CN110939281A - Automatic wall stacking machine - Google Patents
Automatic wall stacking machine Download PDFInfo
- Publication number
- CN110939281A CN110939281A CN201911058503.3A CN201911058503A CN110939281A CN 110939281 A CN110939281 A CN 110939281A CN 201911058503 A CN201911058503 A CN 201911058503A CN 110939281 A CN110939281 A CN 110939281A
- Authority
- CN
- China
- Prior art keywords
- frame
- assembly
- wall stacking
- block
- conveying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/22—Tools or apparatus for setting building elements with mortar, e.g. bricklaying machines
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses an automatic wall stacking machine, which is characterized in that: the wall stacking device comprises a conveying mechanism (1), a wall stacking mechanism (2) and a PLC control unit for controlling the conveying mechanism (1) and the wall stacking mechanism (2); the conveying mechanism (1) comprises a conveying assembly (5), and the conveying assembly (5) arranges a plurality of building blocks (100) into a building block layer and conveys the building blocks to the wall stacking mechanism (2); the wall stacking mechanism (2) comprises a lifting component (7) and an adsorption component (8) arranged on the lifting component (7), and the adsorption component (8) moves up and down along with the lifting component (7) and adsorbs and piles the building block layer. The automatic wall stacking machine provided by the invention replaces manual wall stacking through equipment, so that the prefabrication efficiency of the wall is improved, and the labor cost is reduced.
Description
Technical Field
The invention relates to the technical field of construction machinery, in particular to an automatic wall stacking machine.
Background
The distance between layers of the wall body in the existing building design is usually higher, and the bricks for the wall body mostly adopt building blocks with larger volume. When the wall body is manufactured, bricks are generally carried and stacked manually, so that the labor intensity is high, and the wall building efficiency is not high. The existing building hoisting equipment has the defects of complex structure, high cost, low automation degree and poor practicability.
In addition, the existing residential construction usually adopts site construction and a method of casting concrete on site, and the complete site construction has the following defects:
(1) the field construction procedure and management are complex, and the construction cost is high; the construction waste is more, and the construction site is not easy to clean;
(2) the noise of the site construction seriously affects the life and work of surrounding residents and is not beneficial to the environmental protection;
(3) the quality of site construction is not easy to be guaranteed due to the influence of factors such as building materials, climatic conditions, site management, quality of workers and the like.
Disclosure of Invention
The invention aims to provide an automatic wall stacking machine aiming at the defects in the prior art, and the automatic wall stacking machine can stack building blocks into a wall body efficiently.
In order to achieve the purpose, the invention adopts the following technical scheme: an automatic wall stacking machine comprises a conveying mechanism, a wall stacking mechanism and a PLC control unit for controlling the conveying mechanism and the wall stacking mechanism;
the conveying mechanism comprises a carrying assembly and a conveying assembly, the carrying assembly carries the building blocks to the conveying assembly, and the conveying assembly arranges a plurality of building blocks into a building block layer and conveys the building blocks to the wall stacking mechanism;
the wall stacking mechanism comprises a lifting component and an adsorption component arranged on the lifting component, and the adsorption component moves up and down along with the lifting component and adsorbs and piles the building block layer.
In addition, the invention also provides the following auxiliary technical scheme: the conveying assembly comprises at least one conveying belt and a row frame positioned at the front end of the conveying belt, and the building blocks are conveyed into the row frame along the conveying belt.
And a block arranging line body extending to the wall stacking mechanism is arranged on one side of the whole block arranging frame, and the building blocks in the whole block arranging frame are pushed to the wall stacking mechanism along the block arranging line body.
And a first pushing cylinder for pushing the building blocks is arranged on the row frame.
The suction assembly comprises a suction cup frame extending to two sides along the horizontal direction and a plurality of suction cups arranged on the suction cup frame.
The suction assembly further comprises a connecting frame connected with the lifting assembly, and the suction disc frame can move back and forth relative to the connecting frame.
And a second pushing cylinder for pushing the sucker frame to move back and forth is fixedly arranged on the connecting frame.
The connecting frame is further provided with a third pushing cylinder, a second piston rod of the second pushing cylinder is connected with the tail of the third pushing cylinder, and a third piston rod of the third pushing cylinder is connected with the sucking disc frame.
The lifting assembly comprises a vertical chain wheel assembly and a horizontal chain wheel assembly for driving the vertical chain wheel assembly to lift.
The vertical chain wheel assembly comprises a first chain wheel and a first chain wrapped on the first chain wheel, and the connecting frame penetrates through the first chain and is connected with the first chain.
Horizontal sprocket assembly includes second sprocket, driving piece and second chain, the second chain is wrapped around on the second sprocket, the driving piece drive the second sprocket rotates.
The lifting assembly further comprises a transmission shaft, and the first chain wheel and the second chain wheel are arranged on the transmission shaft in a penetrating mode.
