CN112299147A - Package replacing device - Google Patents

Package replacing device Download PDF

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Publication number
CN112299147A
CN112299147A CN202010743253.3A CN202010743253A CN112299147A CN 112299147 A CN112299147 A CN 112299147A CN 202010743253 A CN202010743253 A CN 202010743253A CN 112299147 A CN112299147 A CN 112299147A
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CN
China
Prior art keywords
yarn
package
bobbin
supply
joint
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202010743253.3A
Other languages
Chinese (zh)
Other versions
CN112299147B (en
Inventor
山本真人
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TMT Machinery Inc
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TMT Machinery Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TMT Machinery Inc filed Critical TMT Machinery Inc
Publication of CN112299147A publication Critical patent/CN112299147A/en
Application granted granted Critical
Publication of CN112299147B publication Critical patent/CN112299147B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/02Methods or apparatus in which packages do not rotate
    • B65H49/04Package-supporting devices
    • B65H49/10Package-supporting devices for one operative package and one or more reserve packages
    • B65H49/12Package-supporting devices for one operative package and one or more reserve packages the reserve packages being mounted to permit manual or automatic transfer to operating position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/08Automatic end-finding and material-interconnecting arrangements
    • B65H67/081Automatic end-finding and material-interconnecting arrangements acting after interruption of the winding process, e.g. yarn breakage, yarn cut or package replacement
    • B65H67/085Automatic end-finding and material-interconnecting arrangements acting after interruption of the winding process, e.g. yarn breakage, yarn cut or package replacement end-finding at the take-up package, e.g. by suction and reverse package rotation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/02Arrangements for removing spent cores or receptacles and replacing by supply packages at paying-out stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/06Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/06Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
    • B65H67/064Supplying or transporting cross-wound packages, also combined with transporting the empty core
    • B65H67/065Manipulators with gripping or holding means for transferring the packages from one station to another, e.g. from a conveyor to a creel trolley
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H69/00Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device
    • B65H69/06Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device by splicing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments
    • B65H2701/313Synthetic polymer threads

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
  • Unwinding Of Filamentary Materials (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Control And Other Processes For Unpacking Of Materials (AREA)

Abstract

The present invention relates to a package replacing device. A package replacement device (7) is provided with: a recovery device (40); a supply device (50); a joint device (60); a moving device (70) which is provided with the recovery device (40), the supply device (50) and the joint device (60) and moves the recovery device (40), the supply device (50) and the joint device (60) to working positions for working the shuttle peg (24); and a traveling carriage (30) that moves a base (34) that supports a moving device (70) along the arrangement direction of the creel (20), wherein the moving device (70) comprises: a rotation support section (71) that supports the recovery device (40), the supply device (50), and the joint device (60), and is provided so as to be rotatable about a rotation axis; and a replacement unit drive unit (72) that rotationally drives the rotation support unit (71).

Description

Package replacing device
Technical Field
One aspect of the present invention relates to a package replacement device.
Background
As a conventional package exchange device, for example, a device described in patent document 1 (japanese patent application laid-open No. 4-66479) is known. The package replacement device described in patent document 1 is a device for performing replacement of a package on a bobbin (Peg) provided in a creel, and includes a traveling device for traveling along the creel, a setting device for performing package replacement on the bobbin, and a yarn splicing device for performing splicing between yarns of two packages. The setting device and the joint device are disposed on a base of the travel device.
In the conventional package changing device, 2 setting devices are arranged in a row in the traveling direction of the traveling device. In a conventional package replacing device, an old package is collected from each bobbin by one setting device, and a new package is mounted on each bobbin by another setting device. Therefore, in the conventional package replacement device, after one setting device is located at a position before the subject bobbin and the old package is collected from the bobbin, the traveling device is caused to travel and the other setting device is located at a position before the subject bobbin and a new package is mounted on the bobbin. In this way, in the conventional package replacement device, the setting device needs to be moved by the traveling of the traveling device at the time of replacement of the package, which is not efficient.
Disclosure of Invention
An object of one aspect of the present invention is to provide a package replacement device that improves the efficiency of the package replacement operation.
A package exchange device according to an aspect of the present invention is a package exchange device for mounting a yarn supply package in which a synthetic fiber yarn made of synthetic fibers is wound around a yarn supply bobbin, the bobbin being provided on a creel arranged in one direction, the package exchange device including: a recovery device for recovering the yarn supplying bobbin from the shuttle peg; a supply device for mounting a yarn supply package on the bobbin; a piecing device for piecing the yarn of the yarn supply package mounted on the supply device with the yarn of the yarn supply package held by another bobbin; a moving device configured with the recovery device, the supply device and the joint device, and moving the recovery device, the supply device and the joint device to operation positions for operating the shuttle peg; and a traveling unit for moving the base supporting the moving device along the arrangement direction of the creels, wherein the moving device comprises: a rotation support portion which supports the recovery device, the supply device, and the joint device, and is provided to be rotatable about a rotation axis; and a replacement unit drive unit that rotationally drives the rotation support unit.
A package changing device according to an aspect of the present invention includes a moving device that moves the collecting device, the supplying device, and the splicing device to respective operation positions for operating the bobbin. The moving device rotates the recovery device, the supply device, and the joint device around the rotation axis, thereby positioning each device at the working position. In this way, in the package changing device, even if the position of each device is moved without causing the traveling unit to travel, each device can be positioned at the working position. Therefore, in the package exchanging device, the work efficiency can be improved for exchanging the yarn feeding package.
In one embodiment, the yarn feeding device may include a holding device that holds a plurality of yarn feeding packages, the moving device may position the feeding device at an operation position where the moving device operates the holding device, and the feeding device may acquire the yarn feeding packages from the holding device. In this configuration, since the yarn feeding package is held by the holding device, the yarn feeding package can be obtained from the holding device. Therefore, in the package replacement device, it is not necessary to go to the storage position to take out the yarn supply package each time the yarn supply package is replaced. Therefore, in the package exchanging device, the work efficiency can be improved for exchanging the yarn feeding package.
In one embodiment, the bobbin may have a rotation mechanism for rotating the yarn supply package, and the yarn splicing device may have an operation mechanism for driving the rotation mechanism of the bobbin. In this configuration, when the yarn splicing device pulls out the yarn from the yarn supply package, the yarn supply package supported by the bobbin can be rotated. Therefore, when the yarn splicing device catches the yarn of the yarn supply package and pulls out the yarn, excessive tension can be prevented from being applied to the yarn. Thus, in the package changing device, the occurrence of yarn breakage during the yarn splicing operation can be suppressed. As a result, in the package replacement device, the work efficiency can be improved for the replacement of the yarn supply package.
In one embodiment, after the yarn supply package is mounted on the bobbin by the supply device, the yarn splicing device may catch the first yarn end of one yarn supply package and the second yarn end of the other yarn supply package to perform yarn splicing. For example, in a configuration in which the yarn supply package is mounted on the bobbin after the yarn splicing operation is performed, the entangled yarn may be loosened due to tension or the like applied to the yarn during the mounting operation of the yarn supply package. In this case, the replacement of the yarn supply package ends up failing, and the operation must be performed again. In the package changing device, the yarn supplying package is mounted on the bobbin by the supplying device, and then the yarn splicing device performs yarn splicing. Therefore, in the package changer, the yarn entangled with the package during the mounting operation of the yarn supply package can be prevented from being loosened. As a result, in the package replacement device, the work efficiency can be improved for the replacement of the yarn supply package.
According to one aspect of the present invention, the efficiency of the operation can be improved in connection with the package replacement.
Drawings
FIG. 1 is a view showing a configuration of a false twist texturing system according to an embodiment.
Fig. 2 is a perspective view showing a package holding section of the first conveying device.
