CN110450277B

CN110450277B - Automatic sleeper production line and working method thereof

Info

Publication number: CN110450277B
Application number: CN201910774251.8A
Authority: CN
Inventors: 陆宜东
Original assignee: Nanjing Niebo IOT Technology Co Ltd
Current assignee: Nanjing Niebo IOT Technology Co Ltd
Priority date: 2019-08-21
Filing date: 2019-08-21
Publication date: 2021-04-09
Anticipated expiration: 2039-08-21
Also published as: CN110450277A

Abstract

The invention discloses an automatic production line for a sleeper and a working method thereof, wherein the automatic production line for the detonation tool packing comprises a framework forming device, a framework forming device and a framework forming device.

Description

Automatic sleeper production line and working method thereof

Technical Field

The invention relates to automatic sleeper production line equipment, in particular to an automatic sleeper production line.

Background

With the continuous development of industrial technology, large-scale industrial production becomes a normal state, and the problem brought about by the method is how to detect the produced workpiece, so that the detection accuracy rate is improved, and the efficiency of the production line cannot be slowed down.

The sleeper automation line of prior art in the cloth process, can also carry the forming die of sleeper together with a large amount of air in the transport of cloth, can make the inside of the sleeper of completion have the gas pocket for the structural quality of light rail descends, influences the rigidity of light rail, and especially there is the place of gas pocket department comparatively weak, influences the durability of light rail, has increased orbital bestriding nature, has reduced the quality of sleeper.

Disclosure of Invention

The purpose of the invention is as follows: an automatic sleeper production line and a working method thereof are provided to solve the problems in the prior art.

The technical scheme is as follows: a sleeper automatic production line and a working method thereof comprise the following steps: the framework forming device is arranged on the distributing device on the right side of the framework forming device, and the water cutting device is arranged on the front side of the distributing device.

In a further example, the automatic tensioning mechanism, a rebar insertion machine disposed to the left of the automatic tensioning mechanism, a rebar cage assembly platform disposed at an end of the rebar insertion machine and below the automatic tensioning mechanism, a transverse rail assembly disposed to the left of the automatic tensioning mechanism and in front of the rebar insertion machine;

the transverse rail assembly comprises a transverse rail and a fixed base which is arranged on the transverse rail in a sliding fit manner;

the automatic tensioning mechanism comprises a connecting frame manipulator, a tensioning rail arranged below the connecting frame manipulator, and a tensioning clamp arranged on the tensioning rail in a rolling fit manner;

the reinforcing steel bar inserting machine comprises a feeding grouping machine, a lifting connecting frame arranged in front of the feeding grouping machine, a press-fitting conveyor fixedly arranged at the end part of the lifting connecting frame and positioned above the lifting connecting frame, a pushing head arranged at the end part of the press-fitting conveyor, and a camera arranged on the pushing head.

In a further example, the lifting armature comprises a lifting armature body, two lifting slide ways symmetrically arranged on the lifting armature body in height, a lifting rack fixedly arranged on the lifting armature body and positioned in the middle of the lifting slide ways, a lifting slide block arranged on the lifting slide ways in a sliding fit manner, a lifting support plate fixedly arranged on the lifting slide block, a lifting motor fixedly arranged on the lifting support plate, a lifting gear arranged on a rotating shaft of the lifting motor and meshed with the lifting rack, and a conveyor line rack arranged on the lifting support plate;

the press-fitting conveyor comprises a press-fitting rack fixedly arranged on the conveying line rack, a lifting cylinder vertically arranged at the top of the press-fitting rack, a press-fitting conveying beam fixedly arranged at the end part of the lifting cylinder and driven to lift by the lifting cylinder, and a press-fitting conveying beam rotatably arranged on the press-fitting conveying beam in a matching manner, the pressing and conveying device comprises a plurality of pressing and conveying wheels arranged in a row, a driving belt arranged on the pressing and conveying wheels in a crossed mode, a driving motor arranged on a pressing rack, a first driving sprocket arranged on the driving motor in an interference fit mode, a driving sprocket shaft penetrating through the pressing rack and the pressing and conveying wheels and arranged on the side face of the pressing rack, a second driving sprocket arranged at the end part of the driving sprocket shaft in an interference fit mode, and a chain wound on the first driving sprocket and the second driving sprocket;

the connection manipulator comprises a rectangular connection frame, a connection frame cross beam, two connection frame plates, a lifting connection frame module, a lifting connection frame motor, a clamping jaw cross beam, a steel bar binding machine and a clamping hand grip, wherein the connection frame cross beam is arranged on the rectangular connection frame and can move back and forth along the width direction of the rectangular connection frame, the two connection frame plates are fixedly arranged on the connection frame cross beam, the lifting connection frame module is fixedly arranged on the connection frame plate, the lifting connection frame motor is fixedly arranged at the top of the lifting connection frame module, the clamping jaw cross beam is fixedly arranged at the other end of the lifting connection frame module, the steel bar binding machine is symmetrically arranged on the two sides of the clamping jaw cross beam and can move left and right along the clamping jaw cross beam, and the clamping hand grip is fixedly arranged.

In a further example, the distributing device comprises a pedal assembly and a vibration conveying mechanism which are arranged on two sides of the tensioning track;

the pedal assembly comprises a first pedal piece, a second pedal piece, a groove, a protective cover, a first camera, a second camera, a moving assembly and a feeding structure, wherein the first pedal piece and the second pedal piece are horizontally and fixedly installed on the ground;

a pin roll material tray and a partition material box are arranged on the second pedal piece;

the pin roll material tray is of a double-layer structure and comprises an upper layer and a bottom layer, the plane of the upper layer is at least provided with two rows of through holes, and the bottom layer is a flat plate;

the vibration conveying mechanism comprises a plurality of rectangular supports arranged in the middle of the groove, a certain gap is formed between each rectangular support and the corresponding rectangular support, the rectangular supports are arranged in a row, the rectangular supports are fixedly arranged on a flat plate on the rectangular supports, a limiting block is fixedly arranged on the flat plate in a rectangular shape, and a track wheel set is fixedly arranged on the groove and located between the rectangular supports;

the moving assembly comprises rectangular support frames, two first rails, sliding blocks, supporting plates, clamping robots and anti-collision blocks, wherein the rectangular support frames are respectively and simultaneously installed on the first pedal piece and the second pedal piece, the two first rails are installed in the length direction of the rectangular support frames, the sliding blocks are in sliding fit with the first rails, the supporting plates are installed on the sliding blocks, the clamping robots are installed on the supporting plates, and the anti-collision blocks are fixedly installed at two ends of the rectangular support frames and are located in the centers of the end portions of the two first rails.

In a further example, the distributing device comprises two second rails fixedly installed on the ground and arranged at the bottom of the groove, four rolling assemblies installed on the second rails in a rotating fit mode, a feeding frame fixedly installed on the rolling assemblies and located in the protective cover, a hopper fixedly installed on the feeding frame, a double-cylinder spiral conveyor installed at the bottom of the hopper, a driving motor installed on the feeding frame, and a driving belt installed at the rotating end of the driving motor and one end of the rolling assemblies;

the end part of the clamping robot is provided with a manipulator, the manipulator comprises a rotating shaft arranged at the end part of the clamping robot, an X-shaped disc arranged at one end of the rotating shaft, a telescopic cylinder arranged on the X-shaped disc, a lower pressing block arranged at the telescopic end of the telescopic cylinder, a clamping cylinder fixedly arranged at the bottom of the X-shaped disc, and clamping blocks arranged at two sides of the clamping cylinder in a threaded manner;

the clamping block is designed into an L shape, and the bottom of the clamping block is designed into an arc shape.

In a further example, the water cutting device comprises a rectangular bracket arranged on the front side of the material distribution device, a rectangular bracket body, a moving assembly arranged on the rectangular bracket body, and a stop block fixedly arranged on the rectangular bracket and positioned at the end part of the rectangular bracket body in the length direction;

the cutting material channel comprises a left side beam and a right side beam which are fixedly installed on the rectangular support body and located in the length direction of the rectangular support body, a conveying device with one end arranged on the left side beam and the other end arranged on the right side beam, and a scaling clamp fixedly installed on the left side beam and the right side beam respectively.

