of the lifting platform of the man-machine combination assembly automation line of the main board controller of the present invention.

Fig. 15 is a schematic perspective view of a docking station of the motherboard controller automatic assembly line.

Fig. 16 is a schematic perspective view of the clamp of the motherboard controller man-machine combination assembly automation line according to the present invention.

Fig. 17 is a schematic perspective view of the first positioning area of the aluminum shell inverted on the clamp of the present invention.

Detailed Description

In order to explain technical contents and structural features of the present invention in detail, the following description is made with reference to the embodiments and the accompanying drawings.

Please refer to fig. 1 to 2, the man-machine combination assembling automation line 100 of the present invention comprises a first connection platform 1 for manually assembling IPM on PCB, an IPM glue brushing machine 2 for brushing glue on IPM, a second connection platform 3 for manually reversing aluminum case on PCB, a first screw polishing machine 4 for locking PCB and aluminum case, a manipulator 5 for turning aluminum case, a second screw polishing machine 6 for locking IPM and aluminum case, a clamp 7 for clamping workpiece, a clamp transmission mechanism 8 for conveying clamp 7, and a lifting platform 9. The first connecting platform 1, the IPM glue brushing machine 2, the second connecting platform 3, the first screw beating machine 4, the mechanical arm 5 and the second screw beating machine 6 are sequentially connected in a butt joint mode, the first connecting platform 1, the IPM glue brushing machine 2, the second connecting platform 3, the first screw beating machine 4, the mechanical arm 5 and the second screw beating machine 6 are respectively provided with a machine platform, each machine platform is provided with a clamp transmission mechanism 8 which is connected with each other, the clamps 7 are arranged on the output ends of the clamp transmission mechanisms 8 in a multiple and spaced mode, and the clamp transmission mechanisms 8 drive all the clamps 7 to sequentially pass through the first connecting platform 1, the IPM glue brushing machine 2, the second connecting platform 3, the first screw beating machine 4, the mechanical arm 5 and the second screw beating machine 6. Two lifting platforms 9 are provided, one lifting platform 9 is in butt joint with the first connection platform 1, and the other lifting platform 9 is in butt joint with the second screw driving machine 6. The first connecting table 1, the IPM glue coating machine 2, the second connecting table 3, the first screw machine 4 and the second screw machine 6 are respectively provided with a clamp conveying mechanism 8 spaced up and down, and the conveying directions of the clamp conveying mechanisms 8 spaced up and down are opposite. With the help of elevating platform 9 and be spaced apart anchor clamps transmission device 8 one on the other for anchor clamps 7 can the utility model discloses a terminal circulation to the head end of mainboard controller man-machine combination equipment transfer machine 100, the mainboard controller is beaten the process of screw machine 6 at the second and is accomplished the back promptly, and the manual work is dismantled mainboard controller from anchor clamps 7, and anchor clamps 7 descend to with the help of elevating platform 9 with the same height of the anchor clamps transmission device 8 of lower floor, thereby circulate to first platform 1 of plugging into. More specifically, the following:

referring to fig. 1, 2 and 14, the lifting platform 9 includes a machine base 91, a lifting mechanism 92 and a driving sliding mechanism 93, the machine base 91 is provided with a groove 911 with a lateral opening, wherein the opening of the groove 911 of one lifting platform 9 faces the first docking platform 1, and the opening of the groove 911 of the other lifting platform 9 faces the second screwing machine 6. The driving sliding mechanism 93 is installed on the output end of the elevating mechanism 92, and the elevating mechanism 92 is installed in the recess 911. The driving slide mechanism 93 is used to convey the jigs 7 to the jig transport mechanism 8 or receive the jigs 7 from the jig transport mechanism 8. The lifting mechanism 92 drives the driving sliding mechanism 93 and the jigs 7 on the driving sliding mechanism 93 to lift so that the driving sliding mechanism 93 is aligned with the upper jig conveying mechanism 8 or the lower jig conveying mechanism 8. Under the matching of the lifting platform 9 and the clamp transmission mechanism 8, the clamp 7 moves from the clamp transmission mechanism 8 on the upper layer of the second screw driving machine 6 to the lifting platform 9, the lifting mechanism 92 drives the driving sliding mechanism 93 to descend to a position aligned with the clamp transmission mechanism 8 on the lower layer of the second screw driving machine 6, then the driving sliding mechanism 93 acts to move the clamp 7 to the clamp transmission mechanism 8 adjacent to the driving sliding mechanism, the clamp transmission mechanisms 8 on all the machine tables move together to circulate the clamp 7 to the first connecting table 1, and therefore the circulation of the clamp 7 is completed, the working efficiency is improved, and the space is effectively utilized.

