CN114261735A - Side die sorting mechanism applying die distributing robot and die distributing method - Google Patents

Side die sorting mechanism applying die distributing robot and die distributing method Download PDF

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Publication number
CN114261735A
CN114261735A CN202111615789.8A CN202111615789A CN114261735A CN 114261735 A CN114261735 A CN 114261735A CN 202111615789 A CN202111615789 A CN 202111615789A CN 114261735 A CN114261735 A CN 114261735A
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China
Prior art keywords
conveying
lifting
die
conveying part
feeding roller
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CN202111615789.8A
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CN114261735B (en
Inventor
何云峰
谢其盛
陈灿
赵文斌
谢其阳
杨海兵
陈彩凤
李泉
曹庆文
徐峰
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Anhui Baoye Construction Engineering Group Co ltd
Shanghai Chiyun Engineering & Technology Co ltd
Hefei Zhongbao Machinery Manufacturing Co ltd
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Anhui Baoye Construction Engineering Group Co ltd
Shanghai Chiyun Engineering & Technology Co ltd
Hefei Zhongbao Machinery Manufacturing Co ltd
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Publication of CN114261735A publication Critical patent/CN114261735A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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Abstract

The invention discloses a side die sorting mechanism applying a die distributing robot, which comprises the following components: the feeding roller way is used for conveying the side dies and comprises a roller frame and conveying rollers fixed on the roller frame, limiting rings are sleeved on the conveying rollers, the limiting rings on the conveying rollers are matched to form a groove-shaped linear channel for the side dies to pass through after being placed in, and a limiting plate for stopping the side dies is arranged at the tail end of the feeding roller way; a side die sensor for judging the type of the side die is also arranged on the feeding roller way; when the first conveying part conveys the side forms, the second conveying part and the first conveying part synchronously convey, when the sensing module on the second conveying part senses a receiving module signal, a deceleration stop signal is sent to the power output end, the first conveying part stops at the moment, the side forms are conveyed again after being lifted and positioned next time, and the process is repeated, so that the conveying distance of the first conveying part each time is ensured to be a fixed distance, the positioning conveying cache of the side forms is ensured, and the manipulator can be conveniently taken when the side forms are distributed.

Description

Side die sorting mechanism applying die distributing robot and die distributing method
Technical Field
The invention relates to the field of building prefabricated parts, in particular to a side formwork sorting mechanism and a formwork distributing method applying a formwork distributing robot.
Background
In the production process of the prefabricated parts, the side forms are generally required to be assembled into a specific shape to form a prefabricated part mold so as to cast the prefabricated parts with the required shape. And after the poured concrete is subjected to the working procedures of vibrating, curing and the like, the side die is removed through a demoulding working procedure.
When the mold is distributed, the mold is often required to be manually judged to form a specific shape according to different types, and then the mold distribution process is started, so that time and labor are wasted, and the mold distribution efficiency is low, thus a solution is needed urgently.
Disclosure of Invention
In order to avoid and overcome the technical problems in the prior art, the invention provides a side die sorting mechanism and a die distributing method using a die distributing robot. The cleaned side forms are sorted and then cached at equal intervals, so that the side forms can be conveniently taken and used in subsequent die distribution.
