CN110589133A

CN110589133A - Sugarcane peeling and packaging equipment

Info

Publication number: CN110589133A
Application number: CN201910727773.2A
Authority: CN
Inventors: 孙益博; 李佳飞; 高学敏; 王海森; 李涛; 尤鹏鹏
Original assignee: Lu'an City I Luosheng Industrial Design Co Ltd
Current assignee: Lu'an City I Luosheng Industrial Design Co Ltd
Priority date: 2019-09-23
Filing date: 2019-09-23
Publication date: 2019-12-20

Abstract

The invention provides sugarcane peeling and packaging equipment, belongs to the field of agricultural and sideline product packaging, and can peel sugarcane and then carry out vacuum packaging. The peeling machine comprises a bottom plate, wherein a peeling mechanism is arranged above the bottom plate, a stepping mechanism is arranged on the right side of the peeling mechanism, a cutting mechanism is fixedly arranged on the left upper side of the peeling mechanism, a vacuum packaging system is arranged on the left lower side of the peeling mechanism, and the vacuum packaging system is connected with an external compressed air source; the vacuum packaging system comprises a vacuum packaging box, the vacuum packaging box is fixed on the bottom plate through supporting legs, a feeding hopper is arranged above the vacuum packaging box, and a discharge hole is formed in the left side of the vacuum packaging box. The sugarcane peeling and cutting device adopts the stepping mechanism, the peeling mechanism, the cutting mechanism and the vacuum packaging system to peel, cut and package the sugarcane, the device not only can greatly improve the labor efficiency, but also can avoid the possibility of manual injury during the operation of the machine, and on the other hand, the storage period of the sugarcane can be prolonged through the vacuum packaging.

Description

Sugarcane peeling and packaging equipment

Technical Field

The invention belongs to the technical field of agricultural and sideline product packaging, and particularly relates to a sugarcane peeling and packaging equipment device.

Background

The sugarcane is used as one of a plurality of fruits, is mild in nature, contains a plurality of vitamins, can quickly supplement moisture and sugar for people, and can clear heat, moisten lung and detoxify. In addition, sugar cane has fibers which can stimulate the intestines, relax bowels, and help the intestines to expel toxins. The juice is delicious and sweet in taste and rich in nutrition, so that a lot of people like to eat the juice, but if the manual peeling of the surface of the sugarcane is very troublesome and time-consuming, the selling efficiency of sellers can be affected, the peeling has the possibility of injuring operators, and the hands of the operators can contact the peeled parts of the sugarcane, so that the sugarcane is unsanitary.

All living things grow regularly, sugarcane is limited in certain seasons when appearing on the market, and people can hardly eat the sugarcane in the time. In addition, some merchants with large demand need to peel the sugarcane in advance to ensure sales results. However, the sugarcane is required to be properly stored because the storage period after peeling is greatly shortened and bacteria are easy to grow.

Disclosure of Invention

The invention aims to solve the problems in the prior art, and provides a sugarcane peeling and packaging device, which aims to solve the technical problems that: how to peel the sugar cane and cut the package.

The purpose of the invention can be realized by the following technical scheme:

a sugarcane peeling and packaging device comprises a bottom plate, wherein a peeling mechanism is arranged above the bottom plate, a stepping mechanism is arranged on the right side of the peeling mechanism, a cutting mechanism is fixedly mounted on the left upper side of the peeling mechanism, a vacuum packaging system is arranged on the left lower side of the peeling mechanism, and the vacuum packaging system is connected with an external compressed air source; the vacuum packaging system comprises a vacuum packaging box, the vacuum packaging box is fixed on the bottom plate through supporting legs, a feeding hopper is arranged above the vacuum packaging box, and a discharge hole is formed in the left side of the vacuum packaging box.

The working principle of the invention is as follows: the sugarcane is put into a feeding hole of the stepping mechanism, enters a supporting cylinder fixed on the supporting plate peeling mechanism under the driving of a stepping wheel and a pressing block, a peeling knife fixed on a mounting plate is driven to do circular motion through a transmission device of a gear and a toothed ring, the sugarcane is peeled, the peeled sugarcane enters a cutting mechanism, mutually meshed bevel gears drive a cutting knife group to rotate under the action of a third motor, the sugarcane is cut off, the cut sugarcane enters a vacuum packaging system through a feeding hopper to be vacuum packaged, and the packaged sugarcane is taken out from a discharge hole in the left side of a vacuum packaging box.

