CN109051596B - Full-automatic production line for sawing, upsetting and threading steel bars - Google Patents
Full-automatic production line for sawing, upsetting and threading steel bars Download PDFInfo
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- CN109051596B CN109051596B CN201810898812.0A CN201810898812A CN109051596B CN 109051596 B CN109051596 B CN 109051596B CN 201810898812 A CN201810898812 A CN 201810898812A CN 109051596 B CN109051596 B CN 109051596B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 69
- 239000010959 steel Substances 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 20
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 239000000835 fiber Substances 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 94
- 238000007599 discharging Methods 0.000 claims description 54
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 38
- 239000003638 chemical reducing agent Substances 0.000 claims description 16
- 238000010276 construction Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 6
- 230000032258 transport Effects 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 8
- 238000003754 machining Methods 0.000 abstract description 3
- 238000004513 sizing Methods 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 28
- 238000010586 diagram Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
- Sawing (AREA)
Abstract
The invention provides a full-automatic production line for sawing, upsetting and threading steel bars, which comprises the following steps: saw cut device, two reinforcing bar upsetting devices that set up relatively, two reinforcing bar chamfer peeling devices that set up relatively, two reinforcing bar mantle fiber devices that set up relatively still include: reinforcing bar loading attachment, feeding conveyer, ejection of compact conveyer, flat support formula pick-up device, mound thick mantle fiber conveyer. The invention discloses a full-automatic production line integrating feeding, sizing, sawing, upsetting and threading procedures, and realizes full-automatic processing from raw materials to finished products. The full-automatic production line has compact structure, and saves the site area compared with the traditional processing; the production line adopts the high-precision private clothes motor to control and set the length, solves the problems of low traditional machining precision, and only two workers are required to charge and take finished products in one production line of the full-automatic production line, so that the working intensity of the workers is reduced, the labor cost is reduced, and the working efficiency is improved.
Description
Technical Field
The invention relates to the field of steel bar machining, in particular to a full-automatic production line for sawing, upsetting and threading of steel bars.
Background
The traditional processing of the steel bar mantle fiber needs 4 procedures: cutting machine blanking, manual polishing, upsetting and threading. Each process requires 1 to 2 pieces of equipment (4 to 8 pieces in total), and each process requires 2 to 3 persons to operate (8 to 10 persons in total), so that the defects of large occupied area, heavy labor intensity, high cost, low processing precision, low production efficiency and the like exist.
In view of this, there is a need for improvements in conventional processing equipment to address the above-described problems.
Disclosure of Invention
The invention aims to provide a full-automatic production line for sawing, upsetting and threading of reinforcing steel bars, which is used for taking the feeding, sizing, sawing, upsetting and threading into one piece, and can realize full-automatic production from raw materials directly to finished products.
The technical scheme for realizing the purpose of the invention is as follows:
A fully automated production line for sawing upsetting threading of steel bars, comprising: saw cut device, two reinforcing bar upsetting devices that set up relatively, two reinforcing bar chamfer peeling devices that set up relatively, two reinforcing bar mantle fiber devices that set up relatively still include: the device comprises a reinforcing steel bar feeding device, a feeding conveying device, a discharging conveying device, a flat supporting type material picking device and a upsetting threading conveying device;
The steel bar feeding device conveys a plurality of raw materials to the feeding and conveying device one by one, and the steel bar feeding device is positioned at one side of the feeding and conveying device along the width direction;
The feeding conveying device conveys the reinforcing steel bars to the discharging conveying device through a sawing opening of the sawing device, the sawing device is positioned between the feeding conveying device and the discharging conveying device, and the feeding conveying device and the discharging conveying device are connected in the length direction;
Sawing is carried out after the sawing device saw cuts the steel bars conveyed by the feeding conveying device to a required length, and the steel bars with the required length are positioned on the discharging conveying device;
The steel bars on the discharging conveying device are conveyed to the upsetting threading conveying device by the flat support type pick-up device to finish upsetting, chamfering and threading, the two steel bar upsetting devices are located at two ends of the upsetting threading conveying device along the length direction, the two steel bar chamfering and peeling devices are located at two ends of the upsetting threading conveying device along the length direction, the two steel bar threading devices are located at two ends of the upsetting threading conveying device along the length direction, and the steel bar upsetting devices, the steel bar chamfering and peeling devices and the steel bar threading devices are sequentially arranged in parallel in the width direction of the upsetting threading conveying device.