In a further example, the moving assembly comprises a first guide rail fixedly arranged on the rectangular support body, a rack fixedly arranged on the side surface of the rectangular support body, two rectangular sliding blocks arranged on the first guide rail in a sliding fit manner, a stand column fixedly arranged on the two sliding blocks, a driving plate vertically and fixedly arranged on the stand column, a driving motor fixedly arranged on the driving plate, a first driving gear arranged on the driving motor in an interference fit manner, a second gear meshed with the first driving gear, a driving shaft penetrating through the driving plate and in interference fit with the second gear, a first auxiliary gear arranged on the driving shaft in an interference fit manner and meshed with the rack, a first auxiliary gear which is rotatably arranged on the driving plate and is on the same horizontal line with the first driving gear, And a second auxiliary gear meshed with the rack;

the lifting cutting device comprises a first cross beam fixedly mounted on the upright post and a lifting cutting device arranged on the first cross beam and capable of moving along the horizontal direction.

In a further example, the scaling clamp comprises clamp block mounting seats fixedly connected to the left side cross beam and the right side cross beam respectively, an adjusting shaft arranged on the clamp block mounting seats, a lower clamp block in threaded connection with the end part of the adjusting shaft, and a blocking shaft in threaded connection with the end part of the lower clamp block;

the front end of the lower clamping block is provided with a semi-arc groove with the radius smaller than that of the blocking shaft by 0.5-1mm, and a compression gap with the length of 1-2mm is arranged at the longitudinal center of the semi-arc groove;

two counter bores are arranged on the lower clamping block and penetrate through the pressing gap.

In a further example, the lifting cutting device comprises two second slide rails arranged on a transition plate and positioned in the length direction of the transition plate, a lifting motor fixedly arranged at the end part of the transition plate, a lifting screw rod arranged at one end of the lifting motor, a screw rod connecting block fixedly arranged on the transition plate and positioned between the two second slide rails and simultaneously arranged at the end part of the lifting screw rod, a screw rod sleeve arranged on the lifting screw rod, a second slide block arranged on the second slide rails in a sliding fit manner, a lifting slide plate fixedly arranged on the second slide block at two ends and fixedly arranged on the screw rod sleeve at the middle part, and a water cutting head fixedly arranged on the lifting slide plate;

the conveying device comprises rollers which are fixedly installed on the left side cross beam and the right side cross beam and are positioned in the width direction of the rectangular support body, stopping assemblies which are fixedly installed at the bottoms of the left side cross beam and the right side cross beam in an inverted mode, and driving assemblies arranged on the roller assemblies;

the stop assembly comprises stop connecting plates fixedly arranged on the left side cross beam and the right side cross beam and positioned at the bottoms of the left side cross beam and the right side cross beam, a lifting cylinder arranged on the stop connecting plates, and stop plates in threaded connection with the lifting cylinder;

the end of the stop block is provided with a rubber pad.

In a further embodiment, a method for operating an automatic sleeper production line includes the steps of:

s1, when the framework of the sleeper needs to be carried out, the reinforcing steel bars for the sleeper are placed on a reinforcing steel bar inserting machine, the reinforcing steel bars for the framework are placed on the lifting holding frame through a feeding grouping machine, a lifting motor on the lifting holding frame is started at the moment, the lifting gear is driven to rotate, and meanwhile, the lifting gear is meshed with a rack fixed on the lifting holding frame, and the lifting support plate is driven to move upwards to a preset height along the horizontal direction of the rack by the rotation of the lifting gear;

s2, when the lifting connecting frame is lifted to a preset height, the lifting cylinder on the conveying line rack moves downwards to press the reinforcing steel bars and further moves downwards along the direction of the guide rod to be contacted with the framework steel bars, meanwhile, the driving motor fixed on the pressing material rack is started to drive the first driving sprocket to rotate and further drive the chain connected with the first driving sprocket to rotate, at the same time, the chain rotates to drive the second driving sprocket and further drive the driving sprocket shaft in interference fit with the second driving sprocket to rotate, when the driving sprocket shaft rotates, the pressing conveying wheel on the driving sprocket shaft is further driven to rotate, and because the driving belt is arranged on the pressing conveying wheel in a crossed manner, the driving belt is driven to rotate when the pressing conveying wheel rotates, and further drive a plurality of pressing conveying wheels to be linked together, further pushing the framework reinforcing steel bars out to the upper surface of the reinforcing cage assembly platform, starting the calibration camera on the upper surface of the push rod head, monitoring the actual pushing state of the framework reinforcing steel bars in real time until all the framework reinforcing steel bars are pushed out of the reinforcing cage assembly platform,

s3, when the press-fitting conveyor pushes out all the framework steel bars, the push rod head is started to push the framework steel bars to be flush with the end of the tensioning clamp to form a framework steel bar assembly, until the framework steel bars are flush with the end of the steel bar cage assembly platform, the holding manipulator on the automatic tensioning mechanism moves above the rectangular holding frame to be above the steel bar cage assembly platform, the lifting holding frame motor is started to drive the clamping and grabbing beam on the lifting holding frame module to descend, and at the moment, the clamping and grabbing hand at the bottom of the clamping and grabbing beam clamps the framework steel bar assembly above the steel bar cage assembly platform;

s4, simultaneously, the transverse track assembly works, the tensioning clamp moves to the upper surface of the tensioning track, the tensioning clamp moves to the lower side of the frame connecting manipulator, the clamping tongs clamp the framework steel bar assembly, the framework steel bar assembly is driven to move upwards to a preset height and then moves forwards along the frame connecting beam, when the tensioning clamp moves to the lower side, the frame connecting manipulator is driven to move downwards by the lifting frame connecting motor to drive the framework steel bar assembly to be placed on the tensioning mould, then the framework steel bar assembly is fixed again by the tensioning mould, when the framework steel bar assembly is placed in the clamping module, the frame connecting manipulator returns to the initial zero position, and meanwhile, the tensioning track enters a material distribution process by the framework steel bar assembly in the tensioning clamp;

s5, at the moment, the framework steel bar assembly is brought below the feeding assembly by the tensioning rail, the feeding assembly drives the concrete in the hopper to move along a second rail at the bottom of the groove, and as the rotating end of the driving motor and the rotating end of the rolling assembly are connected with the belt, the belt is driven to rotate by the rotation of the driving motor in recent times, so that the hopper connected to the upper surface of the feeding frame above the rolling assembly is driven to move along the second rail until the hopper moves to the first camera;

s6, when the feeding frame drives the hopper to move to the first camera, the first camera starts, the double-cylinder spiral conveyer at the bottom of the hopper starts to convey concrete in the hopper into the mold, the feeding frame moves forwards continuously along the second track, the vibration conveying mechanism starts simultaneously, feeding and vibration are carried out synchronously, the feeding frame is conveyed to the second camera, the second camera starts, the second camera detects the real-time feeding condition, and the feeding condition is transmitted to the double-cylinder spiral conveyer in real time until the feeding condition is detected to be completely finished;

when the feeding frame moves to the starting point position, the track wheel set drives the distributed concrete to move until all the concrete moves out of the protective cover to the end parts of the first pedal plate part and the second pedal plate part; when the material distribution is finished and the sleeper mold which is fed completely is driven to move to the end parts of the first pedal part and the second pedal part, the clamping robots on the first pedal part and the second pedal part start to work, and when the clamping robots start to work, the servo motors start;

s9, when the clamping robot moves to the pin roll material tray, the servo motor stops, the clamping robot drives the manipulator to rotate to the position above the pin roll material tray, meanwhile, the clamping cylinder on the manipulator drives the clamping block to clamp the pin roll, at the moment, the clamping block clamps the pin roll, and then the slag removal robot drives the pin roll to be inserted into the sleeper concrete until all the pin rolls on the pin roll material tray are inserted into the concrete uniformly and then enter a cutting process;

s10, at the moment, the sleeper is positioned above the cutting material channel, the scaling clamp with the framework on the left cross beam and the right cross beam limits the sleeper and then cuts the sleeper, the adjusting shaft in the scaling clamp extends out, the lower clamping block is driven to move, and the blocking shaft is driven to move towards the sleeper until the blocking shafts on the telescopic clamps on the left side and the right side contact the sleeper;

s11, when the stop shaft contacts the sleeper, the conveying device in the cutting material channel starts to work, the driving assembly starts to rotate by the roller, the sleeper is driven to move towards the lifting cutting device until the sleeper moves to the stop assembly, the sleeper moves to the stop assembly at the moment, the lifting cylinder starts to work, the stop plate at the end of the lifting cylinder is driven to ascend, and the sleeper is stopped to continue to travel in the conveying device;

s12, when the sleeper stops moving in the transportation device, a driving motor in the moving assembly on the rectangular support body starts to work, and then drives a first auxiliary gear and a second auxiliary gear which are meshed with the rack to rotate, and further drives a first cross beam and a lifting cutting device on the upright post to move along the horizontal direction of the rack and the guide rail by taking the driving motor as driving force until the sleeper is cut;

s13, when the lifting cutting device moves to the sleeper cutting device, the servo motor on the first cross beam is started, and the lifting cutting device is driven to move back and forth on the module along the horizontal direction of the module until the lifting cutting device moves to the rightmost side or the leftmost side of the sleeper; lifting cutting device moves the rightmost or leftmost side to the sleeper this moment, and the water cutting head starts, and then elevator motor starts, and then drives the lift lead screw that is connecting in elevator motor one end and rotates, from this area with the lift lead screw set work of setting up right together, and then drive the horizontal direction downstream of water cutting head along the lift lead screw on the lift slide, servo motor above the first crossbeam drives simultaneously and rotates along module horizontal direction motion while water cutting head downstream and then accomplish the sleeper cutting.