The conveying mechanism further comprises an accommodating frame for accommodating the building blocks, the carrying assembly comprises a moving frame arranged on the accommodating frame and a lifting clamping assembly arranged on the moving frame in a penetrating mode, the moving frame can move back and forth relative to the accommodating frame, and the lifting clamping assembly can move up and down relative to the moving frame.
The movable rack and the accommodating frame are provided with a linear module, the linear module comprises a guide rail fixed on the accommodating frame and a sliding block installed on the guide rail, and the movable rack is connected with the sliding block.
The lifting clamping assembly comprises a guide rod, a lifting device and a clamping jaw, the guide rod is connected with the lifting device and the clamping jaw respectively, and the lifting device drives the guide rod to lift.
In addition, the invention also provides a wall stacking method, which comprises the following steps: s1, providing a carrying assembly and a conveying assembly, wherein the carrying assembly carries the building blocks with different sizes to the conveying belts corresponding to the conveying assembly respectively;
s2, providing a row frame, wherein the conveyor belt can selectively convey the building blocks to the row frame and arrange the building blocks in a row;
s3, providing a first pushing cylinder, a block arranging line body and a wall stacking mechanism, wherein the first pushing cylinder pushes the building blocks to move out of the block arranging frame and push the building blocks to the front of the wall stacking mechanism along the block arranging line body;
s4, the wall stacking mechanism conveys the building block layer formed by the building blocks to the front position of the block arrangement line body;
and S5, repeating the steps from S1 to S3, and carrying the next row of block layers to the upper side of the upper row of block layers by the wall stacking mechanism.
The building block comprises a first building block and a second building block, wherein at least one through hole is formed in the middle of the first building block, half holes are formed in both sides of the first building block and the second building block, and the adjacent half holes form the through hole;
and S6, when the wall body meets the requirement of the prefabricated height, stopping the automatic wall stacking machine, and inserting at least one lifting steel bar into the through hole of the first building block and/or the second building block.
The wall stacking method further comprises S7, and high-strength concrete is poured into the through hole, so that the first building block and the second building block are fixed into a whole.
And after the building blocks in the S3 are moved out of the row whole frame, building cementing slurry on the upper surfaces of the building blocks.
The building blocks comprise aerated concrete building blocks, and the produced aerated concrete building blocks are placed into the accommodating frame after being processed into through holes and half holes through hole digging drills.
Compared with the prior art, the invention has the advantages that: 1. according to the automatic wall stacking machine, the conveying mechanism and the wall stacking mechanism are arranged to convey the building blocks, and the building block layers are stacked, so that the prefabrication efficiency and the stacking quality of the wall body are improved, and the labor cost is reduced;
2. the automatic wall stacking machine is provided with a plurality of conveying assemblies for placing the building blocks with different sizes side by side, and when the walls with different lengths need to be built, the conveying assemblies can convey different building blocks to the whole frame according to needs, so that vertical mortar joints of two adjacent layers of walls are staggered;
3. the automatic wall stacking machine can realize the on-line automatic preassembly of the wall body along with a brick block production line in a workshop, or the wall body can be transported nearby and installed in place after the building blocks are respectively stacked into the wall body on a construction site or even on each floor, so that the assembly type building is realized, and the construction progress of a construction site is greatly improved.
Drawings
Fig. 1 is a schematic view of the state of the wall stacking of the automatic wall stacking machine of the invention.
Fig. 2 is a schematic overall structure diagram of the automatic wall stacking machine of the invention.
Fig. 3 is a partially enlarged view of the quay wall machine a of fig. 2.
Fig. 4 is a schematic structural diagram of the wall stacking mechanism of the automatic wall stacking machine.
FIG. 5 is a block diagram of the electrical connections of the automatic wall jogging machine of the present invention.
Fig. 6 is a schematic structural view of a wall body piled up by the automatic wall stacking machine of the invention.
Fig. 7 is a schematic view of another wall structure built by the automatic wall stacking machine of the invention.
Fig. 8 is a schematic view of another wall structure built by the automatic wall stacking machine of the invention.
Fig. 9 is a schematic view of another wall structure built by the automatic wall stacking machine of the invention.
Detailed Description
The present invention will be described in further non-limiting detail with reference to the following preferred embodiments and accompanying drawings.
As shown in fig. 1 and 3, the automatic wall stacking machine according to a preferred embodiment of the present application includes a conveying mechanism 1, a wall stacking mechanism 2, and a PLC control unit 200 for controlling the conveying mechanism and the wall stacking mechanism, wherein the PLC control unit control mechanism is implemented automatically as known in the art, and the present invention is not described again.
With further reference to fig. 2, the conveying mechanism 1 comprises a containing frame 3 containing the building blocks 100, a handling assembly 4 arranged above the containing frame 3 and a conveying assembly 5 arranged in front of the containing frame 3. The carrying assembly 4 and the conveying assembly 5 are both electrically connected with the PLC control unit 200. The receiving frame 3 is used to house blocks 100 made by a block making line (not shown). The carrying assembly 4 includes a moving frame 41 capable of moving back and forth along the accommodating frame 3 and a lifting clamping assembly 42 penetrating the moving frame 41 and capable of moving up and down. Specifically, the linear module 43 is disposed between the moving frame 41 and the accommodating frame 3, the linear module 43 includes a guide rail 431 and a slider 432 mounted on the guide rail 431, the bottom of the moving frame 41 is connected to the slider 432, and the linear module 43 is driven by a motor so that the slider 432 can move back and forth along the guide rail 431. The number of the guide rails 431 and the slide blocks 432 is two and the two guide rails and the slide blocks are respectively positioned at two sides below the moving frame 41. The linear module 43 may be replaced by other mechanisms capable of moving the movable frame 41 back and forth, for example, a guide rail may be provided on the accommodating frame 3, and a pulley embedded in the guide rail may be provided on the movable frame 41, and the pulley is linked with the servo motor shaft through a gear transmission mechanism. In addition, the movable frame 41 is provided with four hollow guide posts 411 for the lifting clamping assembly 42 to penetrate through, and the guide posts 411 are respectively arranged at the periphery of the movable frame 41.
The lifting clamping assembly 42 includes a guide rod 421 vertically penetrating the guide column 411 and a lifting device 422 installed on the moving frame 41. The upper end of the guide rod 421 is connected to a mounting plate 423, the middle end is slidably connected to the movable frame 41 through a guide post 411, and the lower end is connected to a clamping jaw 424. The lifting device 422 is specifically a screw rod lifter, which includes a driving motor 4221 and a screw rod (not shown) linked with the driving motor 4221, the top of the screw rod is connected with the mounting plate 423, preferably, the screw rod is connected with the central portion of the mounting plate 423, and the driving motor 4221 drives the screw rod to lift, so as to lift the clamping jaw 424. In addition, the lifting device 422 can also adopt a lifting cylinder to realize lifting. Clamping jaw 424 may be a wide air jaw to control the clamping and releasing of brick 100, which is a conventional clamping structure and will not be described in detail herein.
The conveying assembly 5 includes a conveying belt 51 capable of being conveyed forward and a aligning frame 52 at a front end of the conveying belt 51. One or more conveying belts 51 can be selected according to actual needs, the number of the conveying belts is preferably two in the embodiment, the conveying belts can be used for conveying building blocks 100a and 100b with different sizes, the conveying belts 51 are controlled to rotate through servo motors, and the conveying belts 51 drive transmission is known in the art, and the description of the invention is omitted. The row whole frame 52 is matched with the building blocks 100, and one side, away from the conveying belt 51, of the row whole frame 52 is provided with a limiting column 522, so that the building blocks 100 conveyed by the conveying belt 51 are prevented from falling off the row whole frame 52. As shown in fig. 3, a first pushing cylinder 521 is fixedly mounted on the row-whole frame 52, the first pushing cylinder 521 is a large-stroke cylinder, the first pushing cylinder 521 includes a pushing head 5211 of the pushing block 100, and the pushing head 5211 is connected to a piston rod of the first pushing cylinder 521. The row block line body 53 of the conveying building block 100 is arranged on the right side of the row whole frame 52, the row block line body 53 extends from the left end of the row whole frame 52 to the right to the stacking wall mechanism 2, the row block line body 53 can be formed by multi-section combination, and therefore the length of the line body can be adjusted according to actual requirements. Preferably, a roller-toothed adhesive wipe (not shown) can be further arranged above the right side of the arrangement frame 52, and when the arranged building blocks 100 are separated from the arrangement frame 52, the adhesive wipe can automatically build a layer of cementing slurry on the upper surfaces of the building blocks 100 for cementing horizontal seams.
The working process of the conveying mechanism 1 is as follows: initially, the moving frame 41 is located above the building block 100, and the lifting device 42 drives the clamping jaw 424 to move downwards and grab a row of building blocks 100; then the moving frame 41 moves forward to be above the conveying belt 51 under the driving of the linear module 43; then the lifting device 42 drives the clamping jaw 424 to move downwards continuously and place the building block 100 on the conveying belt 51, and the servo motor of the conveying belt 51 can control and send the building block 100 into the arranging frame 52; when each building block 100 is fed, the first pushing cylinder 521 on the arrangement frame 52 pushes the building block 100 to move rightwards for a certain distance and sends the building block 100 into the arrangement block line body 53, when the building block 100 leaves the arrangement frame 52, an adhesive distributor above the arrangement frame 52 brushes a layer of adhesive slurry on the upper surface of the building block 100, the actions are circulated, and the building blocks 100 linearly arranged along the arrangement block line body 53 are mutually attached and pushed to the front end of the wall stacking mechanism 2 by the first pushing cylinder 521.
With further reference to fig. 5, the wall stacking mechanism 2 includes a frame 6, a lifting assembly 7 disposed on the frame 6, and an adsorption assembly 8 disposed on the lifting assembly 7. The lifting component 7 and the adsorption component 8 are both electrically connected with the PLC control unit 200. The two sides of the frame 6 are provided with a first guide column 61 along the vertical direction, and the adsorption component 8 can move up and down along the first guide column 61.
The lifting assembly 7 comprises a vertical sprocket assembly 71 and a horizontal sprocket assembly 72 that drives the vertical sprocket assembly 71. The vertical sprocket assembly 71 includes two first sprockets 711, and two first chains 712 wrapping the first sprockets 711 and rotatably disposed at the upper and lower ends of the frame 6, respectively. The suction unit 8 is fixed to the first chain 712 and moves up and down with the first chain 712. Preferably, the lifting assembly 7 further comprises a vertical chain wheel assembly 71 ', the vertical chain wheel assembly 71 and the vertical chain wheel assembly 71 ' are identical in structure and symmetrically arranged on two sides of the frame 6, the vertical chain wheel assembly 71 ' comprises a first chain wheel 711 ' and a first chain 712 ', a transmission shaft 73 is horizontally arranged between the vertical chain wheel assembly 71 and the vertical chain wheel assembly 71 ', and the first chain wheel 711 ' are arranged on the transmission shaft 73 in a penetrating manner.
The adsorption component 8 is respectively connected to the first chain 712 and the first chain 712', and the gravity of the adsorption component 8 can be dispersed by arranging two vertical chain wheel components, so that the reliability is improved.
The horizontal sprocket assembly 72 includes a second sprocket 722, a driver 723, and a second chain 724. The number of the second chain wheels 722 is two, one of the second chain wheels 722 is fixedly arranged at the output end of the driving member 723, and the other second chain wheel 722 is fixedly arranged on the transmission shaft 73. The driving member 723 is embodied as a servo motor, and the second chain 724 is wound around the second sprocket 722. The first chain wheel 711 is fixedly arranged on the transmission shaft 73 in a penetrating manner, the driving member 723 drives the second chain wheel 722 to rotate, so as to drive the transmission shaft 73 to rotate, the first chain wheel 711 and the first chain wheel 711 'synchronously rotate along with the transmission shaft 73, and the adsorption component 8 is driven by the first chain 712 and the first chain 712' to realize a lifting function. In addition, the lifting assembly 7 can also be lifted in a screw pair mode, the adsorption assembly 8 is connected to a screw nut of the screw pair, and the screw pair is directly driven by the servo motor to lift the screw.
The suction assembly 8 includes a link frame 81, a suction cup 82, and a suction cup frame 83. The connecting frame 81 is correspondingly provided with a coupling 812 connected with the first chain 712 and the second chain 712 ', and the connecting frame 81 passes through the first chain 712 and/or the first chain 712 ' and is fixed with one side of the first chain 712 and/or the first chain 712 ' through the coupling 812.
The connecting frame 81 is further provided with a guide sleeve 811 matched with the first guide post 61, and the connecting frame 81 can be driven to move up and down along the first guide post 61 by rotating the first chain wheel 711. The connecting frame 81 front end is connected with sucking disc frame 83, sucking disc frame 83 extends and can be relative connecting frame 81 back-and-forth movement to both sides along the horizontal direction, it is specific, fixed mounting has a plurality of second to promote cylinder 84 and third to promote cylinder 85 on the connecting frame 81, the second piston rod of second to promote cylinder 84 links to each other with the afterbody of third to promote cylinder 85, the third piston rod of third to promote cylinder 85 passes connecting frame 81 and meets with sucking disc frame 83, through the flexible of second piston rod and third piston rod, thereby realize that sucking disc frame 83 sectional type is flexible from beginning to end. The number of the second push cylinders 84 and the number of the third push cylinders 85 are two, and are respectively disposed at positions close to the middle of the chuck holder 83. Preferably, in order to ensure that the suction cup holder 83 moves back and forth along the correct position, the suction cup holder 83 is provided with a plurality of second guide posts 831 along the horizontal direction, and the connecting frame 81 is provided with guide sleeves corresponding to the second guide posts 831, so as to guide the suction cup holder 83 to move along the second guide posts 831. The second guide columns 831 are three in number and are respectively disposed at both sides and a middle position of the suction cup frame 83. The suction cups 82 are arranged at intervals on the suction cup holder 83. The suction cup 82 is a vacuum cup that provides suction through a vacuum pump.
The wall stacking mechanism 2 works as follows: the adsorption component 8 is initially positioned below the rack 6, the building blocks 100 are conveyed to the block arranging line body 53 in front of the wall stacking mechanism 2 through the conveying mechanism 1, the second pushing cylinder 84 drives the suction disc frame 83 to push forwards for a certain distance and enables the suction discs 82 to be attached to the building block layer formed by the building blocks 100, and the suction discs 82 can tightly adsorb the building block layer by extracting vacuum through the vacuum pump; after the adsorption is finished, the building block layer is driven by the lifting assembly 7 to move upwards for a certain height along the first guide column 61, so that the building block layer is separated from the block arranging line body 53; at this time, the third pushing cylinder 85 pushes forward for a certain distance, the block layer is far away from the block arranging line body 53, then the lifting assembly 7 moves downward for a certain distance and places the block 100 on the ground at the front end of the block arranging line body 53; the lifting assembly 7 is retracted back to the home position and the above actions are repeated to stack subsequent courses of blocks on the previous course of blocks. Because the height of each block 100 is consistent, in actual programming, the height of the adsorption component 8 rising after adsorbing the block 100 each time is set according to the height of the block 100 and the horizontal cementing material.
As shown in fig. 6 to 8, the wall structure is prefabricated by an automatic wall stacking machine, the main stream lengths of the wall are mainly 120cm, 180cm and 240cm, so that the wall is mainly made of a first building block 100a with the length of 60cm and a second building block 100b with the length of 30cm, and the first building block 100a and the second building block 100b can be arranged on each layer as required according to the requirement of the actual length of the wall, so that the vertical mortar joints of two adjacent layers of walls are staggered as much as possible, and the firmness of the wall is improved. The middle of the first building block 100a is provided with a through hole 100c, and two sides are provided with half holes 100d with the same diameter as the through hole 100 c. Half holes 100d are also formed in the two sides of the second building block 100 b. When the actual length of the first block 100a is longer, a plurality of through holes 100c can be formed in the middle of the first block.
When the building block is stacked, when the length of the wall body is required to be 60cm, the automatic wall stacking machine can stack a single building block 100a on each layer, and when the length of the wall body is required to be 120cm or 180cm or 240cm, the first building block 100a and the second building block 100b can be selected and combined as required. Specifically, when the building blocks 100 are placed on the accommodating frame 3, the first building blocks 100a 60cm long can be placed together in an orderly arrangement, the second building blocks 100b 30cm long can be placed together in an orderly arrangement, the first building blocks 100a are placed on one conveying belt 51 by the clamping jaws 242, the second building blocks 100b are placed on the other conveying belt 51 by programming a PLC program, and the first building blocks 100a or the second building blocks 100b can be selectively sent to the arranging frame 52 by the conveying belts 51 according to the actual length of the required wall body.
Further, the half holes 100d of the adjacent blocks 100 are combined into a complete through hole 100c, and high-strength concrete is poured into the through hole 100c, so that the blocks 100 on each layer are fixed into a whole. In addition, still press to insert at least one and fix the lifting reinforcement 100e in through-hole 100c by high-strength concrete in this piece of wall, after the wall prefabrication was accomplished, fork truck can be very convenient fix lifting reinforcement 100e and carry the wall to other places through the frock.
As shown in fig. 9, the aerated concrete wall prefabricated by the automatic wall stacking machine is formed by stacking aerated concrete blocks 100f, after the aerated concrete blocks 100f are produced, through holes 100c and half holes 100d need to be drilled in advance through hole drilling, and then the aerated concrete blocks are conveyed to the accommodating frame 3, so that the subsequent wall can be prefabricated and conveyed conveniently. The concrete structure is the same as the hole site structure of the block 100, and the detailed description thereof is omitted. Certainly, in order to realize automated processing, a hole digging drill (not shown) can be arranged on the row block line body 53, the hole digging drill is arranged along the vertical direction, and is fixed with the hole digging drill through a lifting mechanism (not shown), each aerated concrete block 100f passing through is drilled from top to bottom, and the lifting mechanism can be lifted by adopting the existing air cylinder or a lead screw. When the aerated concrete block 100f is large in size, namely a heavy block with the height of 30-120 cm, the width of 60-120 cm and the thickness of 15-42 cm, a drilling hole position can be arranged before the aerated concrete block 100f is placed on the conveying belt 51 by the clamping jaws 424 for convenient hole digging, a hole digging drill on a hole digging station is arranged upwards, and the aerated concrete block 100f is directly conveyed to the position above the hole digging drill through the clamping jaws 424 for drilling.
A wall stacking method using the automatic wall stacking machine comprises the following steps:
first, the first block 100a and the second block 100b are respectively conveyed from the containing frame 3 to the corresponding conveyor belt 51 by the clamping jaws 424;
secondly, the conveyor belt 51 selectively conveys the first building block 100a and/or the second building block 100b to the arranging frame 52;
thirdly, the first pushing cylinder 521 pushes the first block 100a and/or the second block 100b to move out of the block arranging frame 52 along the block arranging line body 53;
thirdly, building a layer of cementing slurry on the upper surfaces of the first building block 100a and/or the second building block 100b by using an adhesive distributor;
fourthly, the first pushing cylinder 521 continues to push the first building block 100a and/or the second building block 100b to the front position of the wall stacking mechanism 2;
fifthly, the wall stacking mechanism 2 conveys a building block layer formed by the first building block 100a and/or the second building block 100b to the front position of the block arranging line body 53;
and sixthly, repeating the first step to the fourth step, carrying the next row of building block layers to the upper side of the upper row of building block layers by the wall stacking mechanism 2, and cementing the horizontal seams of the two building block layers by cementing slurry.