Fig. 3 is a perspective view showing the yarn supplying package with the splicer attached thereto.
Fig. 4 is a perspective view showing a package holding section of the second conveying device.
Fig. 5 is a perspective view showing the creel.
Fig. 6 is a perspective view showing the bobbin.
Fig. 7 is a perspective view showing the package exchange device.
Fig. 8A is a perspective view showing the holding unit.
Fig. 8B is a perspective view showing the holding unit.
Fig. 9 is a diagram showing a structure of the replacement unit.
FIG. 10 is a side view showing the recovery apparatus.
Fig. 11 is a side view showing the supply device.
Fig. 12 is a perspective view showing the joint device.
Fig. 13 is a perspective view showing the joint device.
Fig. 14 is a perspective view showing the joint device.
Fig. 15A is a diagram showing a stop position of the recovery device.
Fig. 15B is a diagram showing a stop position of the recovery device.
Fig. 16A is a diagram showing a stop position of the supply device.
Fig. 16B is a diagram showing a stop position of the supply device.
Fig. 17A is a view showing a stop position of the joint device.
Fig. 17B is a diagram showing a stop position of the supply device.
Fig. 17C is a view showing a stop position of the recovery device.
Description of the reference numerals: 7. the yarn feeding device includes a package replacing device 20, a bobbin creel 24, a bobbin 25c, a rotating mechanism 30, a traveling carriage (traveling unit), 34, a base 40, a recovery device 50, a feeding device 60, a splicing device 62, a first rotating mechanism (operating mechanism), 63, a second rotating mechanism (operating mechanism), 70, a moving device 71, a rotating support part 72, a replacing unit driving part, a B1 yarn feeding bobbin, a P1 yarn feeding package, a Y yarn, a Y1. first yarn end and a Y2. second yarn end.
Detailed Description
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the description of the drawings, the same or corresponding elements are denoted by the same reference numerals, and redundant description thereof is omitted.
As shown in FIG. 1, the false twist texturing system 1 includes a false twist texturing machine 2, a first transport device 3, a second transport device 4, a yarn feeding unit 5, a package supply device 6, and a package replacement device 7. The false twist processing system 1 includes a control device (not shown) for collectively controlling the false twist processing machine 2, the first transport device 3, the second transport device 4, the package replenishing device 6, and the package replacing device 7. In the false twisting system 1 according to the present embodiment, a plurality of false twisting machines 2, a plurality of first conveying devices 3, a plurality of second conveying devices 4, a plurality of yarn feeding units 5, a plurality of package replenishing devices 6, and a plurality of package replacing devices 7 are provided. In the following description, the "Z direction" shown in the drawings is a vertical direction (vertical direction), "X direction" is a horizontal direction, and "Y direction" is a horizontal direction perpendicular to the X direction and the Z direction.
The false twist texturing system 1 performs texturing on the yarn Y (see fig. 3) supplied from the plurality of yarn supply packages P1 (see fig. 2) to produce a winding package P2 (see fig. 4). The yarn Y is, for example, a synthetic fiber yarn made of thermoplastic synthetic fibers such as polyester and polyamide. The Yarn supply package P1 is formed by winding a Partially Oriented Yarn (POY) around a Yarn supply bobbin B1 (see fig. 2). The winding package P2 is formed by winding a Draw Textured Yarn (DTY: Draw Textured Yarn) around a winding bobbin B2 (see fig. 4).
The false twist texturing machine 2 performs texturing on the yarn Y to form a winding package P2. The false twist processing machine 2 has a main body 2a and 2 reels 2 b. The main body 2a is provided with a twisting device, a yarn feeding roller and the like. The winding body 2b is provided with a winding device, a doffing device, and the like. The main body 2a extends in the X direction. The wound body 2b extends in the X direction. The winding body 2b is disposed at a position facing the main body 2a in the Y direction (width direction of the main body 2 a). That is, 2 reels 2b are disposed at positions sandwiching the main body 2 a.
The false twist processing machine 2 performs false twist processing on the yarn Y supplied from the plurality of yarn supply packages P1, and winds the processed yarn around the winding bobbin B2 to form a winding package P2 (see fig. 4). The false twist texturing machine 2 supplies the formed winding package P2 to the second transfer device 4.
The first conveying device 3 conveys the yarn supply package P1. The first conveyance device 3 travels along a first rail R1 suspended from a ceiling, for example. The first trajectory R1 is disposed between one false twist processing machine 2 and the other false twist processing machine 2, and between the winding body 2b and the yarn feeding unit 5, for example. The first conveying device 3 conveys the yarn supply package P1 between the supply location where the yarn supply package P1 is supplied and the predetermined package supply device 6. As shown in fig. 2, the first conveying device 3 includes a first roll holding portion 3 a. The first package holding portion 3a is suspended from the first rail R1. The first winding and holding portion 3a holds a plurality of (for example, 12) yarn supply packages P1. The first winding and holding section 3a supports the yarn supplying package P1 by a support member (not shown) inserted into the yarn supplying bobbin B1 of the yarn supplying package P1.
As shown in fig. 3, the yarn supply package P1 is provided with the splicer 10. The splicer 10 holds the yarn Y. The adapter 10 has a mounting portion 11, a first holding portion 12, and a second holding portion 13. The mounting portion 11 is mounted to the yarn supplying bobbin B1 of the yarn supplying package P1 so as to be synchronously rotatable. The mounting portion 11 is cylindrical. The mounting portion 11 is mounted to an end of the yarn supplying bobbin B1 protruding from a side surface of the yarn supplying package P1.
The first holding section 12 holds the first yarn end Y1 of the yarn Y on the outer layer side of the yarn supply package P1. The first holding portion 12 is provided to the mounting portion 11. The first holding portion 12 has a first arm 12a, a first gripping tool 12b, and a first yarn guide 12 c. The first arm 12a has a proximal end fixed to a side surface of the mounting portion 11 and extends in a radial direction of the mounting portion 11. The first holding tool 12b holds the first yarn end Y1. The first holding tool 12b is provided on the tip end side of the first arm 12 a. A first yarn guide 12c is provided to the first arm 12 a.
The second holding portion 13 holds the second yarn end Y2 of the yarn Y on the inner layer side (the tail side) of the yarn supply package P1. The second holding portion 13 is provided to the mounting portion 11. The second holding portion 13 includes a second arm 13a, a second gripping tool 13b, and a second yarn guide 13 c. The second arm 13a has a proximal end fixed to a side surface of the mounting portion 11 and extends in a radial direction of the mounting portion 11. The second arm 13a is configured to: is located at the same straight line position as the first arm 12 a. The second holding tool 13b holds the second yarn end Y2. The second gripping tool 13b is provided on the distal end side of the second arm 13 a. The second yarn guide 13c is provided to the second arm 13 a.
In the splicer 10, the first yarn end Y1 pulled out from the outer layer side of the yarn supply package P1 is gripped by the first gripping tool 12b via the first yarn guide 12c of the first holding section 12, and the second yarn end Y2 pulled out from the inner layer side of the yarn supply package P1 is gripped by the second gripping tool 13b via the first yarn guide 12c of the first holding section 12 and the second yarn guide 13c of the second holding section 13. The splicer 10 is attached to the yarn supply package P1 by an operator, for example. A bobbin cap BC (see fig. 2) may be attached to the yarn supplying bobbin B1 at an end opposite to the end to which the splicer 10 is attached.
As shown in fig. 4, the second conveying device 4 conveys the winding package P2. The second carrier device 4 travels along the first rail R1. The second transport device 4 transports the winding package P2 between the predetermined false twist texturing machine 2 and a storage facility (not shown) for the winding package P2. The second conveying device 4 has a second package holding section 4 a. The second package holding portion 4a is suspended from the first rail R1. A plurality of (e.g., 16) winding packages P2 are held by the second package holding section 4a, respectively. Specifically, the winding package P2 is held by the package receiving portion supporting both end portions of each of the winding bobbins B2.
