CN115198997A - 一种装饰面复合spc石塑地板 - Google Patents

一种装饰面复合spc石塑地板 Download PDF

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Publication number
CN115198997A
CN115198997A CN202211019740.0A CN202211019740A CN115198997A CN 115198997 A CN115198997 A CN 115198997A CN 202211019740 A CN202211019740 A CN 202211019740A CN 115198997 A CN115198997 A CN 115198997A
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China
Prior art keywords
decorative surface
spc
parts
temperature
composite
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Pending
Application number
CN202211019740.0A
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English (en)
Inventor
宋剑刚
符家进
刘福清
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Unilin BV
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Zhejiang Yongyu Household Co ltd
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Priority to CN202211019740.0A priority Critical patent/CN115198997A/zh
Publication of CN115198997A publication Critical patent/CN115198997A/zh
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Abstract

本公开涉及一种装饰面复合SPC石塑地板。本发明属于合成地板领域,具体说涉及一种装饰复合SPC石塑地板,SPC基板和形成于SPC基板上的装饰面,所述装饰面为木质板或竹质板,所述装饰面的含水率控制在5‑7%。所述SPC基板分为上层、中层、下层,主要成分为聚氯乙烯树脂粉,碳酸钙,钙锌稳定剂,内润滑剂,PE蜡,氯化聚乙烯CPE,丙烯酸酯ACR,复合润滑剂,着色剂。本发明所得到的地板,既能保证装饰面无翘曲变形,又不影响地板的其它性能,成本较低。