Has the advantages that: the invention discloses an automatic sleeper production line, wherein a vibration transportation assembly and a plurality of rectangular supports are arranged in the middle of a groove in a distributing device, a certain gap is formed between each rectangular support and each rectangular support, a track wheel set is arranged between each rectangular support and each rectangular support, and the vibration during operation is reduced by the vibration between the gaps during operation.

Drawings

Fig. 1 is an overall structural view of the present invention.

Fig. 2 is a schematic structural view of the skeleton-forming device of the present invention.

Fig. 3 is a schematic structural view of a reinforcing bar inserting machine according to the present invention.

Fig. 4 is a schematic structural view of the lifting holder according to the present invention.

Fig. 5 is a schematic structural view of a gripper robot according to the present invention.

Fig. 6 is a schematic structural view of the press-fitting conveyor in the present invention.

Fig. 7 is a schematic structural view of a material distribution device in the present invention.

Fig. 8 is a schematic view of the structure of the feed structure in the present invention.

Fig. 9 is a side view of the distribution device of the present invention.

Fig. 10 is a schematic view of the structure of the robot in the present invention.

Fig. 11 is a partially enlarged view of the robot hand in the present invention.

Fig. 12 is a schematic structural view of a water cutting apparatus according to the present invention.

Fig. 13 is a schematic structural diagram of a moving assembly in the present invention.

Fig. 14 is a side view of the water cutting apparatus of the present invention.

Fig. 15 is a front view of the water cutting apparatus of the present invention.

Fig. 16 is a partially enlarged view of the moving member in the present invention.

Fig. 17 is a partially enlarged view of the zoom jig of the present invention.

The reference signs are: an automatic tensioning mechanism 10b, a frame connecting manipulator 101b, a rectangular frame connecting 1011b, a frame connecting beam 1012b, a frame connecting plate 1013b, a lifting frame connecting module 1014b, a lifting frame connecting motor 1015b, a clamping and grabbing beam 1016b, a reinforcing bar binding machine 1017b, a clamping and grabbing hand 1018b, a tensioning rail 102b, a tensioning clamp 103b, a reinforcing bar inserting machine 20b, a feeding and grouping machine 201b, a lifting frame connecting 202b, a lifting slide way 2021b, a lifting rack 2022b, a lifting slide block 2023b, a lifting support plate 2024b, a lifting motor 2025b, a lifting gear 2026b, a conveying line frame 2027b, a press-loading conveyor 203b, a press-loading frame 2031b, a guide rod 20311b, a guide sleeve 20312b, a lifting cylinder 2032b, a press-loading conveying beam 2034b, a press-loading conveying wheel 2035b, a driving belt 2036b, a driving motor 2037b, a first driving sprocket wheel 8b, a sprocket shaft 9b, a second driving sprocket shaft 2130b, a driving chain 2130b, a driving sprocket shaft, The device comprises a pushing head 204b, a reinforcement cage assembly platform 30b, a transverse rail assembly 40b, a transverse rail 401b, a fixed base 402b, a calibration camera 50b, a pedal assembly 1, a first pedal member 101, a second pedal member 102, a groove 103, a shield 104, a first camera 2, a second camera 3, a moving assembly 4, a rectangular support frame 401, a first rail 402, a sliding block 403, a support plate 404, a clamping robot 405, a manipulator 4051, a rotating shaft 4052, an X-shaped disc 4053, a telescopic cylinder 4054, a pressing block 4055, a clamping cylinder 4056, a clamping block 4057, an anti-collision block 406, a guide rail 407, a rack 408, a servo motor 409, a feeding structure 5, a second rail 501, a rolling assembly 502, a feeding frame 503, a hopper 504, a double-cylinder screw conveyor 505, a driving motor 506, a belt 507, a rolling assembly 508, a vibratory conveying mechanism 6, a rectangular support 601, a flat plate 604, a limiting block 603, a rail wheel set 40b, An upright column 6041, a connecting shaft 6042, a roller 6043, a pin shaft tray 7, an upper layer 701, a bottom layer 702, a through hole 703, a clapboard bin 8, a rectangular bracket 1a, a moving assembly 2a, a first guide rail 201a, a rack 202a, a rectangular sliding block 203a, an upright column 204a, a driving plate 205a, a driving motor 206a, a first driving gear 207a, a second gear 208a, a driving shaft 209a, a first auxiliary gear 210a, a second auxiliary gear 211a, a first cross beam 212a, a lifting cutting device 213a, a second sliding rail 2131a, a lifting motor 2132a, a lead screw connecting block 3a, a lead screw sleeve 2134a, a second sliding block 2135a, a lifting sliding plate 2136a, water 2137a, a lifting lead screw 2138a, a module 214a, a servo motor 215a, a transition plate 216a, a block 3a, a cutting channel 4a, a left cross beam 401a, right cross beam 213a, a transporting device 403a, a scaling clamp 404a, The clamping block mounting seat 4041a, the adjusting shaft 4042a, the lower clamping block 4043a, the blocking shaft 4044a, the semicircular arc groove 4045a, the counter bore 4046a, the pressing gap 4047a, the blocking and stopping component 5a, the blocking and stopping connecting plate 501a, the lifting cylinder 502a, the blocking and stopping plate 503a and the rubber pad 6 a.

Detailed Description

In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the invention.

As shown in FIG. 1, the invention discloses an automatic sleeper production line and a working method thereof. One of them sleeper automation line includes skeleton forming device, skeleton forming device and skeleton forming device.

As shown in fig. 2 to 6, the framework forming apparatus includes an automatic tensioning mechanism 10b, a frame-joining manipulator 101b, a rectangular frame 1011b, a frame-joining beam 1012b, a frame-joining plate 1013b, a lifting frame module 1014b, a lifting frame motor 1015b, a clamping beam 1016b, a bar-binding machine 1017b, a clamping hand 1018b, a tensioning rail 102b, a tensioning clamp 103b, a bar-inserting machine 20b, a feeding grouping machine 201b, a lifting frame 202b, a lifting slideway 1b, a lifting rack 2022b, a lifting slider 3b, a lifting support plate 2024b, a lifting motor 2025b, a lifting gear 2026b, a conveying line 2027b, a press-fitting conveyor 203b, a press-fitting frame 2031b, a guide bar 20311b, a driving belt 12b, a lifting cylinder 2032b, a conveying beam 2032032032034 b, a press-fitting conveying wheel 2035b, a press-fitting driving belt 6b, a driving motor 7b, a first chain sprocket 2038b, a driving belt 2038b, a guide rail 2022b, a lifting support 2025b, a lifting support, A drive sprocket shaft 2039b, a second drive sprocket 2030b, a chain 2130b, a pusher 204b, a reinforcement cage assembly platform 30b, a transverse rail assembly 40b, a transverse rail 401b, a fixed base 402b, and a calibration camera 50 b;

wherein the rebar inserting machine 20b is disposed to the left of the automatic tensioning mechanism 10b, the rebar cage assembly platform 30b is disposed at the end of the rebar inserting machine 20b and at a location below the automatic tensioning mechanism 10b, and the transverse rail 401b assembly 40b is disposed to the left of the automatic tensioning mechanism 10b and in front of the rebar inserting machine 20 b; the rebar is straightened and pushed out onto the rebar cage assembly platform 30b by the rebar inserting machine 20b and the tensioning clamp 103b is moved over the tensioning rail 102b by the transverse rail 401b and then into the designated process.

Automatic straining device 10b, including the frame manipulator 101b of holding up of fixed mounting in the assigned position, tensioning track 102b sets up the below of holding up frame manipulator 101b, tensioning anchor clamps 103b roll the cooperation and set up on the tensioning track 102b, through can be along the below of holding up frame manipulator 101b, move the top to reinforcing bar assembly platform through holding up frame manipulator 101b, then hold up frame manipulator 101b and descend and tie up and tower joint the steel reinforcement cage, full mechanical completion, whole real time monitoring is tied up simultaneously to intelligence more, the controllability of tying up has been improved, simultaneously with people come out from the work of tying up, the skeleton work efficiency of tying up has been improved, artificial working strength has also been reduced.