Referring to fig. 16 and 17, the fixture 7 includes a bottom plate 71, and a first positioning area 72 and a second positioning area 73 opened on the bottom plate 71, wherein the first positioning area 72 is adjacent to the second positioning area 73, the first positioning area 72 has a plurality of positioning posts 721 for positioning the fixture 7, and correspondingly, the side of the aluminum housing has positioning holes matching with the positioning posts 721. The second positioning region 73 has a positioning block 731, the positioning block 731 has a positioning groove 7311 for positioning, and correspondingly, the outline of the outer frame of the aluminum shell is identical to the outline of the groove wall of the positioning groove 7311.

Referring to fig. 3 to 5, the IPM glue applicator 2 includes a machine base 21 and a glue applying mechanism 22 installed on the machine base 21. Specifically, the glue-brushing mechanism 22 includes a lifting assembly 221, a first mounting member 222, a left-right sliding assembly 223, a second mounting member 224, a glue cylinder 225, a brush handle 226, a scraper 227 and a brush net 228. The first installation member 222 is installed on the output end of the lifting assembly 221, the left-right sliding assembly 223 is installed on the first installation member 222, the second installation member 224 is installed on the output end of the left-right sliding assembly 223, the scraper 227 and the brush handle 226 are installed on the second installation member 224 and can respectively lift relative to the second installation member 224, the rubber cylinder 225 is installed on the second installation member 224 and is communicated with the brush handle 226, the brush net 228 is installed on the first installation member 222 and is horizontally arranged, the second installation member 224 extends forwards and is parallel to the brush net 228, it can be understood that the second installation member 224 is located above the brush net 228, and the scraper 227 and the brush handle 226 are both downward facing the brush net 228. Therefore, under the driving of the lifting assembly 221, the first mounting member 222, the left-right sliding assembly 223, the second mounting member 224, the rubber cylinder 225, the brush handle 226, the scraper 227 and the brush net 228 can be lifted up and down, so that the brush net 228 is tightly attached to or removed from the IPM; the second mounting member 224, the glue cylinder 225, the brush holder 226 and the scraper 227 can move left and right under the driving of the left-right sliding assembly 223, so as to brush glue and scrape off excess glue. It can be understood that the rubber cylinder 225 is used for containing silica gel, and a switch valve for controlling the silica gel to flow out is arranged in the rubber cylinder 225.

Referring to fig. 4, the glue dispensing mechanism 22 further includes a first pressing cylinder 2261 and a second pressing cylinder 2271, wherein an output end of the first pressing cylinder 2261 is connected to the brush handle 226, and an output end of the second pressing cylinder 2271 is connected to the scraper 227, so that the brush handle 226 and the scraper 227 can be lifted and lowered relative to the second mounting member 224 respectively. It can be understood that when the brush handle 226 descends, the scraper 227 ascends, and the brush handle 226 moves left and right under the driving of the left and right sliding assembly 223, so as to coat the silica gel on the brush net 228; after the glue brushing is finished, the scraper 227 descends, the brush handle 226 ascends, and the scraper 227 moves under the driving of the left-right sliding group price so as to scrape away the redundant silica gel on the brush net 228, so that the glue amount of the IPM is accurate, the cleaning work is well done at the same time, and the reuse of the brush net 228 is facilitated.