As shown in fig. 1, the yarn feeding unit 5 feeds a yarn Y to the false twist processing machine 2. The yarn feeding unit 5 is disposed adjacent to the false twist processing machine 2. The yarn feeding unit 5 is disposed at a position facing the winding body 2b of the false twist processing machine 2 in the Y direction. The yarn supply unit 5 extends in the X direction. The yarn supply unit 5 has a plurality of creels 20. The creel 20 holds the yarn supply package P1. A plurality of creels 20 are arranged in the X direction. In the yarn feeding unit 5 according to the present embodiment, a pair of creels 20 are arranged back to back in the Y direction.
As shown in fig. 5, the bobbin creel 20 includes a bobbin base portion 21, 4 first stays 22a, 22b, 22c, 22d, a partition plate 23, and a plurality of bobbins 24. The bobbin base part 21 is a frame-shaped frame body. The 4 first support columns 22a to 22d are erected on the bobbin base part 21. The 4 first pillars 22a to 22d extend in the Z direction. The 4 first struts 22a to 22d are arranged at predetermined intervals in the X direction and at predetermined intervals in the Y direction, respectively. The partition plate 23 is provided on the first support columns 22a to 22 d. The partition plates 23 are disposed at predetermined intervals in the Z direction of the first struts 22a to 22 d. The partition plate 23 prevents the yarn supply package P1 from falling.
The bobbin 24 supports the yarn supply package P1. The bobbin 24 is provided on the first support posts 22a, 22 b. A plurality of (for example, 8) bobbins 24 are arranged at predetermined intervals in the Z direction of the first support columns 22a and 22 b. The bobbin 24 is disposed between the pair of partition plates 23. The bobbin 24 provided on the first support 22a and the bobbin 24 provided on the first support 22b are arranged at the same height position. In the following description, the bobbin 24 provided in the first support column 22a is referred to as a "first bobbin 24 a", and the bobbin 24 provided in the first support column 22b is referred to as a "second bobbin 24 b".
The first bobbin 24a and the second bobbin 24b are used in a set of 2. In this configuration, the yarn Y of the yarn supply package P1 supported by the first bobbin 24a is connected to the yarn Y of the yarn supply package P1 supported by the second bobbin 24 b. Specifically, the first yarn end Y1 on the outer layer side or the second yarn end Y2 on the inner layer side of the yarn Y of the yarn supply package P1 supported by the first bobbin 24a is connected to the second yarn end Y2 on the inner layer side or the first yarn end Y1 on the outer layer side of the yarn Y of the yarn supply package P1 supported by the second bobbin 24 b. Thus, 1 yarn Y is supplied from the yarn supply package P1 supported by the first bobbin 24a and the second bobbin 24b of the 2-thread set.
As shown in fig. 6, the bobbin 24 includes a yarn supply package support portion 25 and a bobbin body portion 26. The yarn supply package support portion 25 supports the yarn supply package P1. The yarn supply package support portion 25 includes package support members 25a and 25b and a rotation mechanism 25c. The package support members 25a and 25b are rod-shaped members. The package support members 25a and 25b are rotatably supported by the bobbin main body 26. The package support members 25a and 25b extend in one direction and are arranged in parallel with each other at a predetermined interval. The bobbin 24 is supported by the package support members 25a and 25b at the 2 nd point by the yarn supply package P1.
A covering portion 25d is provided at one end portion in the extending direction of the package support member 25 a. A covering portion 25e is provided at one end portion in the extending direction of the package support member 25 b. The covering portions 25d and 25e are formed of, for example, rubber (resin) having a large friction coefficient. The covering portions 25d and 25e contact (abut) the inner peripheral surface of the yarn supplying bobbin B1 of the winding package P2. One end of the package support member 25a and one end of the package support member 25b are connected by a connecting member 25 f.
The rotation mechanism 25c includes a driven pulley 25g, a drive pulley 25h, a power transmission belt 25i, and a first pulley 25 j.
The driven pulley 25g is provided at the other end of the package support member 25 a. The driving pulley 25h is provided at the other end of the package support member 25 b. The power transmission belt 25i is mounted on the driven pulley 25g and the drive pulley 25 h. The first pulley 25j is provided on the drive pulley 25h (package support member 25 b). In the present embodiment, the first wheel 25j is a geneva wheel constituting a geneva mechanism. The first wheel 25j is rotated by the rotational driving of a first joint driver 62a or a second joint driver 63a of the joint device 60 described later. In the yarn supply package supporting portion 25, the package supporting member 25a and the package supporting member 25b rotate in synchronization with each other by the rotation of the first pulley 25 j.
The bobbin body 26 includes a bobbin body 26a and a rotation transmitting member 26 b. The bobbin main body 26a is a rectangular parallelepiped member. The bobbin main body 26a supports the package support member 25a and the package support member 25b of the yarn supply package support portion 25 so as to be rotatable about their rotation axes. The bobbin body 26a is provided with a regulating member 26 c. The regulating member 26c has a disk shape, for example. The regulating member 26c is disposed on one side surface of the bobbin main body 26 a. The regulating member 26c is inserted and mounted with the package supporting member 25a and the package supporting member 25 b. The regulating member 26c faces an end surface of the yarn supply package P1, and regulates movement of the yarn supply package P1 in the extending direction of the package support member 25a and the package support member 25 b. An insertion hole 26d is formed in the bobbin main body 26 a. The first leg 22a or the first leg 22b of the creel 20 is inserted into the insertion hole 26 d.
The rotation transmitting member 26b supports the bobbin main body 26 a. A bobbin body 26a is fixed to an upper end of the rotation transmitting member 26 b. The rotation transmitting member 26b is cylindrical. The hollow portion of the rotation transmitting member 26b communicates with the insertion hole 26d of the bobbin main body 26 a. The first support columns 22a and 22b of the creel 20 are coaxially inserted into the rotation transmission member 26 b. A second pulley 26e is provided at the lower end of the rotation transmitting member 26 b. In the present embodiment, the second wheel 26e is a geneva wheel constituting a geneva mechanism. The second wheel 26e is rotated by driving a first rotary driver 36a or a second rotary driver 37a of a turning device 35 described later. The bobbin main body portion 26 rotates with the rotation of the second wheel 26 e. Thereby, the yarn supply package support portion 25 rotates. The bobbin 24 is rotated to a replacement position where the yarn supplying bobbin B1 is recovered and the yarn supply package P1 is mounted, and a supply position where the yarn Y is supplied.
As shown in fig. 1, the package supply device 6 supplies the yarn supply package P1 to the package replacement device 7. The package replenishment device 6 temporarily stores the yarn supply package P1 transported by the first transport device 3, and supplies the yarn supply package P1 to the package replacement device 7. The package replenishment device 6 stores a plurality of (for example, 4) yarn supply packages P1. The package supply device 6 includes a transfer mechanism (not shown) for transferring the yarn package P1 from the first transport device 3.
The package replacement device 7 collects the yarn supplying bobbin B1 from the bobbin 24 and attaches the yarn supply package P1 to the bobbin 24. As shown in fig. 7, the package exchange device 7 travels along the second track R2. The second rail R2 is laid on the ground and extends in the X direction (the arrangement direction of the creels 20). That is, the package exchange device 7 travels in the X direction. The package replacement device 7 moves between one end of the yarn supply unit 5 where the package supply device 6 is disposed and the other end of the yarn supply unit 5.
The package exchanging device 7 includes a traveling carriage (traveling means) 30, an elevating means 31, a holding means (holding device) 32, and an exchanging means 33. The package exchanging apparatus 7 includes a control unit (not shown) that controls the operation of each unit.