As shown in fig. 3 and 4, the feeding grouping machine 201b of the rebar inserting machine 20b is fixed at a position of a designated work area, the lifting engagement frame 202b is arranged at a front position of the feeding grouping machine 201b, because rebar leaves different factory states, some rebars are curved and bent, when encountering the curved rebars, the prior art selects the curved rebars and manually straightens and then ties up the rebars, thereby increasing the straightening process, increasing the working time for binding the rebar framework and reducing the working efficiency, the press-fitting conveyor 203b is fixedly arranged at the end part of the lifting engagement frame 202b and is positioned above the lifting engagement frame 202b, and the push rod head is arranged at the end part of the press-fitting conveyor 203 b; the reinforcing steel bars to be bound are driven to the lifting connection frame 202b through the feeding grouping machine 201b, then the reinforcing steel bars are driven to the set position, then the press-fitting conveyor 203b starts to start, the binding reinforcing steel bars are straightened and pushed simultaneously, then the binding reinforcing steel bars after straightening are conveyed to the reinforcing cage assembly platform 30b, the straightening and pushing work is carried out synchronously, the binding time is saved, and meanwhile the working efficiency of binding the framework reinforcing steel bars is improved.

The lifting armature 202b comprises a lifting armature 202b body fixed on the upper surface of a set process, lifting slide ways 2021b are symmetrically arranged on the upper surface of the height of the lifting armature 202b body, two lifting slide ways 2021b are arranged on the upper surface of the lifting armature 202b, a lifting rack 2022b is fixedly arranged on the upper surface of the lifting armature 202b body and is positioned at the middle position of the lifting slide ways 2021b, a lifting support plate 2024b is fixedly arranged on the upper surface of the lifting slide block 2023b, a lifting motor 2025b is fixedly arranged on the upper surface of the lifting support plate 2024b, a lifting gear 2026b is arranged on the rotating shaft of the lifting motor 2025b and is meshed with the lifting rack 2022b, and a conveyor line rack 2027b is arranged on the upper surface of the lifting support plate 2024 b; the lifting motor 2025b is started to drive the lifting gear 2026b on the lifting motor 2025b to rotate, and then the conveyor line rack 2027b on the lifting support plate 2024b is driven to work upwards along the lifting rack 2022b, and simultaneously the conveyor line rack moves on the lifting slide 2021b along with the slider.

As shown in fig. 5, in the press-fitting conveyor 203b, the press-fitting frame 2031b is fixedly mounted on the conveyor line frame 2027b, the lifting cylinder 2032b is vertically mounted on the top of the press-fitting frame 2031b, the press-fitting conveying beam 2034b is fixedly mounted on the end of the lifting cylinder 2032b, the press-fitting conveying beam 2034b can be driven by the lifting cylinder 2032b to lift, the press-fitting conveying wheels 2035b are rotatably mounted on the press-fitting conveying beam 2034b and are arranged in a row, the press-fitting conveying beam 2034b is provided with a plurality of press-fitting conveying wheels 2035b, the driving belt 2036b is crosswise arranged on the press-fitting conveying wheels 2035b, the driving motor 2037b is arranged on the press-fitting frame 2031b, the first driving sprocket 2038b is arranged on the rotation axis of the driving motor 2037b in an interference fit manner, the driving sprocket 2039b penetrates through the press-fitting frame 2031b and the press-fitting conveying wheels 2035b, The second driving sprocket 2030b is arranged at the end of the driving sprocket shaft 2039b in an interference fit manner, and the chain 2130b is wound around the chain 2130b arranged above the first driving sprocket 2038b and the second driving sprocket 2030 b; the bundled steel bars are taken out by lowering the pressure through a lifting cylinder 2032b, and simultaneously a driving motor 2037b rotates to drive a first driving sprocket 2038b to move and further drive a chain 2130b to rotate and further drive a second driving sprocket 2030b to rotate, when the second driving sprocket 2030b rotates, a driving sprocket shaft 2039b then rotates, a press-fitting conveying wheel 2035b above the driving sprocket shaft 2039b rotates at the same time, a driving belt 2036b above the press-fitting conveying wheel 2035b drives a plurality of press-fitting conveying wheels 2035b to follow linkage, further the bundled steel bars are driven to move forwards through the pressure of the press-fitting conveying wheel 2035b via a lifting cylinder 2032b and then are conveyed to the steel bar cage assembly platform 30b via the press-fitting conveying wheel 2035b in a descending process of the lifting cylinder 2b, the descending force is downwards along the direction of the guide rod 20312b is arranged above a guide sleeve 2031b for the stability of the descending force, one end of the two ends of the guide rod is fixedly connected with the press-fitting conveying beam 2034b, the other end of the guide rod passes through the press-fitting rack 2031b and is installed together with the guide sleeve 20312b in a sliding fit manner, the end surface of the guide sleeve 20312b is fixedly connected with the press-fitting rack 2031b, and the guide rod is lifted up and down back and forth in the aperture of the guide sleeve 20312b in the descending process of the lifting cylinder 2032 b.

In the foregoing, the press-fitting conveying beam 2034b is provided with a plurality of press-fitting conveying wheels 2035b, in order to facilitate the installation of the press-fitting conveying wheels 2035b and save the processing procedure, the press-fitting conveying beam 2034b is made of a C-shaped steel profile, the two ends of the press-fitting conveying beam 2034b are chamfered, the side surfaces of the press-fitting conveying beam 2034b are provided with through holes with equal intervals, and the hole diameter is equal to the shaft diameter of the driving sprocket shaft 2039 b.

As shown in fig. 5, the said connecting manipulator 101b includes a rectangular connecting frame 1011b fixed on the designated station, a connecting frame beam 1012b disposed on the rectangular connecting frame 1011b and capable of moving back and forth along the width direction of the rectangular connecting frame 1011b, a connecting frame plate 1013b fixedly mounted on the connecting frame beam 1012b, a single elevating connecting frame may have a problem of not being firmly clamped during elevating due to the weight of sleeper steel bars, two connecting frame plates 1013b on the connecting frame beam 1012b, an elevating connecting frame module 1014b fixedly mounted on the connecting frame plate 1013b, an elevating connecting frame motor 1015b fixedly mounted on the elevating connecting frame module 1014b and on the top of the elevating connecting frame module 1014b, a cross beam fixedly mounted on the other end of the elevating connecting frame module 1014b, a clamping hand 1018b fixedly mounted on the upper surface of the cross beam, The reinforcing steel bar binding machine 1017b is symmetrically arranged on two sides of the clamping jaw cross beam and can move left and right along the clamping jaw cross beam; through holding up a crossbeam 1012b and moving on the frame 1011b is held up to the rectangle, and then the clamp below this lifting module grabs the crossbeam 1016b motion when arriving, when moving to steel reinforcement cage mounting platform 30b top, the lifting module drives clamp and grabs crossbeam 1016b and descend to steel reinforcement department above steel reinforcement cage mounting platform 30b, presss from both sides tongs 1018b and presss from both sides the reinforcing bar, and the lifting module drives its upward movement, and then drives the framework of steel reinforcement and move to tensioning anchor clamps 103b top. Then, after placing the steel bar framework thereof on the tension jig 103b, the steel bar framework is transported to the next process by the tension jig 103b on the tension rail 102 b.

The transverse rail 401b assembly 40b comprises a transverse rail 401b fixed on a proper working area, a fixed base 402b arranged on the transverse rail 401b in a sliding fit mode, and an alignment camera 50b arranged on the pushing head 204 b.