The peeling mechanism comprises a supporting plate, the supporting plate is vertically fixed above the bottom plate, a hole for fixedly installing a supporting cylinder is formed in the middle of the supporting plate, the right end of the supporting cylinder is rotationally fixed with the installing plate, a toothed ring is sleeved on the outer ring of the supporting plate and is meshed with a gear, the gear is located right below the toothed ring, a first motor is fixedly installed on the right side of the gear, and the first motor is installed on the bottom plate through a motor support; the positive top and bottom edge symmetric position vertical fixation mounting bracket of mounting panel, the inboard of mounting bracket is fixed with spacing section of thick bamboo, and the gag lever post cover is established in spacing section of thick bamboo, and the terminal fixed skinning sword of gag lever post sets up the spring between mounting bracket and the skinning sword, and the spring housing is established in the periphery of spacing section of thick bamboo and gag lever post.

By adopting the structure, the first motor drives the gear ring meshed with the gear to rotate, so as to peel the sugarcane.

The distance between the peeling knives is 1-2cm smaller than the inner diameter of the supporting cylinder when the spring is in an initial state.

The left end face of a supporting cylinder is flush with the left end face of the supporting plate, and the right end face of the supporting cylinder is flush with the right end face of the mounting plate.

By adopting the structure, the peeling knife can adjust the distance up and down for canes with different thicknesses and bending shapes, and is convenient and better for peeling and cutting off.

Step mechanism includes the box, and the box passes through supporting leg fixed mounting on the bottom plate, and the material loading mouth has all been seted up on the left side and the right side of box, and the inside backing roll that is provided with of box sets up the step wheel above the backing roll, and the fixed axle both ends rotation of step wheel is fixed on the box, and the second motor is connected to the one end of fixed axle, and the second motor is fixed on the outer box of box.

Four pressing blocks are uniformly distributed on the outer ring of the stepping wheel.

The distance between the supporting roller and the stepping wheel is 2-4cm smaller than the diameter of the feeding port.

The sugarcane enters the feeding hole, the second motor drives the stepping wheel and the pressing block on the stepping wheel to rotate, and the sugarcane moves forwards under the driving of the stepping wheel and the pressing block and enters the peeling mechanism.

The cutting mechanism comprises a cutting knife set, a first rotating shaft is fixed at the center of the cutting knife set, the right end of the first rotating shaft is rotationally fixed on the supporting plate through a bearing, a first bevel gear is fixedly installed at the left end of the first rotating shaft, the first bevel gear is meshed with a second bevel gear, a second rotating shaft is vertically and fixedly installed at the center of the second bevel gear, the upper end of the second rotating shaft is fixedly connected with an output shaft of a third motor through a coupler, and the third motor is fixed on the supporting plate through a motor support.

The cutting knife tackle includes solid fixed ring and blade, and the blade sets up quantity and is eight, and the equipartition is in solid fixed ring's periphery respectively.

By adopting the structure, the third motor drives the mutually meshed bevel gears to rotate, and the first bevel gear drives the cutting knife set to rotate so as to cut off the sugarcane.

The third motor adopts a variable-frequency speed-regulating motor.

By adopting the structure, the rotating speed can be adjusted according to different cutting lengths.

Compared with the prior art, the sugarcane peeling and packaging equipment has the following advantages:

1. and a mechanical device is adopted, so that the labor intensity of workers is reduced, the working efficiency is improved, and the potential safety hazard is reduced.

2. The storage period of the sugarcane can be prolonged by adopting a vacuum packaging system.

3. The spacing between the peeling knives can be adjusted by adopting the spacing cylinder, the spacing rod and the spring, so that the peeling effect of the canes with different thicknesses is better.

4. The sugarcane with different lengths can be obtained by adopting a variable-frequency speed-regulating motor and regulating the rotating speed of the motor.