Referring to fig. 4, the lifting assembly 221 includes a mounting base 2211 vertically installed on the machine platform 1, a lifting motor 2212 installed on the mounting base 2211, a lead screw 2213 connected to the lifting motor 2212, and a nut (not shown) sleeved on the lead screw 2213 and in threaded connection with the lead screw 2213, the lead screw 2213 is vertically installed, the first mounting member 222 is installed on the nut, and the lifting motor 2212 drives the lead screw 2213 to rotate, so as to drive the nut to move up and down, thereby driving the first mounting member 222 to lift. Preferably, the lifting assembly 221 further includes a bearing block 2215 installed on the mounting base 2211, one end of the lead screw 2213 is connected to the lifting motor 2212, and the other end of the lead screw 2213 penetrates through the bearing block 2215, so that the lead screw 2213 can rotate more stably and reliably by means of the bearing block 2215, and the nut can be lifted more stably and reliably. The lifting assembly 221 further includes two sliding rails 2216 for guiding the lifting of the first mounting member 222, the two sliding rails 2216 are respectively vertically disposed on the mounting base 2211, the sliding rails 2216 are respectively slidably connected to two sides of the first mounting member 222, and the first mounting member 222 is slidably disposed on the sliding rails 2216. It is understood that the side of the first mounting member 222 facing the slide rail 2216 is provided with a slide groove (not shown) engaged with the slide rail 2216.

Referring to fig. 4, the left and right sliding assembly 223 includes a driving motor 2231 mounted on the first mounting member 222, a driving wheel 2232 connected to a motor shaft of the driving motor 2231, a driven wheel 2233 spaced apart from the driving wheel 2232 in the left and right directions, and a belt 2234 wound around the driving wheel 2232 and the driven wheel 2233, and the second mounting member 224 is connected to the belt 2234. When the left-right sliding assembly 223 works, the driving motor 2231 drives the driving wheel 2232 to rotate, the driven wheel 2233 is driven to rotate under the action of the belt 2234, and then the belt 2234 can move left and right to reciprocate. It will be appreciated that when the direction of motor rotation is reversed, the belt 2234 is also reversed to move to the left and right. The left and right sliding components 223 can drive the brush handle 226 and the scraper 227 on the second mounting component 224 to move, so as to complete the glue brushing work. Preferably, the second mounting element 224 is also slidably mounted on the guide rail 2294, and the guide rail 2294 is used to provide a guide for the sliding movement of the second mounting element 224. That is, the guide rail 2294 provides guidance for the second mounting member 224, the first clamping bar 2291 and the second clamping bar 2292 at the same time, so that the IPM printer has the advantages of compact structure and reasonable space utilization.

Referring to fig. 5, the IPM glue applicator 2 further includes an automatic cleaning mechanism 23, wherein the automatic cleaning mechanism 23 includes a cleaning component 232 and a sliding component 231 for driving the cleaning component 232 to switch between a first position directly below the brush web 228 and a second position staggered from the brush web 228 along a vertical direction. When the cleaning assembly 232 is opposite to the brush net 228, the brush net 228 can be cleaned, so that the cleanness of the brush net 228 is ensured, and the coating amount of each time is controlled within a small error range.

Referring to fig. 6 to 9, the first screw driver 4 includes a direct vibration transmission mechanism 41, a first material distribution mechanism 42, a three-dimensional moving mechanism 43, a first electric batch 44, a first pre-storage block 45 and a machine table 46. The direct vibration transmission mechanism 41, the first distributing mechanism 42 and the three-dimensional moving mechanism 43 are all installed on the machine table 46, the first distributing mechanism 42 is in butt joint with the direct vibration transmission mechanism, the first electric batch 44 and the first pre-storage block 45 are installed on the three-dimensional moving mechanism 43 in an up-and-down mode, the first electric batch 44 can lift relative to the first pre-storage block 45, and the three-dimensional moving mechanism 43 drives the first electric batch 44 and the first pre-storage block 45 to move together to the position above the first distributing mechanism 42 or the position above the clamp 7. The screws are vibrated and fed to the first distributing mechanism 42 by the direct vibration conveying mechanism 41, and the screws are distributed by the first distributing mechanism 42, so that the subsequent three-dimensional moving mechanism 43 drives the first electric screwdriver 44 to clamp. For example, the three-dimensional moving mechanism 43 drives the first electric batch 44 and the first pre-storage block 45 to move to the first material distributing mechanism 42, and the first electric batch 44 takes three screws from the first material distributing mechanism 42 at a time and stores the three screws on the first pre-storage block 45; then, the three-dimensional moving mechanism 43 drives the first electric screwdriver 44 and the first pre-storage block 45 to move to the upper side of the clamp 7, the first electric screwdriver 44 takes out screws from the first pre-storage block 45 to fasten the aluminum shell and the PCB, and the number of taking out screws from the first electric screwdriver 44 is reduced by means of the cooperation of the first pre-storage block 45 and the first electric screwdriver 44, so that the working efficiency is improved.