The traveling carriage 30 includes a traveling base portion 30a and a pillar support portion 30 b. The travel base portion 30a has a rectangular parallelepiped shape. The travel base portion 30a accommodates wheels, a drive mechanism, and the like that travel on the second rail R2.
The column support portion 30b is erected on the travel base portion 30 a. The pillar support portion 30b includes 4 second pillars 30c, 30d, 30e, and 30f, and a wall portion 30 g. The second support columns 30c to 30f and the wall portion 30g extend in the Z direction. The second stay 30c is disposed at one end in the X direction and at one end in the Y direction in the travel base portion 30 a. The second support column 30c is disposed at a corner of the travel base portion 30 a. The second stay 30d is disposed at one end in the X direction and at the other end in the Y direction in the travel base portion 30 a. The second support column 30c and the second support column 30d are disposed at positions facing each other in the Y direction. The second support column 30d is disposed at a corner of the travel base portion 30 a.
The second support column 30e is disposed at a position facing the second support column 30c in the X direction with a predetermined interval from the second support column 30 c. The second stay 30f is disposed between the second stay 30c and the second stay 30e in the X direction at the other end portion of the travel base portion 30a in the Y direction. The second support 30f is disposed opposite to the second support 30d in the X direction. The wall portion 30g extends in the X direction. The wall portion 30g is disposed at the other end portion in the X direction and the other end portion in the Y direction in the travel base portion 30 a. That is, the wall portion 30g is disposed at a corner portion of the travel base portion 30 a. The wall portion 30g is disposed so as to face the second support 30e in the Y direction and face the second support 30f in the X direction.
The lifting unit 31 is lifted by a worker. The lifting unit 31 is used for maintenance or the like. The lifting unit 31 is disposed at the other end portion in the X direction in the travel base portion 30a of the traveling carriage 30. The lifting unit 31 includes a guide portion 31a and a lifting portion 31 b.
The guide portion 31a is a guide rail. The guide portion 31a is disposed on a wall portion 30g of the pillar support portion 30b of the traveling carriage 30. The guide portion 31a extends in the Z direction. The lifting unit 31b is a work platform on which a worker rides. The lifting unit 31b has a box shape. The lifting unit 31b is provided to be movable up and down in the Z direction along the guide unit 31 a. The elevating unit 31b is moved along the guide unit 31a by a driving mechanism not shown.
The holding unit 32 holds a plurality of (e.g., 4) yarn supply packages P1. The holding unit 32 holds the same number of yarn supply packages P1 as the number of the yarn supply packages P1 held by the package supply device 6. The holding unit 32 receives the supply of the yarn supply package P1 from the package supply device 6, temporarily stores the yarn supply package P1, and supplies the yarn supply package P1 to the replacement unit 33.
As shown in fig. 8A and 8B, the holding unit 32 includes a main body frame 32a, a package support portion 32B, and a driving portion 32 c. The main body frame 32a is disposed on the travel base portion 30a of the travel carriage 30. The main body frame 32a is disposed at one end in the X direction of the travel base portion 30 a.
The package support portion 32b supports the yarn supply package P1. The package support portion 32b is rotatably provided. The package support portion 32b rotates within a range of approximately 90 °. The package support portion 32B rotates to a supply position (see fig. 8B) at which the supply of the yarn supply package P1 is received from the package supply device 6, and a supply position (see fig. 8A) at which the yarn supply package P1 is supplied to the replacement unit 33. The driving section 32c rotates the package supporting section 32 b. The driving portion 32c is, for example, an air cylinder.
The replacing unit 33 replaces the yarn supplying bobbin B1 and the yarn supplying package P1 at the bobbin 24. Specifically, the replacing unit 33 collects the yarn supplying bobbin B1 from the bobbin 24 and attaches the yarn supply package P1 to the bobbin 24. As shown in fig. 7, the replacement unit 33 is disposed adjacent to the holding unit 32. As shown in fig. 9, the replacement unit 33 includes a base 34, a turning device 35, a recovery device 40, a supply device 50, a joint device 60, and a moving device 70.
The base 34 supports the rotating device 35, the recovery device 40, the supply device 50, and the joint device 60. The base 34 is provided to be movable up and down along the support portion 30b of the traveling carriage 30. The base 34 is provided at a position where the holding unit 32 can be accessed.
The rotating device 35 rotates the bobbin 24 of the creel 20. The rotating device 35 is fixed to the base 34. The turning device 35 is disposed at a position facing the yarn feeding unit 5 in the base 34. The rotating device 35 has a first drive mechanism 36 and a second drive mechanism 37.
The first driving mechanism 36 rotates the first bobbin 24a of the creel 20. The first drive mechanism 36 has a first rotary actuator 36a and a first rotary arm 36 b. The first rotary drive 36a rotates the second wheel 26e of the first bobbin 24 a. The first rotary driver 36a is a geneva type intermittent driver constituting a geneva type intermittent mechanism. The first rotary actuator 36a is rotated by a motor (not shown) for rotation. The first rotary arm 36b supports the first rotary actuator 36 a. The first rotation arm portion 36b is provided swingably in the horizontal direction. The first rotation arm 36b is driven by a motor or a cylinder (not shown), for example.
The second driving mechanism 37 rotates the second bobbin 24b of the creel 20. The second drive mechanism 37 has a second pivot driver 37a and a second pivot arm 37 b. The second rotary drive 37a rotates the second wheel 26e of the second bobbin 24 b. The second rotary driver 37a is a geneva type intermittent driver constituting a geneva type intermittent mechanism. The second pivot actuator 37a is rotated by rotational driving of a motor (not shown). The second turning arm portion 37b supports the second turning actuator 37 a. The second turning arm portion 37b is provided to be swingable in the horizontal direction. The second pivot arm portion 37b is driven by a motor or an air cylinder (not shown), for example.
When the yarn supply package P1 is attached to the bobbin 24, the rotating device 35 rotates the bobbin 24 to change the orientation of the bobbin 24. The turning device 35 operates a first drive mechanism 36 or a second drive mechanism 37 corresponding to the target bobbin 24. For example, when the first driving mechanism 36 is operated, the turning device 35 swings the first turning arm 36b, and the first rotary actuator 36a engages with the second sheave 26e of the first bobbin 24 a. When the first rotary driver 36a is engaged with the second wheel 26e, the rotating device 35 rotates the first rotary driver 36a in one direction. When the second wheel 26e rotates, the rotation transmitting member 26b rotates in the bobbin 24. Thereby, the bobbin 24 rotates, and the leading end portions of the package support members 25a and 25b face the replacing unit 33.
The recovery device 40 recovers the yarn supplying bobbin B1 to which the splicer 10 is attached from the bobbin 24. As shown in fig. 10, the recovery device 40 includes a first support mechanism 41 and a first recovery drive mechanism 42. The first supporting mechanism 41 supports the yarn supplying bobbin B1. The first support mechanism 41 moves forward and backward with respect to the bobbin 24, thereby collecting the yarn supplying bobbin B1. The first support mechanism 41 includes a first slide portion 41a and a first roll support member 41 b.
The first sliding portion 41a has a first linear guide 41 c. A part of the first sliding portion 41a is movable in a predetermined direction via the first linear guide 41 c. The first package supporting member 41B supports the yarn supplying bobbin B1. The first package supporting member 41b is provided at the tip end of the first sliding portion 41a that moves. The first package support member 41b extends along the extending direction of the first sliding portion 41 a.