Drawings

FIG. 1 is a schematic structural view of a sugarcane peeling and packaging device;

FIG. 2 is a schematic cross-sectional view of a sugarcane peeling and packaging apparatus;

FIG. 3 is a schematic side sectional view of a stepping mechanism in a sugarcane peeling and packaging device;

FIG. 4 is a schematic diagram of the transmission of a peeling mechanism in a sugarcane peeling and packaging device;

FIG. 5 is a schematic structural diagram of a cutting knife group in the sugarcane peeling and packaging device;

in the figure: 1-bottom plate, 2-peeling mechanism, 3-stepping mechanism, 4-cutting mechanism, 5-vacuum packaging system, 6-support plate, 7-support cylinder, 8-mounting plate, 9-gear ring, 10-gear, 11-first motor, 12-mounting frame, 13-limiting cylinder, 14-limiting rod, 15-peeling knife, 16-spring, 17-box, 18-feeding port, 19-support roller, 20-stepping wheel, 21-second motor, 22-pressing block, 23-first rotating shaft, 24-cutting knife group, 25-first bevel gear, 26-second bevel gear, 27-second rotating shaft, 28-third motor, 29-fixing ring, 30-blade, 31-vacuum packaging box, 32-feed hopper, 33-discharge port.

Detailed Description

The technical solution of the present patent will be described in further detail with reference to the following embodiments.

Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.

In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.

In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.

Referring to fig. 1-5, the present embodiment provides a sugarcane peeling and packaging apparatus, including a bottom plate 1, a peeling mechanism 2 is disposed above the bottom plate 1, a stepping mechanism 3 is disposed on the right side of the peeling mechanism 2, a cutting mechanism 4 is fixedly mounted on the left upper side of the peeling mechanism 2, a vacuum packaging system 5 is disposed on the left lower side of the peeling mechanism 2, and the vacuum packaging system 5 is connected to an external compressed air source; the vacuum packaging system 5 comprises a vacuum packaging box 31, the vacuum packaging box 31 is fixed on the bottom plate 1 through supporting legs, a feed hopper 32 is arranged above the vacuum packaging box 31, and a discharge hole 33 is arranged at the left side of the vacuum packaging box 31; the sugarcane is put into a feeding hole 18 of the stepping mechanism 3, enters a supporting cylinder 7 fixed on the peeling mechanism 2 of the supporting plate 6 under the driving of a stepping wheel 20 and a pressing block 22, the peeling knife 15 fixed on the mounting plate 8 is driven to do circular motion through a transmission device of a gear 10 and a toothed ring 9, the peeled sugarcane is peeled, the sugarcane enters the cutting mechanism 4, the mutually meshed bevel gears drive a cutting knife group 24 to rotate under the action of a third motor 28, the sugarcane is cut off, and the cut sugarcane enters the vacuum packaging system 5 through a feeding hopper 32 to be vacuum packaged.

The peeling mechanism 2 comprises a supporting plate 6, the supporting plate 6 is vertically fixed above the bottom plate 1, a hole for fixedly installing a supporting cylinder 7 is formed in the middle of the supporting plate 6, the right end of the supporting cylinder 7 is rotationally fixed with an installing plate 8, a gear ring 9 is sleeved on the outer ring of the supporting plate 6, the gear ring 9 is meshed with a gear 10, the gear 10 is located right below the gear ring 9, a first motor 11 is fixedly installed on the right side of the gear 10, and the first motor 11 is installed on the bottom plate 1 through a motor support; the mounting frame 12 is vertically fixed at symmetrical positions of the upper edge and the lower edge of the front surface of the mounting plate 8, the limiting cylinder 13 is fixed on the inner side of the mounting frame 12, the limiting rod 14 is sleeved in the limiting cylinder 13, the peeling knife 15 is fixed at the tail end of the limiting rod 14, the spring 16 is arranged between the mounting frame 12 and the peeling knife 15, and the spring 16 is sleeved on the peripheries of the limiting cylinder 13 and the limiting rod 14; the first motor 11 drives the gear ring 9 meshed with the gear 10 to rotate, and the sugarcane is peeled.

The distance between the peeling knives 15 is 1-2cm smaller than the inner diameter of the supporting cylinder 7 when the spring 16 is in an initial state, the left end surface of the supporting cylinder 7 is flush with the left end surface of the supporting plate 6, and the right end surface of the supporting cylinder 7 is flush with the right end surface of the mounting plate 8; for the sugarcanes with different thicknesses and bending shapes, the peeling knife 15 can adjust the distance up and down, so that peeling and cutting are convenient.

The stepping mechanism 3 comprises a box body 17, the box body 17 is fixedly arranged on the bottom plate 1 through supporting legs, the left side and the right side of the box body 17 are both provided with a feeding hole 18, a supporting roller 19 is arranged inside the box body 17, a stepping wheel 20 is arranged above the supporting roller 19, two ends of a fixed shaft of the stepping wheel 20 are rotationally fixed on the box body 17, one end of the fixed shaft is connected with a second motor 21, the second motor 21 is fixed on an outer box body of the box body 17, four pressing blocks 22 are uniformly distributed on the outer ring of the stepping wheel 20, and the distance between the supporting roller 19 and the stepping wheel 20 is 2-4cm smaller than the diameter of the feeding hole 18; the sugarcane enters the feeding hole 18, the second motor 21 drives the stepping wheel 20 and the pressing block 22 on the stepping wheel 20 to rotate, and the sugarcane moves forwards under the driving of the stepping wheel 20 and the pressing block 22 and enters the peeling mechanism 2.

The cutting mechanism 4 comprises a cutting knife group 24, a first rotating shaft 23 is fixed at the center of the cutting knife group 24, the right end of the first rotating shaft 23 is rotationally fixed on the support plate 6 through a bearing, a first bevel gear 25 is fixedly installed at the left end of the first rotating shaft 23, the first bevel gear 25 is meshed with a second bevel gear 26, a second rotating shaft 27 is vertically and fixedly installed at the center of the second bevel gear 26, the upper end of the second rotating shaft 27 is fixedly connected with an output shaft of a third motor 28 through a coupler, the third motor 28 is fixed on the support plate 6 through a motor support, the cutting knife group 24 comprises fixing rings 29 and blades 30, and the number of the blades 30 is eight, and the blades are respectively and uniformly distributed on the periphery of the fixing rings 29; the third motor 28 drives the mutually meshed bevel gears to rotate, and the first bevel gear 25 drives the cutter set 24 to rotate so as to cut off the sugarcane.

The third motor 28 adopts a variable-frequency speed-regulating motor; the rotation speed can be adjusted according to the difference of the cutting length.

The invention provides a sugarcane peeling and packaging device, wherein sugarcanes are put into a feeding hole 18 of a stepping mechanism 3, enter a supporting cylinder 7 fixed on a peeling mechanism 2 of a supporting plate 6 under the driving of a stepping wheel 20 and a pressing block 22, a peeling knife 15 fixed on a mounting plate 8 is driven to do circular motion through a transmission device of a gear 10 and a toothed ring 9 to finish peeling of the sugarcanes, the peeled sugarcanes enter a cutting mechanism 4, a cutting knife group 24 is driven to rotate by a mutually meshed bevel gear under the action of a third motor 28 to cut the sugarcanes, the cut sugarcanes enter a vacuum packaging system 5 through a feeding hopper 32 to be vacuum packaged, and the packaged sugarcanes are taken out from a discharge hole 33 arranged on the left side of a vacuum packaging box 31.

The invention has simple operation, reduces labor intensity and potential safety hazard, and can carry out vacuum packaging on the cut sugarcane so as to prolong the storage time of the sugarcane.

Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.

Claims

1. The sugarcane peeling and packaging equipment comprises a bottom plate (1) and is characterized in that a peeling mechanism (2) is arranged above the bottom plate (1), a stepping mechanism (3) is arranged on the right side of the peeling mechanism (2), a cutting mechanism (4) is fixedly mounted on the upper left side of the peeling mechanism (2), a vacuum packaging system (5) is arranged on the lower left side of the peeling mechanism (2), and the vacuum packaging system (5) is connected with an external compressed air source; vacuum packaging system (5) include vacuum packaging box (31), and vacuum packaging box (31) are fixed on bottom plate (1) through the landing leg, and the top of vacuum packaging box (31) sets up feeder hopper (32), and the left side of vacuum packaging box (31) sets up discharge gate (33).

2. The sugarcane peeling and packaging device according to claim 1, characterized in that the peeling mechanism (2) comprises a supporting plate (6), the supporting plate (6) is vertically fixed above the bottom plate (1), a hole for fixedly installing the supporting cylinder (7) is formed in the middle of the supporting plate (6), the right end of the supporting cylinder (7) is rotatably fixed with the mounting plate (8), a toothed ring (9) is sleeved on the outer ring of the supporting plate (6), the toothed ring (9) is meshed with a gear (10), the gear (10) is located right below the toothed ring (9), a first motor (11) is fixedly installed on the right side of the gear (10), and the first motor (11) is installed on the bottom plate (1) through a motor support; the vertical fixed mounting bracket (12) in the upper and lower marginal symmetric position that mounting panel (8) are positive, the inboard of mounting bracket (12) is fixed with a spacing section of thick bamboo (13), and gag lever post (14) cover is established in a spacing section of thick bamboo (13), and the terminal fixed skinning knife (15) of gag lever post (14) sets up spring (16) between mounting bracket (12) and skinning knife (15), and spring (16) cover is established in the periphery of a spacing section of thick bamboo (13) and gag lever post (14).

3. A sugarcane peeling and packaging device as claimed in claim 2, characterized in that the distance between the peeling knives (15) is 1-2cm smaller than the inner diameter of the supporting cylinder (7) when the spring (16) is in the initial state.

4. A sugarcane peeling and packaging device as claimed in claim 2, characterized in that the left end face of the supporting cylinder (7) is flush with the left end face of the supporting plate (6), and the right end face of the supporting cylinder (7) is flush with the right end face of the mounting plate (8).

5. The sugarcane peeling and packaging device according to claim 1, characterized in that the stepping mechanism (3) comprises a box body (17), the box body (17) is fixedly mounted on the bottom plate (1) through supporting legs, feeding ports (18) are formed in the left side and the right side of the box body (17), a supporting roller (19) is arranged inside the box body (17), a stepping wheel (20) is arranged above the supporting roller (19), two ends of a fixed shaft of the stepping wheel (20) are rotatably fixed on the box body (17), one end of the fixed shaft is connected with a second motor (21), and the second motor (21) is fixed on an outer box body of the box body (17).

6. A sugarcane peeling and packaging device as claimed in claim 5, characterized in that four pressing blocks (22) are uniformly arranged on the outer ring of the stepping wheel (20).

7. A sugarcane peeling and packaging device as claimed in claim 5 or 6, characterized in that the distance between the supporting roller (19) and the stepping wheel (20) is 2-4cm smaller than the diameter of the feeding opening (18).

8. A sugarcane peeling and packaging device as claimed in claim 2, characterized in that the cutting mechanism (4) comprises a cutting knife group (24), a first rotating shaft (23) is fixed at the center of the cutting knife group (24), the right end of the first rotating shaft (23) is rotatably fixed on the supporting plate (6) through a bearing, a first bevel gear (25) is fixedly installed at the left end of the first rotating shaft (23), the first bevel gear (25) is meshed with a second bevel gear (26), a second rotating shaft (27) is vertically and fixedly installed at the center of the second bevel gear (26), the upper end of the second rotating shaft (27) is fixedly connected with an output shaft of a third motor (28) through a coupling, and the third motor (28) is fixed on the supporting plate (6) through a motor support.

9. A sugarcane peeling and packaging device as claimed in claim 8, characterized in that the cutter group (24) comprises a fixed ring (29) and eight blades (30), and the eight blades (30) are respectively distributed on the periphery of the fixed ring (29).

10. A sugarcane peeling and packaging device as claimed in claim 8, characterized in that the third motor (28) is a variable frequency speed motor.