In a further example, when the framework of the sleeper needs to be performed, the reinforcing steel bars for the sleeper are placed on the reinforcing steel bar inserting machine 20b, the reinforcing steel bars for the framework are further placed on the lifting armature 202b through the feeding grouping machine 201b, when the reinforcing steel bars for the framework move to the lifting armature 202b, the lifting motor 2025b on the lifting armature 202b is started, the lifting gear 2026b is driven to rotate, and meanwhile, as the lifting gear 2026b is meshed with a rack fixed on the lifting armature 202b, the rotation of the lifting gear 2026b further drives the lifting support plate 2024b to move upwards to a preset height along the horizontal direction of the rack; when the lifting and engaging frame is lifted to a predetermined height, the lifting cylinder 2032b on the conveyor line frame 2027b moves downward to press the reinforcing steel bars, and then moves downward along the direction of the guide rod 20311b to contact the framework steel bars, and at the same time, the driving motor 2037b fixed on the pressing frame 2031b is started to drive the first driving sprocket 2038b to rotate, and further drive the chain 2130b connected with the first driving sprocket 2038b to rotate, at this time, the chain 2130b rotates to drive the second driving sprocket 2030b, and further drive the driving sprocket shaft 2039b in interference fit with the second driving sprocket 2030b to rotate, when the driving sprocket shaft 2039b rotates, the press-fitting conveying wheel 5b on the driving sprocket shaft 2039b is driven to rotate, and since the driving belt 2036b is crosswise arranged on the press fitting conveying wheel 2035b, when the press fitting conveying wheel 2035b rotates, the driving belt 2036b is driven to rotate, and then the press-fitting conveying wheels 2035b are driven to be linked together, so that the framework steel bars are pushed out to the upper surface of the steel reinforcement cage assembly platform 30 b; when the framework steel bars are pushed out, the calibration camera 50b on the upper surface of the push rod head is started, and the actual state of the pushing out of the framework steel bars is monitored in real time until the framework steel bars are all pushed out of the steel bar cage assembly platform 30 b; when the press-fitting conveyor 203b pushes all the framework steel bars out, the push rod head is started to push the framework steel bars to be flush with the end part of the tensioning clamp 103b to form a framework steel bar assembly; when the framework steel bars are flush with the end part of the steel reinforcement cage assembly platform 30b, the connection manipulator 101b on the automatic tensioning mechanism 10b moves above the rectangular connection frame 1011b to the position above the steel reinforcement cage assembly platform 30b, then the lifting connection frame motor 1015b is started to drive the clamping and grabbing beam 1016b on the lifting connection frame module 1014b to descend, and at the moment, the clamping and grabbing hand 1018b at the bottom of the clamping jaw beam clamps the framework steel bar assembly on the steel reinforcement cage assembly platform 30 b; meanwhile, the transverse rail 401b assembly 40b works, the tensioning clamp 103b is moved to the upper surface of the tensioning rail 102b, the tensioning clamp 103b is moved to the lower part of the linking manipulator 101b, the clamping hand 1018b clamps the framework steel bar assembly, drives the framework steel bar assembly to move upwards to a preset height and further moves forwards along the linking cross beam 1012b, and when the tensioning clamp 103b is moved to the lower part, the lifting linking motor 1015b drives the framework steel bar assembly to move downwards until the framework steel bar assembly is placed on the tensioning mold, and then the tensioning mold fixes the framework steel bar assembly again; when the frame bar assembly is placed in the clamping module, the holding manipulator 101b returns to the initial zero position, and the tension rail 102b is moved to the distribution process from the frame bar assembly held in the tension jig 103 b.

As shown in fig. 7 to 11, the material distribution device includes a pedal assembly 1, a first pedal member 101, a second pedal member 102, a groove 103, a shield 104, a first camera 2, a second camera 3, a moving member 4, a rectangular support frame 401, a first rail 402, a slider 403, a support plate 404, a clamping robot 405, a manipulator 4051, a rotating shaft 4052, an X-shaped plate 4053, a telescopic cylinder 4054, a lower pressing block 4055, a clamping cylinder 4056, a clamping block 4057, an anti-collision block 406, a guide rail 407, a rack 408, a servo motor 409, a feeding structure 5, a second rail 501, a rolling assembly 502, a feeding frame 503, a hopper 504, a double-cylinder screw conveyor 505, a driving motor 506, a belt 507, a rolling assembly 508, a vibratory conveying mechanism 6, a rectangular bracket 601, a flat plate 602, a limit block 603, a rail wheel set 604, a column 6041, a connecting shaft 6042, a roller 6043, a pin roll plate 702, an upper layer 701, a bottom layer 702, a lower layer 701, Through holes 703 and a partition material box 8.

Wherein, the pedal assembly 1 is fixedly installed in a designated area, the first pedal member 101 and the second pedal member 102 are simultaneously fixedly installed on the ground of the designated area, a certain gap is left between the first pedal member 101 and the second pedal member 102 when the first pedal member 101 and the second pedal member 102 are installed, the groove 103 is arranged between the first pedal member 101 and the second pedal member 102, the protective cover 104 is fixedly installed on the first pedal member 101 and the second pedal member 102, the end part of the protective cover 104 is flush with the end parts of the first pedal member 101 and the second pedal member 102, the first camera 2 is fixedly installed on the first pedal member 101 and is positioned at the end part of the first pedal member 101, the second camera 3 is fixedly installed on the second pedal member 102 and is positioned at the end part of the protective cover 104, and the first camera 2 and the second camera 3 are simultaneously positioned in the protective cover 104, the moving assembly 4 is fixedly mounted on the first pedal member 101 and the second pedal member 102 at the same time and is located at the end of the protective cover 104, and the feeding structure 5 is disposed inside the groove 103 and is located at the center of the first pedal member 101 and the second pedal member 102. The fixed support is fixedly arranged in the middle of the groove 103, the plurality of rectangular supports 601 are arranged in the middle of the groove 103, a certain gap is arranged between the plurality of rectangular supports 601, a row of rectangular supports 601 are arranged in the middle of the groove 103, the flat plate 602 is fixedly arranged on the rectangular supports 601, the limiting block 603 is fixedly arranged on the flat plate 602 and the limiting block 603 is arranged on the flat plate 602 in a rectangular shape, the track wheel set 604 is fixedly arranged on the groove 103 and is positioned between the rectangular supports 601, a material is distributed on a sleeper die through the feeding structure 5, meanwhile, the protective cover 104 on the first tread element 101 and the second tread element 102 is protected during material distribution, dust splashes during material distribution, and further the first camera 2 and the second camera 3 on the first tread element 101 and the second tread element 102 detect the working state of the material distribution structure in real time, and then the vibration running mechanism rotates in the groove 103, and then drives the sleeper mould on the rectangular support 601 to vibrate, the sleeper mould is limited by the left and right limiting blocks 603 during vibration, the sleeper mould is prevented from being deviated due to the rotation vibration of the track wheel set 604, the concrete is completely conveyed into the sleeper mould during the feeding mechanism, the waste of the concrete is prevented, and the utilization rate of the concrete is improved.

Wherein the rectangular support frame 401 of the moving assembly 4 is fixedly installed on the first pedal member 101 and the second pedal member 102, the rectangular support frame 401 is located at the end of the first pedal member 101 and the second pedal member 102, the first rail 402 is fixedly installed on the rectangular support frame 401 and located in the length direction of the rectangular support frame 401, the guide rail 407 is fixedly installed on the rectangular support frame 401 and located in the length direction of the rectangular support frame 401, one guide rail 407 is installed on each of the length directions of the two sides of the rectangular support frame 401, two guide rails 407 are fixedly installed on the rectangular support frame 401, the rack 408 is fixedly installed on the rectangular support frame 401 and located in the length direction of the rectangular support frame 401 and located at the inner sides of the two guide rails 407, the slider 403 is installed on the guide rails 407 in a sliding fit manner, and the support plate 404 is fixedly installed on the slider 403, the clamping robot 405 is installed on the supporting plate 404, the anti-collision block 406 is fixedly installed on the rectangular supporting frame 401, is located at two ends of the rectangular supporting frame 401 and is located at the center position of the two guide rods, the servo motor 409 is fixedly installed on the supporting plate 404, the rotating end of the servo motor 409 penetrates through the supporting plate 404, a gear is installed at the rotating end of the servo motor 409 in an over-addict fit manner, the gear is meshed with the rack 408, meanwhile, the pin shaft material disc 7 and the partition material box 8 are fixedly installed on the second pedal, the pin shaft material disc 7 is located at the end part of the second pedal part 102, the partition material box 8 is located at the end part of the protective cover 104, meanwhile, the pin shaft material disc 7 and the partition material box 8 are connected together, and the gear is driven to move along the direction of the rack 408 through the rotation of, and then the clamping robot 405 on the supporting plate 404 is driven to move back and forth in the length direction of the rack 408, when the clamping robot 405 moves to the pin roll tray 7, the clamping robot 405 is started to clamp and drive the pin roll on the pin roll tray 7, and then the pin roll is forked into the sleeper.

The pin roll tray 7 is designed to be of a double-layer structure and comprises an upper layer 701 and a bottom layer 702, two rows of through holes 703 are formed in the upper layer 701, the bottom layer 702 is designed to be a plane, a pin roll is vertically inserted into the through holes 703 of the upper layer 701, the end part of the pin roll is contacted with the plane of the bottom layer 702, the pin roll is supported by the plane of the bottom layer 702, the pin roll is prevented from sliding off, meanwhile, the pin roll is vertically inserted into the through holes 703 of the upper layer 701, only one pin roll can be placed into one through hole 703, the root of the pin roll is clear, and the manipulator 4051 can be conveniently clamped.