Referring to fig. 8, the three-dimensional moving mechanism 43 includes a supporting frame 431, a left-right sliding mechanism 432, a front-back sliding mechanism 433, and a lifting sliding mechanism 434, wherein the supporting frame 431 is installed on the machine platform 46, the left-right sliding mechanism 432 is installed on the supporting frame 431, the front-back sliding mechanism 433 is installed on an output end of the left-right sliding mechanism 432, the lifting sliding mechanism 434 is installed on an output end of the front-back sliding mechanism 433, and the first electric batch 44 and the first pre-storage block 45 are installed on an output end of the lifting sliding mechanism 434. Therefore, the three-dimensional moving mechanism 43 can drive the first electric batch 44 and the first pre-storage block 45 to move left and right, back and forth and up and down, so that the first electric batch 44 and the first pre-storage block 45 can slide together above the first distributing mechanism 42 and above the clamp 7.

Referring to fig. 8, the first pre-storage block 45 has two pre-storage sliders 451 sliding relative to each other, and the pre-storage sliders 451 are formed with mounting holes 4511 for screws to be placed therein. The two pre-storage sliders 451 are spaced apart from each other, the first electric screwdriver 44 is located above the spacing, the first electric screwdriver 44 performs lifting movement, and the two pre-storage sliders 451 perform sliding movement close to the first electric screwdriver 44. For example, the first electric screw driver 44 descends to the first material distributing mechanism 42 to take out the screws and then ascends, a pre-storage sliding block 451 slides in the direction close to the first electric screw driver 44 until the placing hole 4511 is aligned with the first electric screw driver 44 up and down, the first electric screw driver 44 descends, and the screws are pre-stored on the pre-storage sliding block 451; similarly, another pre-existing slider 451 is pre-stored with screws in the same manner. The last screw is sucked by the first electric batch 44, so that the three screws move with the first electric batch 44 and the first pre-storage block 45 above the clamp 7. When the aluminum shell is screwed, the first electric screwdriver 44 drives the screw to descend and lock the aluminum shell; after the first screw is driven, the first electric screwdriver 44 ascends, one of the pre-stored sliding blocks 451 slides to the lower part of the first electric screwdriver 44, the first electric screwdriver 44 sucks the screw, the pre-stored sliding block 451 resets, and the first electric screwdriver 44 drives the screw to lock the second position of the aluminum shell; similarly, the first electric batch 44 and the first pre-storage block 45 also lock the third position of the aluminum shell by the same action. It will be appreciated that the relationship between the number of pre-existing sliders 451 and the number of screws required is N-M-1 (N being the number of pre-existing sliders 451 and M being the number of screws required).

Referring to fig. 9, the robot 5 includes two jaws 51 capable of sliding and turning in left and right directions, front and back directions or up and down directions synchronously with respect to the machine, and the two jaws 51 can move in a direction approaching or departing from each other to clamp or loosen the aluminum shell. In order to realize the synchronous sliding and turning movement of the two clamping jaws 51 in the left-right direction, the front-back direction or the up-down direction relative to the machine table, the manipulator 5 further comprises a base 52, a left-right moving assembly 53 installed on the base 52, an up-down moving assembly 54, a front-back moving assembly 55 and a turning assembly 56. The left-right moving assembly 53 is installed on the base 52, the up-down moving assembly 54 is installed on the output end of the left-right moving assembly 53, the front-back moving assembly 55 is installed on the output end of the up-down moving assembly 54, and the turning assembly 56 is installed on the output end of the front-back moving assembly 55. A jaw 51 is mounted on the output end of the inversion assembly 56. When the manipulator 5 needs to turn over the aluminum shell, the aluminum shell is located in the first positioning area 72, the up-down moving assembly 54 drives the front-back moving assembly 55, the turning assembly 56 and the clamping jaws 51 to descend together, then the front-back moving assembly 55 drives the turning assembly 56 and the clamping jaws 51 to extend forwards together, so that the two clamping jaws 51 surround the aluminum shell, the two clamping jaws 51 move in a direction close to each other to clamp the aluminum shell, after the up-down moving assembly 54 drives to ascend, the left-right moving assembly 53 and the turning assembly 56 move simultaneously, the turning assembly 56 drives the clamping jaws 51 and the aluminum shell to turn 180 degrees, meanwhile, the left-right moving assembly 53 drives the up-down moving assembly 54, the front-back moving assembly 55, the turning assembly 56, the clamping jaws 51 and the aluminum shell to move together along the transmission direction of the clamp transmission mechanism 8, so that the aluminum shell is aligned, then the up-down moving assembly 54 is driven to descend to drive the aluminum shell to descend until the aluminum shell is positioned in the second positioning area 73, and the clamping jaws 51 are driven to ascend after loosening the aluminum shell and then do reset overturning motion and reset retracting motion.

