CN103552832B - The unloading brick piling unit and unload brick palletizing method of a kind of fired brick - Google Patents
The unloading brick piling unit and unload brick palletizing method of a kind of fired brick Download PDFInfo
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- CN103552832B CN103552832B CN201310547284.1A CN201310547284A CN103552832B CN 103552832 B CN103552832 B CN 103552832B CN 201310547284 A CN201310547284 A CN 201310547284A CN 103552832 B CN103552832 B CN 103552832B
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- 239000011449 brick Substances 0.000 title claims abstract description 175
- 239000011451 fired brick Substances 0.000 title claims abstract description 58
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000008569 process Effects 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims description 19
- 238000000429 assembly Methods 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 7
- 230000001737 promoting effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005245 sintering Methods 0.000 abstract description 3
- 239000000725 suspension Substances 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
The unloading brick piling unit and unload brick palletizing method of a kind of fired brick, be provided with the de-hackers for successively being unloaded from kiln car by fired brick and be used for horizontal for the brick delivery device drawn in, thereafter the first roller-way delivery platform connected is provided with the neat brick device that longitudinally can draw brick in, brick grouping is transported on the second roller-way delivery platform of being connected with it by the first roller-way delivery platform under the control of the controller, the top of the second roller-way delivery platform is provided with the transfer device for being fed forward along the direction perpendicular with the first roller-way delivery platform throughput direction by the brick after grouping, the end of the second roller-way delivery platform is provided with collection brick platform, the top of collection brick platform is provided with for the brick grouping on collection brick platform is picked up the stacker carrying out piling.Present invention achieves from unloading the Fully-mechanized process forwarding piling to, and effectively overcome the bonding problem that brick is out of shape generation after sintering, thus meet the requirement of automated production, greatly reduce labour intensity and the productive costs of workman.
Description
Technical field
The present invention relates to one and unload brick piling unit and method, the unloading brick piling unit and unload brick palletizing method of especially a kind of fired brick.
Background technology
Fired brick is the basic product of walling industry, and it is large that its production also exists labor strength, the present situation that operating environment is severe, and productive costs is more and more higher, and the mechanization, the automation that realize fired brick production are thirsted for by enterprise.Along with the progress of science and technology, automation equipment has applied to many links that fired brick is produced, fired brick full automaticity setting machine as developed in recent years achieves adobe by the conversion of artificial code base to automated machine code base, adobe realizes automated production before roasting, and labor efficiency increases substantially.
But the kiln discharge of fired brick after completing oven dry, roasting unloads brick, piling work all by manually completing at present, work situation is severe, ambient temperature is high, particularly during the broiling summer, labour intensity is large, increasing people is reluctant to be engaged in the work of operating environment like this and labour intensity, manually unloads brick stowing cost also just more and more higher, therefore fired brick product enterprise is thirsted for, and brick is unloaded in realization, piling, entrucking realize mechanization.There is now enterprise to attempt development whole buttress from kiln car and unload the mechanization solution of brick, kiln discharge kiln car temperature can be solved high, unload brick personnel to get on the bus and unload brick difficult problem, but because the code base mode of adobe in oven dry, roasting process has the large feature in gap between brick and brick, the result that whole buttress unloads brick is that piled bricks is unstable, piled bricks shape is not suitable for depositing and transporting, follow-up unload brick, piling and entrucking transport still be unable to do without a dead lift, also just can not adapt to needs piled bricks being carried out to automatic and mechanical packaging; The series of physical chemical change that fired brick occurs in sintering procedure in addition causes piled bricks to be out of shape, thus the adhesion problem between the fragment of brick brought, realize the mechanical bottleneck unloading brick and be difficult to break through always, thus make automatic and mechanical unload brick cannot to go on, govern the realization that brick equipment is unloaded in mechanization.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides unloading brick piling unit and unloading brick palletizing method of a kind of fired brick.