The first recovery driving mechanism 42 drives the first supporting mechanism 41. The first recovery driving mechanism 42 includes a first slide rail 42a, a first recovery driving unit 42b, a first elevating unit 42c, and a second recovery driving unit 42 d. The first slide rail 42a is connected to the first slide portion 41 a. The first slide rail 42a reciprocates a part of the first slide portion 41a by driving of the first recovery driving portion 42 b. The first recovery driving portion 42b is, for example, a cylinder. The first elevating portion 42c is connected to the first sliding portion 41 a. The first lifting/lowering section 42c lifts and lowers the first sliding section 41a by driving the second collection driving section 42 d. Thereby, the first sliding portion 41a swings. The second recovery driving unit 42d is, for example, a motor.
Next, the collecting operation of the yarn supplying bobbin B1 by the collecting device 40 will be described. In the recovery device 40, the first recovery driving mechanism 42 moves a part of the first sliding portion 41a of the first support mechanism 41 forward relative to the bobbin 24 rotated by the rotating device 35, and the first winding support member 41B is positioned in the hollow portion of the yarn supplying bobbin B1. In this case, in the recovery device 40, the first sliding portion 41a of the first support mechanism 41 is swung downward by the first recovery drive mechanism 42, and the first reel support member 41b is tilted with respect to the horizontal direction. In the recovery device 40, when the first package support member 41B is positioned in the hollow portion of the yarn supplying bobbin B1, the first recovery driving mechanism 42 swings the first sliding portion 41a upward to level the first package support member 41B. Thereby, the first package support member 41B contacts the yarn supplying bobbin B1, the yarn supplying bobbin B1 is lifted, and the yarn supplying bobbin B1 is separated from the package support members 25a and 25B. The recovery device 40 retracts a part of the first sliding portion 41a of the first support mechanism 41 by the first recovery drive mechanism 42. With this, the recovery device 40 recovers the yarn supplying bobbin B1 from the bobbin 24.
The supply device 50 supplies the yarn supply package P1 to the bobbin 24. As shown in fig. 11, the supply device 50 includes a second support mechanism 51 and a second supply drive mechanism 52. The second support mechanism 51 supports the yarn supply package P1. The second support mechanism 51 moves forward and backward with respect to the bobbin 24, thereby supplying the yarn supply package P1. The second support mechanism 51 includes a second slide portion 51a and a second package support member 51 b.
The second slide portion 51a has a second linear guide 51 c. A part of the second sliding portion 51a is movable in a predetermined direction via the second linear guide 51 c. The second package support member 51b supports the yarn supply package P1. The second package supporting member 51b is provided at the distal end of the moving second sliding portion 51 a. The second package support member 51b extends along the extending direction of the second sliding portion 51 a.
The second supply drive mechanism 52 drives the second support mechanism 51. The second supply drive mechanism 52 includes a second slide rail 52a, a first supply drive unit 52b, a second elevating unit 52c, and a second supply drive unit 52 d. The second slide rail 52a is connected to the second slide portion 51 a. The second slide rail 52a reciprocates a part of the second slide portion 51a by the driving of the first supply driving portion 52 b. The first supply driving unit 52b is, for example, an air cylinder. The second lifting portion 52c is connected to the second slide portion 51 a. The second raising/lowering portion 52c raises/lowers the second slide portion 51a by the driving of the second supply driving portion 52 d. Thereby, the second slide portion 51a swings. The second supply driving unit 52d is, for example, a motor.
The operation of the supply device 50 to obtain the yarn supply package P1 from the holding unit 32 will be described. The supply device 50 acquires the yarn supply package P1 from the holding unit 32 while the package replacement device 7 is moving. In the supply device 50, when the replacing unit 33 is stopped at the predetermined height position with respect to the holding unit 32, the second supply driving mechanism 52 moves a part of the second sliding portion 51a of the second supporting mechanism 51 forward with respect to the yarn supply package P1 supported by the package supporting portion 32b of the holding unit 32, thereby positioning the second package supporting member 51b in the hollow portion of the yarn supply package P1. At this time, the supply device 50 causes the second sliding portion 51a of the second support mechanism 51 to swing downward by the second supply drive mechanism 52, thereby tilting the second package support member 51b with respect to the horizontal direction. In the supply device 50, when the second package support member 51b is positioned in the hollow portion of the yarn supply package P1, the second slide portion 51a is swung upward by the second supply driving mechanism 52 to horizontally position the second package support member 51 b. Thereby, the second package support member 51b contacts the yarn supply package P1, the yarn supply package P1 is lifted, and the yarn supply package P1 is separated from the package support member 32 b. The supply device 50 retracts a part of the second slide portion 51a of the second support mechanism 51 by the second supply drive mechanism 52. As described above, the supply device 50 obtains the yarn supply package P1 from the holding unit 32.
Next, a feeding operation of the feeding device 50 for feeding the yarn supply package P1 to the bobbin 24 will be described. In the supply device 50, the second supply driving mechanism 52 moves a part of the second slide portion 51a of the second support mechanism 51 forward relative to the bobbin 24 from which the yarn supplying bobbin B1 has been removed, thereby positioning the package support members 25a and 25B of the bobbin 24 in the hollow portion of the yarn supplying package P1. In the supply device 50, when the package support members 25a and 25b of the bobbin 24 are positioned in the hollow portion of the yarn supply package P1, the second slide portion 51a is swung downward by the second supply driving mechanism 52, and the second package support member 51b is inclined with respect to the horizontal direction. Thus, the package support members 25a and 25b of the bobbin 24 contact the yarn supply package P1, the yarn supply package P1 is supported by the bobbin 24, and the second package support member 51b is separated from the yarn supply package P1. The supply device 50 retracts a part of the second slide portion 51a of the second support mechanism 51 by the second supply drive mechanism 52. As described above, the supply device 50 mounts the yarn supply package P1 to the bobbin 24.
The yarn splicing device 60 splices the yarn Y of the yarn supply package P1 supported by the first bobbin 24a and the yarn Y of the yarn supply package P1 supported by the second bobbin 24 b. As shown in fig. 12, 13, and 14, the joint device 60 includes a capture guide mechanism 61, a first rotation mechanism (operation mechanism) 62, a second rotation mechanism (operation mechanism) 63, and a joint mechanism 64.
The yarn splicing device 60 is provided so as to be movable in a direction (Y direction) in which the replacement unit 33 and the yarn feeding unit 5 face each other by a movement mechanism (not shown). The yarn splicing device 60 moves between a standby position where the yarn splicing device 60 is disposed in the base 34 and a yarn splicing position where the yarn splicing device 60 moves toward the yarn feeding unit 5 and advances to the outside of the base 34.
The catching guide mechanism 61 catches the yarn Y of the yarn supply package P1 and guides the yarn Y to the yarn splicing mechanism 64. The catching and guiding mechanism 61 catches the first yarn end Y1 of the yarn Y of the yarn supply package P1 supported by one bobbin 24 and the second yarn end Y2 of the yarn Y of the yarn supply package P1 supported by the other bobbin 24, and guides the yarn Y to the splicing mechanism 64. The catching guide mechanism 61 includes a suction portion 61a and a joint arm portion 61 b.
The suction portion 61a sucks and captures the yarn Y. The suction unit 61a includes a suction tube 61c, a suction nozzle 61d, and a hook 61 e. The suction nozzle 61d is provided at the tip of the suction pipe 61 c. The suction nozzle 61d sucks the yarn Y. A negative pressure source (not shown) is connected to the suction pipe 61 c. Thereby, suction flow is generated in the suction nozzle 61 d. The proximal end side of the suction pipe 61c is connected to the joint arm portion 61 b. The hook 61e is provided at the tip of the suction pipe 61c and is opposite to the suction nozzle 61 d. The hook 61e locks the yarn Y entangled by the yarn splicing device 60. The joint arm portion 61b moves the suction portion 61 a. The joint arm portion 61b includes a link mechanism and a plurality of motors. The joint arm portion 61b is supported by the bracket 61 f.