Referring to fig. 10 to 13, the second screw driving machine 6 includes a machine base 61, and a direct vibration feeding mechanism 62, a second material distributing mechanism 63, a screw feeding mechanism 64 and a screw locking mechanism 65 all mounted on the machine base 61, the second material distributing mechanism 63 is abutted to the direct vibration feeding mechanism 62, the screw feeding mechanism 64 and the screw locking mechanism 65 are spaced apart along the transmission direction of the clamp 7, and the direct vibration feeding mechanism 62 and the second material distributing mechanism 63 are both disposed behind the screw feeding mechanism 64. The screws are fed and distributed by the direct vibration feeding mechanism 62 and the second distributing mechanism 63, so that the screws can be conveniently clamped by the screw feeding mechanism 64 in the subsequent process. It is noted that the direct vibration feeding mechanism 62 and the second material distributing mechanism 63 are well known to those skilled in the art and therefore will not be described herein.

Referring to fig. 12, the screw-up mechanism 64 includes a second electric batch 641 and a second pre-storage block 642 that can move above the second separating mechanism 63 or above the clamp 7, and the second electric batch 641 can also move up and down relative to the second pre-storage block 642. Specifically, the screwing mechanism 64 further includes a second three-dimensional moving mechanism 643, so as to drive the second electric batch 641 and the second pre-storage block 642 to move left and right, back and forth, or up and down. The second three-dimensional moving mechanism 643 has the same structure as the three-dimensional moving mechanism 43 of the first screwing machine 4, and therefore, the details thereof are not repeated herein; the second electrical batch 641 is identical in structure to the first electrical batch 44 except for its operation. The second screw batch 641 of the upper screw mechanism 64 removes and places the screws on the product of the clamp 7 but does not lock, while the first screw batch 44 removes and places the screws on the product of the clamp 7 and locks. The second pre-storage block 642 and the first pre-storage block 45 have substantially the same structure, except that there is one pre-storage slider 6421 of the second pre-storage block 642 and two pre-storage sliders 451 of the first pre-storage block 45, which have the same operation principle and are not described herein again.

Referring to fig. 13, the screw locking mechanism 65 includes two third electric blocks 651 capable of adjusting a distance therebetween, and all of the third electric blocks 651 are capable of sliding in a left-right direction, a front-back direction, or an up-down direction with respect to the machine. The screw locking mechanism 65 further includes a third three-dimensional moving mechanism 652 and an adapter plate 653. It should be noted that the third three-dimensional moving mechanism 652 is identical to the three-dimensional moving mechanism 43 of the first screwing machine 4, and therefore, the description thereof is omitted. The adapter plate 653 is installed on the output end of the lifting and sliding assembly of the third three-dimensional moving mechanism 652, and the two third electric blocks 651 are installed on the adapter plate 653. Specifically, the two third electrode sets 651 may be adjusted in distance toward or away from each other to align the positions of the two screw holes on the IPM. Of course, the third electric batch 651 can be adjusted to be close to or far away from each other, so that the locking device is suitable for locking different screw positions on other products. Specifically, in the present embodiment, the screw locking mechanism 65 further includes a pitch adjustment assembly (not shown), the pitch adjustment assembly is mounted on the adapter plate 653, and the third electronic batch 651 is mounted on the pitch adjustment assembly. It should be noted that, in the present embodiment, the spacing adjustment assembly is manually adjusted in a manual manner, so that the spacing between the two third electric batons 651 is appropriate; of course, in other embodiments, a displacement sensor and a driving assembly may be added to automatically adjust the distance between the two third electrode blocks 651, so the disclosure is not limited thereto. More specifically, the pitch between the two third electric blocks 651 is in the range of 28-55mm, i.e., the pitch between the two third electric blocks 651 can be 28mm, 30mm, 35mm, 40mm, 45mm, 50mm or 55mm, but not limited thereto.