The technical scheme that the present invention adopts to solve the problems of the technologies described above is: a kind of fired brick unload brick piling unit, be provided with the delivery device carrying out laterally drawing in for fired brick being successively discharged to from kiln car the de-hackers of brick platform and the brick for unloading on brick platform, the flight conveyor that the brick after horizontal gathering in can be sent to the first roller-way delivery platform connected with it is provided with at the middle part of unloading brick platform, first roller-way delivery platform is provided with the neat brick device that can realize longitudinally drawing brick in, the the second roller-way delivery platform be connected mutually with it is provided with at the end of the first roller-way delivery platform, brick grouping is transported on the second roller-way delivery platform by the first roller-way delivery platform under the control of the controller, the transfer device for being fed forward along the direction perpendicular with the first roller-way delivery platform throughput direction in units of group by the brick after grouping is provided with above the second roller-way delivery platform, collection brick platform is provided with at the end of the second roller-way delivery platform, the top of collection brick platform picks up after being provided with the brick grouping for being transplanted on collection brick platform and carries out the stacker of piling, described de-hackers is provided with frame I, frame I be provided with can move up and down, parallel motion and rotary motion unload brick clamp hand, the described brick clamp hand brick be provided with for brick on kiln car being stamped upper strata that unloads draws in and is clamped to the upper strata tong unloading brick platform and carried out to make levels brick the lower floor's tong be separated by the adjacent lower brick of clamping brick layer with being used for fixing when drawing upper strata brick in, described lower floor's tong to be provided with when running into obstacle can automatically on the telescoping mechanism that moves.
Described upper strata tong comprises two groups of train wheel bridge assemblies, and described train wheel bridge assembly comprises train wheel bridge and is disposed on the multiple upper clamping pieces for brick folding on train wheel bridge, the corresponding setting of upper clamping piece on two groups of train wheel bridge assemblies.
Described lower floor's tong comprises lower floor's tong jig arm and is arranged on lower floor's tong clamping plate in lower floor's tong jig arm, described telescoping mechanism by the bar hole be arranged on lower floor's tong clamping plate be positioned at bar hole and attaching parts for being connected lower floor's tong jig arm is formed.
Described flight conveyor is arranged on the upper surface of unloading brick platform.
Described delivery device comprises the pushing plate that is symmetricly set on and unloads brick platform both sides and in order to drive the driver train of pushing plate.
The first described roller-way delivery platform is provided with rollgang, in the both sides of rollgang, is provided with the guiding mechanism for preventing fired brick sideslip along throughput direction.
Described transfer device is provided with frame II, frame II is provided with the transfer mechanism that can carry out along the vertical direction with the first roller-way delivery platform throughput direction fired brick promoting to transfer, and described transfer mechanism is provided with the transfer frame that can promote fired brick and advance under the driving of power.
Described neat brick device, and can relative to the first roller-way delivery platform up-and-down movement perpendicular to the throughput direction of the first roller-way delivery platform.
What utilize a kind of fired brick described in claim 1 unloads the method that brick piling unit carries out unloading brick piling, comprises the following steps:
One, brick is unloaded: utilize de-hackers to be undertaken clamping to be placed on after horizontal meaders draws in unloading brick platform by unit by the kiln car higher slice of fired brick from kiln discharge;
Two, laterally draw in: utilize and be located at the delivery device that unloads brick platform both sides the merging being placed on the fired brick unloading brick platform in step one and carrying out thickness direction is drawn in;
Three, longitudinally draw in: the merging utilizing the neat brick device being located at the first roller-way delivery platform the fired brick through step 2 process to be carried out length direction is drawn in;
Four, longitudinally grouping: under the control of the controller by through step 3 process fired brick as required the size of piling specification carry out being transported to the second roller-way delivery platform after is longitudinal direction divided into groups;
Five, lateral transfer: after the brick after grouping longitudinal in step 4 is changed transporting direction 90 °, continuative transport is to piling position;
Six, laterally grouping piling: by the fired brick being transported to piling position as required the size of piling specification carry out successively stacking after is transverse direction divided into groups carrying out piling, the placement direction of adjacent two layers or several layers of fired brick is that 90 degree of intersections are piled up.
Beneficial effect:
According to the present invention, can realize from unloading the Fully-mechanized process forwarding piling to, and effectively overcome the bonding problem that brick is out of shape generation after sintering, thus meet the requirement of automated production, no longer need manually to unload brick from kiln car, hand stowage, and people's fixture vehicle, improve production efficiency, greatly reduce labour intensity and the productive costs of workman.
Accompanying drawing explanation
Fig. 1 of the present inventionly unloads brick piling unit birds-eye view.
Fig. 2 is the A direction view of de-hackers in Fig. 1.
Fig. 3 is the B direction view of stacker in Fig. 1.
Fig. 4 is the C-C view in Fig. 1.
Fig. 5 is the left view of Fig. 4.
Fig. 6 is flow scheme of the present invention.
In figure, 1, kiln car, 2, track, 3, de-hackers, 4, fired brick, 5, delivery device, 6, chain plate conveyor belt, 7, first roller-way delivery platform, 8, guiding mechanism, 9, neat brick device, 10, second roller-way delivery platform, 11, transfer mechanism, 12, collection brick platform, 13, stacker, 14, stack bricks tong, 15, platform stamped by brick, 16, piled bricks, 17, unload brick clamp hand, 1701, upper strata tong, 1702, lower floor's tong jig arm, 1703, lower floor's tong clamping plate, 1704, train wheel bridge, 1705, upper clamping piece, 18, oil cylinder, 19, servo electric jar, 20, profile of tooth belt wheel, 21, cog belt, 22, slide block, 23, transfer frame, 24, transfer frame support.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, concrete detailed description is further done to the present invention.