Two stands 6041 fixed mounting on recess 103 in the track wheelset 604, connecting axle 6042 is installed on stand 6041, gyro wheel 6043 roll-on is installed on connecting axle 6042, just connecting axle 6042's both ends have all set up gyro wheel 6043 simultaneously, and the inside of stand 6041, the motion that makes a round trip of the sleeper mould above the rotation drive gyro wheel 6043 through gyro wheel 6043, and then stand 6041 is supporting the sleeper mould, driving connecting axle 6042 when gyro wheel 6043 rotates, simultaneously because track wheelset 604 has at the both ends of every rectangular support 601 and is equipped with, i.e. many track wheelset 604 sets up simultaneously in recess 103, one of them track wheelset 604 inefficacy in work, other track wheelset 604 can also work normally, the work of assurance is going on.

The distributing device is arranged inside the protective cover 104, a second rail 501 in the distributing device is fixed at the bottom of the mounting groove 103, and two second rails 501 are respectively arranged on two long sides of the groove 103, two second rails 501 are arranged at the bottom of the groove 103, the rolling assembly 502 is arranged on the second rails 501 in a rotating fit manner, two groups of rolling assemblies 502 are arranged on each second track 501, a feeding frame 503 is fixedly installed with the rolling assemblies 502, the feeding frame 503 is located inside the protective cover 104, a hopper 504 is fixedly installed on the feeding frame 503, a double-cylinder screw conveyor 505 is installed at the bottom of the hopper 504, a driving motor 506 is fixedly installed on the feeding frame 503, one end of the driving belt is wound around the rotation degree of the driving motor 506, and the other end of the driving belt is arranged with one end of the rolling assemblies 502; the rolling component 502 connected to the other end of the belt 507 is driven to rotate by the rotation of the driving motor 506, and the rolling component 502 is in rolling fit with the second track 501, so that when the driving motor 506 is started, the feeding frame 503 connected with the rolling component 502 is driven to move along the direction of the second track 501, when material distribution is needed, the double-drum screw conveyor 505 at the bottom of the hopper 504 is started, so that concrete in the hopper 504 is driven to enter a sleeper mold along a discharge port of the double-drum screw conveyor 505, the double-drum discharge improves the material distribution speed and the material distribution efficiency, meanwhile, when the double-drum screw conveyor 505 is distributing material, because the material distribution device is arranged in the groove 103, a plurality of rectangular supports 601 are arranged inside the groove 103, a gap is arranged between the rectangular supports 601 and the rectangular supports 601, and a track wheel set 604 is arranged between the gaps, the cloth rotates through the wheelset and then can produce the vibration in the motion between pivoted clearance and clearance, and the cloth is vibrated while, through the mode of vibration, and then extrudees out the bubble of the concrete of cloth in the sleeper module, and then more firm with the concrete vibration in the sleeper mould simultaneously, and then reduced the rigidity of sleeper, also reduced the railway and besieged powder, increased track structure's holding capacity.

A manipulator 4051 is arranged at one end of the clamping robot 405, the reinforcing robot is fixedly mounted on the supporting plate 404, the clamping robot is driven to move by the rotating speed of the servo motor 409, an X-shaped disk 4053 is arranged at one end of the rotating shaft 4052, one end of the two ends of the rotating shaft 4052 is connected with the end of the clamping robot 405, the other end of the rotating shaft 4052 is connected with the X-shaped disk 4053, a telescopic cylinder 4054 is mounted on the X-shaped disk 4053, a lower pressing block 4055 is mounted at the telescopic end of the telescopic cylinder 4054, a clamping cylinder 4056 is fixedly mounted at the bottom of the X-shaped disk 4053, clamping blocks 4057 are mounted at two sides of the clamping cylinder 4056 in a threaded manner, wherein the clamping blocks 4057 are designed into an L shape, and the bottom of the clamping blocks 4057 is designed into an arc shape; the servo motor 409 is rotated to drive a gear to rotate, the gear is meshed with the rack 408, the clamping robot 405 on the supporting plate 404 is driven to run along the length direction of the rack 408, when the clamping robot 405 moves to a position of a pin roll material tray 7, the clamping robot 405 starts working, the clamping robot 405 rotates to the position above the pin roll material tray 7, meanwhile, the clamping cylinder 4056 on the X-shaped disc 4053 on the manipulator 4051 drives the clamping block 4057 to clamp the pin roll, when the pin roll is clamped, the clamping robot 405 rotates to drive the pin roll to rotate to the position above a sleeper mold, and meanwhile, the telescopic cylinder 4054 starts, the lower pressing block 4055 at the telescopic end of the telescopic cylinder 4054 is driven, the lower pressing drives the pin roll to be pressed downwards and inserted into the sleeper, and the structural bearing force of the sleeper is further increased.

As shown in fig. 12 to 17, the water cutting device includes a rectangular bracket 1a, a moving assembly 2a, a first guide rail 201a, a rack 202a, a rectangular slider 203a, a column 204a, a driving plate 205a, a driving motor 206a, a first driving gear 207a, a second gear 208a, a driving shaft 209a, a first auxiliary gear 210a, a second auxiliary gear 211a, a first beam 212a, a lifting and lowering cutting device 213a, a second sliding rail 2131a, a lifting and lowering motor 2132a, a lead screw connecting block 2133a, a lead screw sleeve 2134a, a second slider 2135a, a lifting and lowering sliding plate 2136a, a water cutting head 2137a, a lifting and lowering lead screw 2138a, a module 214a, a servo motor 215a, a transition plate 216a, a block 3a, a cutting material channel 4a, a left side beam 401a, a right side beam 402a, a transporting device 403a, a scaling clamp 404a, a clamp mounting base 4041a, a adjusting shaft 4042a, and a lower clamp 4043a, The stop shaft 4044a, the semicircular groove 4045a, the counter bore 4046a, the compression gap 4047a, the stop component 5a, the stop connecting plate 501a, the lifting cylinder 502a, the stop plate 503a, and the rubber pad 6 a;

the rectangular support 1a comprises a rectangular support 1a body, a moving assembly 2a is fixedly mounted on the rectangular support 1a body, two stop blocks 3a are fixedly mounted on the side face of the rectangular support 1a body and located at the end portions of the rectangular support 1a body in the length direction, two stop blocks 3a are fixedly mounted on the side face of the rectangular support 1a body, in order to prevent the moving assembly 2a from being mechanically impacted when horizontally moving to the end portions of the two ends, and therefore the moving assembly 2a is derailed, the stop blocks 3a are fixedly mounted on the two end bones of the rectangular support 1a body, and when the moving assembly 2a collides with the stop blocks 3a, in order to reduce relative acting force and reduce noise generated by collision, rubber pads 6a are mounted at the end portions of the stop blocks 3 a.

The cutting material channel 4a comprises a left cross beam 401a and a right cross beam 402a which are fixedly connected with the body of the rectangular support 1a and are arranged on the length direction of the body of the rectangular support 1a, one end of a conveying device is arranged on the left cross beam and the right cross beam, the other end of the conveying device is arranged on the right cross beam 402a, a scaling clamp 404a is respectively and simultaneously arranged on the left cross beam 401a and the right cross beam 402a, and the conveying device is arranged on the left cross beam 401a and the right cross beam 402a, and scaling jigs 404a are respectively mounted on the upper surfaces of the left side beam 401a and the right side beam 402a, by placing the sleepers on the conveyor, the rectangular support 1a body, the left side beam 401a and the right side beam 402a support the sleepers, and the scaling fixture 404a is moved into contact with the tie side-to-side simultaneously, giving the tie a designated direction of motion guidance.

The moving assembly 2a comprises a first guide rail 201a fixedly arranged on the body of the rectangular bracket 1a, a rack 202a is fixedly arranged on the side surface of the body of the rectangular bracket 1a, a rectangular slider 203a is arranged on the first guide rail 201a in a sliding fit manner, two rectangular sliders 203a are arranged on the first guide rail 201a in a sliding fit manner, a stand column 204a is fixedly arranged on the two sliders, a driving plate 205a is vertically and fixedly arranged on the stand column 204a, a driving motor 206a is fixedly arranged on the driving plate 205a, a first driving gear 207a is arranged on the rotating shaft of the driving motor 206a in an interference fit manner, a second gear 208a is meshed with the first driving gear 207a, and a driving shaft 209a passes through the driving plate 205a and is connected with the second gear 208a in an interference fit manner, a first auxiliary gear 210a is arranged on the driving shaft 209a in an interference fit manner and meshed with the rack 202a at the same time, a second auxiliary gear 211a is arranged on the driving plate 205a in a rotating fit manner and is on the same horizontal line with the first driving gear 207a and meshed with the rack 202a, a first cross beam 212a is fixedly arranged on the upright 204a, a module 214a is fixedly arranged on the first cross beam 212a, a servo motor 215a is fixedly arranged on the module 214a and is positioned at the end position of the module 214a, a transition plate 216a is arranged on the module 214a, and a lifting cutting device 213a is arranged on the transition plate 216 a; the rotation is started by the driving motor 206a, and then the first driving gear 207a connected with the driving motor 206a rotates, because the first driving gear 207a is meshed with the second gear 208a, and then the second gear 208a rotates along with the first driving gear 207a, and simultaneously the driving shaft 209a meshed with the rack 202a and mounted on the second gear 208a through interference fit rotates, and then the first auxiliary gear 210a in interference fit with the driving shaft 209a rotates on the rack 202a, simultaneously because the second auxiliary gear 211a is mounted on the driving plate 205a through rotation fit and meshed with the rack 202a, and further simultaneously the first auxiliary gear 210a and the second auxiliary gear 211a rotate simultaneously along the rack 202a, and further because the upright column 204a is connected with the slider, the slider is driven to move horizontally along the first sliding rail, the device on the first cross beam 212a is driven to move together along the first sliding rail and the rack 202a, when the device moves to the set position, the servo motor 215a on the first cross beam 212a is started, the lifting cutting device 213a on the transition plate 216a is driven to move together to the specified position along the module 214a, the moving assembly 2a adopts a rack 202a transmission mode, and compared with transmission of belts, chains, hydraulic pressure and the like, the device is high in transmission efficiency, long in practical service life, and adopts the rack 202a and gear transmission, so that the constant instantaneous transmission ratio is effectively guaranteed, the stability of the work transmission of the moving assembly 2a is improved, and the work stability is improved.

The lifting cutting device 213a comprises two second slide rails 2131a which are fixedly arranged on the transition plate 216a and are positioned in the length direction of the transition plate 216a, a lifting motor 2132a is fixedly arranged on the transition plate 216a and is arranged at the end part of the transition plate 216a, a lifting screw 2138a is fixedly arranged at one end of the lifting motor 2132a, a screw connecting block 2133a is fixedly arranged on the transition plate 216a and is positioned at the middle position of the two second slide rails 2131a and is connected with the end part of the lifting screw 2138a, a screw sleeve 2134a is arranged on the lifting screw 2138a, a second sliding block 2135a is arranged on the second slide rails 2131a in a sliding fit manner,

two ends of the lifting sliding plate 2136a are fixedly installed on the second sliding block 2135a, the middle of the lifting sliding plate 2136a is fixedly installed and connected with the lead screw sleeve 2134a, the water cutting head 2137a is fixedly installed on the lifting sliding plate 2136a, the lifting lead screw 2138a is driven to rotate through the rotation of the lifting motor 2132a, the lifting sliding plate 2136a fixedly connected with the lead screw sleeve 2134a is driven to move up and down along the direction of the lifting lead screw 2138a, and for the purpose of stability in movement, two second sliding rails 2131a are installed on the transition plate 216a respectively, so that the lifting stability is improved.

The conveying device comprises rollers which are connected with the left side cross beam 401a and the right side cross beam 402a and are positioned in the width direction of the rectangular support 1a body, a stopping assembly 5a is fixedly and inversely arranged on the left side cross beam 401a and the right side cross beam 402a and is positioned at the bottoms of the left side cross beam 401a and the right side cross beam 402a, and a driving assembly is arranged on the rollers; the driving assembly drives the rollers to rotate so as to transport the sleeper to a set position, then the stopping assembly 5a is started, the sleeper stops rotating on the rollers, and the stopping assembly 5a stops the sleeper from moving from the end of the sleeper.

In the stop assembly 5a, a stop connecting plate 501a is fixedly mounted on the upper surfaces of the left lateral beam 401a and the right lateral beam 402a and is located at the bottom positions of the left lateral beam 401a and the right lateral beam 402a, a lifting cylinder 502a is mounted on the stop connecting plate 501a, the stop plate 503a is in threaded connection with the lifting cylinder 502a, the stop plate 503a is driven to move up and down by the extension and retraction of the lifting cylinder 502a, and further the sleeper is prevented from continuing to operate and advance from one end of the sleeper.

The scaling jig 404a includes a clamping mounting base fixedly connected with the left lateral beam 401a and the right lateral beam 402a, an adjusting shaft 4042a is threadedly disposed on the clamp block mounting base 4041a, a lower clamp block 4043a is threadedly disposed on the adjusting shaft 4042a and is located at an end portion of the adjusting shaft 4042a, a blocking shaft 4044a is threadedly coupled on the lower clamp block 4043a, in order to facilitate changing the blocking shaft 4044a, a semicircular arc groove 4045a smaller by 0.5-1mm than a radius of the blocking shaft 4044a is provided at a front end of an end portion of the lower clamp block 4043a, and a pressing gap 4047a of 1-2mm is provided at a longitudinal center position of the semicircular arc groove 4045a, two countersunk holes 4046a are provided on the lower clamp block 4043a, and the countersunk holes 4046a pass through the semicircular arc groove 4047a, the blocking shaft 4044a is placed in the semicircular arc groove 4045a when the blocking shaft 4044a is installed, and with the screw rod in countersunk head department, and then through the further clamp of presetting tight clearance 4047a fix fender axle 4044a, because the sleeper left and right sides all is equipped with fender axle 4044a, and adjust the dynamics of pressing from both sides tight sleeper through adjusting axle 4042a, the fixed sleeper of left and right sides fender axle 4044a also plays the guide effect for the sleeper direction of motion simultaneously, even produce the vibration in the transportation sleeper, and because the both sides of sleeper are by keeping off axle 4044a guide effect and limiting displacement, the phenomenon of vibration skew and slope can not take place for the sleeper yet, prevent the appearance of sleeper cutting plane slope, further installation for the later stage has improved the installation effectiveness.