Seventhly, when the wall body meets the requirement of the prefabricated height, stopping the automatic wall stacking machine, and inserting at least one lifting steel bar 100e into the through hole 100c of the first building block 100a and/or the second building block 100b by adopting a forklift or other mechanisms;
and eighthly, pouring high-strength concrete into the through hole 100c to fix the first building block 100a and the second building block 100b into a whole.
The invention has the beneficial effects that: 1. according to the automatic wall stacking machine, the conveying mechanism and the wall stacking mechanism are arranged to carry and stack wall bricks, manual stacking is not needed, the prefabricating efficiency of a wall body is improved, and the labor cost is reduced;
2. the automatic wall stacking machine can adjust the number of the block arrangement line bodies and the number of the suckers according to actual needs, so that walls with different lengths can be stacked;
3. the automatic wall stacking machine can realize automatic preassembly of the wall in a workshop or stacking of the wall on a construction site, realizes assembled construction, and greatly improves the construction progress of a construction site.
It should be noted that the above-mentioned preferred embodiments are merely illustrative of the technical concepts and features of the present invention, and are intended to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (20)
1. The utility model provides an automatic sign indicating number wall machine which characterized in that: the wall stacking device comprises a conveying mechanism (1), a wall stacking mechanism (2) and a PLC control unit (200) for controlling the conveying mechanism (1) and the wall stacking mechanism (2);
the conveying mechanism (1) comprises a conveying assembly (4) and a conveying assembly (5), the conveying assembly (4) conveys building blocks (100) to the conveying assembly (5), and the conveying assembly (5) arranges a plurality of building blocks (100) into a building block layer and conveys the building blocks to the wall stacking mechanism (2);
the wall stacking mechanism (2) comprises a lifting component (7) and an adsorption component (8) arranged on the lifting component (7), and the adsorption component (8) moves up and down along with the lifting component (7) and adsorbs and piles the building block layer.
2. The automatic wall stacking machine of claim 1, wherein: the conveying assembly (5) comprises at least one conveying belt (51) and a row-whole frame (52) located at the front end of the conveying belt (51), and the building blocks (100) are conveyed into the row-whole frame (52) along the conveying belt (51).
3. The automatic wall stacking machine of claim 2, wherein: one side of the row-whole frame (52) is provided with a row block line body (53) extending to the wall stacking mechanism (2), and the building blocks (100) located in the row-whole frame (52) are pushed to the wall stacking mechanism (2) along the row block line body (53).
4. The automatic wall stacking machine according to claim 2 or 3, wherein: the row-whole frame (52) is provided with a first pushing cylinder (521) for pushing the building block (100).
5. The automatic wall stacking machine of claim 1, wherein: the suction component (8) comprises a suction cup frame (83) extending to two sides along the horizontal direction and a plurality of suction cups (82) arranged on the suction cup frame (83).
6. The automatic wall stacking machine of claim 5, wherein: the adsorption component (8) further comprises a connecting frame (81) connected with the lifting component (7), and the suction disc frame (83) can move back and forth relative to the connecting frame (81).
7. The automatic wall stacking machine of claim 6, wherein: and a second pushing cylinder (84) for pushing the suction disc frame (83) to move back and forth is fixedly arranged on the connecting frame (81).
8. The automatic wall stacking machine of claim 7, wherein: and a third pushing cylinder (85) is further mounted on the connecting frame (81), a second piston rod of the second pushing cylinder (84) is connected with the tail part of the third pushing cylinder (85), and a third piston rod of the third pushing cylinder (85) is connected with the sucker frame (83).
9. The automatic wall stacking machine of claim 6, wherein: the lifting assembly (7) comprises a vertical chain wheel assembly (71, 71 ') and a horizontal chain wheel assembly (72) driving the vertical chain wheel assembly (71, 71') to lift.
10. The automatic wall stacking machine of claim 9, wherein: the vertical sprocket assembly (71, 71 ') includes a first sprocket (711, 711 ') and a first chain (712, 712 ') wound around the first sprocket (711, 711 '), and the connecting bracket (81) passes through and is connected to the first chain (712, 712 ').
11. The automatic wall stacking machine of claim 10, wherein: the horizontal chain wheel assembly (72) comprises a second chain wheel (722), a driving piece (723) and a second chain (724), the second chain (724) is wound on the second chain wheel (722), and the driving piece (723) drives the second chain wheel (722) to rotate.
12. The automatic wall stacking machine of claim 11, wherein: the lifting assembly (7) further comprises a transmission shaft (73), and the first chain wheel (711, 711') and the second chain wheel (722) are arranged on the transmission shaft (73) in a penetrating mode.
13. The automatic wall stacking machine of claim 1, wherein: the conveying mechanism (1) further comprises an accommodating frame (3) for accommodating the building blocks (100), the carrying assembly (4) comprises a moving frame (41) installed on the accommodating frame (3) and a lifting clamping assembly (42) arranged on the moving frame (41) in a penetrating mode, the moving frame (41) can move back and forth relative to the accommodating frame (3), and the lifting clamping assembly (42) can move up and down relative to the moving frame (41).