The first rotating mechanism 62 and the second rotating mechanism 63 operate the bobbin 24 to rotate the yarn supply package P1. The first and second rotating mechanisms 62 and 63 respectively rotate the yarn supply package P1 to sequentially discharge the yarn Y from the yarn supply package P1 when the yarn Y is guided to the yarn splicing mechanism 64 by the catching and guiding mechanism 61.
The first rotating mechanism 62 operates the first bobbin 24 a. The first rotating mechanism 62 has a first joint driver 62a, a first motor 62b, and a first joint arm 62 c. The first joint driver 62a is rotatably supported by the first joint arm 62 c. A first driven pulley 62d is provided on the first joint driver 62 a. The first motor 62b is fixed to the first joint arm portion 62 c. A first drive pulley 62e is connected to an output shaft of the first motor 62 b. The first motor 62b rotationally drives the first drive pulley 62e about the shaft. A first power transmission belt 62f is stretched over the first driven pulley 62d and the first drive pulley 62 e. Thereby, the first joint driver 62a is rotated by the rotational driving of the first motor 62 b.
The second rotating mechanism 63 operates the second bobbin 24 b. The second rotation mechanism 63 has a second joint driver 63a, a second motor 63b, and a second joint arm portion 63 c. The second joint actuator 63a is rotatably supported by the second joint arm 63 c. A second driven pulley 63d is provided to the second joint driver 63 a. The second motor 63b is fixed to the second joint arm portion 63 c. A second drive pulley 63e is connected to an output shaft of the second motor 63 b. The second motor 63b rotationally drives the second drive pulley 63e about the shaft. A second power transmission belt 63f is provided over the second driven pulley 63d and the second drive pulley 63 e. Thereby, the second joint driver 63a is rotated by the rotational driving of the second motor 63 b.
The joint mechanism 64 performs joint. The splice mechanism 64 has a splicer 66, a first guide mechanism 67, and a second guide mechanism 68.
The splicer 66 includes a joint portion 66a and a pair of clamping mechanisms 66b and 66 c. The joint 66a crossovers the yarn Y of the yarn supply package P1 supported by the first bobbin 24a and the yarn Y of the yarn supply package P1 supported by the second bobbin 24 b. The clamping mechanisms 66b, 66c are provided at positions where the joint portion 66a is clamped. The gripping mechanisms 66b, 66c grip the yarn Y inserted in the chamber of the socket portion 66 a.
As shown in fig. 12 and 13, the first guide mechanism 67 guides the yarn Y by locking the yarn Y. The first guide mechanism 67 has a first hook 67a, a second hook 67b, and a third hook 67 c. The first hook 67a, the second hook 67b, and the third hook 67c are provided to be swingable. A potentiometer (not shown) for detecting the tension of the yarn Y is provided to the first hook 67 a. The joint device 60 controls the operation of the first motor 62b of the first rotation mechanism 62 based on the detection result of the potentiometer. That is, the yarn splicing device 60 adjusts the rotation amount (the discharge amount) of the yarn supply package P1 based on the detection result of the potentiometer, and pulls out the yarn Y from the yarn supply package P1 with a predetermined tension.
The second guide mechanism 68 locks and guides the yarn Y. The second guide mechanism 68 has a first hook 68a, a second hook 68b, and a third hook 68 c. The first hook 68a, the second hook 68b, and the third hook 68c are provided to be swingable. A potentiometer (not shown) for detecting the tension of the yarn Y is provided on the first hook 68 a. The joint device 60 controls the operation of the second motor 63b of the second rotation mechanism 63 based on the detection result of the potentiometer. That is, the yarn splicing device 60 adjusts the rotation amount (the discharge amount) of the yarn supply package P1 based on the detection result of the potentiometer, and pulls out the yarn Y from the yarn supply package P1 with a predetermined tension.
The joint operation of the joint device 60 will be described. Specifically, a case where the yarn splicing device 60 splices the first yarn end Y1 on the outer layer side of the yarn supplying package P1 supported by the first bobbin 24a and the second yarn end Y2 on the inner layer side of the yarn supplying package P1 supported by the second bobbin 24b will be described as an example.
When the yarn splicing operation is started, as shown in fig. 14, the yarn splicing device 60 operates the first bobbin 24a by the first rotating mechanism 62 and operates the second bobbin 24b by the second rotating mechanism 63 to rotate the splicer 10 to a position where the first yarn end Y1 and the second yarn end Y2 can be caught by the suction portion 61 a. Specifically, in the first rotating mechanism 62, the first joint driver 62a is engaged with the first wheel 25j of the first bobbin 24a, and the first motor 62b is driven to rotate the first joint driver 62 a. Similarly, in the second rotating mechanism 63, the second joint driver 63a is engaged with the first wheel 25j of the second bobbin 24b, and the second motor 63b is driven to rotate the second joint driver 63 a. When the first joint driver 62a and the second joint driver 63a rotate, the yarn supply package P1 supported by each of the first bobbin 24a and the second bobbin 24b rotates, and the splicer 10 rotates along with this rotation. The joint device 60 detects a detection body (not shown) provided in the adapter 10 by a sensor (not shown), and controls the first motor 62b and the second motor 63b based on the detection result of the sensor to rotate the adapter 10 to a predetermined position.
When the splicer device 60 rotates the splicer 10, the splice arm portion 61b of the catching guide mechanism 61 is operated, and the suction portion 61a catches the first yarn end Y1 from the splicer 10 of the yarn supply package P1 supported by the first bobbin 24a and catches the second yarn end Y2 from the splicer 10 of the yarn supply package P1 supported by the second bobbin 24 b. At this time, the yarn splicing device 60 rotates the yarn supply package P1 by operating the first rotation mechanism 62 on the first bobbin 24a and operating the second rotation mechanism 63 on the second bobbin 24 b. Thereby, the yarn Y is drawn out from the yarn supply package P1 with a predetermined tension.
The yarn Y having the first yarn end Y1 is hooked by the suction portion 61a to the first guide mechanism 67 and guided to the splicer 66, and the yarn Y having the second yarn end Y2 is hooked by the second guide mechanism 68 and guided to the splicer 66. The yarn splicing device 60 is configured to cause the splicer 66 to perform a splicing operation when the yarn Y is guided to the splicer 66. Thus, the yarn splicing device 60 splices the first yarn end Y1 on the outer layer side of the yarn supply package P1 supported by the first bobbin 24a and the second yarn end Y2 on the inner layer side of the yarn supply package P1 supported by the second bobbin 24 b.
The moving device 70 rotates and moves the recovery device 40, the supply device 50, and the joint device 60. The moving device 70 moves the recovery device 40, the supply device 50, and the joint device 60 to the respective working positions for working the bobbin 24. The moving device 70 moves the recovery device 40 and the supply device 50 to the working position where the work is performed on the holding unit 32. As shown in fig. 9, the moving device 70 includes a rotation support portion 71 and a replacement unit driving portion 72.
The rotation support portion 71 supports the recovery device 40, the supply device 50, and the joint device 60. The rotation support portion 71 is provided in the base 34 to be rotatable about a rotation axis extending in the vertical direction. The rotation support portion 71 supports the recovery device 40, the supply device 50, and the joint device 60 such that the recovery device 40, the supply device 50, and the joint device 60 are arranged in 3 different directions, respectively, as viewed from the rotation axis direction of the rotation support portion 71.
The rotation support portion 71 has wheels (not shown). The wheel is a Ma intermittent wheel which forms a Ma intermittent mechanism. The replacement unit driving portion 72 rotates the rotation support portion 71. The replacement unit driving section 72 is a geneva drive constituting a geneva mechanism. The replacement unit driving unit 72 is rotated by rotational driving of a motor (not shown). The moving device 70 rotates the rotation support portion 71 by being driven by the replacement unit driving portion 72.