In order to achieve the purpose, the invention provides the following technical scheme:
the side die sorting mechanism using the die distributing robot comprises the following components:
the feeding roller way is used for conveying the side dies and comprises a roller frame and conveying rollers fixed on the roller frame, limiting rings are sleeved on the conveying rollers, the limiting rings on the conveying rollers are matched to form a groove-shaped linear channel for the side dies to pass through after being placed in, and a limiting plate for stopping the side dies is arranged at the tail end of the feeding roller way; a side die sensor for judging the type of the side die is also arranged on the feeding roller way;
the lifting support is arranged below the feeding roller way along the length direction of the feeding roller way, a lifting part for lifting the side forms is arranged on the lifting support, a lifting part for lifting the lifting part upwards and a horizontal pushing part for horizontally translating the lifted lifting part to the cache frame are further arranged on the lifting support, and the movement track of the lifting part and the feeding roller way are avoided;
the buffer storage frame is arranged perpendicular to the lifting support, a first conveying part for positioning the side die and then conveying the side die forwards at equal intervals is arranged on the buffer storage frame along the length direction of the buffer storage frame, a second conveying part avoiding the conveying track position of the side die is further arranged on the buffer storage frame, and a power output end on the buffer storage frame drives the second conveying part and the first conveying part to generate synchronous conveying action; the second conveying part is provided with receiving modules which synchronously move along with the second conveying part and sensing modules which sense the receiving modules and send speed reduction stop signals to the power output end, and the distance between every two adjacent receiving modules is equal to the conveying distance of the upper side die of the first conveying part;
the die table is used for providing a die distribution field of the side die, and the die table and the cache frame are both located in a clamping range of a clamping jaw of the die distribution manipulator.
As a further scheme of the invention: the lifting mechanism is characterized in that the lifting portion is a lifting cylinder, a horizontally-arranged mounting platform is fixed at the output end of the lifting cylinder, a pushing guide rail which is perpendicular to the feeding roller way is mounted on the mounting platform, the lifting portion is mounted on the pushing guide rail, a pushing cylinder which pushes the lifting portion along the length direction of the pushing guide rail is further arranged on the mounting platform, the pushing cylinder is a high-speed rodless cylinder, and the pushing cylinder is matched with the pushing guide rail to form the horizontally-pushing portion.
As a still further scheme of the invention: the mounting platform is provided with a mounting rack arranged along the length direction of the feeding roller way, the lifting parts are arranged on the mounting rack at intervals, the lifting parts are arranged along the direction, and the distance between every two adjacent lifting parts is gradually increased to adapt to lifting of side forms of different sizes.
As a still further scheme of the invention: the lifting part is an L-shaped supporting plate which is vertically arranged, and a positioning bulge which is in clamping fit with the side die is arranged at the top of the lifting part; and the positioning bulge is provided with a V-shaped groove to be matched with the chamfered edge of the side die.
As a still further scheme of the invention: the first conveying part and the second conveying part are both in end-to-end gear chain structures, and the gear models and the chain pitches of the first conveying part and the second conveying part are the same.
As a still further scheme of the invention: the power output end is a driving motor, and a motor shaft of the driving motor drives the driving gears of the first conveying part and the second conveying part to synchronously rotate.
As a still further scheme of the invention: the first conveying part is provided with positioning blocks in clamping fit with the side dies, and the positioning blocks are arranged at equal intervals; and the positioning block is provided with a V-shaped notch to be matched with the chamfered edge of the side die.
As a still further scheme of the invention: the second conveying part is provided with deceleration signal receiving pieces at equal intervals, the interval between the adjacent deceleration signal receiving pieces is equal to the conveying interval of the side die on the first conveying part, and the deceleration signal receiving pieces are receiving modules.
As a still further scheme of the invention: an adjusting rod for adjusting the tension degree of the first conveying part is arranged on the cache frame; the buffer storage frames are arranged in parallel at intervals, the distance between every two adjacent buffer storage frames is gradually increased along the arrangement direction of the buffer storage frames so as to adapt to the conveying of the side forms with different lengths, and the side form sensors correspond to the buffer storage frames in position.