As a further improvement of the present invention, the reinforcing steel bar feeding device includes: the feeding device comprises a feeding frame, a feeding transmission motor, a feeding driving chain, a feeding transmission rotating shaft and n feeding transmission chains, wherein the feeding frame is made of a steel structure, the feeding transmission motor is installed in the middle of the feeding frame, the feeding transmission rotating shaft is installed on one side of the feeding frame along the width direction, the feeding transmission rotating shaft is arranged along the length direction of the feeding frame, and the feeding transmission rotating shaft is sequentially provided with: the feeding device comprises n first chain wheels matched with a feeding conveying chain, 1 second chain wheels matched with the feeding driving chain, a third chain wheel matched with the feeding driving chain is arranged on an output shaft of a feeding driving motor, n fourth chain wheels matched with the feeding conveying chain are further arranged on a feeding frame, the n fourth chain wheels are oppositely arranged with the n first chain wheels, and the feeding conveying chain is distributed along the width direction of the feeding frame and used for conveying raw materials.
As a further improvement of the present invention, the feed conveyor comprises: the feeding frame that the steel construction was made, set up on the feeding frame and along a plurality of feeding pivot and a feeding chain that feeding frame length direction distributes, the rotatory feeding motor of drive feeding pivot, feeding motor and arbitrary feeding pivot fixed connection all are equipped with feeding sprocket in the feeding pivot of a plurality of, feeding chain encloses into the ring around a plurality of feeding sprocket to drive feeding sprocket and rotate.
As a further improvement of the invention, the frame body of the steel bar feeding device is fixedly connected with the frame body of the feeding and conveying device.
As a further improvement of the present invention, the outfeed conveyor includes: the steel construction is made go out the work or material rest, set up on the work or material rest and along a plurality of ejection of compact pivot and a ejection of compact chain that ejection of compact rest length direction distributes, the rotatory ejection of compact motor of drive ejection of compact pivot, every ejection of compact pivot all is equipped with a layer board, ejection of compact motor and arbitrary ejection of compact pivot fixed connection all are equipped with ejection of compact sprocket in the ejection of compact pivot of a plurality of, ejection of compact chain encloses into the ring around a plurality of ejection of compact sprocket to it is rotatory to drive ejection of compact sprocket.
As a further improvement of the present invention, a baffle plate for controlling the cutting length of the raw material is fixedly arranged at the end of the discharging frame along the length direction, and the discharging conveying device further comprises: the pushing device comprises a pushing frame and a pushing motor, wherein the pushing frame is fixedly arranged below the discharging frame and used for pushing the discharging frame to move in the length direction, the pushing motor is used for driving the pushing frame to work, a pushing rod is arranged on an output shaft of the pushing motor, and the pushing rod is fixedly connected with the pushing frame.
As a further improvement of the present invention, the flat-bed pick-up device includes: pick up the work or material rest, pick up the material motor, pick up material drive chain, pick up material conveying pivot and n pick up material conveying chain, pick up the middle part of material motor installation at pick up the work or material rest, pick up the material conveying pivot and install in one side of picking up the work or material rest along width direction, pick up the material conveying pivot and arrange along the length direction of picking up the work or material rest, pick up and be equipped with along the axis in proper order in the material conveying pivot: the device comprises n fifth chain wheels matched with a pick-up conveying chain, 1 sixth chain wheels matched with a pick-up driving chain, wherein a seventh chain wheel matched with the pick-up driving chain is arranged on an output shaft of the pick-up motor, n eighth chain wheels matched with the pick-up conveying chain are further arranged on a pick-up frame, the n eighth chain wheels are oppositely arranged with the n fifth chain wheels, and the pick-up conveying chain is distributed along the width direction of the pick-up frame and used for conveying cut materials.
As a further improvement of the present invention, one side of the pick-up rack in the width direction is fixedly connected with one side of the rack body of the discharging and conveying device in the width direction, and the other side of the pick-up rack in the width direction is further provided with a sorting device, which comprises: the material picking device comprises two air cylinders fixedly arranged on a material picking frame, a rotating shaft hinged with piston rods of the air cylinders, and a plurality of V-shaped material hooking plates arranged on the rotating shaft and distributed along an axis.
As a further improvement of the invention, the end part of the piston rod is provided with two lugs, a gap is reserved between the two lugs, the rotating shaft is provided with a convex plate inserted between the two lugs, and the convex plate is hinged with the lugs through a pin shaft.
As a further improvement of the invention, the upsetting mantle fiber conveying device realizes conveying of the reinforcing steel bars through a chain wheel and a chain.
Compared with the prior art, the invention has the beneficial effects that:
1. The invention has compact and reasonable structure, saves the site area compared with the traditional processing;
2. According to the automatic production line, only two workers are responsible for feeding and taking finished workpieces, so that the operation intensity of the workers and the labor cost are reduced, and the operation efficiency is improved;
3. the invention adopts the high-precision private clothes motor to control and set the rule, and has high processing precision compared with the traditional cutting mode;
4. And the full-automatic processing greatly improves the processing efficiency.
Drawings
FIG. 1 is a schematic perspective view of a fully automated production line;
FIG. 2 is a top view of a fully automated production line;
Fig. 3 is a schematic structural view of a reinforcing steel bar feeding device;
FIG. 4 is an enlarged view of a portion of FIG. 3;
FIG. 5 is a schematic view of the structure of the feed conveyor;
FIG. 6 is a schematic diagram of a discharge conveyor;
FIG. 7 is an enlarged view of a portion of FIG. 6;
FIG. 8 is a schematic diagram of a flat-bed pick-up device;
fig. 9 is a schematic structural view of the turning conveyor.