The moving device 70 stops the rotation support portion 71 at 7 places. The moving device 70 stops the rotation support portion 71 at: the recovery device 40 recovers the position of the yarn supplying bobbin B1 from the first bobbin 24 a; the position where the recovering device 40 recovers the yarn supplying bobbin B1 from the second bobbin 24B; a position at which the supply device 50 supplies the yarn supply package P1 to the first bobbin 24 a; a position at which the supply device 50 supplies the yarn supply package P1 to the second bobbin 24 b; the position where the joint device 60 performs the joint; the supply device 50 acquires the position of the yarn supply package P1 from the holding unit 32; and a position where the recovery device 40 supplies the yarn supplying bobbin B1 to the holding unit 32.
Specifically, as shown in fig. 15A, the moving device 70 stops the rotation support portion 71 at a first stop position SP1 where the recovery device 40 is disposed to face the first bobbin 24 a. As shown in fig. 15B, the moving device 70 stops the rotation support portion 71 at a second stop position SP2 where the recovery device 40 is disposed to face the second bobbin 24B. As shown in fig. 16A, the moving device 70 stops the rotation support portion 71 at a third stop position SP3 where the supply device 50 is disposed to face the first bobbin 24 a.
As shown in fig. 16B, the moving device 70 stops the rotation support portion 71 at a fourth stop position SP4 where the supply device 50 is disposed to face the second bobbin 24B. As shown in fig. 17A, the moving device 70 stops the rotation support portion 71 at a fifth stop position SP5 where the joint device 60 is disposed to face the first bobbin 24a and the second bobbin 24 b. As shown in fig. 17B, the moving device 70 stops the rotation support portion 71 at a sixth stop position SP6 where the supply device 50 is disposed to face the package support portion 32B of the holding unit 32. As shown in fig. 17C, the moving device 70 stops the rotation support portion 71 at a seventh stop position SP7 where the recovery device 40 and the package support portion 32b of the holding unit 32 are arranged to face each other.
Next, the operation of the package exchanging apparatus 7 will be described.
The package supply operation is performed such that when the yarn supply package P1 held by the holding unit 32 is used up, the package exchange device 7 travels to the package supply device 6. When the package replacement device 7 is positioned in front of the package supply device 6, the holding unit 32 rotates the package support portion 32 b. Specifically, the holding unit 32 operates the driving unit 32c to position the package support portion 32b at the supply position (see fig. 8A). The package supply device 6 transfers the yarn supply package P1 to the holding unit 32 by the transfer device. Thereby, the yarn supply package P1 is supplied (replenished) to the package support portion 32b of the holding unit 32. When the collected yarn supplying bobbin B1 is held in the holding unit 32, the collected yarn supplying bobbin B1 is transferred to the package supply device 6, and then the yarn supplying package P1 is supplied to the holding unit 32.
The package replacement operation describes the replacement operation of the yarn supply package P1 by the package replacement device 7. In the following description, a mode of attaching the new yarn supply package P1 to the first bobbin 24a will be described as an example. The yarn supply package P1 determines whether replacement is necessary based on the detection result of a sensor (not shown) that detects the remaining amount of the yarn Y in the yarn supply package P1.
When the package replacement device 7 runs to a position before the creel 20, at which the yarn supply package P1 needs to be replaced, the replacement unit 33 is moved to a predetermined height position of the bobbin 24. The turning device 35 of the package replacement device 7 operates the first driving mechanism 36 to turn the first bobbin 24a so that the first bobbin 24a is positioned at the replacement position.
The moving device 70 stops the rotation support portion 71 at the first stop position SP1 (see fig. 15A) and positions the recovery device 40 at the working position. Specifically, the moving device 70 drives the replacement unit driving unit 72 to rotate the rotation support portion 71. Subsequently, the recovery device 40 recovers the yarn supplying bobbin B1 from the first bobbin 24 a. The recovery device 40 recovers the yarn supplying bobbin B1 by the first supporting mechanism 41.
Next, the moving device 70 stops the rotation support portion 71 at the third stop position SP3 (see fig. 16A) and positions the supply device 50 at the working position. Next, the supply device 50 mounts the yarn supply package P1 on the first bobbin 24a via the second support mechanism 51. When the yarn supply package P1 is mounted on the first bobbin 24a, the rotating device 35 operates the first driving mechanism 36 to rotate the first bobbin 24a and position the first bobbin 24a at the supply position.
Next, the moving device 70 stops the rotation support portion 71 at the fifth stop position SP5 (see fig. 17A) and positions the joint device 60 at the working position. Next, the yarn splicing device 60 captures the first yarn end Y1 from the splicer 10 of the yarn supply package P1 supported by the first bobbin 24a and captures the second yarn end Y2 from the splicer 10 of the yarn supply package P1 supported by the second bobbin 24b by the capture guide mechanism 61. At this time, the joint device 60 operates the first bobbin 24a by the first rotating mechanism 62 and operates the second bobbin 24b by the second rotating mechanism 63. The yarn splicing device 60 splices the captured first yarn end Y1 and second yarn end Y2. As a result, the replacement of the yarn supply package P1 is completed.
Further, after the yarn splicing between the first yarn end Y1 and the second yarn end Y2 is completed, the yarn splicing device 60 preferably rotates the yarn supply package P1 by operating the first bobbin 24a by the first rotation mechanism 62 and the second bobbin 24b by the second rotation mechanism 63, so that the yarn supply package P1 is positioned at a predetermined position. The predetermined position is set as appropriate in accordance with the inner shape of the bobbin cap BC attached to the yarn supply package P1. Depending on the shape of the cap BC, when the yarn supply package P1 is rotated, the first package support member 41B of the collecting device 40 and the second package support member 51B of the supplying device 50 may come into contact with the cap BC when the first package support member 41B or the second package support member 51B is inserted into the yarn supply bobbin B1. Therefore, by rotating the yarn supply package P1 to a predetermined position in accordance with the inner shape of the bobbin cap BC, contact between the bobbin cap BC and the first package support member 41b or the second package support member 51b can be avoided. Further, the mounting position of the bobbin cap BC corresponds to the mounting position of the adapter 10. Therefore, by detecting the position of the adapter 10, the position (orientation) of the cartridge cap BC can be grasped.
As described above, the package exchanging device 7 according to the present embodiment includes the moving device 70, and the moving device 70 moves the collecting device 40, the supplying device 50, and the splicing device 60 to the operation positions for operating the bobbin 24. The moving device 70 rotates the recovery device 40, the supply device 50, and the joint device 60 about a rotation axis extending in the vertical direction, thereby positioning each device at a working position. In this way, in the package exchanging device 7, even if the position of each device is moved without causing the traveling carriage 30 to travel, each device can be positioned at the working position. Thus, in the package replacement device 7, the work efficiency can be improved with respect to the replacement of the yarn supply package P1.
The package replacement device 7 according to the present embodiment includes a holding unit 32 that holds a plurality of yarn supply packages P1. The moving device 70 positions the recovery device 40 or the supply device 50 at a working position where work is performed on the holding unit 32. The supply device 50 located at the working position obtains the yarn supply package P1 from the holding unit 32. In this configuration, since the yarn supply package P1 is held in the holding unit 32, the yarn supply package P1 can be obtained from the holding unit 32. Therefore, in the package replacement device 7, it is not necessary to go to the storage position to take the yarn supply package P1 each time the yarn supply package P1 is replaced. The recovery device 40 located at the working position transfers the recovered yarn supplying bobbin B1 to the holding unit 32. Therefore, in the package replacement device 7, it is not necessary to return the collected yarn supplying bobbin B1 to the storage position every time the package replacement is performed. Thus, in the package replacement device 7, the work efficiency can be improved with respect to the replacement of the yarn supply package P1.
The bobbin 24 according to the present embodiment includes a rotating mechanism 25c that rotates the yarn supply package P1. The joint device 60 has a first rotation mechanism 62 and a second rotation mechanism 63 that drive the rotation mechanism 25c of the bobbin 24. In this configuration, when the yarn Y is pulled out from the yarn supply package P1 by the yarn splicing device 60, the yarn supply package P1 supported by the bobbin 24 can be rotated. Therefore, when the yarn Y of the yarn supply package P1 is caught by the yarn splicing device 60 and pulled out, excessive tension can be prevented from being applied to the yarn Y. Thus, in the package exchange device 7, the occurrence of yarn breakage during the yarn splicing operation can be suppressed. As a result, the package replacement device 7 can improve the work efficiency in replacing the yarn supply package P1.
In the package exchanging apparatus 7 according to the present embodiment, the yarn splicing device 60 splices the first yarn end Y1 of the one yarn supply package P1 and the second yarn end Y2 of the other yarn supply package P1 after the yarn supply package P1 is mounted on the bobbin 24 by the supply device 50. For example, in the configuration in which the yarn supply package P1 is attached to the bobbin 24 after the yarn splicing operation is performed, the entangled yarn Y may be loosened by applying tension or the like to the yarn Y during the operation of attaching the yarn supply package P1. In this case, the replacement of the yarn supply package P1 ends up failing, and the operation must be performed again. In the package exchanging device 7, after the yarn supply package P1 is mounted on the bobbin 24 by the supply device 50, the yarn splicing device 60 performs yarn splicing. Therefore, in the package exchanging device 7, the yarn Y entangled with the yarn feeding package P1 during the mounting operation can be prevented from loosening. As a result, the package replacement device 7 can improve the work efficiency in replacing the yarn supply package P1.
While the embodiments of the present invention have been described above, the present invention is not necessarily limited to the above embodiments, and various modifications can be made without departing from the scope of the invention.
In the above embodiment, the false twist processing system 1 including the false twist processing machine 2 as a textile machine is described as an example. However, the textile machine is not limited to the false twist processing machine, and may be another textile machine.
In the above embodiment, the embodiment in which the yarn supply package supporting portion 25 of the bobbin 24 includes the package supporting members 25a and 25b has been described as an example. However, the yarn supply package support portion may have one or a plurality (3 or more) of package support members.
In the above embodiment, the embodiment in which the bobbin 24 includes the rotating mechanism 25c for rotating the package support members 25a and 25b has been described as an example. However, the bobbin 24 may not have the rotation mechanism 25c. That is, the bobbin 24 may not rotate the yarn supply package P1.
In the above embodiment, the following embodiments are described as an example: the first wheel 25j of the rotation mechanism 25c of the bobbin 24 is a geneva wheel, the first joint driver 62a and the second joint driver 63a of the first rotation mechanism 62 and the second rotation mechanism 63 of the joint device 60 are geneva drives, and the package support members 25a, 25b are rotated by the geneva mechanism. However, the package support members 25a and 25b may be configured to rotate by another mechanism (for example, a mechanism using a pulley and a belt).
In the above embodiment, a mode in which the package support members 25a and 25b are rotated by operating the rotation mechanism 25c of the bobbin 24 by the first rotation mechanism 62 and the second rotation mechanism 63 of the joint device 60 has been described as an example. However, the joint device 60 may not have the first rotation mechanism 62 and the second rotation mechanism 63. In this case, the rotation mechanism 25c of the bobbin 24 may have a driving unit (a motor or the like).
In the above embodiment, the embodiment in which the recovery device 40 includes the first support mechanism 41 and the first recovery drive mechanism 42 has been described as an example. However, the configuration of the recovery device 40 is not limited to this, and may be any configuration as long as it can recover the yarn supplying bobbin B1 from the bobbin 24. The embodiment in which the supply device 50 includes the second support mechanism 51 and the second supply drive mechanism 52 is described as an example. However, the configuration of the supply device 50 is not limited to this, and may be any configuration as long as the yarn supply package P1 can be attached to the bobbin 24.
In the above embodiment, a description has been given of an example in which the first drive mechanism 36 of the turning device 35 includes the first turning actuator 36a and the first turning arm portion 36 b. However, the configuration of the first driving mechanism 36 is not limited to this, and any mechanism may be used as long as it can rotate the bobbin 24. The same applies to the second drive mechanism 37.
In the above embodiment, a mode in which the catching guide mechanism 61 of the joint device 60 includes the suction portion 61a and the joint arm portion 61b is explained as an example. However, the configuration of the catching guide mechanism 61 is not limited thereto, and may be any mechanism as long as it catches the yarn Y of the yarn supply package P1 and guides the yarn Y to the splicer 66.
In the above embodiment, a description has been given of an example in which the first rotation mechanism 62 of the joint device 60 includes the first joint driver 62a, the first motor 62b, and the first joint arm portion 62 c. However, the first rotating mechanism 62 may be any mechanism that can rotate the rotating mechanism 25c of the bobbin 24. The same applies to the second rotating mechanism 63.
In the above embodiment, the following embodiments are explained as an example: the rotation support portion 71 of the moving device 70 has a geneva wheel, and the replacement unit driving portion 72 is a geneva actuator, and rotates the rotation support portion 71 by means of a geneva mechanism. However, the rotation support portion 71 may be configured to rotate by another mechanism.
In the above embodiment, a mode in which the moving device 70 stops the rotation support portion 71 at 7 places has been described as an example. However, the moving device 70 may stop the rotation support portion 71 at 7 or more positions.

Claims (4)

1. A package exchange device for mounting a yarn supply package, which is formed by winding a synthetic fiber yarn made of synthetic fibers around a yarn supply bobbin, on a bobbin creel arranged in one direction, to a bobbin core, the package exchange device comprising:
a recovery device for recovering the yarn supplying bobbin from the shuttle peg;
a supply device for mounting the yarn supply package on the bobbin;
a yarn splicing device for performing yarn splicing between the yarn of the yarn supply package mounted by the supply device and the yarn of the yarn supply package held by the other bobbin;
a moving device that is provided with the recovery device, the supply device, and the joint device, and that moves the recovery device, the supply device, and the joint device to respective working positions at which the bobbin is worked; and
a traveling unit for moving the base supporting the moving device along the arrangement direction of the creel,
the mobile device comprises:
a rotation support portion that supports the recovery device, the supply device, and the joint device, and is provided to be rotatable about a rotation axis; and
and a replacement unit driving unit for rotationally driving the rotation support unit.
2. The package changing apparatus according to claim 1,
a holding device for holding a plurality of yarn supply packages,
the moving device makes the supply device located at a working position for working the holding device,
the supply device obtains the yarn supply package from the holding device.
3. The package changing apparatus according to claim 1 or 2,
the bobbin has a rotating mechanism for rotating the yarn supply package,
the piecing device has an operating mechanism for driving the rotating mechanism of the bobbin.
4. The package changing apparatus according to any one of claims 1 to 3,
after the yarn supply package is mounted on the bobbin by the supply device, the yarn splicing device captures a first yarn end of one of the yarn supply packages and a second yarn end of the other yarn supply package to perform yarn splicing.
CN202010743253.3A 2019-07-30 2020-07-29 Roll-up changing device Active CN112299147B (en)

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TW202104055A (en) 2021-02-01
TWI792026B (en) 2023-02-11
EP3771676A1 (en) 2021-02-03
CN112299147B (en) 2023-08-18
EP3771676B1 (en) 2022-09-07
JP7426307B2 (en) 2024-02-01

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