As shown in the figure, a kind of fired brick unload brick piling unit, be provided with the delivery device 5 carrying out laterally drawing in for fired brick 4 being successively discharged to from kiln car 1 de-hackers 3 of brick platform and the brick for unloading on brick platform, the flight conveyor 6 that the brick after horizontal gathering in can be sent to the first roller-way delivery platform connected with it is provided with at the middle part of unloading brick platform, first roller-way delivery platform 7 is provided with the neat brick device 8 that can realize longitudinally drawing brick in, the the second roller-way delivery platform 10 be connected mutually with it is provided with at the end of the first roller-way delivery platform 7, brick grouping is transported on the second roller-way delivery platform 10 by the first roller-way delivery platform 7 under the control of the controller, the transfer device for being fed forward along the direction perpendicular with the first roller-way delivery platform 7 throughput direction in units of group by the brick after grouping is provided with above the second roller-way delivery platform 10, collection brick platform 12 is provided with at the end of the second roller-way delivery platform 10, the top of collection brick platform 12 is provided with for the brick clamp be transplanted on collection brick platform 12 is worked the stacker 13 carrying out piling.
Described de-hackers 3 is provided with frame I, frame I is provided with by suspension bracket can move up and down, parallel motion and rotary motion unload brick clamp hand 17.
The brick clamp hand 17 that unloads described in this detailed description of the invention is 16, it is matched with the slide rail be arranged on suspension bracket by slide block, moving up and down of whole suspension bracket is realized by the oil cylinder 18 be connected between frame I and suspension bracket, and the servo electric jar 19 be arranged between suspension bracket and frame I that is rotated through of whole suspension bracket realizes.The Fu of servo electric jar 19 can adjust unloading brick clamp hand position according to piled bricks situation.
Described brick clamp hand 17 brick be provided with for brick on kiln car 1 being stamped upper strata that unloads draws in and is clamped to the upper strata tong 1701 unloading brick platform and carried out to make levels brick the lower floor's tong be separated by the adjacent lower brick of clamping brick layer with being used for fixing when drawing upper strata brick in.
Described upper strata tong 1701 comprises symmetrically arranged two groups of train wheel bridge assemblies, multiple upper clamping pieces 1705 that described train wheel bridge assembly comprises train wheel bridge 1704 and is disposed on train wheel bridge 1704, described train wheel bridge 1704 is matched with the guide rail be arranged on suspension bracket by attaching parts I and slide block.
This detailed description of the invention is often organized train wheel bridge assembly and is provided with
3 pairs totally 6the corresponding setting of upper clamping piece 1705 on individual upper clamping piece 1705, two groups of train wheel bridge assemblies, can clamp 3 row's bricks.The clamping of described upper strata tong 1701 and unclamp action and realized by the cylinder between two attaching partss I being arranged on two groups of train wheel bridge assemblies or hydraulic actuating cylinder.
Described lower floor's tong comprises lower floor's tong jig arm 1702 and two the all-in-one-piece lower floor tong clamping plate 1703 be separately positioned in Liang Zu lower floor tong jig arm 1702 that two groups are located at tong both sides, upper strata respectively, is matched with the guide rail be located on suspension bracket by attaching parts II and slide block in lower floor's tong jig arm 1702 upper end.
The telescoping mechanism of this detailed description of the invention by the bar hole be arranged on lower floor's tong clamping plate 1703 be positioned at bar hole and multiple bolts for being connected lower floor's tong jig arm 1702 are formed, described bolt is arranged along bar hole lengthwise centers line, like this when putting brick and running into obstacle, lower floor tong clamping plate 1703 can shrink for moving up with the direction of bolt arrangement under the effect of obstruction force, blockage dissipates, it moves down under gravity again and gets back to working position, thus avoid being collided and damaged, and convenient whole work of unloading brick clamp hand 17.Telescoping mechanism also can adopt such structure: shaft-like lower floor's tong jig arm 1702 and the coupling end of attaching parts II are through after the through hole be located on attaching parts II, space is moved down by what be located at the block restriction lower floor tong of end, when the lower end of lower floor's tong runs into obstacle, its can freely on move, when obstacle is eliminated, lower floor's tong gets back to working position again under gravity.