In the figure, 1, a steel bar feeding device; 11. a feeding transmission motor; 12. feeding a driving chain; 13. a feeding conveying rotating shaft; 14. a feeding conveying chain; 15. a feeding frame; 16. a connecting leg; 2. a feed conveyor; 21. a feed motor; 22. a feed chain; 23. a feed shaft; 24. a feeding frame; 3. sawing device; 4. an operation table; 5. a discharge conveyor; 51. a propulsion motor; 52. a discharging motor; 53. a discharging chain; 54. a supporting plate; 55. a shelf tug; 56. a pushing frame; 57. a discharging frame; 6. a flat-support type material picking device; 61. a material picking frame; 62. a moving rack; 63. a motor; 64. moving the positioning wheel; 65. a transverse rail; 66. a pick-up conveying chain; 67. a transfer lever; 68. a pick-up motor; 69. a sorter; 610. a pick-up driving chain; 611. an inductor; 612. a hooking plate; 613. a cylinder; 614. a rotating shaft; 615. a slide plate; 7. a reinforcing steel bar upsetting device; 8. chamfering and peeling device for reinforcing steel bars; 9. a steel bar threading device; 10. a material receiving bin; 104. a turning material conveying chain; 105. turning over a material conveying rotating shaft; 106. a turning plate; 107. and a material turning motor.
Detailed Description
The present invention will be described in detail below with reference to the embodiments shown in the drawings, but it should be understood that the embodiments are not limited to the present invention, and functional, method, or structural equivalents and alternatives according to the embodiments are within the scope of protection of the present invention by those skilled in the art.
In the description of the present embodiment, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the drawings, are merely for convenience in describing the present invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
The terms "mounted," "connected," "coupled," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the creation of the present invention can be understood by those of ordinary skill in the art in a specific case.
Example 1:
In order to solve the problem of labor and effort in the processing of the steel bar, the embodiment provides a full-automatic production line for sawing upsetting threading of the steel bar, as shown in fig. 1 and 2, comprising: the device comprises a sawing device 3, two oppositely arranged reinforcing steel bar upsetting devices 7, two oppositely arranged reinforcing steel bar chamfering and peeling devices 8, two oppositely arranged reinforcing steel bar threading devices 9, a reinforcing steel bar feeding device 1, a feeding conveying device 2, a discharging conveying device 5, a flat supporting type material picking device 6 and a material turning conveying device;
The steel bar feeding device 1 conveys a plurality of raw materials to the feeding and conveying device 2 one by one, and the steel bar feeding device 1 is positioned at one side of the feeding and conveying device 2 along the width direction;
The feeding conveying device 2 conveys the reinforcing steel bars to the discharging conveying device 5 through the sawing openings of the sawing device 3, the sawing device 3 is positioned between the feeding conveying device 2 and the discharging conveying device 5, and the feeding conveying device 2 and the discharging conveying device 5 are connected in the length direction;
sawing is carried out after the sawing device 3 saw cuts the steel bars conveyed by the feeding conveying device 2 to a required length, and the steel bars with the required length are positioned on the discharging conveying device 5;
Reinforcing steel bars on the discharging conveying device 5 are conveyed to the turning conveying device by the flat supporting type material picking device 6 to finish upsetting, chamfering and threading, two reinforcing steel bar upsetting devices 7 are located at two ends of the turning conveying device along the length direction, two reinforcing steel bar chamfering peeling devices 8 are located at two ends of the turning conveying device along the length direction, two reinforcing steel bar threading devices 9 are located at two ends of the turning conveying device along the length direction, and the reinforcing steel bar upsetting devices 7, the reinforcing steel bar chamfering peeling devices 8 and the reinforcing steel bar threading devices 9 are sequentially arranged in parallel in the width direction of the turning conveying device.
When in actual use, the raw materials of the reinforcing steel bars are placed on the reinforcing steel bar feeding device 1, the reinforcing steel bars to be processed are manually laid and assisted into the feeding conveying device 2, and the feeding is completed. The feeding transmission motor 11 drives the feeding transmission rotating shaft to convey the reinforcing steel bars to the sawing device 3, the starting button is pressed on the operating table 4, the feeding conveying device 2 drives the feeding rotating shaft 23 to penetrate through the sawing notch of the sawing device 3 by the feeding motor 21, the pneumatic and hydraulic clamping devices on the sawing device 3 clamp the reinforcing steel bars, the starting sawing device 3 starts sawing, after the head cutting is completed, the feeding conveying device 2 continues to convey the reinforcing steel bars to the discharging conveying device 5, and the feeding length is according to a preset value of the operating table 4: and the steel bar limiting plate on the discharging and conveying device 5 is started to extend, then the movable frame is extended and retracted through the pushing motor 51 to move forwards and backwards, the steel bar limiting plate is accurately positioned, the pneumatic hydraulic clamping device clamps the steel bar, and the sawing device 3 works to saw and finish sawing.