14. The automatic wall stacking machine of claim 13, wherein: a linear module (43) is arranged between the moving frame (41) and the accommodating frame (3), the linear module (43) comprises a guide rail (431) fixed on the accommodating frame (3) and a sliding block (432) installed on the guide rail (431), and the moving frame (41) is connected with the sliding block (432).
15. The automatic wall stacking machine of claim 13, wherein: the lifting clamping assembly (42) comprises a guide rod (421), a lifting device (422) and a clamping jaw (424), the guide rod (421) is connected with the lifting device (422) and the clamping jaw (424) respectively, and the lifting device (422) drives the guide rod (421) to lift.
16. A wall stacking method is characterized in that: which comprises the following steps: s1, providing a carrying assembly (4) and a conveying assembly (5), wherein the carrying assembly (4) carries the building blocks (100) with different sizes onto the conveying belts (51) corresponding to the conveying assembly (5) respectively;
s2, providing a row-whole frame (52), wherein the conveyor belt (51) can selectively convey the building blocks (100) to the row-whole frame (52) and arrange the building blocks in a row;
s3, pushing the arranged building blocks (100) to the front of the wall stacking mechanism (2);
s4, providing a lifting assembly (7) and an adsorption assembly (8), wherein the adsorption assembly (8) is lifted along with the lifting assembly (7) and moves a block layer formed by the blocks (100) to the front position of the block arranging line body (53);
and S5, repeating the steps from S1 to S3, and conveying the next row of block layers to the upper side of the upper row of block layers by the wall stacking mechanism (2).
17. The wall construction method according to claim 16, wherein: the building block (100) comprises a first building block (100a) and a second building block (100b), at least one through hole (100c) is formed in the middle of the first building block (100a), half holes (100d) are formed in two sides of the first building block (100a) and the second building block (100b), and the through holes (100c) are formed by the adjacent half holes (100 d);
and S6, when the wall body meets the requirement of the prefabricated height, stopping the automatic wall stacking machine, and inserting at least one lifting steel bar (100e) into the through hole (100c) of the first building block (100a) and/or the second building block (100 b).
18. The wall construction method according to claim 17, wherein: the wall stacking method further comprises S7, and high-strength concrete is poured in the through hole (100c) so that the first building block (100a) and the second building block (100b) are fixed into a whole.
19. The wall construction method according to claim 16, wherein: after the block (100) in the S3 is moved out of the lining frame (52), building cementing slurry on the upper surface of the block (100).
20. The wall construction method according to claim 16, wherein: the building block (100) comprises an aerated concrete building block (100f), and a through hole (100c) and a half hole (100d) are processed in the produced aerated concrete building block (100f) through a hole digging drill and then are placed in the accommodating frame (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911058503.3A CN110939281A (en) | 2019-11-01 | 2019-11-01 | Automatic wall stacking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911058503.3A CN110939281A (en) | 2019-11-01 | 2019-11-01 | Automatic wall stacking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110939281A true CN110939281A (en) | 2020-03-31 |
Family
ID=69906384
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911058503.3A Pending CN110939281A (en) | 2019-11-01 | 2019-11-01 | Automatic wall stacking machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110939281A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113513180A (en) * | 2021-03-29 | 2021-10-19 | 浙江舜虞达环境科技集团有限公司 | Modular automatic wall building system of light composite wallboard |
Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4417928A1 (en) * | 1994-05-24 | 1995-11-30 | Lissmac Maschb & Diamantwerkz | Device for deploying building blocks |
| DE19519435A1 (en) * | 1995-05-26 | 1996-11-28 | Josef Grundhoefer | Shifting bricks from pallet stack to erected wall |
| CN201826540U (en) * | 2010-09-07 | 2011-05-11 | 王恒 | Wall-building machine |
| CN104070909A (en) * | 2014-07-04 | 2014-10-01 | 佛山科学技术学院 | Multi-rail automatic laying equipment for multicolor mosaic particles |
| CN203867204U (en) * | 2014-06-09 | 2014-10-08 | 河南摩西机械制造有限公司 | Wall building machine |
| CN204311767U (en) * | 2014-12-11 | 2015-05-06 | 长安大学 | A kind of automatic wall building machine |