The clamping of described lower floor's tong and unclamp action and realized by the cylinder be arranged between Liang Zu lower floor tong jig arm 1702 or hydraulic actuating cylinder.
Described flight conveyor 6 is arranged on the upper surface of unloading brick platform.
Described delivery device 5 comprises the pushing plate that is symmetricly set on and unloads brick platform both sides and in order to drive the driver train of pushing plate.
The first described roller-way delivery platform 7 is provided with rollgang, in the both sides of rollgang, is provided with the guiding mechanism 8 for preventing fired brick sideslip along throughput direction.
Described transfer device is provided with frame II, as shown in Figure 4 and Figure 5, frame II is provided with the transfer mechanism 11 can transferred along the perpendicular direction of throughput direction with the first roller-way delivery platform 7 fired brick, described transfer mechanism 11 is provided with the motor be fixed in frame II, the reductor be connected with motor, be located at profile of tooth belt wheel 20 on speed reducer output shaft and be connected to the cog belt 21 transferring frame support 24 and be meshed, after motor switches on power, by driving profile of tooth belt wheel 20 thus the brick driving cog belt 21 to draw to transfer frame 23 to promote on the second roller-way delivery platform 10 in units of group.
The second described roller-way delivery platform 10 also has the effect of the transition before changing transporting direction.
Described transfer frame support 24 moves along the guide rail in frame forward or backward by establishing slide block 22 thereon.
Described transfer frame 23 one end is hinged with transfer frame support 24, the other end and a cylinder or oil cylinder are hinged, by the driving of cylinder or oil cylinder, it can rotate thus when transfer frame support 24 return of travel mechanism, transfer frame 23 can rotate up to avoid being put into the fired brick on the second roller-way delivery platform 10, after it is return and puts in place, transfer frame 23 rotates to be got back to transfer position and carries out propelling movement work.
The change of the transporting direction of fired brick after the arranging of this transfer device can easily realize dividing into groups, for next step piling provides condition.
Described neat brick device 9, and can relative to the first roller-way delivery platform 7 up-and-down movement perpendicular to the throughput direction of the first roller-way delivery platform 7.
Described stacker 13 can adopt of the prior art have intersect stacking bricks of piling function and use stacker.
What utilize above-mentioned fired brick unloads the method that brick piling unit carries out unloading brick piling, shown in flow scheme as of the present invention in Fig. 6, comprises the following steps:
One, unload brick: utilize on de-hackers 3 16 unload brick clamp hand 17 by fired brick 4 from kiln car 1 higher slice of kiln discharge by 3 rows totally 24 pieces of bricks be a unit carry out horizontal meaders draw in after clamping be placed on and unload brick platform.
Two, laterally draw in: utilize and be located at the entirety merging gathering that the fired brick 4 being placed on 16 unit unloading brick platform in step one is carried out thickness direction by the delivery device 5 unloading brick platform both sides.
Three, longitudinally draw in: the merging utilizing the neat brick device 9 being located at the first roller-way delivery platform 7 fired brick 4 through step 2 process to be carried out length direction is drawn in.
Four, longitudinally grouping: be transported to the second roller-way delivery platform 10 after the size of the fired brick 4 piling specification as required through step 3 process being divided into groups under the control of the controller.
This detailed description of the invention by 4x32 namely often arrange 32 pieces of bricks totally 4 rows be one group and carry out longitudinal grouping.
Five, lateral transfer: utilize transfer mechanism 11 to be transferred along the direction vertical with the transporting direction of the first roller-way delivery platform 7 by the brick after grouping longitudinal in step 4, continuative transport is to collection brick platform 12.
Six, laterally grouping piling: utilize stacker 13 successively to overlay on the piled bricks platform 15 on its side by the size of the fired brick being transported to collection brick platform 12 piling specification as required, namely this detailed description of the invention totally 4 arranges as one deck carries out piling often to arrange 18 pieces of bricks with 4x18, the placement direction of adjacent two layers or several layers of fired brick is 90 degree, and the piled bricks 16 that final code becomes as shown in Figure 4.