The supporting plate 54 (namely, a steel bar limiting plate, 20 steel bar limiting plates are used except for the preset size positioning, one steel bar limiting plate is in an extending state when sawing steel bars, the rest 19 steel bar limiting plates are in a descending state), the flat supporting type material picking device 6 is started, the movable positioning wheel 64 is driven to rotate through the motion of a speed reducer and a motor (with a diagram), the movable frame 62 extends to the position below the steel bars which are jacked up by the steel bar limiting plates on the discharging and conveying device 5, the steel bars are all descended, the steel bars are flatly placed on the movable frame 62, the movable frame 62 is retracted through the speed reducer and the motor, and the motor and the speed reducer rotate to drive the transmission rod through the transmission chain to rotate so as to convey the steel bars to the sorter. The inductor on the sorter senses that the steel bar rear cylinder stretches out, drives the rotating shaft to drive the material hooking plate 612 to rotate, turns one steel bar into the material turning plate on the material turning device, and the speed reducer and the motor rotate to drive the conveying chain to move and drive the conveying rotating shaft to rotate at the same time, so that the steel bar is driven to enter the upsetting machine to upset left, enter the right upsetting machine to upset left after the upsetting is finished, the upsetting is finished to turn into the steel bar chamfering and peeling device 8 to chamfer and peel left and right, and the follow-up working principle is equal, and the follow-up working principle is round pushing in turn.
It should be noted that, the sawing device 3, the upsetting machine, the reinforcing steel bar chamfering and peeling device 8 and the reinforcing steel bar threading device 9 mentioned in this embodiment are national mature standard components, and the upsetting machine, the reinforcing steel bar chamfering and peeling device 8 and the reinforcing steel bar threading device 9 are matched use devices of this embodiment, and detailed structures of the upsetting machine, the reinforcing steel bar chamfering and peeling device 8 and the reinforcing steel bar threading device 9 are not repeated.
As shown in fig. 3 and 4, the reinforcing bar feeding device 1 includes: the material loading frame 15 that steel construction was made, material loading drive motor 11, material loading drive chain 12, material loading conveying pivot 13, and n material loading conveying chain 14, material loading drive motor 11 installs at the middle part of material loading frame 15, and material loading conveying pivot 13 installs at one side of material loading frame 15 along width direction, and material loading conveying pivot 13 arranges along the length direction of material loading frame 15, and material loading conveying pivot 13 is gone up and is equipped with along the axis in proper order: the feeding device comprises n first chain wheels matched with a feeding conveying chain 14, 1 second chain wheels matched with a feeding driving chain 12, a third chain wheel matched with the feeding driving chain 12 is arranged on an output shaft of a feeding driving motor 11, n fourth chain wheels matched with the feeding conveying chain 14 are further arranged on a feeding frame 15, the n fourth chain wheels are oppositely arranged with the n first chain wheels, and the feeding conveying chain 14 is distributed along the width direction of the feeding frame 15 and used for conveying raw materials.
As shown in fig. 5, the feed conveyor 2 includes: the feeding frame 24 that the steel construction was made, set up on feeding frame 24 and along a plurality of feeding pivot 23 and a feeding chain 22 that feeding frame 24 length direction distributes, the rotatory feeding motor 21 of drive feeding pivot 23, feeding motor 21 and arbitrary feeding pivot 23 fixed connection all are equipped with the feeding sprocket on a plurality of feeding pivot 23, and feeding chain 22 encloses into the ring around a plurality of feeding sprocket to drive feeding sprocket rotation. Preferably, the frame body of the steel bar feeding device 1 is fixedly connected with the frame body of the feeding conveying device 2.
As shown in fig. 6, the outfeed conveyor 5 includes: the steel construction is made go out ejection of compact frame 57, set up on ejection of compact frame 57 and along a plurality of ejection of compact pivot and a ejection of compact chain 53 that ejection of compact frame 57 length direction distributes, the rotatory ejection of compact motor 52 of drive ejection of compact pivot, every ejection of compact pivot all is equipped with a layer board 54, ejection of compact motor 52 and arbitrary ejection of compact pivot fixed connection all are equipped with ejection of compact sprocket in the ejection of compact pivot of a plurality of, ejection of compact chain 53 encloses into the ring around a plurality of ejection of compact sprocket to drive ejection of compact sprocket rotation. The discharging frame 57 is fixedly provided with a baffle plate for controlling the cutting length of the raw materials along the tail end of the length direction, and the discharging conveying device 5 further comprises: the pushing frame 56 is fixedly arranged below the discharging frame 57 and used for pushing the discharging frame 57 to move in the length direction, the pushing motor 51 is used for driving the pushing frame 56 to work, and a pushing rod is arranged on an output shaft of the pushing motor 51 and fixedly connected with the pushing frame 56.