Description

一种装饰面复合SPC石塑地板
本申请是申请日为2019年9月3日的题为“一种装饰面复合SPC石塑地板”的中国专利申请号201910828033.8的分案申请。
技术领域
本发明属于合成地板领域,具体说涉及一种装饰面复合SPC石塑地板。
背景技术
在地面装饰材料中,竹地板、实木地板或复合木地板,需要使用大量的自然竹材、木材资源,随着人们对环保的要求及自然的保护意识增强,其使用受到限制,成本也越来越高,而且在制备过程中使用了许多甲醛的胶粘剂,即使在使用很久,房间里也会留有甲醛气味。另一方面,在长期的使用过程中,如果受潮会发生底板变形等问题,特别是在平房及楼房的底层,或者海边、湖边的房屋,在潮湿的季节更加严重。
针对现有的装饰材料存在的缺点,需要寻找新的材料来替代上述材料。目前市面上出现了一种新的替代产品:PVC石塑地板,PVC石塑地板是以钙粉与PVC混合制得的板材为基板,表面通过覆膜、开槽处理后的地面用铺装材料,是一种高品质、高科技的新型地面装饰材料,超强耐磨,表面光亮而不滑,堪称二十一世纪高科技新型材料的典范。通过在PVC石塑基板的表面贴上木皮,可使其使得实木的外观效果,然而木皮在PVC石塑基板的表面容易发生翘曲,导致加工过程中的次品率过高。
发明内容
本发明旨在解决现有石塑地板存在的上述缺陷,提供一种装饰面复合SPC石塑地板,可有效解决翘曲变形问题。
本发明采用如下的技术方案:
一种装饰面复合SPC石塑地板,SPC基板和形成于SPC基板上的装饰面,所述装饰面为木质板或竹质板,所述装饰面的含水率控制在5-7%。
上述技术方案中,通过控制装饰面的含水率,通过对含水率的控制,来解决装饰面在石塑地板的表面容易发生翘曲的问题。
作为优选,所述SPC基板的主要成分为聚氯乙烯树脂粉,碳酸钙,钙锌稳定剂,内润滑剂,PE蜡,氯化聚乙烯CPE,丙烯酸酯ACR,复合润滑剂,着色剂。
作为优选,所述SPC基板分为上层、中层、下层,其中,上层成分组成为聚氯乙烯树脂粉100份,碳酸钙270-300份,钙锌稳定剂4-6份,内润滑剂0.5-1份,PE蜡0.6-1.0份,氯化聚乙烯CPE 2-5份,丙烯酸酯ACR 1-3份,复合润滑剂0.5-1份,着色剂0.5-0.7份。
其中中层成分组成为聚氯乙烯树脂粉100份,碳酸钙350-380份,钙锌稳定剂4-6份,内润滑剂0.5-0.8份,PE蜡0.6-0.9份,氯化聚乙烯CPE 2-4份,丙烯酸酯ACR 1-3份,复合润滑剂0.5-0.8份,着色剂0.5-0.7份。
其中下层成分组成为聚氯乙烯树脂粉100份,碳酸钙270-300份,钙锌稳定剂4-6份,内润滑剂0.5-1份,PE蜡0.6-1.0份,氯化聚乙烯CPE 2-5份,丙烯酸酯ACR 1-3份,复合润滑剂0.5-1份,着色剂0.5-0.7份。
上层和下层采用相同的配方,物理化学性能完全一致,在受到挤压或者水浸渍或与装饰面贴合时,对装饰面的翘曲的限制作用更好。且配方相同,对地板的加工和生产成本的控制上更为便利。
作为优选,所述中层1.5mm-4mm。中层的厚度对SPC基板的支撑强度、地板的强度起关键作用,但是厚度超过4mm,抗翘曲效果受影响。
作为优选,所述上层1.0mm-2.0mm、下层1.0mm-2.0mm。
作为优选,所述基板总厚度4-7mm。
作为优选,所述装饰面厚度0.5-1.5mm。
作为优选,所述装饰面与SPC基板之间设置有胶粘层。
作为优选,所述胶粘层采用冷胶聚氨酯胶粘剂形成。
作为优选,所述胶粘层通过辊涂冷压工艺形成。
作为优选,所述装饰面之上设置有UV涂层。
进一步优选,所述UV涂层采用水性双组份聚氨酯涂料获得。
作为优选,为改善地板静音效果,地板背部可贴静音层,静音层由PE、EVA、PU等有机聚合物发泡材料构成。
本发明还提供上述装饰面复合SPC石塑地板的制备工艺,包括如下步骤:
S-1.制备SPC基材板,经过砂光定厚,得到SPC基板;
S-2.装饰面、与SPC基板之间采用冷胶贴合,进行冷压;
S-3.冷压之后进行表面砂光、拉丝处理;
S-4.表面UV处理,获得成品。
所述SPC基材板采用共挤方式形成。
SPC基材板共挤的主机机筒温度170-210℃,合流芯温度140-180℃,模具温度170-210℃,主机转速18-20r/min,喂料转速7-16r/min挤出速度1400-1500mm/min,辊筒温度175-200℃。
通过上述技术方案,本发明具有如下的优点:本发明所得到的地板,既能保证装饰面无翘曲变形,又不影响地板的其它性能,成本较低。
附图说明
附图1为本发明一实施例所得地板的结构示意图;
附图2为本发明一实施例中制备SPC基材板的简易流程示意图。
具体实施方式
下面通过具体实施例,对发明的技术方案作进一步的详细说明。
一种装饰面复合SPC石塑地板,包括SPC基板10和装饰面20、粘合SPC基板和装饰面的胶粘层30,所述装饰面20为木质板或竹质板,所述装饰面的含水率控制在5-7%。胶粘层30采用冷胶聚氨酯胶粘剂形成,通过辊涂冷压形成。
所述SPC基板分为上层、中层、下层,所述上层、下层以PVC树脂粉、碳酸钙为主要材料,优选配方参见表1:
表1.上层、下层的组成
Figure BDA0003813806470000051
所述中层以PVC树脂粉、碳酸钙为主要材料,优选配方参见表2:
表2.中层的组成
Figure BDA0003813806470000052
实施例1:
SPC基板采用表1-2中所列出的组分。
在本实施例中,如附图2所示,该地板的制造方法包括,首先按照表1中的原料和投放量向A挤出机中投放;按照表2向B挤出机投放。A挤出机同时挤出等质量、等厚度的上层和下层,B挤出机挤出中层。随后挤出进入模具流道分配器中,使得中层位于上层与下层中间,随后进入模口挤压形成SPC基材。所述中层4mm。所述上、下层厚度相同,1.0mm。
各挤出机主机机筒温度200-210℃,合流芯温度160-180℃,模具温度200-210℃,主机转速18-20r/min,喂料转速7-16r/min挤出速度1400-1450mm/min,辊筒温度175-180℃。
由此,上中下之间没有胶黏剂存在。模具出板经过底纹辊1与镜面辊2之间压制底纹,并将基材输送至镜面辊3与压纹辊4之间出板,定型冷却,裁切成型得SPC石塑基板。由此,三层之间没有胶黏剂存在,更加环保,也降低了地板制作成本。
所述竹皮(木皮)面层制作方法:竹皮(木皮)面层的底面经120-150目砂带砂光至表面平整,然后进窑完,关闭窑门进行阶梯式升温,温度设定35℃恒温10小时之后继续升温,温度需在24小时之内达到50℃,当温度达到50℃后进行喷淋3小时,使湿度达到和温度相差3个百分点,然后在50℃温度下平衡24小时,使湿度降到和温度相差10个百分点,然后在温度50℃温度下进行喷淋3小时,使湿度达到和温度相差5个百分点,在50℃温度下平衡60小时,使湿度降到和温度相差10个百分点,直至抽查检验绝干含水率达到板坯所需含水率为止,含水率控制在5-7%。装饰面厚度0.5mm-l.5mm。
所述SPC基板与装饰层需通过胶水复合。胶水本实施例优选方案为冷胶聚氨酯类,也可以采用PUR(湿反应聚氨酯热熔胶)。SPC基板与装饰层贴合工艺的冷胶复合工艺参数见表3。
表3.SPC基板与装饰层贴合工艺的冷胶复合工艺参数为:
Figure BDA0003813806470000071
固化剂采用多异氰酸酯固化剂。
SPC基板与装饰层冷压工艺参数见表4。
表4.SPC基板与装饰层冷压工艺参数
工序关键点 单位压力 温度/℃ 冷压时间
工艺要求 1.5Mpa/cm<sup>2</sup> 25-30 6h
实施例2:
与实施例1的不同在于,上层、中层、下层的配比上有不同,具体配比见表1-2。各挤出机主机机筒温度170-180℃,合流芯温度140-150℃,模具温度170-210℃,主机转速18-20r/min,喂料转速7-16r/min挤出速度1400-1500mm/min,辊筒温度175-200℃。中层厚度3mm。所述上、下层厚度相同,1.5mm。
实施例3:
与实施例1的不同在于,上层、中层、下层的配比上有不同,具体配比见表1-2。各挤出机主机机筒温度180-190℃,合流芯温度140-180℃,模具温度180-190℃,主机转速18-20r/min,喂料转速7-16r/min挤出速度1500mm/min,辊筒温度180-185℃。
对比例1:
与实施例1的不同在于,含水率控制在小于5%。
对比例2:
与实施例1的不同在于,含水率控制在大于7%。
对比例3:
与实施例1的不同在于,SPC基板的三层合并为一层,都采用实施例1中层的配方。
对比例4:
与实施例1的不同在于,SPC基板上下层的组分如表1。
对比例5:
与实施例1的不同在于,SPC基板中层的组分如表2。
对各实施例和对比例所得地板进行性能测试,测试结果见表5。
表5.实施例1-3、对比例1-5所得的SPC石塑地板的性能测试。
Figure BDA0003813806470000081
Figure BDA0003813806470000091
本具体实施方式仅仅是对本发明的解释,并不是对本发明的限制。本领域技术人员在阅读了本发明的说明书之后所做的任何改变,只要在本发明权利要求书的范围内,都将受到专利法的保护。

Claims (6)

1.一种装饰面复合SPC石塑地板,其特征在于,包括SPC基板和形成于SPC基板上的装饰面,所述装饰面为木质板或竹质板,所述装饰面的含水率控制在5-7%;其中,
所述SPC基板分为上层、中层、下层,其中,所述上层成分组成为聚氯乙烯树脂粉100份,碳酸钙270-300份,钙锌稳定剂4-6份,内润滑剂0.5-1份,PE蜡0.6-1.0份,氯化聚乙烯CPE2-5份,丙烯酸酯ACR 1-3份,复合润滑剂0.5-1份,着色剂0.5-0.7份;
所述中层成分组成为聚氯乙烯树脂粉100份,碳酸钙350-380份,钙锌稳定剂4-6份,内润滑剂0.5-0.8份,PE蜡0.6-0.9份,氯化聚乙烯CPE 2-4份,丙烯酸酯ACR 1-3份,复合润滑剂0.5-0.8份,着色剂0.5-0.7份;
所述下层成分组成为聚氯乙烯树脂粉100份,碳酸钙270-300份,钙锌稳定剂4-6份,内润滑剂0.5-1份,PE蜡0.6-1.0份,氯化聚乙烯CPE 2-5份,丙烯酸酯ACR 1-3份,复合润滑剂0.5-1份,着色剂0.5-0.7份;
所述上层的厚度为1.0mm-2.0mm,所述下层的厚度为1.0mm-2.0mm,所述中层的厚度为1.5mm-4mm;
所述装饰面厚度为0.5-1.5mm。
2.根据权利要求1所述的装饰面复合SPC石塑地板,其特征在于,所述基板总厚度为4-7mm。
3.根据权利要求1所述的装饰面复合SPC石塑地板,其特征在于,所述SPC基材板采用共挤方式形成。
4.根据权利要求1所述的装饰面复合SPC石塑地板,其特征在于,所述装饰面与SPC基板之间设置有胶粘层。
5.根据权利要求4所述的装饰面复合SPC石塑地板,其特征在于,所述胶粘层通过辊涂冷压工艺形成。
6.如权利要求1所述的装饰面复合SPC石塑地板的制备方法,其特征在于,包括如下步骤:
S-1.制备SPC基材板,经过砂光定厚,得到SPC基板;
S-2.装饰面、与SPC基板之间采用冷胶贴合,进行冷压;
其中,所述装饰面制作方法包括:
将所述木质板或所述竹质板放入窑内进行阶梯式升温,温度设定35℃恒温10小时之后继续升温,温度在24小时内达到50℃;
当温度达到50℃后进行喷淋3小时,使湿度达到和温度相差3个百分点,然后在50℃温度下平衡24小时,使湿度降到和温度相差10个百分点;
然后在50℃温度下进行喷淋3小时,使湿度达到和温度相差5个百分点,在50℃温度下平衡60小时,使湿度降到和温度相差10个百分点,直至所述装饰面的含水率控制在5-7%;
S-3.冷压之后进行表面砂光、拉丝处理;
S-4.表面UV处理,获得成品。
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