The operation principle of the second screwing machine 6 will be described with reference to fig. 10 to 13: the direct vibration feeding mechanism 62 vibrates the screws to the second material distributing mechanism 63 for distributing the materials, the screw feeding mechanism 64 moves the second electric screwdriver 641 and the second pre-storage block 642 to the upper part of the second material distributing mechanism 63 through the second three- dimensional moving mechanism 643, 2 screws are taken from the second material distributing mechanism 63 at one time, wherein one screw is pre-stored on the second pre-storage block 642, and the other screw is adsorbed by the second electric screwdriver 641; then, the second three-dimensional moving mechanism 643 drives the second electric batch 641 and the second pre-storage block 642 to move to the upper side of the clamp 7, and the second electric batch 641 sequentially places screws in the screw holes corresponding to the IPMs; then the clamp transmission mechanism 8 drives the clamp 7 to advance to the position of the screw locking mechanism 65, the third three-dimensional moving mechanism 652 drives the third screwdriver 651 to move right above the product and descend to the position corresponding to the screw, and the screw is pre-tightened and locked at the same time.

Referring to fig. 15, the first docking station 1 includes a machine 11 and a clamp transferring mechanism 8. Specifically, the machine 11 is provided with a containing groove 111, the two fixture conveying mechanisms 8 are spaced apart from each other along the vertical direction, and the two fixture conveying mechanisms 8 are both disposed in the containing groove 111. The transmission surface of the upper clamp transmission mechanism 8 is higher than the upper surface of the machine table or is as high as the upper surface of the machine table. The machine table further has a manual operation area 112, and the manual operation area 112 is located on the upper surface of the machine table and in front of the clamp conveying mechanism 8. After the manual operation area 112 is finished, the worker places and positions the product on the clamp 7 of the clamp conveying mechanism 8. The structure of the second docking station 3 is identical to that of the first docking station 1, and therefore, will not be described herein. Understandably, the utility model discloses a mainboard controller man-machine combination equipment transfer machine 100 still includes the third platform 10 of plugging into, and the third platform 10 of plugging into docks with the second platform 3 of plugging into. And the worker finishes the operations of scanning, binding and casing on the third docking station 10. Of course, the number of docking stations may be reduced or increased and the positions of the docking stations may be changed as in other embodiments, so this is not the case.

It should be noted that the clamp transmission mechanism 8 is a belt transmission mechanism, and the structure and principle thereof are well known to those skilled in the art, and therefore, are not described herein.

The working principle of the man-machine combination assembly automation line 100 of the main board controller of the present invention is explained with reference to the accompanying drawings: the clamp transmission mechanism 8 transmits the clamp 7 to the first docking station 1, a worker completes the simple assembling process of the IPM and the PCB on the first docking station 1 and places the assembled product on the clamp 7; the clamp transmission mechanism 8 transmits the clamp 7 to the IPM glue brushing machine 2, and the IPM glue brushing machine 2 finishes a glue brushing process on the IPM on the clamp 7; the clamp transmission mechanism 8 transmits the clamp 7 to the second connection table 3, and workers complete the procedures of feeding the aluminum shell, pasting bar codes on the aluminum shell, dispensing and installing an insulating sheet on the second connection table 3; the clamp conveying mechanism 8 conveys the clamp 7 to the third connecting table 10, and workers complete procedures of code scanning, binding and shell loading on the third connecting table 10; the clamp transmission mechanism 8 transmits the clamp 7 to the first screwing machine 4, and the first screwing machine 4 locks the aluminum shell and the PCB; the clamp conveying mechanism 8 conveys the clamp 7 to the manipulator 5, and the manipulator 5 overturns the product; the clamp transmission mechanism 8 transmits the clamp 7 to the second screw driving machine 6, and the second screw driving machine 6 locks the aluminum shell and the IPM; the clamp conveying mechanism 8 conveys the clamp 7 to the lifting table 9, after a worker takes off a product, the lifting table 9 drives the unloaded clamp 7 to descend and convey the unloaded clamp 7 to the lower clamp conveying mechanism 8, and the unloaded clamp 7 is returned to the first docking station 1 by the lower clamp conveying mechanism 8.

Compared with the prior art, the utility model discloses a mainboard controller man-machine combines equipment transfer machine 100 with the help of first platform 1 of plugging into, IPM gluing machine 2, second platform 3 of plugging into, first screw machine 4 of plugging into, manipulator 5 and second screw machine 6 of plugging into, anchor clamps 7 and the mutual coordination cooperation between the anchor clamps transmission mechanism 8, because anchor clamps transmission mechanism 8 locates on each board and links up each other, so anchor clamps transmission mechanism 8 carries anchor clamps 7 to first platform 1 of plugging into in proper order, IPM gluing machine 2, second platform 3 of plugging into, first screw machine 4 of plugging into, manipulator 5 and second screw machine 6 of plugging into, in order to do the process that corresponds respectively, when anchor clamps 7 are located first platform 1 of plugging into, artifical simple equipment IPM and PCB board, and place on anchor clamps 7; when the clamp 7 is positioned below the IPM glue brushing machine 2, the IPM glue brushing machine 2 brushes the IPM on the clamp 7; when the clamp 7 is positioned on the second connection table 3, manually feeding the aluminum shell, pasting the bar code, gluing and installing an insulating sheet, and finally, fixedly buckling the aluminum shell on the clamp 7, moving the clamp 7 to the lower part of the first screw-driving machine 4 by the clamp transmission mechanism 8, and driving screws on the aluminum shell by the first screw-driving machine 4, so that the aluminum shell and the PCB are fixed; then, when the clamp 7 is moved to the position below the manipulator 5 by the clamp transmission mechanism 8, the manipulator 5 overturns the aluminum shell and positions the aluminum shell on the clamp 7; subsequently, the jig transfer mechanism 8 moves the jig 7 to the second screwing machine 6, and the second screwing machine 6 screws the aluminum case and the IPM, thereby fixing the IPM to the aluminum case. The event the utility model discloses a mainboard controller man-machine combines equipment transfer machine 100 to have the advantage that degree of automation is high, combines partial manual work equipment simultaneously, has reached the effect that improves work efficiency and improve the rate of accuracy.

The above disclosure is only a preferred embodiment of the present invention, and the scope of the claims of the present invention should not be limited thereby, and all the equivalent changes made in the claims of the present invention are intended to be covered by the present invention.

Claims (10)

1. A man-machine combination assembling automatic line for a mainboard controller is characterized by comprising a first connection platform for manually assembling IPM on a PCB, an IPM glue brushing machine for brushing IPM, a second connection platform for manually reversing an aluminum shell on the PCB, a first screw machine for locking the PCB and the aluminum shell, a manipulator for overturning the aluminum shell, a second screw machine for locking the IPM and the aluminum shell, a clamp for clamping a workpiece and a clamp transmission mechanism for conveying the clamp, wherein the first connection platform, the IPM glue brushing machine, the second connection platform, the first screw machine, the manipulator and the second screw machine are sequentially connected, the first connection platform, the IPM glue brushing machine, the second connection platform, the first screw machine, the manipulator and the second screw machine are respectively provided with a clamp transmission mechanism, and the clamp transmission mechanisms are mutually connected on the machine platforms, the fixture is a plurality of and is located with the interval ground on the output of fixture transmission mechanism, fixture transmission mechanism drives all the fixture passes through in proper order first platform of plugging into, IPM gluing machine, the second platform of plugging into, the first machine of beating screw, manipulator and the second machine of beating screw.

2. The motherboard controller human-computer combination assembly line of claim 1, further comprising two lifting tables, one of the lifting tables is in butt joint with the first docking table, the other lifting table is in butt joint with the second screwing machine, and the first docking table, the IPM glue brushing machine, the second docking table, the first screwing machine and the second screwing machine are respectively provided with the clamp transmission mechanisms spaced one above the other, and the clamp transmission mechanisms spaced one above the other are opposite in conveying direction.