As shown in fig. 7 and 8, the flat carrier pick-up device 6 includes: pick up the work or material rest 61, pick up the material motor 68, pick up material drive chain 610, pick up material conveying pivot and n pick up material conveying chain 66, pick up the middle part of work or material rest 61 is installed to the material motor 68, picks up the material conveying pivot and installs in the one side of pick up work or material rest 61 along width direction, picks up the material conveying pivot and arranges along the length direction of pick up work or material rest 61, picks up and is equipped with along the axis in proper order in the material conveying pivot: the n fifth chain wheels matched with the pick-up conveying chain 66 and the 1 sixth chain wheels matched with the pick-up driving chain 610 are arranged on an output shaft of the pick-up motor 68, the n eighth chain wheels matched with the pick-up conveying chain 66 are also arranged on the pick-up frame 61, the n eighth chain wheels are oppositely arranged with the n fifth chain wheels, and the pick-up conveying chain 66 is distributed along the width direction of the pick-up frame 61 and used for conveying cut materials. One side of the material picking frame 61 along the width direction is fixedly connected with one side of the frame body of the discharging and conveying device 5 along the width direction, and the other side of the material picking frame 61 along the width direction is also provided with a sorting device, and the sorting device comprises: the two cylinders are fixedly arranged on the material picking frame 61, a rotating shaft hinged with the piston rods of the cylinders, and a plurality of V-shaped material hooking plates 612 which are arranged on the rotating shaft and distributed along the axis. The end part of the piston rod is provided with two lugs, a gap is reserved between the two lugs, a convex plate inserted between the two lugs is arranged on the rotating shaft, and the convex plate is hinged with the lugs through a pin shaft. The receiving bin 10 is a device for storing finished products.
Example 2:
the difference from embodiment 1 is that this embodiment provides a structure of a fully automated production line in practical use.
As shown in fig. 3 and 4, the steel bar feeding device 1 includes a feeding transmission motor 11, a feeding driving chain 12, a feeding transmission rotating shaft, a feeding transmission chain 14, a feeding frame 15, wherein the feeding frame 15 includes two rows of opposite supporting columns, two rows of transverse connecting rods, two opposite longitudinal connecting rods, the bottom ends of the supporting columns are fixedly connected with the lower rows of transverse connecting rods, the top ends of the supporting columns are fixedly connected with the two longitudinal connecting rods through the lower rows of transverse connecting rods, the feeding transmission rotating shaft is positioned at the left side of the top end of the feeding frame 15 and parallel to the longitudinal connecting rods, the feeding driving chain 12 is positioned at the top end of the feeding frame 15 and parallel to the transverse connecting rods, the left side is connected with the feeding transmission rotating shaft, the feeding driving chain 12 is connected with the feeding transmission motor 11 and the feeding transmission rotating shaft, the top end of the feeding transmission motor 11 is positioned below the feeding transmission rotating shaft, the connecting legs are fixedly connected with the transverse connecting rods, the left ends of the connecting legs are positioned at the right side of the bottom end of the feeding frame 15, and the right surfaces of the supporting columns of the feeding frame 15 are fixedly connected with the right surfaces of the connecting legs for connecting the steel bar feeding device 1 and the feeding transmission device 2.
In actual use, feeding conveyer 2 includes speed reducer and motor, the conveying chain, the conveying pivot, the support includes two rows of relative support columns, one row of transverse connection pole, two longitudinal connection poles, transverse connection pole is located the bottom of support column, relative support column passes through transverse connection pole fixed connection, longitudinal connection pole is located the top of support column, the top of support column and the lower fixed surface of connecting rod are connected, speed reducer and motor are located the conveying pivot below, speed reducer and motor upper end and the lower fixed surface of support longitudinal connection pole are connected, speed reducer and motor and conveying pivot are connected to the conveying chain, the transmission pivot passes the longitudinal connection pole, be fixed in the middle of the longitudinal connection pole.
In actual use, ejection of compact transmission includes propulsion speed reducer and motor, conveying chain, the reinforcing bar limiting plate, shelf tug 55, remove the shelf, fixed shelf includes two rows of relative support columns, one row of transverse connection pole, two longitudinal connection poles, transverse connection pole is located the support column below, relative support column passes through transverse connection pole fixed connection, longitudinal connection pole is located the top of support column, the top of support column and longitudinal connection pole's last fixed surface are connected, shelf tug 55 is located fixed shelf top, remove the shelf lower extreme for reduce the resistance when removing the shelf back-and-forth movement.