The mold distributing method with the side mold sorting mechanism of the mold distributing robot includes the following steps:
s1, conveying the cleaned side forms to a feeding roller way until the side forms are stopped by a limiting plate, and sensing and identifying the length of the side forms by a side form sensor after the side forms are stopped to determine the type of the side forms;
s2, lifting the mounting platform and the lifting part by a lifting cylinder, after the lifting part is positioned with the positioning protrusion of the side form, lifting the side form to separate the side form from the feeding roller way, starting a pushing cylinder and horizontally pushing the side form to the upper part of a cache frame, driving the side form to descend by the lifting cylinder until the side form is clamped into the positioning block, and resetting the lifting cylinder and the pushing cylinder to the initial position;
s3, the mould distribution manipulator records the model information of the positioning block and the side mould on the positioning block correspondingly;
s4, the first conveying part conveys the side die forwards, the second conveying part runs synchronously with the first conveying part, and when the sensing module senses the deceleration signal receiving sheet, the sensing module sends a deceleration stop signal to the driving motor to ensure that the first conveying part conveys the side die forwards for a specified distance;
s5, repeating the steps S1-S4;
and S6, when the mold is distributed, the mold distributing manipulator selects the side molds with the specified models on the cache shelf to place the side molds on the mold table, and the side molds are formed into the specific shape and then concrete is poured.
Compared with the prior art, the invention has the beneficial effects that:
1. the cleaned side die is conveyed into a feeding roller way, the side die is conveyed forwards along a straight line after being limited, and the type of the side die is judged by stopping; when the side die is stopped and stays above the lifting support, the lifting part lifts the lifting part to enable the side die to move upwards and separate from the feeding roller way, the horizontal pushing part horizontally pushes the lifting part to enable the lifting part to reach the upper part of the cache frame, then the lifting part is lowered to ensure the positioning of the side die and the cache frame, and the horizontal pushing part and the lifting part are reset to finish the conveying of the side die; when the side forms are conveyed and positioned on the cache frame, when the first conveying part conveys the side forms, the second conveying part and the first conveying part generate synchronous conveying action, when the sensing module on the second conveying part senses a signal of the receiving module, a deceleration stop signal is sent to the power output end, at the moment, the first conveying part stops, the next side forms are conveyed again after being lifted and positioned, the process is repeated, the conveying distance of the first conveying part at each time is ensured to be a fixed distance, the cache is conveyed in the positioning of the side forms, and the manipulator is convenient to take when the side forms are distributed.
2. According to the invention, the vertical lifting of the side die is realized through the lifting cylinder, the horizontal pushing of the side die is realized through the matching of the pushing guide rail and the pushing cylinder, and the stable conveying of the side die is formed after the combination, so that the side die is stably separated from a feeding roller way and enters the next station; the interval arrangement of the lifting parts is just suitable for the side forms with different length sizes, so that the stable positioning of the side forms with all sizes is ensured; the lifting part is designed into an L-shaped supporting plate arranged vertically, so that the lifting process is prevented from interfering with a feeding roller way, and the lifting part is provided with a positioning bulge at the top and matched with the chamfered edge of the side die in a clamping manner, so that the stability of the lifting conveying process is ensured.
3. According to the invention, the first conveying part and the second conveying part are designed into gear chain mechanisms with the same gear type and chain pitch, and the power output end adopts the driving motor to drive the gears of the first conveying part and the second conveying part to synchronously run, so that the accuracy of each conveying distance of the first conveying part is ensured; the positioning blocks arranged at equal intervals are arranged on the first conveying part, so that the side die is stably conveyed; the arrangement of the adjusting rod ensures that the chains of the first conveying part and the second conveying part can keep the same tension degree.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a top view of the cache shelf of the present invention.
Fig. 3 is a schematic structural view of the lifting bracket of the present invention.
Fig. 4 is a schematic structural view of the second conveying part of the present invention.
Fig. 5 is a schematic structural diagram of the die-laying robot of the present invention.
Fig. 6 is a front view of the die-laying robot of the present invention.
In the figure:
1. a feeding roller bed; 11. a conveying roller; 12. a limiting ring; 13. a limiting plate;
2. lifting the support; 21. a lifting part; 22. mounting a platform; 23. a horizontal pushing part;
24. a mounting frame; 25. a lifting part; 251. positioning the projection;
3. a cache shelf; 31. a second conveying section; 311. a sensing module; 312. a receiving module;
32. a power output end; 33. a first conveying section; 331. positioning blocks; 34. adjusting a rod;
5. and (4) a mould table.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 6, in the embodiment of the present invention, a side form sorting mechanism using a form distribution robot includes a feeding roller table 1, the feeding roller table 1 includes a roller frame and conveying rollers 11 fixed on one side of the roller frame, and the conveying rollers 11 are arranged at equal intervals.
Two sets of limit rings 12 are coaxially fixed on each conveying roller 11, the distance between the two sets of limit rings 12 is slightly larger than the width of the side forms, the limit rings 12 on each conveying roller 11 are matched with each other to form a linear channel for the side forms to be placed in, and the side forms are conveyed forwards along the channel when the conveying rollers 11 rotate. The outlet end of the feeding roller way 1 is provided with a limiting plate 13 for stopping the side forms, and the feeding roller way 1 is provided with side form sensors at intervals. First side forms sensor and limiting plate 13 parallel and level, as datum point response side forms, all the other side forms sensors are arranged along 1 length direction of feed roll table in proper order to the side forms that adapt to different model lengths judge the type that the side forms that reach limiting plate 13 are.
And the lifting support 2 is arranged below the feeding roller way 1 along the length direction of the feeding roller way 1. The lifting support 2 is provided with a lifting part 21 capable of generating a lifting action in the vertical direction, and the lifting part 21 is not limited in form and is preferably a lifting cylinder.
The output end of the lifting cylinder is fixed with a horizontally arranged mounting platform 22, and the mounting platform 22 is provided with a lifting part 25 for lifting the side forms and a horizontal pushing part 23 capable of pushing the lifting part 25 in the horizontal direction.
The horizontal pushing part 23 is composed of a pushing cylinder and a pushing guide rail, wherein the pushing guide rail is perpendicular to the feeding roller way 1, an installation frame 24 arranged along the length direction of the feeding roller way 1 is arranged on the pushing guide rail, and the lifting part 25 is fixed on the installation frame 24. When the pushing cylinder is started, the mounting frame 24 is pushed to translate along the length direction of the pushing guide rail.
The lifting parts 25 are arranged on the mounting frame 24 at intervals, and the distance between every two adjacent lifting parts 25 is gradually increased along the arrangement direction of the lifting parts 25, so that the side forms with different length sizes are adapted.
The lifting part 25 is preferably an L-shaped supporting plate arranged along the vertical direction, a positioning protrusion 251 in clamping fit with the side die is arranged at the top of the L-shaped supporting plate, and a V-shaped groove is formed in the positioning protrusion 251 to be matched with a chamfered edge of the side die.
When the feeding roller table 1 conveys the side forms and finally stops the side forms, the side forms are just positioned above the lifting support 2. At the moment, the lifting cylinder drives the mounting platform and the L-shaped supporting plate on the mounting platform to ascend, the positioning protrusion 251 of the L-shaped supporting plate is positioned with the chamfered edge of the side die, and the side die is supported to be separated from the feeding roller way 1; then, starting a pushing cylinder, horizontally pushing the mounting frame 24 and the L-shaped supporting plate on the mounting frame 24 along the direction vertical to the feeding roller way 1, and conveying the side die to the upper part of the next station; and then the lifting cylinder falls down to position the side die with the next station, and finally the lifting cylinder and the pushing cylinder reset to finish the lifting work. In the whole process, the motion trail of the side forms and the feeding roller way 1 are avoided.
The buffer storage frames 3 are provided with a plurality of groups and are arranged in parallel, and each buffer storage frame 3 is perpendicular to the lifting support 2. The buffer frame 3 is provided with a first conveying part 33 along the length direction, the side wall of the buffer frame 3 is provided with a second conveying part 31, and the power output end 32 on the buffer frame 3 simultaneously drives the first conveying part 33 and the second conveying part 31 to generate synchronous conveying action. The first conveying section 33 and the second conveying section 31 are both of an end-to-end conveying structure, preferably a gear chain structure, and the gear type and the chain pitch are equal.
The power output end 32 is preferably a driving motor, a motor shaft of the driving motor penetrates through each buffer frame, and the driving gears of the first conveying part 33 and the second conveying part 31 are coaxially fixed on the motor shaft of the driving motor.
The positioning blocks 331 clamped with the side forms are arranged on the chain of the first conveying part 33 at equal intervals, the shapes of the positioning blocks 331 are not limited, the side forms can be positioned on the first conveying part 33, and the side forms can be kept perpendicular to the buffer racks 3 in the conveying process. The top of the positioning block 331 is provided with a V-shaped notch to fit the chamfered edge of the side die.
The side wall of the buffer storage frame 3 is provided with an adjusting rod 34 matched with the chain of the first conveying part 33, the length of the adjusting rod 34 is adjustable, and the adjusting rod drives the first conveying part 33 to tension or loosen the chain while adjusting the length so as to adjust the tightness of the first conveying part 33.
The second conveying part 31 is preferably a double-row chain, the receiving modules 312 are arranged between the double-row chain at equal intervals, and the interval between the receiving modules 312 is equal to the interval between the positioning blocks 331. The second conveying part 31 is further provided with a sensing module 311 for sensing a signal of the receiving module 312, and the following details describe the cooperation process of the sensing module 311 and the receiving module 312.
The first conveying part 33 and the second conveying part 31 operate synchronously, and when the sensing module 311 senses a signal of the receiving module 312, a deceleration stop signal is sent to the driving motor, and at this time, the first conveying part 33 decelerates and stops to receive the side forms. After the side forms are placed on the positioning block 331, the driving motor is started to drive the first conveying part 33 and the second conveying part 31 to start conveying, when the sensing module 311 senses the signal of the receiving module 312, a deceleration stop signal is sent to the driving motor again, and the first conveying part 33 receives a new side form after deceleration stop. The above processes are performed repeatedly, so that the first conveying part 33 is ensured to advance for a fixed distance in a mode of first accelerating and then decelerating every time, and the accuracy of the side die conveying distance is ensured.
The receiving module 312 is preferably a deceleration signal receiving piece, and the sensing module 311 is a sensor corresponding to the type of the deceleration signal receiving piece.
The first conveying part 33 and the second conveying part 31 may be conveyor belts.
Along the direction of arranging of buffer memory frame 3, the interval between each buffer memory frame 3 increases gradually to the transport of the different length's of adaptation side forms. The arrangement position of each buffer frame 3 corresponds to the position of the side mold sensor.
And the mold table 5 is used for providing a mold distribution field of the side mold, and the mold table 5 and the buffer storage frame 3 are both positioned in the clamping range of the clamping jaw of the mold distribution manipulator.
The cloth mould robot is a cloth mould truss robot and comprises an X-axis driving arm, a Y-axis driving arm and a Z-axis driving arm, wherein the bottom of the Z-axis driving arm is provided with a clamping jaw for locking or loosening the side mould, so that the side mould is conveyed three-dimensionally. Wherein the clamping jaw is rotatable to drive the side forms and arrange on the mould platform along appointed angle.
On the basis of conveying and positioning the side dies by the original single roller way, the sorting machine with the functions of lifting and transverse moving of the side dies and transverse buffer of the side die chains is added, so that the transverse conveying of the side dies from the roller way to the sorting machine is realized, the buffer storage capacity of the side dies is greatly increased, the backlog of the side dies on the roller way is reduced, and the sorting tempo of the whole side dies is reduced by 20%; the repeated positioning precision is +/-1 mm during sorting, and the functional requirements are met.
The mold distributing method with the side mold sorting mechanism includes the following steps:
s1, conveying the cleaned side forms to the feeding roller table 1 until the side forms are stopped by the limiting plate 13, and determining the type of the side forms by sensing and identifying the length of the side forms by the side form sensor after the side forms are stopped;
s2, after the positioning protrusions 251 and the sideforms are positioned by lifting the lifting portions 25 through the lifting cylinders, the sideforms are lifted to be separated from the feeding roller table 1, then the pushing cylinders are started, the lifting portions 25 are horizontally pushed to the upper side of the cache frame 3, the lifting cylinders lower the lifting portions 25 to enable the sideforms to be clamped and positioned with the positioning blocks 331 of the cache frame 3, and finally the lifting cylinders and the pushing cylinders reset to initial positions;
s3, the mould distribution manipulator records the model information of the positioning block 331 and the upper side mould of the positioning block 331 correspondingly;
s4, after the side forms are clamped into the positioning blocks 331, the first conveying part 33 conveys the side forms forward, and when the sensing module 311 of the second conveying part 31 senses the deceleration signal receiving sheet, a deceleration stop signal is sent to the driving motor, the first conveying part 33 and the second conveying part 31 decelerate and stop, and at this time, the next side form is placed into the positioning block 331 where the first conveying part 33 is empty;
s5, repeating the steps S1-S4;
and S6, when the mold is distributed, the mold distributing manipulator selects the side molds with the specified types on the cache frame 3 to place the side molds on the mold table 5, and concreting is performed after the side molds are formed into the specific shapes, so that the mold distributing process is completed.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (10)

1. The side die sorting mechanism using the die distributing robot is characterized by comprising the following components:
the feeding roller way (1) is used for conveying side molds, the feeding roller way (1) comprises a roller frame and conveying rollers (11) fixed on the roller frame (1), limiting rings (12) are sleeved on the conveying rollers (11), the limiting rings (12) on the conveying rollers (11) are matched to form groove-shaped linear channels for the side molds to pass through after being placed in, and a limiting plate (13) used for stopping the side molds is arranged at the tail end of the feeding roller way (1); a side die sensor for judging the type of the side die is also arranged on the feeding roller way (1);
the lifting support (2) is arranged below the feeding roller way (1) along the length direction of the feeding roller way (1), a lifting part (25) used for lifting a side die is arranged on the lifting support (2), a lifting part (21) used for lifting the lifting part (25) upwards and a horizontal pushing part (23) used for horizontally translating the lifted lifting part (25) to the cache frame (3) are further arranged on the lifting support (2), and the movement track of the lifting part (25) and the feeding roller way are avoided;
the buffer storage frame (3) is perpendicular to the lifting support (2), a first conveying part (33) which is used for positioning the side die and then conveying the side die forwards at equal intervals is arranged on the buffer storage frame (3) along the length direction of the buffer storage frame, a second conveying part (31) which is avoided from the conveying track position of the side die is further arranged on the buffer storage frame (3), and a power output end (32) on the buffer storage frame (3) drives the second conveying part (31) and the first conveying part (33) to generate synchronous conveying action; the second conveying part (31) is provided with receiving modules (312) which synchronously move along with the second conveying part (31) and sensing modules (311) which sense the receiving modules (312) and send deceleration stop signals to the power output end (32), and the distance between every two adjacent receiving modules (312) is equal to the conveying distance of the upper side die of the first conveying part (33);
and the die table (5) is used for providing a die distribution field of the side die, and the die table (5) and the buffer storage frame (3) are both positioned in the clamping range of the clamping jaw of the die distribution manipulator.
2. The sideform sorting mechanism using the mold distribution robot according to claim 1, wherein the lifting portion (21) is a lifting cylinder, a horizontally arranged mounting platform (22) is fixed on an output end of the lifting cylinder, a pushing guide rail arranged perpendicular to the feeding roller way is mounted on the mounting platform (22), the lifting portion (25) is mounted on the pushing guide rail, a pushing cylinder for pushing the lifting portion (25) along the length direction of the pushing guide rail is further arranged on the mounting platform (22), the pushing cylinder is a high-speed rodless cylinder, and the pushing cylinder and the pushing guide rail cooperate to form the horizontal pushing portion (23).
3. The sideform sorting mechanism applying the die distribution robot is characterized in that a mounting frame (24) arranged along the length direction of a feeding roller way is arranged on the mounting platform (22), the lifting portions (25) are arranged on the mounting frame (24) at intervals, and the distance between every two adjacent lifting portions (25) is gradually increased along the arrangement direction of the lifting portions (25) so as to adapt to lifting sideforms with different sizes.
4. The sideform sorting mechanism of the application mold distribution robot according to claim 1, wherein the lifting part (25) is an L-shaped supporting plate arranged vertically, and a positioning protrusion (251) matched with the sideform in a clamping manner is arranged at the top of the lifting part (25); and a V-shaped groove is formed in the positioning protrusion (251) to be matched with the chamfered edge of the side die.
5. The side form sorting mechanism of the application mold distribution robot according to claim 1, characterized in that the first conveying part (33) and the second conveying part (31) are both in an end-to-end gear chain structure, and the gear models and the chain pitches of the first conveying part (33) and the second conveying part (31) are the same.
6. The side die sorting mechanism using the die-distributing robot as claimed in claim 5, wherein the power output end (32) is a driving motor, and a motor shaft of the driving motor drives the driving gears of the first conveying part (33) and the second conveying part (31) to rotate synchronously.
7. The side die sorting mechanism of the application die-distributing robot according to claim 1, wherein the first conveying part (33) is provided with positioning blocks (331) matched with the side dies in a clamping manner, and the positioning blocks (331) are arranged at equal intervals; the positioning block (331) is provided with a V-shaped notch to be matched with the chamfered edge of the side die.
8. The side form sorting mechanism using the form distribution robot according to claim 1, wherein deceleration signal receiving pieces are arranged on the second conveying portion (31) at equal intervals, the interval between adjacent deceleration signal receiving pieces is equal to the side form conveying interval on the first conveying portion (33), and the deceleration signal receiving pieces are receiving modules (312).
9. The side form sorting mechanism of the application mold distribution robot according to claim 1, characterized in that the buffer storage frame (3) is provided with an adjusting rod (34) for adjusting the tension of the first conveying part (33); each buffer storage frame (3) is arranged in parallel at intervals, the distance between every two adjacent buffer storage frames (3) is gradually increased along the arrangement direction of the buffer storage frames (3) so as to adapt to the conveying of the side forms with different lengths, and the side form sensors correspond to the buffer storage frames (3).
10. The method for distributing the side forms by using the side form sorting mechanism of the form distributing robot as claimed in any one of claims 1 to 9, characterized by comprising the following steps:
s1, conveying the cleaned side forms to a feeding roller way (1) until the side forms are stopped by a limiting plate (13), and sensing and identifying the length of the side forms by a side form sensor after the side forms are stopped to determine the type of the side forms;
s2, lifting the installation platform (22) and the lifting part (25) by the lifting cylinder, after the lifting part (25) is positioned with the positioning protrusion (251) of the side die, lifting the side die to separate the side die from the feeding roller way (1), starting the pushing cylinder, horizontally pushing the side die to the upper side of the cache frame (3), driving the side die to descend by the lifting cylinder until the side die is clamped into the positioning block (331), and resetting the lifting cylinder and the pushing cylinder to the initial position;
s3, the mould distribution manipulator records the model information of the positioning block (331) and the upper side mould of the positioning block (331) correspondingly;
s4, the first conveying part (33) conveys the side die forwards, the second conveying part (31) runs synchronously with the first conveying part (33), and when the sensing module (311) senses the deceleration signal receiving sheet, a deceleration stop signal is sent to the driving motor to ensure that the first conveying part (33) conveys the side die forwards for a specified distance;
s5, repeating the steps S1-S4;
and S6, when the mold is distributed, the mold distributing manipulator selects the side molds with the designated models on the cache frame (3) and places the side molds on the mold table (5), and concreting is performed after the side molds are formed into the specific shape.
CN202111615789.8A 2021-12-27 2021-12-27 Side die sorting mechanism using die distribution robot and die distribution method Active CN114261735B (en)

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CN114261735B CN114261735B (en) 2023-05-26

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