Claims (9)
1. a fired brick unload brick piling unit, it is characterized in that: be provided with the delivery device carrying out laterally drawing in for fired brick being successively discharged to from kiln car the de-hackers of brick platform and the brick for unloading on brick platform, the flight conveyor that the brick after horizontal gathering in can be sent to the first roller-way delivery platform connected with it is provided with at the middle part of unloading brick platform, first roller-way delivery platform is provided with the neat brick device that can realize longitudinally drawing brick in, the the second roller-way delivery platform be connected mutually with it is provided with at the end of the first roller-way delivery platform, brick grouping is transported on the second roller-way delivery platform by the first roller-way delivery platform under the control of the controller, the transfer device for being fed forward along the direction perpendicular with the first roller-way delivery platform throughput direction in units of group by the brick after grouping is provided with above the second roller-way delivery platform, collection brick platform is provided with at the end of the second roller-way delivery platform, the top of collection brick platform picks up after being provided with the brick grouping for being transplanted on collection brick platform and carries out the stacker of piling, described de-hackers is provided with frame I, frame I be provided with can move up and down, parallel motion and rotary motion unload brick clamp hand, the described brick clamp hand brick be provided with for brick on kiln car being stamped upper strata that unloads draws in and is clamped to the upper strata tong unloading brick platform and carried out to make levels brick the lower floor's tong be separated by the adjacent lower brick of clamping brick layer with being used for fixing when drawing upper strata brick in, described lower floor's tong to be provided with when running into obstacle can automatically on the telescoping mechanism that moves.
2. a kind of fired brick according to claim 1 unload brick piling unit, it is characterized in that: described upper strata tong comprises two groups of train wheel bridge assemblies, described train wheel bridge assembly comprises train wheel bridge and is disposed on the multiple upper clamping pieces for brick folding on train wheel bridge, the corresponding setting of upper clamping piece on two groups of train wheel bridge assemblies.
3. a kind of fired brick according to claim 1 and 2 unload brick piling unit, it is characterized in that: described lower floor's tong comprises lower floor's tong jig arm and is arranged on lower floor's tong clamping plate in lower floor's tong jig arm, described telescoping mechanism by the bar hole be arranged on lower floor's tong clamping plate be positioned at bar hole and attaching parts for being connected lower floor's tong jig arm is formed.
4. a kind of fired brick according to claim 1 and 2 unload brick piling unit, it is characterized in that: described flight conveyor is arranged on the upper surface of unloading brick platform.
5. a kind of fired brick according to claim 1 and 2 unload brick piling unit, it is characterized in that: described delivery device comprises the pushing plate that is symmetricly set on and unloads brick platform both sides and in order to drive the driver train of pushing plate.
6. a kind of fired brick according to claim 1 and 2 unload brick piling unit, it is characterized in that: the first described roller-way delivery platform is provided with rollgang, in the both sides of rollgang, being provided with the guiding mechanism for preventing fired brick sideslip along throughput direction.
7. a kind of fired brick according to claim 1 and 2 unload brick piling unit, it is characterized in that: described transfer device is provided with frame II, frame II is provided with the transfer mechanism that can carry out along the vertical direction with the first roller-way delivery platform throughput direction fired brick promoting to transfer, and described transfer mechanism is provided with the transfer frame that can promote fired brick and advance under the driving of power.
8. a kind of fired brick according to claim 1 and 2 unload brick piling unit, it is characterized in that: described neat brick device, and can relative to the first roller-way delivery platform up-and-down movement perpendicular to the throughput direction of the first roller-way delivery platform.
9. what utilize a kind of fired brick described in claim 1 unloads the method that brick piling unit carries out unloading brick piling, it is characterized in that, comprises the following steps:
One, brick is unloaded: utilize de-hackers to be undertaken clamping to be placed on after horizontal meaders draws in unloading brick platform by unit by the kiln car higher slice of fired brick from kiln discharge;
Two, laterally draw in: utilize and be located at the delivery device that unloads brick platform both sides the merging being placed on the fired brick unloading brick platform in step one and carrying out thickness direction is drawn in;
Three, longitudinally draw in: the merging utilizing the neat brick device being located at the first roller-way delivery platform the fired brick through step 2 process to be carried out length direction is drawn in;
Four, longitudinally grouping: under the control of the controller by through step 3 process fired brick as required the size of piling specification carry out being transported to the second roller-way delivery platform after is longitudinal direction divided into groups;
Five, lateral transfer: after the brick after grouping longitudinal in step 4 is changed transporting direction 90 °, continuative transport is to piling position;
Six, laterally grouping piling: by the fired brick being transported to piling position as required the size of piling specification carry out successively stacking after is transverse direction divided into groups carrying out piling, the placement direction of adjacent two layers or several layers of fired brick is that 90 degree of intersections are piled up.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310547284.1A CN103552832B (en) | 2013-11-08 | 2013-11-08 | The unloading brick piling unit and unload brick palletizing method of a kind of fired brick |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310547284.1A CN103552832B (en) | 2013-11-08 | 2013-11-08 | The unloading brick piling unit and unload brick palletizing method of a kind of fired brick |
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| CN103552832A CN103552832A (en) | 2014-02-05 |
| CN103552832B true CN103552832B (en) | 2015-12-16 |
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