In practical use, the flat-bracket type material picking device 6 comprises a fixed frame, a movable frame 62, a speed reducer, a motor, a movable positioning wheel 64, a transverse rail, a feeding chain, a conveying rod 67, a motor, a speed reducer, a sorter, a transmission chain, an inductor, a material hooking plate 612, a cylinder 613, a rotating shaft 614 and a sliding plate 615, wherein the fixed frame comprises two rows of opposite supporting columns, two rows of transverse connecting rods, an upper row of connecting rods are positioned at the top ends of the supporting columns, the lower surface of the upper row of connecting rods is fixedly connected with the top ends of the supporting columns, a lower row of connecting rods are positioned at the bottom ends of the supporting columns, the two rows of opposite supporting columns are fixedly connected through the lower row of connecting rods, the movable frame 62 is a rectangular bracket, the longitudinal length is the same as the longitudinal length of the fixed frame, the inner side is provided with the transverse connecting rods, the speed reducer and the motor are positioned below the movable frame 62, the top ends are leveled with the top ends of the transverse rail, are fixedly connected with the transverse rail and are used for controlling the movable positioning wheel 64 to move left and right, the movable positioning wheel 64 is positioned at the upper end of a transverse rail, two ends of the movable positioning wheel 64 are fixedly connected to the outer side of a transverse connecting rod of the movable frame 62 through connecting sheets, the movable frame 62 is controlled to move left and right under the action of a speed reducer and a motor, the transverse rail is positioned at the upper end of a fixed frame, the lower surface of the transverse rail is fixedly connected with the upper surface of the fixed frame, a feeding chain is fixed at the upper end of the movable frame 62 through a fixed plate and is connected with a conveying rod 67, the conveying rod 67 rotates under the driving of the conveying rod 67, the conveying rod 67 is positioned at the left side of the upper end of the movable frame 62 and is connected with the movable frame 62 through the fixed plate, the longitudinal length of the motor and the speed reducer are positioned at the lower end of the movable frame 62, the upper end of the motor is fixedly connected with the transverse connecting rod of the movable frame 62 through a transmission chain, the conveying rod 67 is controlled to rotate, an annular hole is formed in a sorter and is fixedly connected with a rotating shaft through the annular hole, the motor and the speed reducer are connected to the transmission chain and the transmission rod 67, the sensor is located the pivot, inlay in the pivot, the material hooking plate 612 is located the sorter, through screw and sorter swing joint, the tie point is located sorter V-arrangement breach department, the cylinder is located the pivot below, the bottom is with fixing the epaxial horizontal pole fixed connection of fixed bolster support, cylinder axle top and pivot swing joint, the slide is located the left side of moving frame 62, right-hand member and the left side longitudinal rod fixed connection of moving frame 62, left end and pivot swing joint.
The working process of the flat-bracket type material picking device 6 is as follows: when the sawing working position completes the sawing working procedure, the controller controls the lifting cylinder to extend out, the supporting plate 54 rises, and the steel bars on the supporting plate 54 are supported; the controller controls the pushing cylinder to extend, and the pushing cylinder pushes the movable frame 62 forwards, so that the feeding chain on the supporting rod reaches the lower part of the supported steel bar; the controller then controls the lift cylinder to retract and the pallet 54 to reset, at which time the rebar is placed flat on the moving rack. The controller controls the pushing cylinder to retract, the pushing cylinder drives the movable frame 62 to reset together, the sawn steel bars are stably moved to the upper part of the main frame, meanwhile, the controller controls the first driving motor to work, the first driving motor drives the feeding chain to move backwards, the steel bars are further moved to the sorting device, when the inductor senses that the first steel bars reach the sorting device, the inductor sends a detection signal to the controller, and the controller controls the first driving motor to stop rotating; the controller controls the second driving motor to work, the second driving motor drives the rotating shaft to rotate, the rotating shaft drives the sorter to rotate, the sorter turns over one reinforcing steel bar to a next working procedure station in sequence, and after the reinforcing steel bar located at the inductor is turned over, the controller controls the first driving motor to continue to rotate, and the other reinforcing steel bar is transported to the sorting device. And so on until the sorting device turns all the reinforcing bars to the next station.
The full-automatic production line has compact structure, and saves the site area compared with the traditional processing; the production line adopts the high-precision private clothes motor to control and set the length, solves the problems of low traditional machining precision, and only two workers are required to charge and take finished products in one production line of the full-automatic production line, so that the working intensity of the workers is reduced, the labor cost is reduced, and the working efficiency is improved.