In a further embodiment, a method for operating an automatic sleeper production line includes the steps of: when the framework of the sleeper needs to be carried out, the reinforcing steel bars for the sleeper are placed on the reinforcing steel bar inserting machine, the reinforcing steel bars for the framework are placed on the lifting holding frame through the feeding grouping machine, the lifting motor on the lifting holding frame is started at the moment, the lifting gear is driven to rotate, and meanwhile, the lifting gear is meshed with the rack fixed on the lifting holding frame, and the lifting support plate is driven to move upwards to a preset height along the horizontal direction of the rack by the rotation of the lifting gear; when the lifting connecting frame is lifted to a preset height, the lifting cylinder on the conveying line rack moves downwards to press and reinforce the reinforcing steel bars, and then moves downwards along the direction of the guide rod to be contacted with the framework reinforcing steel bars, meanwhile, the driving motor fixed on the pressing material rack is started to drive the first driving sprocket to rotate, and further drive the chain connected with the first driving sprocket to rotate, at the same time, the chain rotates to drive the second driving sprocket and further drive the driving sprocket shaft in interference fit with the second driving sprocket to rotate, when the driving sprocket shaft rotates, the pressing conveying wheels on the driving sprocket shaft are driven to rotate, and because the driving belts are arranged on the pressing conveying wheels in a crossed manner, the driving belts are driven to rotate, and further drive a plurality of pressing conveying wheels to be linked together, then pushing the framework steel bars to be pushed out to the upper surface of the steel reinforcement cage assembly platform, starting a calibration camera on the upper surface of a push rod head at the moment, monitoring the actual state of pushing the framework steel bars in real time until the framework steel bars are all pushed out of the steel reinforcement cage assembly platform, starting the push rod head when a press-fitting conveyor pushes the framework steel bars out, pushing the framework steel bars to be flush with the end part of a tensioning clamp to form a framework steel bar assembly until the framework steel bars are flush with the end part of the steel reinforcement cage assembly platform, moving an arm manipulator on an automatic tensioning mechanism to the upper surface of a rectangular arm to the upper part of the steel reinforcement cage assembly platform, starting a lifting arm motor to drive a clamping cross beam on a lifting arm module to descend, and clamping a clamping hand at the bottom of the clamping jaw cross beam to clamp the framework steel bar assembly on the steel reinforcement cage assembly platform; simultaneously, the transverse track assembly works, the tensioning clamp is moved to the upper side of the tensioning track, the tensioning clamp is moved to the lower side of the frame connecting manipulator, the clamping hand clamps the framework steel bar assembly, the framework steel bar assembly is driven to move upwards to a preset height and then moves forwards along the frame connecting cross beam, when the transverse track assembly moves to the lower side of the tensioning clamp, the frame connecting manipulator is driven by the lifting frame connecting motor to move downwards until the framework steel bar assembly is placed on the tensioning mould, then the framework steel bar assembly is fixed again by the tensioning mould, when the framework steel bar assembly is placed in the clamping module, the frame connecting manipulator returns to the initial zero position, and meanwhile, the tensioning track drives the framework steel bar assembly in the tensioning clamp to enter a material distribution process; at the moment, the framework steel bar assembly is brought below the feeding assembly by the tensioning track, the feeding assembly drives the concrete in the hopper to move along a second track at the bottom of the groove, and the belt is connected with the rotating end of the driving motor and the rotating end of the rolling assembly, so that the belt is driven to rotate positively by the rotation of the driving motor, and the hopper connected to the feeding frame above the rolling assembly is driven to move along the second track until the hopper moves to the first camera; when the feeding frame drives the hopper to move to the first camera, the first camera starts, the double-cylinder spiral conveyor at the bottom of the hopper starts to start, concrete in the hopper is conveyed into the mold, the feeding frame moves forwards continuously along the second track, the vibration conveying mechanism starts, feeding and vibration are carried out synchronously, the feeding frame is conveyed to the second camera, the second camera starts, the second camera detects the real-time feeding condition, and the feeding condition is transmitted to the double-cylinder spiral conveyor in real time until all feeding is detected; when the feeding frame moves to the starting point position, the track wheel set drives the distributed concrete to move until all the concrete moves out of the protective cover to the end parts of the first pedal plate part and the second pedal plate part; when the material distribution is finished and the sleeper mold which is fed completely is driven to move to the end parts of the first pedal part and the second pedal part, the clamping robots on the first pedal part and the second pedal part start to work, and when the clamping robots start to work, the servo motors start; when the clamping robot moves to the pin roll material tray, the servo motor stops, the clamping robot drives the manipulator to rotate to the position above the pin roll material tray, meanwhile, the clamping cylinder on the manipulator drives the clamping block to clamp the pin roll, the clamping block clamps the pin roll at the moment, and then the slag removal robot drives the pin roll to be inserted into the sleeper concrete until all the pin rolls on the pin roll material tray are inserted into the concrete uniformly and then enter a cutting process; at the moment, the sleeper is positioned above a cutting material track, a scaling clamp with a framework on the left cross beam and the right cross beam limits the sleeper and further cuts the sleeper, an adjusting shaft in the scaling clamp extends out, and a lower clamping block is driven to move; when the stop shaft contacts the sleeper, the conveying device in the cutting material track starts to work, and then the driving assembly starts the roller to rotate, so that the sleeper is driven to move towards the lifting cutting device until the sleeper moves to the stop assembly, at the moment, the sleeper moves to the stop assembly, the lifting cylinder starts to work, and then the stop plate at the end part of the lifting cylinder is driven to ascend, so that the stop sleeper continues to travel in the conveying device; when the sleeper stops moving in the conveying device, a driving motor in a moving assembly on the rectangular support body starts to work, so that a first auxiliary gear and a second auxiliary gear which are meshed with the rack are driven to rotate, and then a first cross beam and a lifting cutting device on the upright post are driven to move along the rack and the guide rail in the horizontal direction by taking the driving motor as driving force until the sleeper is cut; when the lifting cutting device moves to the sleeper cutting device, the servo motor on the first cross beam is started, and the lifting cutting device is driven to move back and forth on the module along the horizontal direction of the module until the lifting cutting device moves to the rightmost side or the leftmost side of the sleeper; lifting cutting device moves the rightmost or leftmost side to the sleeper this moment, and the water cutting head starts, and then elevator motor starts, and then drives the lift lead screw that is connecting in elevator motor one end and rotates, from this area with the lift lead screw set work of setting up right together, and then drive the horizontal direction downstream of water cutting head along the lift lead screw on the lift slide, servo motor above the first crossbeam drives simultaneously and rotates along module horizontal direction motion while water cutting head downstream and then accomplish the sleeper cutting.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the embodiments, and various equivalent changes can be made to the technical solution of the present invention within the technical idea of the present invention, and these equivalent changes are within the protection scope of the present invention.

Claims

1. The utility model provides a sleeper automation line, characterized by includes:

the device comprises a framework forming device, a material distribution device arranged on the right side of the framework forming device and a water cutting device arranged on the front side of the material distribution device;

the framework forming device comprises an automatic tensioning mechanism, a steel bar inserting machine arranged on the left side of the automatic tensioning mechanism, a steel bar cage assembling platform arranged at the end part of the steel bar inserting machine and positioned below the automatic tensioning mechanism, and a transverse rail assembly arranged on the left side of the automatic tensioning mechanism and positioned in front of the steel bar inserting machine;

the reinforcing steel bar inserting machine comprises a feeding grouping machine, a lifting connecting frame arranged in front of the feeding grouping machine, a press-fitting conveyor fixedly arranged at the end part of the lifting connecting frame and positioned above the lifting connecting frame, a pushing head arranged at the end part of the press-fitting conveyor, and a camera arranged on the pushing head;

the lifting armature comprises a lifting armature body, two lifting slideways symmetrically arranged on the lifting armature body in height, a lifting rack fixedly arranged on the lifting armature body and positioned in the middle of the lifting slideways, a lifting slider arranged on the lifting slideways in a sliding fit manner, a lifting support plate fixedly arranged on the lifting slider, a lifting motor fixedly arranged on the lifting support plate, a lifting gear arranged on a rotating shaft of the lifting motor and meshed with the lifting rack, and a conveyor line rack arranged on the lifting support plate;

2. An automatic sleeper production line as claimed in claim 1, wherein: the material distribution device comprises pedal assemblies and a vibration conveying mechanism which are arranged on two sides of the tensioning track;

3. An automatic sleeper production line as claimed in claim 2, characterized in that: the distributing device comprises two second rails which are fixedly arranged on the ground and are arranged at the bottom of the groove, four rolling assemblies which are arranged on the second rails in a rotating fit mode, a feeding frame which is fixedly arranged on the rolling assemblies and is positioned in the protective cover, a hopper which is fixedly arranged on the feeding frame, a double-cylinder spiral conveyor arranged at the bottom of the hopper, a driving motor arranged on the feeding frame, and a driving belt arranged at the rotating end of the driving motor and one end of the rolling assemblies;

4. An automatic sleeper production line as claimed in claim 1, wherein: the water cutting device comprises a rectangular support arranged on the front side of the material distribution device, a rectangular support body, a moving assembly arranged on the rectangular support body, and a stop block fixedly arranged on the rectangular support and positioned at the end part of the rectangular support body in the length direction;

5. An automatic sleeper production line as claimed in claim 4, wherein: the moving assembly comprises a first guide rail fixedly arranged on the rectangular support body, a rack fixedly arranged on the side surface of the rectangular support body, two rectangular sliding blocks arranged on the first guide rail in a sliding fit manner, an upright post fixedly arranged on the two sliding blocks, a driving plate vertically and fixedly arranged on the upright post, a driving motor fixedly arranged on the driving plate, and a first driving gear arranged on the driving motor in an interference fit manner, and a second gear engaged with the first drive gear, a drive shaft passing through the drive plate and being in interference fit with the second gear, a first auxiliary gear fitted over the drive shaft in interference fit and engaged with the rack, and a second auxiliary gear fitted rotatably over the drive plate and on the same horizontal line as the first drive gear and engaged with the rack;

6. An automatic sleeper production line as claimed in claim 5, wherein: the scaling clamp comprises clamping block mounting seats fixedly connected to the left side cross beam and the right side cross beam respectively, an adjusting shaft arranged on the clamping block mounting seats, a lower clamping block in threaded connection with the end part of the adjusting shaft, and a blocking shaft in threaded connection with the end part of the lower clamping block;

7. An automatic sleeper production line as claimed in claim 5, wherein: the lifting cutting device comprises two second slide rails, a lifting motor, a lifting screw rod, a screw rod connecting block, a screw rod sleeve, a second slide block, a lifting slide plate and a water cutting head, wherein the two second slide rails are arranged on a transition plate and positioned in the length direction of the transition plate;

the end of the stop block is provided with a rubber pad.

8. The working method of the sleeper automatic production line is characterized by comprising the following steps of: