CN104708706A - Automatic composite heat preservation plate cutting equipment - Google Patents
Automatic composite heat preservation plate cutting equipment Download PDFInfo
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- CN104708706A CN104708706A CN201510148116.4A CN201510148116A CN104708706A CN 104708706 A CN104708706 A CN 104708706A CN 201510148116 A CN201510148116 A CN 201510148116A CN 104708706 A CN104708706 A CN 104708706A
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- roller
- conveyer belt
- cylinder
- cutting equipment
- insulation boards
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- 238000005520 cutting process Methods 0.000 title claims abstract description 84
- 239000002131 composite material Substances 0.000 title claims abstract description 26
- 238000004321 preservation Methods 0.000 title abstract description 8
- 230000003028 elevating effect Effects 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 24
- 238000009413 insulation Methods 0.000 claims description 22
- 238000007599 discharging Methods 0.000 claims description 18
- 238000005553 drilling Methods 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 230000006698 induction Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 239000004567 concrete Substances 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000758 substrate Substances 0.000 description 24
- 238000005096 rolling process Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention relates to automatic cutting equipment, particularly relates to automatic composite heat preservation plate cutting equipment, and belongs to the technical field of composite heat preservation plate cast-in-place concrete. The automatic composite heat preservation plate cutting equipment comprises a feeding device, a vertical cutting device, a transverse cutting device and an unloading device which are arranged in sequence, wherein the vertical cutting device comprises a front frame body, and a cutting section and a conveying section which are arranged along the front frame body in sequence; and the transverse cutting device comprises a rear frame body, and a transverse cutting section arranged on the rear frame body. The automatic composite heat preservation plate cutting equipment can realize a full-automatic process of loading, vertically cutting, transversely cutting and unloading a composite heat preservation plate and the production efficiency is greatly improved.
Description
Technical field
The present invention relates to a kind of automatic cutting equipment, particularly a kind of composite insulation boards automatic cutting equipment, belong to complex heat-preservation plate cast-in-place concrete technical field.
Background technology
LS compound external mold plate cast-in-place concrete insulation construction system is permanent exterior sheathing with cement based two-sided layer composite insulation boards; inner side cast concrete; anticracking grout protective layer is smeared, the insulation construction system two-sided layer compound heat preservation die plate and concrete firmly being linked together and formed by connector in outside.This heat insulation system have design and construction technology simply, higher intensity and the feature such as good heat-insulating property, good fire protecting performance, be progressively promoted at home and apply.
In prefabrication process, the transverse direction of exterior sheathing blanket and longitudinal two ends need to carry out cutting process, to meet standardisation requirements, reach qualified size.At present, be, first by artificial lift to move, base substrate is lifted on Cutting platform, carry out longitudinal cutting the traditional approach that base substrate processes, then by a dead lift, base substrate be transported to another cutting bed, carry out transverse cuts, then unload.The artificial occupancy of this traditional approach is high, and cutting efficiency is low, the cutting accuracy of base substrate, difficult quality guarantee.
Summary of the invention
According to above the deficiencies in the prior art, technical problem to be solved by this invention is: provide a kind of composite insulation boards automatic cutting equipment, and the automation cutting realizing composite insulation boards is produced, and enhances productivity greatly, reduces artificial, saves entreprise cost.
Composite insulation boards automatic cutting equipment of the present invention, comprise the feeding device, longitudinal cutting device, transverse cutting device and the device for discharging that set gradually, longitudinal cutting device comprises front frame body, cut length and transportation section is set gradually along front frame body, the first conveyer belt is provided with along cut length, first conveyer belt front portion is provided with away material roller wheel, walk material roller wheel top and be provided with the pressure roller be mated, pressure roller is arranged on hold down gag, and both sides, conveyer belt rear portion respectively arrange the first longitudinal cutter, the second longitudinal cutter; Transverse cutting device comprises back frame body and is arranged on the transverse cuts section on back frame body, transverse cuts section comprises the 3rd conveyer belt of both sides, respectively on two the 3rd conveyer belts fix a pushing block, two pushing block positions are corresponding, 3rd conveyer belt front portion is provided with some along the spaced apart carrying roller of blanket longitudinal direction, and the 3rd both sides, conveyer belt rear portion arrange the first transverse cutting machine and the second transverse cutting machine respectively.
The cut length of longitudinal cutting device completes the cutting of blanket, first conveyer belt drives blanket to advance forward, first longitudinal cutter and the second longitudinal cutter carry out the cutting of blanket both sides longitudinal direction respectively, blanket is when just entering the first conveyer belt, due to little with the first conveyer belt contact surface, therefore, must pass through to walk material roller wheel to coordinate with pressure roller and compress blanket, force blanket to move forward and enter completely in conveyer belt, thus the cutting process completed blanket, blanket continues to be fed forward and enters on the carrying roller of transverse cutting device by transportation section, blanket continues to move along carrying roller, enter in the 3rd conveyer belt, and laterally place along two the 3rd conveyer belts, when the 3rd conveyer belt runs, under pushing block effect, blanket moves forward, the two ends of its transverse direction complete cutting by the first transverse cutting machine and the second transverse cutting machine, realize the longitudinal direction end of blanket and the automation cutting operation of transverse end.
Positioning baffle is provided with along the first described conveyer belt side, relative opposite side is provided with along the spaced apart aligning guide of throughput direction, aligning guide is by aligning pinch roller and swing arm forms, align pinch roller and be arranged on swing arm front end, swing arm front portion is sloped inwardly by extension spring, make to align pinch roller compressing in blanket side by the pretightning force of swing arm, by positioning baffle and aligning guide, centering location is carried out to blanket, ensure the cutting accuracy of blanket.
Described hold down gag comprises compression support, compresses support and is provided with slide rail, be provided with the slide block coordinated with slide rail in it, slide block is arranged on pressure roller two ends, by spring compression above slide block, by the compaction degree of the automatic adjusting slider of spring, avoid not pressing tightly, and prevent too high blanket from can't pass.
The drive unit of the first conveyer belt comprises the first drive motors, the first driving shaft and the first driven shaft, and the first drive motors connects the first driving shaft, is connected between the first driving shaft with the first driven shaft by the first conveyer belt.
Pressure roller front end is also provided with material loading running roller, and material loading running roller is arranged on the first driven shaft, and material loading running roller assists the material loading of blanket.
Transportation section comprises the second drive motors, the second driving shaft and the second driven shaft, second driving shaft, the second driven pulley are connected by the second conveyer belt and are separately positioned on two ends, transportation section, second drive motors connects the second driving shaft, and the second conveyer belt both sides arrange positioning baffle and spaced apart aligning guide respectively.
Described back frame body front portion is provided with a located lateral plate, and located lateral plate is corresponding with carrying roller; Transverse cuts section tail end is provided with unloading part, and unloading part comprises the 4th conveyer belt and drive unit, and the 4th conveyer belt afterbody is provided with vertical pin, the blanket cut is through the 4th conveyer belt discharging, the relevant position of lever is provided with inductor, when blanket front end arrives pin, automatically stops transmitting.
The drive unit of the 3rd conveyer belt comprises the 3rd drive motors, the 3rd driving shaft, driving wheel and driven pulley, and the 3rd drive motors connects the 3rd driving shaft by belt, and the 3rd driving shaft is provided with driving wheel, is connected between driving wheel with driven pulley by belt.
4th conveyor drive arrangement comprises four-wheel drive motor, 4 wheel driven moving axis, driving wheel and driven pulley, and four-wheel drive motor connects 4 wheel driven moving axis by belt, and 4 wheel driven moving axis is provided with driving wheel, is connected between driving wheel with driven pulley by belt.
First conveyer belt, the second conveyer belt, the 3rd conveyer belt and the 4th conveyer belt are chain, belt or guipure, preferred chain.
Described feeding device comprises lifting platform, and lifting platform side is provided with holder, holder is installed a push pedal cylinder, and push pedal cylinder cylinder rod end matches with lifting platform, and push pedal cylinder side is provided with inductor, and inductor induction height adapts with push pedal cylinder.
Described lifting platform comprises underframe, top frame, be connected by support bar between underframe with top frame, support bar comprises one group of first support bar and one group of second support bar, first support bar one end and underframe hinged, the other end connect roller, roller coordinates with top frame, second support bar one end is hinged with top frame, and the other end connects roller, and roller coordinates with underframe, be provided with cross bar between first support bar, lift cylinder cylinder rod end is connected with cross bar.Coordinate with lifting platform by arranging push pedal cylinder, the composite insulation boards base substrate stacked is placed on lifting platform, when inductor senses uppermost base substrate, the action of push pedal cylinder, promote uppermost base substrate forward, enter Cutting platform, after push pedal cylinder return, lifting platform continues to rise, when inductor senses base substrate again, the action again of push pedal cylinder, thus the Automatic continuous material loading realizing base substrate, save manpower, improving production efficiency.
Be provided with vertical backstay on rear side of described lifting platform upper surface, backstay plays protective action on the one hand, places base substrate slippage, plays the role of positioning on the other hand, makes base substrate aim at lifting platform position.
Described backstay is circular pin, and is rotatingly arranged on lifting platform, and when base substrate moves forward, rotating backstay can assist the movement of base substrate, reduces frictional resistance, facilitates material loading.Be arranged on lifting platform by bearing assembly bottom circular pin.
Laterally be provided with at least one group assists running roller to described lifting platform upper surface, and by the rolling action of auxiliary running roller, sliding friction when being advanced by base substrate is converted into rolling friction, reduces frictional resistance.
Described lifting platform comprises underframe, top frame, be connected by support bar between underframe with top frame, support bar comprises one group of first support bar and one group of second support bar, first support bar one end and underframe hinged, the other end connect roller, roller coordinates with top frame, second support bar one end is hinged with top frame, and the other end connects roller, and roller coordinates with underframe, be provided with cross bar between first support bar, lift cylinder cylinder rod end is connected with cross bar.
Described device for discharging comprises portal frame, portal frame top is provided with walking dolly, walking dolly two ends arrange discharge component respectively, discharge component comprises lifting motor, elevating bracket, runner and take off and landing strip, take off and landing strip one end connects lifting motor, and the other end walks around runner, and elevating bracket is fixed in take off and landing strip, be provided with buckle inside elevating bracket, buckle connects the buckle cylinder driving its action.Lifting motor drives take off and landing strip to rotate and takes turns rotation, take off and landing strip drives elevating bracket to move up and down, walking dolly is along support body longitudinally walking, thus drive lifting motor and elevating bracket along support body lengthwise movement, by the buckle fastening blanket on elevating bracket, then blanket is moved to assigned address, complete automatic discharging, take off and landing strip is belt or chain, and corresponding runner is belt pulley or sprocket wheel, preferred chain and sprocket wheel.
Described buckle is a L-square, and a right-angle surface of L-square is facade, and another right-angle surface is stretched out to the inside, and buckle cylinder both sides are provided with guide post, and guide post is arranged on elevating bracket, and its end connects buckle.
Connection guide rail support below described walking dolly two ends, is provided with guide groove in rail brackets, and corresponding elevating bracket both sides are provided with lifting roller, and lifting roller matches with guide groove.
Connection guide rail support below described walking dolly two ends, is provided with guide groove in rail brackets, and corresponding elevating bracket both sides are provided with lifting roller, and lifting roller matches with guide groove, and elevating bracket is moved up and down along guide groove up and down by lifting roller.
Be provided with walking roller bottom described walking dolly, walking roller is walked along support body top, walking dolly connecting drive device.
Also comprise drilling equipment, drilling equipment is made up of cylinder of holing, boring seat, drill bit, boring cylinder is arranged on portal frame, its cylinder rod end straight down, boring seat is installed in cylinder bar front end, and boring seat is provided with some drill bits, after blanket transverse direction and longitudinal two ends complete cutting, by being located in down, completed the automatic drilling of blanket by drill bit.
Compared with prior art, the beneficial effect that the present invention has is:
The present invention realizes composite insulation boards and to the full-automatic process of discharging from material loading, longitudinally cutting, transverse cuts, greatly improves production efficiency, improved efficiency more than 3 times, manually take and be reduced to 1 ~ 2 people by 8 original people, greatly save human cost.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is feeding device structural representation;
Fig. 3 is longitudinal cutting device structural representation;
Fig. 4 is hold down gag structural representation;
Fig. 5 is transverse cutting device structural representation;
Fig. 6 is device for discharging structural representation;
Fig. 7 is elevating bracket assembling plan view.
In figure:
1, feeding device; 2, longitudinal cutting device; 3, transverse cutting device; 4, drilling equipment; 5, device for discharging;
1.1, underframe; 1.2, roller; 1.3, frame is pushed up; 1.4, holder; 1.5, push pedal cylinder; 1.6, inductor; 1.7, backstay; 1.8, auxiliary running roller; 1.9, lift cylinder; 1.10, support bar; 1.11, cross bar; 1.12, the first support bar; 1.13, the second support bar;
2.1, front frame body; 2.2, material loading running roller; 2.3, material roller wheel is walked; 2.4, hold down gag; 2.5, pressure roller; 2.6, positioning baffle; 2.7, the first longitudinal cutter; 2.8, the first conveyer belt; 2.9, the first drive motors; 2.10, the first driving shaft; 2.11, the second driven shaft; 2.12, the second drive motors; 2.13, the second driving shaft; 2.14, pinch roller is aligned; 2.15, swing arm; 2.16, the second longitudinal cutter; 2.17, the first driven shaft; 2.18, the second conveyer belt; 2.41, support is compressed; 2.42, spring; 2.43, slide rail; 2.44, slide block;
3.1, back frame body; 3.2, carrying roller; 3.3, driven pulley; 3.4, pushing block; 3.5, located lateral plate; 3.6, the 3rd conveyer belt; 3.7, the first transverse cutting machine; 3.8, the 4th conveyer belt; 3.9, pin; 3.10,4 wheel driven moving axis; 3.11, four-wheel drive motor; 3.12, the 3rd driving shaft; 3.13, the 3rd drive motors; 3.14, the second transverse cutting machine;
4.1, boring cylinder; 4.2, boring seat; 4.3, drill bit;
5.1, portal frame; 5.2, lifting motor; 5.3, electric machine support; 5.4, walking dolly; 5.5, walking roller; 5.6, rail brackets; 5.7, take off and landing strip; 5.8, elevating bracket; 5.9, buckle; 5.10, guide post; 5.11, buckle cylinder; 5.12, runner; 5.13, material strip is unloaded; 5.14, discharging platform; 5.15, roller is elevated.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention are described further.
As shown in Figure 1, this composite insulation boards automatic cutting equipment, comprise the feeding device 1, longitudinal cutting device 2, transverse cutting device 3, drilling equipment 4 and the device for discharging 5 that set gradually, wherein, longitudinal cutting device 2 is arranged in 90 degree of angles with transverse cutting device 3.
As shown in Figure 2, feeding device 1 comprises lifting platform, lifting platform side is provided with holder 1.4, holder 1.4 is installed a push pedal cylinder 1.5, and push pedal cylinder 1.5 cylinder rod end matches with lifting platform, push pedal cylinder 1.5 side is provided with inductor 1.6, inductor 1.6 is responded to height and is adapted with push pedal cylinder 1.5, and inductor 1.6 connection control device, responds to the base substrate on lifting platform by inductor 1.6, signal to controller, thus control the action of push pedal cylinder 1.5.Vertical backstay 1.7 is provided with on rear side of lifting platform upper surface, backstay 1.7 is circular pin, is arranged on lifting platform, when base substrate moves forward bottom it by bearing assembly is rotating, rotating backstay 1.7 can assist the movement of base substrate, reduces frictional resistance.
Lifting platform comprises underframe 1.1, top frame 1.3, be connected by support bar 1.10 between underframe 1.1 with top frame 1.3, support bar 1.10 comprises one group of first support bar 1.12 and one group of second support bar 1.13, first support bar 1.12 one end and underframe 1.1 hinged, the other end connects roller 1.2, roller 1.2 coordinates with top frame 1.3, second support bar 1.13 one end is hinged with top frame 1.3, the other end connects roller 1.2, roller 1.2 coordinates with underframe 1.1, be provided with cross bar 1.11 between first support bar 1.12, lift cylinder 1.9 cylinder rod end is connected with cross bar 1.11.Top frame 1.3 is transversely provided with at least one group and assists running roller 1.8, and by the rolling action of auxiliary running roller 1.8, sliding friction when being advanced by base substrate is converted into rolling friction, reduces frictional resistance.
As shown in Figure 3, longitudinal cutting device 2 comprises front frame body 2.1, cut length and transportation section is set gradually along front frame body 2.1, the first conveyer belt 2.8 is provided with along cut length, first conveyer belt 2.8 connecting drive device, drive unit is comprised and is arranged on the first drive motors 2.9, first driving shaft 2.10 on front frame body 2.1 and the first driven shaft 2.17, first drive motors 2.9 and connects the first driving shaft 2.10, first driving shaft 2.10 and be connected by the first conveyer belt 2.8 with between the first driven shaft 2.17.First conveyer belt 2.8 can be the various ways such as chain, belt, guipure, preferably adopts chain.First conveyer belt 2.8 front portion is provided with away material roller wheel 2.3, walk above material roller wheel 2.3 and be provided with the pressure roller 2.5 be mated, pressure roller 2.5 is arranged on hold down gag 2.4, walk the walking space forming blanket between material roller wheel 2.3 and pressure roller 2.5, by compressing blanket, under the rotation walking material roller wheel 2.3, blanket is driven to enter the first conveyer belt 2.8.Pressure roller 2.5 front end is also provided with material loading running roller 2.2, and material loading running roller 2.2 is arranged on the first driven shaft 2.17.
As shown in Figure 4, hold down gag 2.4 comprises compression support 2.41, compress support 2.41 and be provided with slide rail 2.43, be provided with the slide block 2.44 coordinated with slide rail 2.43 in it, slide block 2.44 is arranged on pressure roller 2.5 two ends, is compressed above slide block 2.44 by spring 2.42, by the thrust of spring 2.42, make pressure roller 2.5 keep impaction state to blanket all the time, simultaneously when the blanket that thickness is larger passes through, can automatically regulate.
First both sides, conveyer belt 2.8 rear portion respectively arranges the first longitudinal cutter 2.7, second longitudinal cutter 2.16, the first conveyer belt 2.8 side on front side of two cutting machines is provided with positioning baffle 2.6, relative opposite side is provided with along the spaced apart aligning guide of throughput direction, aligning guide is by aligning pinch roller 2.14 and swing arm 2.15 forms, align pinch roller 2.14 and be arranged on swing arm 2.15 front end, swing arm 2.15 front portion is sloped inwardly by extension spring.
Transportation section comprises the second drive motors 2.12, second driving shaft 2.13 and the second driven shaft 2.11, second driving shaft 2.13, second driven pulley 2.11 is connected by the second conveyer belt 2.18 and is separately positioned on two ends, transportation section, second drive motors 2.12 connects the second driving shaft 2.13, second conveyer belt 2.18 both sides arrange positioning baffle 2.6 and spaced apart aligning guide respectively, this aligning guide is equally by aligning pinch roller 2.14 and swing arm 2.15 forms, align pinch roller 2.14 and be arranged on swing arm 2.15 front end, swing arm 2.15 front portion is sloped inwardly by extension spring.
As shown in Figure 5, transverse cutting device 3, the transverse cuts section, the unloading part that comprise back frame body 3.1 and arrange along back frame body 3.1, transverse cuts section comprises the 3rd conveyer belt 3.6 of both sides, respectively on two the 3rd conveyer belts 3.6 fix a pushing block 3.4, two pushing block 3.4 positions are corresponding, and pushing block 3.4 exceeds the 3rd conveyer belt 3.6 surface.3rd conveyer belt 3.6 front portion is provided with some along the spaced apart carrying roller 3.2 of blanket longitudinal direction, the arranged direction of carrying roller 3.2 is vertical with the 3rd conveyer belt 3.6, wherein, the back frame body 3.1 at last carrying roller 3.2 rear portion is provided with a located lateral plate 3.5, for locating transverse end surface position during blanket charging.
3rd both sides, conveyer belt 3.6 rear portion arranges the first transverse cutting machine 3.7 and the second transverse cutting machine 3.14 respectively, 3rd conveyer belt 3.6 connecting drive device, drive unit comprises the 3rd drive motors 3.13, the 3rd driving shaft 3.12, driving wheel and driven pulley 3.3,3rd drive motors 3.13 connects the 3rd driving shaft 3.12 by belt, 3rd driving shaft 3.12 is provided with driving wheel, is connected between driving wheel with driven pulley 3.3 by belt.
Unloading part comprises the 4th conveyer belt 3.8 and drive unit, 4th conveyer belt 3.8 afterbody is provided with vertical pin 3.9, drive unit comprises four-wheel drive motor 3.11,4 wheel driven moving axis 3.10, driving wheel and driven pulley 3.3, four-wheel drive motor 3.11 connects 4 wheel driven moving axis 3.10 by belt, 4 wheel driven moving axis 3.10 is provided with driving wheel, is connected between driving wheel with driven pulley 3.3 by belt.3rd conveyer belt 3.6, the 4th conveyer belt 3.8 can be chain, belt or guipure etc., preferred chain.
As shown in Figure 1, drilling equipment 4 comprises and being made up of boring cylinder 4.1, boring seat 4.2, drill bit 4.3, and boring cylinder 4.1 is arranged on portal frame 5.1, and straight down, boring seat 4.2 is installed in cylinder bar front end to its cylinder rod end, and boring seat 4.2 is provided with some drill bits 4.3.
As shown in Figure 6, device for discharging 5 comprises portal frame 5.1, is arranged on the walking dolly 5.4 at portal frame 5.1 top and is arranged on the discharge component at walking dolly 5.4 two ends, bottom walking dolly 5.4, four bights are respectively equipped with walking roller 5.5, walking roller 5.5 is walked along portal frame 5.1 top, walking dolly 5.4 is by the not shown driving of drive unit, this drive unit can be steel wire rope, and steel wire rope one end connects motor, and the other end connects walking dolly 5.4.
As shown in figs. 6-7, discharge component comprises lifting motor 5.2, elevating bracket 5.8, runner 5.12 and take off and landing strip 5.7, take off and landing strip 5.7 one end connects lifting motor 5.2, the other end walks around runner 5.12, elevating bracket 5.8 is fixed in take off and landing strip 5.7, and take off and landing strip 5.7 is belt or chain, and corresponding runner 5.12 is belt pulley or sprocket wheel, preferred take off and landing strip 5.7 is chain, and corresponding runner 5.12 is sprocket wheel.
Buckle 5.9 is provided with inside elevating bracket 5.8, buckle 5.9 is connected to the front end of the buckle cylinder 5.11 driving its action, buckle cylinder 5.11 both sides are provided with guide post 5.10, guide post 5.10 is installed on elevating bracket 5.8, guide post 5.10 end connects buckle 5.9, buckle 5.9 is a L-square, and a right-angle surface of L-square is facade, and another right-angle surface is stretched out to the inside.
Connection guide rail support 5.6 below walking dolly 5.4 two ends, is provided with guide groove in rail brackets 5.6, and corresponding elevating bracket 5.8 both sides are provided with lifting roller 5.15, and lifting roller 5.15 matches with guide groove, and this rail brackets 5.6 can adopt channel-section steel to make.
The course of work:
1, material loading.By fork truck, composite insulating board base substrate fork is put on the top frame 1.3 of lifting platform, automatically located by backstay 1.7 pairs of base substrates of rear side, lift cylinder 1.9 action, drive the first support bar 1.12, second support bar 1.13 to rotate by cross bar 1.11, top frame 1.3 slowly rises, when sensor 1.6 detects the top base substrate, lift cylinder 1.9 stops action, push pedal cylinder 1.5 action, promotes uppermost base substrate and moves forward into longitudinal cutting device 2, then return.Now, lifting platform continues to rise, and when inductor 1.6 senses base substrate again, again repeats above-mentioned action, until complete the propelling movement of all base substrates, realizes automatic charging.
2, longitudinally cutting.Blanket enters the first conveyer belt 2.8 by lifting platform, material loading running roller assists blanket to enter away between material roller wheel 2.3 and pressure roller 2.5, by walking the rotation of material roller wheel 2.3, blanket is forced to enter in the first conveyer belt 2.8 completely, under the drive of the first conveyer belt 2.8, blanket completes the cutting of both sides longitudinal direction by the first longitudinal cutter 2.7 and the second longitudinal cutter 2.16, simultaneously, positioning baffle 2.6 and aligning guide carry out automatic centering location to blanket, ensure cutting accuracy.The blanket cut enters transportation section, and sends into transverse cutting device 3 by transportation section.
3, transverse cuts.Blanket enters carrying roller 3.2 by transportation section, and the transverse end of blanket is advanced along carrying roller 3.2 and enters in the 3rd conveyer belt 3.6, and now, blanket is horizontal on the 3rd conveyer belt 3.6.3rd drive motors 3.13 drives the 3rd conveyer belt 3.6 to move, and the pushing block 3.4 on the 3rd conveyer belt 3.6 promotes blanket and moves forward, and the first transverse cutting machine 3.7 and the second transverse cutting machine 3.14 cut the horizontal end face of blanket respectively.After having cut, by the 4th conveyer belt 3.8, the blanket after cutting is fed forward to pin 3.9 place, waits for discharging.
4, hole.Boring cylinder 4.1 keyhole seat 4.2 moves down, and when moving to assigned address, drill bit 4.3 punches on blanket, and after having holed, boring cylinder 4.1 keyhole seat 4.2 rises, and enters discharging operation.
5, discharging.Walking dolly 5.4 drives discharge component to move along portal frame 5.1 top, and stop when arriving the 4th conveyer belt 3.8 position, lifting motor 5.2 action, drive elevating bracket 5.8 to decline by take off and landing strip 5.7, elevating bracket 5.8 drops to the position corresponding with blanket.Now, two buckle cylinder 5.11 actions, are clamped blanket by both sides buckle 5.9, elevating bracket 5.8 move, is lifted by blanket.Walking dolly 5.4 action again, is transported to discharging platform 5.14 by blanket, buckle 5.9 unclamps by buckle cylinder 5.11, blanket is put into discharging platform 5.14, completes discharging, when blanket stacking in a pile after, risen by forklift and transport.
Claims (10)
1. a composite insulation boards automatic cutting equipment, comprise the feeding device (1) set gradually, longitudinal cutting device (2), transverse cutting device (3) and device for discharging (5), it is characterized in that: longitudinal cutting device (2) comprises front frame body (2.1), cut length and transportation section is set gradually along front frame body (2.1), the first conveyer belt (2.8) is provided with along cut length, first conveyer belt (2.8) front portion is provided with away material roller wheel (2.3), walk material roller wheel (2.3) top and be provided with the pressure roller (2.5) be mated, pressure roller (2.5) is arranged on hold down gag (2.4), conveyer belt (2.8) both sides, rear portion respectively arrange the first longitudinal cutter (2.7), second longitudinal cutter (2.16),
The transverse cuts section that transverse cutting device (3) comprises back frame body (3.1) and is arranged on back frame body (3.1), transverse cuts section comprises the 3rd conveyer belt (3.6) of both sides, two the 3rd conveyer belts (3.6) are above each fixes a pushing block (3.4), two pushing blocks (3.4) position is corresponding, 3rd conveyer belt (3.6) front portion is provided with some along the spaced apart carrying roller of blanket longitudinal direction (3.2), and the 3rd conveyer belt (3.6) both sides, rear portion arrange the first transverse cutting machine (3.7) and the second transverse cutting machine (3.14) respectively.
2. composite insulation boards automatic cutting equipment according to claim 1, it is characterized in that: be provided with positioning baffle (2.6) along described the first conveyer belt (2.8) side, relative opposite side is provided with along the spaced apart aligning guide of throughput direction, aligning guide is by aligning pinch roller (2.14) and swing arm (2.15) forms, align pinch roller (2.14) and be arranged on swing arm (2.15) front end, swing arm (2.15) front portion is sloped inwardly by extension spring.
3. composite insulation boards automatic cutting equipment according to claim 1, it is characterized in that: described hold down gag (2.4) comprises compression support (2.41), compress support (2.41) and be provided with slide rail (2.43), the slide block (2.44) coordinated with slide rail (2.43) is provided with in it, slide block (2.44) is arranged on pressure roller (2.5) two ends, and slide block (2.44) top is compressed by spring (2.42).
4. composite insulation boards automatic cutting equipment according to claim 1, it is characterized in that: described back frame body (3.1) front portion is provided with a located lateral plate (3.5), and located lateral plate (3.5) is corresponding with carrying roller (3.2); Transverse cuts section tail end is provided with unloading part, and unloading part comprises the 4th conveyer belt (3.8) and drive unit, and the 4th conveyer belt (3.8) afterbody is provided with vertical pin (3.9).
5. composite insulation boards automatic cutting equipment according to claim 1, it is characterized in that: described feeding device (1) comprises lifting platform, lifting platform side is provided with holder (1.4), upper installation one push pedal cylinder (1.5) of holder (1.4), push pedal cylinder (1.5) cylinder rod end matches with lifting platform, push pedal cylinder (1.5) side is provided with inductor (1.6), and inductor (1.6) induction height adapts with push pedal cylinder (1.5).
6. composite insulation boards automatic cutting equipment according to claim 5, it is characterized in that: described lifting platform comprises underframe (1.1), top frame (1.3), be connected by support bar (1.10) between underframe (1.1) with top frame (1.3), support bar (1.10) comprises one group of first support bar (1.12) and one group of second support bar (1.13), first support bar (1.12) one end and underframe (1.1) hinged, the other end connects roller (1.2), roller (1.2) coordinates with top frame (1.3), second support bar (1.12) one end is hinged with top frame (1.3), the other end connects roller (1.2), roller (1.2) coordinates with underframe (1.1), cross bar (1.11) is provided with between first support bar (1.12), lift cylinder (1.9) cylinder rod end is connected with cross bar (1.11).
7. composite insulation boards automatic cutting equipment according to claim 1, it is characterized in that: described device for discharging (5) comprises portal frame (5.1), portal frame (5.1) top is provided with walking dolly (5.4), walking dolly (5.4) two ends arrange discharge component respectively, discharge component comprises lifting motor (5.2), elevating bracket (5.8), runner (5.12) and take off and landing strip (5.7), take off and landing strip (5.7) one end connects lifting motor (5.2), the other end walks around runner (5.12), elevating bracket (5.8) is fixed in take off and landing strip (5.7), elevating bracket (5.8) inner side is provided with buckle (5.9), buckle (5.9) connects the buckle cylinder (5.11) driving its action.
8. composite insulation boards automatic cutting equipment according to claim 7, is characterized in that: described buckle (5.9) is a L-square, and a right-angle surface of L-square is facade, and another right-angle surface is stretched out to the inside.
9. composite insulation boards automatic cutting equipment according to claim 7, it is characterized in that: connection guide rail support (5.6) below described walking dolly (5.4) two ends, rail brackets is provided with guide groove in (5.6), corresponding elevating bracket (5.8) both sides are provided with lifting roller (5.15), and lifting roller (5.15) matches with guide groove.
10. according to the arbitrary described composite insulation boards automatic cutting equipment of claim 7 ~ 9, it is characterized in that: also comprise drilling equipment (4), drilling equipment (4) is made up of boring cylinder (4.1), boring seat (4.2), drill bit (4.3), boring cylinder (4.1) is arranged on portal frame (1), its cylinder rod end straight down, boring seat (4.2) is installed in cylinder bar front end, and boring seat (4.2) is provided with some drill bits (4.3).
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| CN201510148116.4A CN104708706B (en) | 2015-03-31 | 2015-03-31 | Composite insulation boards automatic cutting equipment |
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| CN201510148116.4A CN104708706B (en) | 2015-03-31 | 2015-03-31 | Composite insulation boards automatic cutting equipment |
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| CN104708706A true CN104708706A (en) | 2015-06-17 |
| CN104708706B CN104708706B (en) | 2017-09-22 |
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| CN106783122A (en) * | 2017-02-13 | 2017-05-31 | 盐城工学院 | The case of transformer is along process equipment and the automatic processing system of transformer |
| CN107214750A (en) * | 2017-07-20 | 2017-09-29 | 杭州汉盛自动化有限公司 | Full-automatic pearl cotton cutting all-in-one machine |
| CN108393972A (en) * | 2018-05-03 | 2018-08-14 | 南兴装备股份有限公司 | A kind of numerical control Multi-row Multi-shaft drill hole equipment |
| CN108748598A (en) * | 2018-03-30 | 2018-11-06 | 洪雅竹元科技有限公司 | A kind of semi-automatic laying device |
| CN109203634A (en) * | 2018-10-24 | 2019-01-15 | 河南省澳科保温节能材料技术开发有限公司 | A kind of compound PU hard bubble insulation board tinuous production of mineral wool rock wool |
| CN109612178A (en) * | 2018-12-19 | 2019-04-12 | 高李东 | Ice cream modifies cutter device |
| CN110405923A (en) * | 2019-07-01 | 2019-11-05 | 陈如豹 | A kind of potting is with cutting mud equipment |
| CN110539342A (en) * | 2019-09-09 | 2019-12-06 | 大同新成新材料股份有限公司 | cutting device is used in carbon felt production of conveniently unloading |
| CN110919837A (en) * | 2019-12-31 | 2020-03-27 | 山东建筑大学 | Over-and-under type adobe cutting device |
| CN111590665A (en) * | 2020-06-03 | 2020-08-28 | 镇江中化聚氨酯工业设备有限公司 | Automatic board cutting mechanism for heat-insulation composite board |
| WO2021098504A1 (en) * | 2019-11-22 | 2021-05-27 | 泰兴汤臣压克力有限公司 | Fully-automatic acrylic sheet double-edge cutting production line |
| CN112894985A (en) * | 2021-01-16 | 2021-06-04 | 山东信诺新型节能材料有限公司 | External wall insulation board cutting sawing machine |
| CN114670257A (en) * | 2022-03-14 | 2022-06-28 | 浙江大学台州研究院 | Full-automatic plate cutting device |
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| CN105500506A (en) * | 2016-01-06 | 2016-04-20 | 阎五一 | Shale sintered brick blank slitting device |
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| CN108393972A (en) * | 2018-05-03 | 2018-08-14 | 南兴装备股份有限公司 | A kind of numerical control Multi-row Multi-shaft drill hole equipment |
| CN109203634A (en) * | 2018-10-24 | 2019-01-15 | 河南省澳科保温节能材料技术开发有限公司 | A kind of compound PU hard bubble insulation board tinuous production of mineral wool rock wool |
| CN109203634B (en) * | 2018-10-24 | 2024-03-15 | 河南省澳科保温节能材料技术开发有限公司 | Continuous production line of glass wool and rock wool composite PU hard foam insulation board |
| CN109612178A (en) * | 2018-12-19 | 2019-04-12 | 高李东 | Ice cream modifies cutter device |
| CN110405923A (en) * | 2019-07-01 | 2019-11-05 | 陈如豹 | A kind of potting is with cutting mud equipment |
| CN110405923B (en) * | 2019-07-01 | 2021-04-20 | 杜洋 | Mud cutting equipment for ceramics making |
| CN110539342A (en) * | 2019-09-09 | 2019-12-06 | 大同新成新材料股份有限公司 | cutting device is used in carbon felt production of conveniently unloading |
| CN110539342B (en) * | 2019-09-09 | 2024-04-30 | 大同新成新材料股份有限公司 | Cutting device is used in production of convenient carbon felt of unloading |
| WO2021098504A1 (en) * | 2019-11-22 | 2021-05-27 | 泰兴汤臣压克力有限公司 | Fully-automatic acrylic sheet double-edge cutting production line |
| CN110919837A (en) * | 2019-12-31 | 2020-03-27 | 山东建筑大学 | Over-and-under type adobe cutting device |
| CN111590665A (en) * | 2020-06-03 | 2020-08-28 | 镇江中化聚氨酯工业设备有限公司 | Automatic board cutting mechanism for heat-insulation composite board |
| CN112894985A (en) * | 2021-01-16 | 2021-06-04 | 山东信诺新型节能材料有限公司 | External wall insulation board cutting sawing machine |
| CN114670257A (en) * | 2022-03-14 | 2022-06-28 | 浙江大学台州研究院 | Full-automatic plate cutting device |
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