The above list of detailed descriptions is only specific to practical embodiments of the present invention, and they are not intended to limit the scope of the present invention, and all equivalent embodiments or modifications that do not depart from the spirit of the present invention should be included in the scope of the present invention.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (7)
1. A fully automated production line for sawing upsetting threading of steel bars, comprising: saw cut device (3), two reinforcing bar upsetting devices (7) that set up relatively, two reinforcing bar chamfer peeling devices (8) that set up relatively, two reinforcing bar mantle fiber devices (9) that set up relatively, its characterized in that still includes: the device comprises a reinforcing steel bar feeding device (1), a feeding conveying device (2), a discharging conveying device (5), a flat supporting type material picking device (6) and a turning conveying device;
The steel bar feeding device (1) conveys a plurality of raw materials to the feeding and conveying device (2) one by one, and the steel bar feeding device (1) is positioned at one side of the feeding and conveying device (2) along the width direction;
The feeding conveying device (2) conveys the reinforcing steel bars to the discharging conveying device (5) through the sawing openings of the sawing device (3), the sawing device (3) is positioned between the feeding conveying device (2) and the discharging conveying device (5), and the feeding conveying device (2) is connected with the discharging conveying device (5) in the length direction;
The outfeed conveyor (5) comprises: the device comprises a discharging frame (57) made of a steel structure, a plurality of discharging rotating shafts and a discharging chain (53) which are arranged on the discharging frame (57) and distributed along the length direction of the discharging frame (57), and a discharging motor (52) for driving the discharging rotating shafts to rotate, wherein each discharging rotating shaft is provided with a supporting plate (54), the discharging motor (52) is fixedly connected with any discharging rotating shaft, the plurality of discharging rotating shafts are provided with discharging chain wheels, and the discharging chain (53) surrounds the plurality of discharging chain wheels to form a ring shape so as to drive the discharging chain wheels to rotate;
starting the supporting plate (54) on the discharging and conveying device (5) to extend, extending and retracting through the propulsion motor (51) to enable the movable frame to move forwards and backwards, accurately positioning the supporting plate (54), clamping the reinforcing steel bars by the pneumatic hydraulic clamping device, and sawing by the sawing device (3); sawing is carried out after the sawing device (3) saw cuts the steel bars conveyed by the feeding conveying device (2) to the required length, and the steel bars with the required length are positioned on the discharging conveying device (5);
The end of ejection of compact frame (57) along length direction has set firmly the baffle that is used for controlling raw and other materials cutting length, ejection of compact conveyer (5) still include: the pushing device comprises a pushing frame (56) fixedly arranged below a discharging frame (57) and used for pushing the discharging frame (57) to move in the length direction, and a pushing motor (51) for driving the pushing frame (56) to work, wherein a pushing rod is arranged on an output shaft of the pushing motor (51) and fixedly connected with the pushing frame (56);
The flat-bracket type material picking device (6) comprises: pick up work or material rest (61), pick up material motor (68), pick up material drive chain (610), pick up material conveying pivot and n pick up material conveying chain (66), pick up material motor (68) and install in the middle part of pick up work or material rest (61), pick up material conveying pivot and install in pick up work or material rest (61) along one side of width direction, pick up material conveying pivot and arrange along the length direction of pick up work or material rest (61), pick up and be equipped with along the axis in proper order in the material conveying pivot: the device comprises n fifth chain wheels matched with a pick-up conveying chain (66), 1 sixth chain wheels matched with a pick-up driving chain (610), wherein a seventh chain wheel matched with the pick-up driving chain (610) is arranged on an output shaft of a pick-up motor (68), n eighth chain wheels matched with the pick-up conveying chain (66) are also arranged on a pick-up frame (61), the n eighth chain wheels are arranged opposite to the n fifth chain wheels, and the pick-up conveying chain (66) is distributed along the width direction of the pick-up frame (61) and is used for conveying cut materials;
The supporting plate (54) on the discharging and conveying device (5) jacks up the steel bars, the flat supporting type material picking device (6) is started, the speed reducer and the motor move to drive the movable positioning wheel (64) to rotate, the movable frame (62) stretches out to the lower portion of the steel bars jacked up by the supporting plate (54) on the discharging and conveying device (5), the supporting plate (54) descends completely, and the steel bars are flatly placed on the movable frame (62);
reinforcing bars on ejection of compact conveyer (5) are transported to the turning conveyer by flat support formula material pick-up device (6) and accomplish mound thick, chamfer, mantle fiber, two reinforcing bar mound thick device (7) are located turning conveyer along length direction's both ends, two reinforcing bar chamfer peeling device (8) are located turning conveyer along length direction's both ends, two reinforcing bar mantle fiber device (9) are located turning conveyer along length direction's both ends, reinforcing bar mound thick device (7), reinforcing bar chamfer peeling device (8), reinforcing bar mantle fiber device (9) are in turn parallel arrangement in order in turning conveyer's width direction.
2. The full automation line of claim 1, wherein the rebar loading device (1) comprises: feeding frame (15), material loading drive motor (11), material loading drive chain (12), material loading conveying pivot (13) and n material loading conveying chain (14) that steel construction was made, the middle part at feeding frame (15) is installed in material loading drive motor (11), one side along width direction at feeding frame (15) is installed in material loading conveying pivot (13), the length direction arrangement along feeding frame (15) of material loading conveying pivot (13), be equipped with along the axis in proper order on material loading conveying pivot (13): the feeding device comprises n first chain wheels matched with a feeding conveying chain (14), 1 second chain wheels matched with a feeding driving chain (12), a third chain wheel matched with the feeding driving chain (12) is arranged on an output shaft of a feeding driving motor (11), n fourth chain wheels matched with the feeding conveying chain (14) are further arranged on a feeding frame (15), the n fourth chain wheels are oppositely arranged with the n first chain wheels, and the feeding conveying chain (14) is distributed along the width direction of the feeding frame (15) and used for conveying raw materials.
3. Full automation line according to claim 1, characterized in that the feed conveyor (2) comprises: the feeding frame (24) that steel construction was made, set up on feeding frame (24) and along a plurality of feeding pivot (23) and a feeding chain (22) that feeding frame (24) length direction distributes, drive feeding pivot (23) rotatory feeding motor (21), feeding motor (21) and arbitrary feeding pivot (23) fixed connection all are equipped with feeding sprocket on a plurality of feeding pivot (23), feeding chain (22) enclose into the ring around a plurality of feeding sprocket to drive feeding sprocket and rotate.
4. A fully automated production line according to claim 2 or 3, characterized in that the frame of the bar feeding device (1) is fixedly connected with the frame of the feed conveyor (2).
5. The full-automatic production line according to claim 1, wherein one side of the pick-up rack (61) along the width direction is fixedly connected with one side of a rack body of the discharging and conveying device (5) along the width direction, and the other side of the pick-up rack (61) along the width direction is further provided with a sorting device, and the sorting device comprises: the material picking device comprises two air cylinders fixedly arranged on a material picking frame (61), a rotating shaft hinged with a piston rod of each air cylinder, and a plurality of V-shaped material hooking plates (612) arranged on the rotating shaft and distributed along the axis.
6. The full automation line of claim 5, wherein the end of the piston rod is provided with two lugs with a gap therebetween, the rotating shaft is provided with a convex plate inserted between the two lugs, and the convex plate is hinged with the lugs through a pin shaft.
7. The full automation line of claim 1, wherein the turning conveyor transports rebar through a sprocket chain.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810898812.0A CN109051596B (en) | 2018-08-08 | 2018-08-08 | Full-automatic production line for sawing, upsetting and threading steel bars |
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| CN201810898812.0A CN109051596B (en) | 2018-08-08 | 2018-08-08 | Full-automatic production line for sawing, upsetting and threading steel bars |
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| CN109051596B true CN109051596B (en) | 2024-06-21 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111843508A (en) * | 2020-08-05 | 2020-10-30 | 山东铁建数控设备有限公司 | Mantle fiber machine production line |
| CN114226601A (en) * | 2021-12-23 | 2022-03-25 | 中国建筑土木建设有限公司 | Feeding system of box girder bottom web plate through long steel bars |
| CN116060540A (en) * | 2023-01-13 | 2023-05-05 | 中建三局集团有限公司 | Modularized intelligent steel bar processing production line and technology based on Internet of things |
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| JPH06183557A (en) * | 1992-12-17 | 1994-07-05 | Yoshida Kogyo Kk <Ykk> | Long material transfer device |
| CN204686162U (en) * | 2015-03-20 | 2015-10-07 | 深圳市康振机械科技有限公司 | Steel bar fixed length cutter |
| CN208746988U (en) * | 2018-08-08 | 2019-04-16 | 姜勇 | A kind of full-automatic production line of reinforcing bar sawing thickened screwing |
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| JPH0741157A (en) * | 1993-08-03 | 1995-02-10 | Kawatetsu Metal Fuaburika Kk | Method of transferring steel material and its facility |
| JP2004131227A (en) * | 2002-10-09 | 2004-04-30 | Nippon Paint Plant Engineering Co Ltd | Workpiece transfer device |
| CN205237184U (en) * | 2015-11-25 | 2016-05-18 | 上海俊研电气科技有限公司 | Full -automatic steel tube cutting machine |
| CN206494497U (en) * | 2016-11-04 | 2017-09-15 | 浙江德马科技股份有限公司 | A kind of belt transfer machine |
| CN106984863B (en) * | 2017-06-08 | 2020-03-13 | 浙江阿波罗工具有限公司 | Full-automatic metal round bar cutting machine |
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| JPH06183557A (en) * | 1992-12-17 | 1994-07-05 | Yoshida Kogyo Kk <Ykk> | Long material transfer device |
| CN204686162U (en) * | 2015-03-20 | 2015-10-07 | 深圳市康振机械科技有限公司 | Steel bar fixed length cutter |
| CN208746988U (en) * | 2018-08-08 | 2019-04-16 | 姜勇 | A kind of full-automatic production line of reinforcing bar sawing thickened screwing |
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