3. The motherboard controller human-computer combination assembly automation line of claim 2, wherein the lifting platform comprises a machine platform, a lifting mechanism and a driving sliding mechanism, the driving sliding mechanism is mounted on an output end of the lifting mechanism, the lifting mechanism is mounted on the machine platform, and the lifting mechanism drives the driving sliding mechanism to lift and lower so that the driving sliding mechanism is aligned with the upper fixture conveying mechanism or the lower fixture conveying mechanism.

4. The motherboard controller human-computer combination assembly automation line of claim 1, wherein the fixture comprises a base plate, and a first positioning area and a second positioning area which are arranged on the base plate, the first positioning area is adjacent to the second positioning area, the first positioning area is provided with a plurality of positioning columns for positioning the fixture, the second positioning area is provided with a positioning block, and the positioning block is provided with a positioning groove for positioning.

5. The motherboard controller human-computer combination assembly line according to claim 1, wherein the IPM coater comprises the machine table and a coating mechanism mounted on the machine table, the coating mechanism comprises a lifting assembly, a first mounting member, a left-right sliding assembly, a second mounting member, a rubber cylinder, a brush handle, a scraper and a brush net, the first mounting member is mounted on an output end of the lifting assembly, the left-right sliding assembly is mounted on the first mounting member, the second mounting member is mounted on an output end of the left-right sliding assembly, the scraper and the brush handle are mounted on the second mounting member and can be lifted and lowered respectively relative to the second mounting member, the rubber cylinder is mounted on the second mounting member and is communicated with the brush handle, the brush net is mounted on the first mounting member and is horizontally arranged, and the second mounting member extends forwards and is parallel to the brush net, the scraper and the brush handle both face downwards to the brush net.

6. The motherboard controller human-computer combination assembly automation line of claim 5, wherein when the clamp transmission mechanism drives the clamp to move below the IPM glue brushing machine, the brush net and the clamp are arranged opposite to each other in the up-down direction.

7. The motherboard controller human-computer combination assembly automation line of claim 1, wherein the first screw beating machine comprises a direct vibration transmission mechanism, a first material distribution mechanism, a three-dimensional movement mechanism, a first electric batch, a first pre-storage block and the machine table, the direct vibration transmission mechanism, the first material distribution mechanism and the three-dimensional movement mechanism are all mounted on the machine table, the first material distribution mechanism is in butt joint with the direct vibration transmission mechanism, the first electric batch and the first pre-storage block are mounted on the three-dimensional movement mechanism in a one-to-one manner, the first electric batch can lift relative to the first pre-storage block, and the three-dimensional movement mechanism drives the first electric batch and the first pre-storage block to move together above the first material distribution mechanism or above the clamp.

8. The main board controller human-computer combination assembly automation line of claim 7, wherein the three-dimensional moving mechanism comprises a supporting frame, a left-right sliding mechanism, a front-back sliding mechanism and a lifting sliding mechanism, the supporting frame is mounted on the machine platform, the left-right sliding mechanism is mounted on the supporting frame, the front-back sliding mechanism is mounted on an output end of the left-right sliding mechanism, the lifting sliding mechanism is mounted on an output end of the front-back sliding mechanism, and the first electric batch and the first pre-storage block are mounted on an output end of the lifting sliding mechanism.

9. The motherboard controller human-computer combination assembly automation line of claim 1, wherein the second screw machine comprises the machine table, and a direct vibration feeding mechanism, a second material distribution mechanism, a screw feeding mechanism and a screw locking mechanism all mounted on the machine table, the second material distribution mechanism is in butt joint with the direct vibration feeding mechanism, the screw feeding mechanism and the screw locking mechanism are spaced apart along the conveying direction of the clamp, the direct vibration feeding mechanism and the second material distribution mechanism are both arranged behind the screw feeding mechanism, the screw feeding mechanism comprises a second electric batch and a second pre-storage block which can be moved above the second material distribution mechanism or above the clamp, the second electric batch can be lifted relative to the second pre-storage block, the screw locking mechanism comprises at least two third electric batches with adjustable distance from each other, and all the third electric batches together make a left-right direction relative to the machine table, And (4) sliding in the front-back direction or the up-down direction.

10. The motherboard controller assembly automation line as in claim 1, wherein the robot comprises two jaws capable of sliding and flipping in a left-right direction, a front-back direction or an up-down direction synchronously with respect to the machine, the two jaws being capable of moving in a direction approaching or departing from each other.

Images