| CN105564734A (en) * | 2014-10-15 | 2016-05-11 | 鑫鼎生物科技有限公司 | Tea brick arrangement device |
| CN205776895U (en) * | 2016-05-16 | 2016-12-07 | 苏州市世好建材新技术工程有限公司 | Heat insulation prefabricated body of wall and prefabricated buildings |
| CN106275590A (en) * | 2016-08-29 | 2017-01-04 | 安徽远鸿机械自动化有限公司 | A kind of package packing machine line packing device |
| CN107867449A (en) * | 2017-11-29 | 2018-04-03 | 横店集团东磁股份有限公司 | A kind of full-automatic blank arranging recrater and its implementation suitable for press-molding |
| CN108868169A (en) * | 2018-09-10 | 2018-11-23 | 杭州厚谋创意设计有限公司 | A kind of wall-building robot |
| CN108974420A (en) * | 2018-09-29 | 2018-12-11 | 湖北科技学院 | A kind of dark green tea automatic packaging machine |
| CN109763662A (en) * | 2019-03-18 | 2019-05-17 | 陈艳艳 | A kind of automatic wall-building machine people for building |
| CN110158978A (en) * | 2019-06-28 | 2019-08-23 | 杭州三丰装配式建筑科技有限公司 | A kind of system and wall building method of automatically building a wall |
-
2019
- 2019-11-01 CN CN201911058503.3A patent/CN110939281A/en active Pending
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4417928A1 (en) * | 1994-05-24 | 1995-11-30 | Lissmac Maschb & Diamantwerkz | Device for deploying building blocks |
| DE19519435A1 (en) * | 1995-05-26 | 1996-11-28 | Josef Grundhoefer | Shifting bricks from pallet stack to erected wall |
| CN201826540U (en) * | 2010-09-07 | 2011-05-11 | 王恒 | Wall-building machine |
| CN203867204U (en) * | 2014-06-09 | 2014-10-08 | 河南摩西机械制造有限公司 | Wall building machine |
| CN104070909A (en) * | 2014-07-04 | 2014-10-01 | 佛山科学技术学院 | Multi-rail automatic laying equipment for multicolor mosaic particles |
| CN105564734A (en) * | 2014-10-15 | 2016-05-11 | 鑫鼎生物科技有限公司 | Tea brick arrangement device |
| CN204311767U (en) * | 2014-12-11 | 2015-05-06 | 长安大学 | A kind of automatic wall building machine |
| CN205776895U (en) * | 2016-05-16 | 2016-12-07 | 苏州市世好建材新技术工程有限公司 | Heat insulation prefabricated body of wall and prefabricated buildings |
| CN106275590A (en) * | 2016-08-29 | 2017-01-04 | 安徽远鸿机械自动化有限公司 | A kind of package packing machine line packing device |
| CN107867449A (en) * | 2017-11-29 | 2018-04-03 | 横店集团东磁股份有限公司 | A kind of full-automatic blank arranging recrater and its implementation suitable for press-molding |
| CN108868169A (en) * | 2018-09-10 | 2018-11-23 | 杭州厚谋创意设计有限公司 | A kind of wall-building robot |
| CN108974420A (en) * | 2018-09-29 | 2018-12-11 | 湖北科技学院 | A kind of dark green tea automatic packaging machine |
| CN109763662A (en) * | 2019-03-18 | 2019-05-17 | 陈艳艳 | A kind of automatic wall-building machine people for building |
| CN110158978A (en) * | 2019-06-28 | 2019-08-23 | 杭州三丰装配式建筑科技有限公司 | A kind of system and wall building method of automatically building a wall |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113513180A (en) * | 2021-03-29 | 2021-10-19 | 浙江舜虞达环境科技集团有限公司 | Modular automatic wall building system of light composite wallboard |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202148052U (en) | Automatic stacking device | |
| CN103552832B (en) | The unloading brick piling unit and unload brick palletizing method of a kind of fired brick | |
| CN103303687B (en) | Full automaticity ancient cooking vessel brick machine | |
| CN103741955B (en) | automatic wall building machine | |
| CN203701626U (en) | Automatic wall building machine | |
| CN111211655B (en) | Full-automatic intelligent dispensing assembly line equipment | |
| CN104708706A (en) | Automatic composite heat preservation plate cutting equipment | |
| CN112958937A (en) | Automatic welding production line for net frame | |
| CN113060349A (en) | Full-automatic brick packaging method | |
| CN217573408U (en) | Annular production line for various prefabricated components | |
| CN111017523A (en) | Stacking assembly line | |
| CN211768802U (en) | Stator tray's transport and device of dividing dish | |
| CN110939281A (en) | Automatic wall stacking machine | |
| CN215884240U (en) | Double-deck anchor clamps and hacking machine | |
| CN105173752B (en) | Numerical control multifunctional automatic conveying and stacking system for green bricks | |
| CN205675796U (en) | All automatic piler | |
| WO1997049624A1 (en) | Article transfer apparatus | |
| CN110406924B (en) | Two-way transmission type assembly line | |
| CN219097195U (en) | Full-automatic cushion block supply equipment | |
| CN215618694U (en) | Bamboo wood concatenation production line | |
| CN212739845U (en) | Rotatory pile up neatly device of hacking machine | |
| CN108016885A (en) | Tank body stacking machine | |
| CN113443195A (en) | Pallet-free building block stacking and packaging assembly line | |
| CN109665330B (en) | Brick stacking method with through holes | |
| CN109051596B (en) | Full-automatic production line for sawing, upsetting and threading steel bars |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |