CN112693875A - Automatic unloading dress frame device of piston - Google Patents

Automatic unloading dress frame device of piston Download PDF

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Publication number
CN112693875A
CN112693875A CN202010220040.2A CN202010220040A CN112693875A CN 112693875 A CN112693875 A CN 112693875A CN 202010220040 A CN202010220040 A CN 202010220040A CN 112693875 A CN112693875 A CN 112693875A
Authority
CN
China
Prior art keywords
frame
line body
piston
rack
slide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010220040.2A
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Chinese (zh)
Inventor
段中儒
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qinyi Automation Technology Shanghai Co ltd
Original Assignee
Qinyi Automation Technology Shanghai Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qinyi Automation Technology Shanghai Co ltd filed Critical Qinyi Automation Technology Shanghai Co ltd
Priority to CN202010220040.2A priority Critical patent/CN112693875A/en
Publication of CN112693875A publication Critical patent/CN112693875A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/902Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00Roller-ways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/03Stacking of articles by adding to the top of the stack from above
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/02De-stacking from the top of the stack
    • B65G59/026De-stacking from the top of the stack with a stepwise upward movement of the stack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/041Camera

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The invention relates to the technical field of engine piston processing, and discloses an automatic piston blanking and framing device which comprises a rack and a feeding unit arranged at one end of the rack; a robot arm for grabbing the piston supplied by the feeding unit is arranged on the rack; an empty frame feeding line body and a full frame discharging line body are fixed on the rack, a material frame carrying unit is arranged between the empty frame feeding line body and the full frame discharging line body, and the material frame carrying unit is arranged on the rack in a sliding mode. The automatic piston blanking and framing device can replace manual operation, quickly grab piston blanking, and load the piston in an empty frame for conveying, so that the labor intensity of workers is reduced, the production efficiency is improved, and the production cost is reduced. In addition, the pistons loaded in the empty frames are orderly arranged and stably stacked, and the subsequent operation is facilitated. In addition, the empty frames and the full frames can be overlapped to be stacked in a pile manner, a large number of pistons can be transferred at one time, the piston loading capacity is large, and the working capacity is strong.

Description

Automatic unloading dress frame device of piston
Technical Field
The invention relates to the technical field of engine piston processing, in particular to an automatic discharging and framing device for a piston.
Background
In the production and processing of the engine piston, the piston needs to be transferred to each process. In the prior art, the piston is conveyed to the tail end of the piston through a conveying line body, and workers work at the position. Manually placing a material frame on the cart, then picking up the piston and placing the piston in the material frame, after filling one material frame, taking out another empty material frame and stacking the empty material frame on the material frame filled with the material; and continuously picking up the piston and placing the piston in the empty material frame, repeating the actions, manually pushing the cart after the material frames are stacked to a certain height, and transferring the piston in the material frame.
In the aforesaid, the transportation of piston is traditional manual work, and workman's intensity of labour is big, wastes time and energy, leads to production efficiency low, can not satisfy the production requirement.
Disclosure of Invention
The invention aims to provide an automatic blanking and framing device for a piston, and aims to solve the technical problem of low piston transfer efficiency in the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that:
an automatic piston blanking and framing device comprises a rack and a feeding unit arranged at one end of the rack; a robot arm for grabbing the piston supplied by the feeding unit is arranged on the rack; an empty frame feeding line body and a full frame discharging line body are fixed on the rack, a material frame carrying unit is arranged between the empty frame feeding line body and the full frame discharging line body, and the material frame carrying unit is arranged on the rack in a sliding mode.
According to the automatic piston blanking and framing device, the visual detection unit is arranged on the rack in a sliding mode and is located above the feeding unit.
According to the automatic piston blanking and framing device, the visual detection unit comprises a slide rail and a slide plate sliding along the length direction of the slide rail; the sliding plate is in sliding fit with the sliding rail through a ball screw mechanism; and a CCD recognition device is fixed on the sliding plate.
According to the automatic piston blanking and framing device, the feeding unit is a piston conveying line body.
According to the automatic piston blanking and framing device, the material frame carrying unit comprises a first slide rail fixed on the rack; the sliding fit on the first slide has the second slide that slides along first slide length direction, and the second slide is perpendicular with first slide, and sliding fit has the slider that slides along second slide length direction on the second slide, is fixed with the U-shaped frame on the slider, and the opening part of U-shaped frame is fixed with the material frame die clamping cylinder that sets up in pairs.
According to the automatic piston blanking and framing device, the empty frame feeding line body and the full frame discharging line body are arranged at the other end of the rack, and the empty frame feeding line body and the full frame discharging line body are arranged side by side.
According to the automatic piston blanking and framing device, the empty frame feeding line body and the full frame discharging line body respectively comprise a roller conveying line arranged at the bottom of the rack, and limiting frames fixedly arranged on two sides of the roller conveying line and at the tail ends of the roller conveying line; the roller conveying line is divided into a conveying section and a lifting section.
According to the automatic piston blanking and framing device, the material frame lifting unit is arranged at the tail end of the roller conveying line and fixed on the rack.
According to the automatic piston blanking and framing device, the material frame lifting unit is a chain lifting mechanism, and a lifting piece of the chain lifting mechanism is inserted into the lifting section.
The invention has the beneficial effects that:
by applying the technical scheme of the invention, the empty material frames (namely the empty frames) are conveyed into the empty frame feeding line body, and the material frame conveying unit clamps the empty material frames and conveys and transfers the empty material frames into the full frame discharging line body; at the moment, the robot arm grabs a piston supplied by the feeding unit and places the piston in an empty material frame in the full-frame discharging line body, and the robot arm repeats the operation until the empty material frame is filled with the piston (the full frame at the moment); and then, the full-frame discharging line body works to convey the material frame and the piston placed on the material frame away. Therefore, the automatic piston blanking and framing device can replace manual operation, quickly grab piston blanking, and load the piston blanking in an empty frame for conveying, thereby reducing the labor intensity of workers, improving the production efficiency and reducing the production cost. In addition, the pistons loaded in the empty frames are orderly arranged and stably stacked, and the subsequent operation is facilitated. In addition, the empty frames and the full frames can be overlapped to be stacked in a pile manner, a large number of pistons can be transferred at one time, the piston loading capacity is large, and the working capacity is strong.
Drawings
FIG. 1 is a schematic diagram of the prior art;
FIG. 2 is a schematic structural diagram of a preferred embodiment of the present invention;
FIG. 3 is a schematic diagram of another perspective of the preferred embodiment of the present invention;
FIG. 4 is an enlarged partial view of portion A of FIG. 3;
FIG. 5 is a partial schematic view of FIG. 2 or FIG. 3 (omitting parts such as material frames and robot arms);
reference numerals:
a cart a1, a conveyor a 2;
the device comprises an empty frame feeding line body 1, a rack 2, a limiting frame 3, a material frame carrying unit 4, a material frame lifting unit 5, a robot arm 6, a pneumatic clamping jaw mechanism 7, a sliding plate 8, a CCD recognition device 9, a sliding rail 10, a feeding unit 11, a first sliding way 12, a material frame clamping cylinder 13, a second sliding way 14, a sliding block 15, a U-shaped frame 16, a ball screw mechanism 17, a lifting piece 18, a sliding rail 19, a visual detection unit 20, a full frame discharging line body 21 and a roller conveying line 22.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
Please refer to the attached drawings. It should be understood that the structures, ratios, sizes, and the like shown in the drawings and described in the specification are only used for matching with the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions under which the present invention can be implemented, so that the present invention has no technical significance, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
Examples
Referring to fig. 1-5, fig. 1 is a schematic view of the prior art, showing the working process of manual piston transfer, in which a1 is a cart for manual use and a2 is a conveyor line body.
The invention provides an automatic discharging and framing device for a piston, which comprises a rack 2 and a feeding unit 11 arranged at one end of the rack 2; a robot arm 6 for grabbing the piston supplied by the feeding unit 11 is arranged on the frame 2; frame 2 is last to be fixed with empty frame feeding line body 1, full frame ejection of compact line body 21, and is provided with material frame handling unit 4 between empty frame feeding line body 1 and full frame ejection of compact line body 21, and material frame handling unit 4 slides and locates on frame 2. The material frame carrying unit 4 is used for carrying the empty frames in the empty frame feeding line body 1 to be placed in the full frame discharging line body 21, so that the robot arm 6 can load the pistons and convey the material frames loaded with the pistons.
The frame 2 is slidably provided with a visual detection unit 20, and the visual detection unit 20 is positioned above the feeding unit 11.
The visual detection unit 20 comprises a slide rail 10 and a slide plate 8 sliding along the length direction of the slide rail 10; the sliding plate 8 is in sliding fit with the sliding rail 10 through a ball screw mechanism; a CCD recognition device 9 is fixed on the sliding plate 8, and the CCD recognition device 9 is provided with a CCD camera.
Because the piston products are not regularly arranged and have the phenomenon of mixed lines, the piston products need to be identified and positioned by a CCD camera. The CCD camera is arranged on a motion module consisting of a slide rail 10, a slide plate 8 and a ball screw mechanism, and can realize horizontal transverse motion. The visual detection unit 20 detects the postures of the pistons conveyed from the feeding unit 11 one by one, and feeds back signals to the robot arm 6, so that the robot arm 6 grabs the pistons in normal postures; the CCD camera then continues to detect the next piston.
The feeding unit 11 is a piston conveying line body, and can be a belt conveying line, a chain plate conveying line and the like.
The material frame carrying unit 4 comprises a first slide way 12 fixed on the frame 2; the first slide way 12 is matched with a second slide way 14 sliding along the length direction of the first slide way 12 in a sliding mode, the second slide way 14 is perpendicular to the first slide way 12, a slide block 15 sliding along the length direction of the second slide way 14 is matched with the second slide way 14 in a sliding mode, a U-shaped frame 16 is fixed on the slide block 15, and material frame clamping cylinders 13 arranged in pairs are fixed at the opening of the U-shaped frame 16. And the U-shaped frame 16 and the clamping cylinder are matched with the material frames in the empty frame feeding line body 1 and the full frame discharging line body 21.
The sliding fit described above is achieved by means of a ball screw mechanism 17, which is prior art. In this embodiment, the first slideway 12, the second slideway 14 and the ball screw mechanism 17 form a transverse movement module, which can realize transverse movement; the second slide way 14, the slide block 15 and the ball screw mechanism 17 form a vertical movement module, so that vertical movement can be realized; the material frame clamping cylinder 13 clamps two sides of the material frame and grabs the material frame. The transverse movement module and the vertical movement module work to realize lifting and transferring and horizontal transferring of the material frame, and transfer the grabbed material frame. The distance between each lifting motion and each transverse motion is controllable through the servo motor drive of the ball screw mechanism 17.
The other end of frame 2 is located to empty frame feeding line body 1, full frame ejection of compact line body 21, and empty frame feeding line body 1, full frame ejection of compact line body 21 set up side by side.
The empty frame feeding line body 1 and the full frame discharging line body 21 both comprise a roller conveying line 22 arranged at the bottom of the rack 2, and limiting frames 3 fixedly arranged on two sides of the roller conveying line 22 and at the tail ends of the roller conveying line 22; the roller conveyor line 22 is divided into a conveying section and a lifting section.
A speed reducing motor is adopted to drive the roller of the roller conveying line 22 to rotate, and the material frame is conveyed; wherein, the roller is galvanized. The limiting frame 3 is fixed, and the material frame is limited on three sides to prevent the material frame from separating from the roller conveying line 22; wherein, the limiting frame 3 is made of aluminum section. And a blocking cylinder is arranged between the conveying section and the lifting section and extends out to isolate two stacks of material frames respectively positioned on the conveying section and the lifting section.
And a material frame lifting unit 5 is arranged at the tail end of the roller conveying line 22, and the material frame lifting unit 5 is fixed on the rack 2.
The material frame lifting unit 5 is a chain lifting mechanism, and a lifting piece 18 of the chain lifting mechanism is inserted into a lifting section. The lifting member 18 is configured as an elongated lifting plate.
The chain lifting mechanism is in the prior art, and adopts components and parts such as a servo motor, a sliding rail 19, a rotating shaft, a coupler, a chain wheel, a chain and the like, so that the material frame can be driven to lift. The servo motor drives the chain wheel to rotate, and the chain pulls the material frame to lift; wherein, the lifting of the material frame is carried out under the guidance of the sliding rail 19. The material frame is fixed in lifting stroke (determined according to the thickness of the material frame) each time, and the material frame is grabbed by the material frame conveying unit 4.
The robot arm 6, also called a robot, is an automated mechanical device, typically having 3 movements: the telescopic, rotary and lifting device can simulate hands to grab and carry materials, belongs to a product in the prior art, and can be purchased in the market. A pneumatic clamping jaw mechanism 7 is fixed on the robot arm 6, and the pneumatic clamping jaw mechanism 7 clamps the outer circle of the piston product; because the excircle of the product is different, when the pneumatic clamping jaw mechanism 7 grabs the product, the time delay is needed, and the piston product can be lifted. After the product is lifted, a sensor on the robot arm 6 can detect whether the piston product is normally grabbed on the pneumatic claw mechanism 7.
The work flow is simplified:
manually placing stacked empty material frames (8 stacked empty material frames are a stack, here, 8 empty material frames are only illustrated by way of example) on a roller conveyor line 22 of an empty material frame feeding line body 1, conveying the material frames to the tail end of the roller conveyor line 22, lifting the material frames by a material frame lifting unit 5 at the empty material frame feeding line body 1 to a certain height, conveying the topmost empty material frame by a material frame conveying unit 4, placing the empty material frame on lifting pieces 18 of the material frame lifting unit 5 at a full material frame discharging line body 21, positioning the material frame, identifying and positioning a piston by a CCD camera, driving a pneumatic claw mechanism 7 to a piston position by a mechanical arm 6, grabbing the piston by the pneumatic claw mechanism 7, conveying the piston to the material frame by the mechanical arm 6, placing the piston in the material frame according to the requirement of the piston placing direction, continuously grabbing a next piston and placing the next piston in the material frame, until a basket is filled, the material frame carrying unit 4 carries an empty material frame into the full frame discharging line body 21 to be stacked on the material frame filled with the piston, and the identification, grabbing and loading actions are repeated until the piston is filled with 8 baskets, and 8 full material frames are conveyed away by the full frame discharging line body 21.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims (9)

1. An automatic piston blanking and framing device is characterized by comprising a rack and a feeding unit arranged at one end of the rack; a robot arm for grabbing the piston supplied by the feeding unit is arranged on the rack; an empty frame feeding line body and a full frame discharging line body are fixed on the rack, a material frame carrying unit is arranged between the empty frame feeding line body and the full frame discharging line body, and the material frame carrying unit is arranged on the rack in a sliding mode.
2. The automatic piston blanking and framing device of claim 1, wherein a visual inspection unit is slidably disposed on the frame and positioned above the feeding unit.
3. The automatic piston blanking and framing device of claim 2, wherein the visual detection unit comprises a slide rail and a slide plate sliding along the length direction of the slide rail; the sliding plate is in sliding fit with the sliding rail through a ball screw mechanism; and a CCD recognition device is fixed on the sliding plate.
4. The automatic piston blanking and framing device of claim 2 or 3, wherein the feeding unit is a piston conveyor line body.
5. The automatic piston blanking and framing device of claim 1, wherein the material frame handling unit includes a first slide fixed to the frame; the sliding fit on the first slide has the second slide that slides along first slide length direction, and the second slide is perpendicular with first slide, and sliding fit has the slider that slides along second slide length direction on the second slide, is fixed with the U-shaped frame on the slider, and the opening part of U-shaped frame is fixed with the material frame die clamping cylinder that sets up in pairs.
6. The automatic blanking and framing device for pistons according to claim 1, wherein the empty frame feeding line body and the full frame discharging line body are arranged at the other end of the frame, and the empty frame feeding line body and the full frame discharging line body are arranged side by side.
7. The automatic piston blanking and framing device according to claim 1 or 6, wherein the empty frame feeding line body and the full frame discharging line body each comprise a roller conveying line arranged at the bottom of the frame, and limiting frames fixedly arranged at two sides and the tail ends of the roller conveying line; the roller conveying line is divided into a conveying section and a lifting section.
8. The automatic piston blanking and framing device of claim 7, wherein a material frame lifting unit is arranged at the tail end of the roller conveying line and fixed on the frame.
9. The automatic piston blanking and framing device of claim 8, wherein the material frame lifting unit is a chain lifting mechanism with a lifting member inserted into the lifting section.
CN202010220040.2A 2020-03-25 2020-03-25 Automatic unloading dress frame device of piston Pending CN112693875A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010220040.2A CN112693875A (en) 2020-03-25 2020-03-25 Automatic unloading dress frame device of piston

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010220040.2A CN112693875A (en) 2020-03-25 2020-03-25 Automatic unloading dress frame device of piston

Publications (1)

Publication Number Publication Date
CN112693875A true CN112693875A (en) 2021-04-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010220040.2A Pending CN112693875A (en) 2020-03-25 2020-03-25 Automatic unloading dress frame device of piston

Country Status (1)

Country Link
CN (1) CN112693875A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114194754A (en) * 2021-12-06 2022-03-18 浙江方合智能科技有限公司 Automatic feeding device for DD motor rotor shell
CN115180424A (en) * 2022-08-03 2022-10-14 泰州亿凡菲森科技有限公司 Automatic pile up neatly device of general type rubber roll

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109160243A (en) * 2018-06-11 2019-01-08 东南大学 Motorcycle steering bearing pearl bowl auto arrangement and palletizing apparatus
CN110239932A (en) * 2019-05-27 2019-09-17 安庆雅德帝伯活塞有限公司 A kind of handling equipment
CN209623668U (en) * 2019-03-14 2019-11-12 平湖中精测控技术有限公司 The piston pin external diameter automatic measurement machine of intelligent grabbing

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109160243A (en) * 2018-06-11 2019-01-08 东南大学 Motorcycle steering bearing pearl bowl auto arrangement and palletizing apparatus
CN209623668U (en) * 2019-03-14 2019-11-12 平湖中精测控技术有限公司 The piston pin external diameter automatic measurement machine of intelligent grabbing
CN110239932A (en) * 2019-05-27 2019-09-17 安庆雅德帝伯活塞有限公司 A kind of handling equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114194754A (en) * 2021-12-06 2022-03-18 浙江方合智能科技有限公司 Automatic feeding device for DD motor rotor shell
CN115180424A (en) * 2022-08-03 2022-10-14 泰州亿凡菲森科技有限公司 Automatic pile up neatly device of general type rubber roll
CN115180424B (en) * 2022-08-03 2023-12-29 泰州亿凡菲森科技有限公司 Automatic pile up neatly device of general rubber roll

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Application publication date: 20210423

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