CN104082834A - Sugarcane peeling and cutting device - Google Patents
Sugarcane peeling and cutting device Download PDFInfo
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- CN104082834A CN104082834A CN201410319383.9A CN201410319383A CN104082834A CN 104082834 A CN104082834 A CN 104082834A CN 201410319383 A CN201410319383 A CN 201410319383A CN 104082834 A CN104082834 A CN 104082834A
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- belt wheel
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Abstract
The invention discloses a sugarcane peeling and cutting device which comprises a rack, a three-phase AC motor, a feeding device, a discharging device, a peeling device and a cutting device. Driven rollers in the feeding device and the discharging device can automatically adjust the distance with driving rollers in the feeding device and the discharging device in real time, and therefore it is guaranteed that sugarcanes with different diameters can pass through the feeding device and the discharging device smoothly. Spike teeth on the surfaces of the rollers can firmly clamp the surfaces of the sugarcanes so that the sugarcanes can acquire enough pushing force in the stable conveying process. Combination of linear cutting and rotatable cutting is used on the peeling device, so that peeling is more complete. The cutting device which is mounted on a discharging opening is used for dividing the sugarcanes into sections with the preset length through the pushing force of the sugarcanes, and the processing efficiency of the sugarcanes is greatly improved.
Description
Technical field
The present invention relates to a kind of device for agricultural byproducts processing, particularly a kind of sugarcane peeling shearing device.
Background technology
Traditional sugarcane peeling and cut off and all adopt manually and complete, mode is cut off in such peeling, causes the working (machining) efficiency of sugarcane lowlyer, and manual operation easily causes that the uncomfortable of people should wait symptom for a long time.Some sugarcane device for peelings that occur in the market, cannot realize according to the size of different sugarcane diameters and the automatic adjusting of automatic peeling device; Although some machines can be realized the automatic adjusting of sugarcane different-diameter size, but its operability is not strong, more loaded down with trivial details, thereby cause production efficiency lower, the shortcomings such as decortication effect is undesirable, and substantially do not occur that in the market sugarcane automatic peeling adds the machine that cuts off one, after sugarcane peeling, can not in time sugarcane be cut into certain length.
Summary of the invention
The present invention overcomes the deficiencies in the prior art, and a kind of sugarcane peeling shearing device is provided.
A kind of sugarcane peeling shearing device, comprise frame, three phase alternating current motor, feed arrangement, drawing mechanism, device for peeling and shearing device, it is characterized in that: described feed arrangement mainly comprises frame, charging aperture, gripper shoe, fixed head, drive roll, driven cylinder, spike-tooth, cylinder support plate, cylindroid helical-coil compression spring, slide block, V-type belt wheel, conical gear, supporting seat, V-shape belt and three phase alternating current motor; Described drawing mechanism is identical with feed arrangement; Described device for peeling mainly comprise frame, gripper shoe, rotary cutter holder, V-type belt wheel, V-type band, connecting rod, knife bar, rotating blade, cylindrical screw tension spring, pin, vertical cut tool fixing seat, vertical cut cutter, ring spring, hollow shaft and and bearing; Described shearing device mainly comprises fixed support, slide block, connecting plate, baffle plate, side panel, flywheel shaft, knife bar holder, cylindroid helical-coil compression spring, knife bar, cutoff tool, flywheel, guide pad and cylindrical screw tension spring.
In feed arrangement, gripper shoe is fixed by screws in frame, charging aperture is positioned at the centre of gripper shoe, fixed head is arranged in frame by screw, cylinder support plate is symmetrically distributed in the both sides in fixed head centre position, drive roll is arranged on the below of cylinder support plate, drive roll two ends are connected with cylinder support plate by bearing, one V-type belt wheel is installed in one end of drive roll, the cylinder support intralamellar part being connected with driven cylinder is designed with square track, driven cylinder two ends are connected with slide block, slide block above and below is connected with the cylindroid helical-coil compression spring being arranged on cylinder support plate track respectively, V-type belt wheel on drive roll is connected with the belt wheel being fixed on the supporting seat of frame bottom by V-type band, the other end of supporting seat is provided with the conical gear coaxial with belt wheel, and conical gear is connected with the synchronous cone gear of installing on three phase alternating current motor output shaft.
In device for peeling, gripper shoe is fixed in frame, vertical cut tool fixing seat is arranged on gripper shoe feedstock direction one side, hollow shaft is fixed on the opposite side of gripper shoe, rotary cutter holder is connected with hollow shaft by bearing, and the symmetrical centre of vertical cut tool fixing seat and rotary cutter holder is on same center line; Rotary cutter holder surface design has a V-type groove, by V-type band, is connected with the V-type belt wheel being arranged on three phase alternating current motor output shaft; At its other end, be designed with two rotary cutter mounting planes, two mounting plane space angles are 90 degree, and the segment distance of being separated by horizontal line; Two rotary cutters of symmetrical installation on each mounting plane, rotary cutter is comprised of connecting rod, knife bar and rotating blade, connecting rod is fixed on rotary cutter holder, knife bar is connected with connecting rod by movable pin, rotating blade is arranged on the other end of knife bar, every the knife bar of rotary cutter is all connected with the cylindrical screw tension spring being arranged on rotary cutter holder; On vertical cut tool fixing seat, be designed with four sliding rails, between each sliding rail, be 90 degree angles, a vertical cut cutter is installed in each sliding rail, every being connected by ring spring between vertical cut cutter.
In shearing device, fixed support be fixed on frame discharging opening directly over, on fixed support, be designed with a straight line sliding rail, slide block is installed in orbit, slide block upper surface has been connected by screw a plate, the connecting plate other end is connected with baffle plate; The rear end face of slide block is connected with the cylindrical screw tension spring being arranged on fixed support, in the two sides of slide block, is connected with side panel, is designed with U-shaped notch on side panel, and the bottom of both sides panel is connected with guide pad; Cutoff tool is fixed on knife bar, knife bar is fixed on knife bar holder, knife bar holder top is designed with a U-shaped groove, one flywheel is installed in U-shaped groove, flywheel is arranged on the two ends of knife bar holder by flywheel shaft, the two ends of flywheel shaft are also connected with the U-shaped notch on side panel respectively, between guide pad and knife bar holder, the cylindroid helical-coil compression spring being enclosed within on knife bar are installed.
Drawing mechanism structure is identical with feed arrangement structure, and the V-type belt wheel in feed arrangement on drive roll is connected with the V-type belt wheel on active roller in drawing mechanism by V-type band, and what three phase alternating current motor adopted is both-end output motor.
The centre position place of drive roll and driven cylinder is designed with circular arc notch, in circular arc notch last week to being distributed with three row spike-tooths.
The invention has the beneficial effects as follows: the sugarcane peeling shearing device of the present invention's design, in whole system, adopt a power source, saved space, make complete machine compacter; In charging and discharging device, adopted adaptive design with device for peeling, the present invention can automatically be regulated when the sugarcane of processing different-diameter size, made processing effect better; The peeling mode that has adopted vertical cut peeling and rotation peeling combination in device for peeling, sugarcane decortication effect is better like this; The shearing device of sugarcane adopts the mode of pure machinery, while relying on sugarcane through charging/discharging device, produce powerful thrust, promotion cutoff tool moves downward, sugarcane is cut into the unified form of length, the present invention has improved the working (machining) efficiency of sugarcane, and cost is lower, simple to operate, complete machine maintainability is better.
Accompanying drawing explanation
Accompanying drawing 1 is sugarcane peeling shearing device overall structure figure of the present invention.
Accompanying drawing 2 is sugarcane peeling shearing device forward sight structure chart of the present invention.
Accompanying drawing 3 is the left TV structure figure of sugarcane peeling shearing device of the present invention.
Accompanying drawing 4 is sugarcane peeling shearing device plan structure figure of the present invention.
Accompanying drawing 5 is charging of the present invention, drawing mechanism overall structure figure.
Accompanying drawing 6 is charging of the present invention, drawing mechanism forward sight structure chart.
Accompanying drawing 7 is charging of the present invention, drawing mechanism plan structure figure.
Accompanying drawing 8 is device for peeling overall structure figure of the present invention.
Accompanying drawing 9 is the left TV structure figure of device for peeling of the present invention.
Accompanying drawing 10 is cutting tip structure chart in device for peeling of the present invention.
Accompanying drawing 11 is cutting tip cut-away view in device for peeling of the present invention.
Accompanying drawing 12 be in accompanying drawing 11 E to view.
Accompanying drawing 13 be in accompanying drawing 11 F to view.
Accompanying drawing 14 is shearing device structure chart of the present invention.
Accompanying drawing 15 is shearing device side direction view of the present invention.
Accompanying drawing 16 is shearing device shaft side figure of the present invention.
Accompanying drawing 17 is feed arrangement component diagram of the present invention.
Accompanying drawing 18 is driven cylinder adaptive local figure in feed arrangement of the present invention.
Accompanying drawing 19 is feed arrangement parts shaft side figure of the present invention.
In figure, the implication of Reference numeral is as follows.
Frame 1, shearing device 2, device for peeling 3, feed arrangement 4, three phase alternating current motor 5, drawing mechanism 6, fixed support 201, slide block 202, connecting plate 203, baffle plate 204, flywheel shaft 205, knife bar holder 206, cylindrical screw compression spring 207, side panel 208, cutoff tool 209, flywheel 210, cylindrical screw tension spring 211, guide pad 212, knife bar 213, V-type belt wheel 301, V-type band 302, gripper shoe 303, rotary cutter holder 304, connecting rod 305, knife bar 306, rotating blade 307, cylindrical screw tension spring 308, pin 309, bearing 310, hollow shaft 311, vertical cut tool fixing seat 312, ring spring 313, vertical cut cutter 314, charging aperture 401, gripper shoe 402, drive roll 403, fixed head 404, cylinder support plate 405, driven cylinder 406, supporting seat 407, conical gear 408, V-shape belt 409, V-type belt wheel 410, slide block 411, cylindrical screw compression spring 412, spike-tooth 413.
The specific embodiment
Accept accompanying drawing below and describe the specific embodiment of the present invention in detail.
As shown in Fig. 1-Figure 19, a kind of sugarcane peeling shearing device, comprise frame 1, three phase alternating current motor 5, feed arrangement 4, drawing mechanism 6, device for peeling 3 and shearing device 2, wherein feed arrangement 4 mainly comprises frame 1, charging aperture 401, gripper shoe 402, fixed head 404, drive roll 403, driven cylinder 406, spike-tooth 413, cylinder support plate 405, cylindrical screw compression spring 412, slide block 411, V-type belt wheel 410, conical gear 408, supporting seat 407, V-shape belt 409, three phase alternating current motor 5; Wherein drawing mechanism 6 is identical with feed arrangement 4; Wherein device for peeling 3 mainly comprises frame 1, gripper shoe 303, rotary cutter holder 304, V-type belt wheel 301, V-type band 302, connecting rod 305, knife bar 306, rotating blade 307, cylindrical screw tension spring 308, pin 309, vertical cut tool fixing seat 312, vertical cut cutter 314, ring spring 313, hollow shaft 311 and bearing 310; Wherein shearing device 2 mainly comprises fixed support 201, slide block 202, connecting plate 203, baffle plate 204, side panel 208, flywheel shaft 205, knife bar holder 206, cylindroid helical-coil compression spring 207, knife bar 213, cutoff tool 209, flywheel 210, guide pad 212 and cylindrical screw tension spring 211.
In above-described a kind of sugarcane peeling shearing device, in feed arrangement 4, gripper shoe 402 is fixed by screws in frame 1, charging aperture 401 is positioned at the place, centre position of gripper shoe 402, fixed head 404 is arranged in frame 1 by screw, cylinder support plate 405 is symmetrically distributed in the both sides in fixed head 404 centre positions, drive roll 403 is arranged on the below of cylinder support plate 405, drive roll 403 two ends are connected with cylinder support plate 405 by bearing, and a V-type belt wheel 410 is installed in one end of drive roll 403; Cylinder support plate 405 indoor designs that are connected with driven cylinder 406 have square track, driven cylinder 406 two ends are connected with slide block 411, the above and below of slide block 411 is connected with the cylindroid helical-coil compression spring 412 being arranged on cylinder support plate 405 tracks respectively, like this when the sugarcane of different-diameter size passes through, driven cylinder just can move up and down in orbit according to the size of sugarcane diameter, and relies on the automatic restoring force of cylindrical screw compression spring that sugarcane is clamped; Being positioned at V-type belt wheel 410 on drive roll 403 is connected with the belt wheel being fixed on the supporting seat 407 of frame 1 bottom by V-type band 409, at the other end of supporting seat 407, a conical gear 408 coaxial with belt wheel is installed simultaneously, 408 of conical gears are connected with the synchronous cone gear of installing on three phase alternating current motor 5 output shafts, so just the rotation of motor can be delivered on the drive roll in feed arrangement.
In above-described a kind of sugarcane peeling shearing device, in device for peeling 3, gripper shoe 303 is fixed in frame 1, vertical cut tool fixing seat 312 is arranged on feedstock direction one side of gripper shoe 303, hollow shaft 311 is fixed on the opposite side of gripper shoe 303, rotary cutter holder 304 is connected with hollow shaft 311 by bearing 310, around hollow shaft, rotate, wherein both symmetrical centre of vertical cut tool fixing seat 312 and rotary cutter holder 304 are on same center line, rotary cutter holder 304 surface design have a V-type groove, by V-type band 302, be connected with the V-type belt wheel 301 being arranged on three phase alternating current motor 5 output shafts, at rotary cutter holder 304 other ends, be designed with two rotary cutter mounting planes, two mounting plane space angles are 90
., and the segment distance of being separated by horizontal line, two rotary cutters of symmetrical installation on each mounting plane, rotary cutter is by connecting rod 305, knife bar 306 and rotating blade 307 form, connecting rod 305 is fixed on rotary cutter holder 304, knife bar 306 is connected with connecting rod 305 by movable pin 309, rotating blade 307 is arranged on the other end of knife bar 306, every the knife bar 306 of rotary cutter is all connected with the cylindrical screw tension spring 308 being arranged on rotary cutter holder 304, rotary cutter just can be according to the sugarcane of the different-diameter cutting data that automatically adjusts like this, on vertical cut tool fixing seat 312, be designed with four sliding rails simultaneously, between each sliding rail, be 90
.angle is installed a vertical cut cutter 314 in each sliding rail, every being connected by ring spring 313 between vertical cut cutter 314, by by vertical cut peeling and two kinds of forms that mode combines of rotation peeling, can make sugarcane decortication effect better.
In above-described a kind of sugarcane peeling shearing device, in shearing device 2, fixed support 201 be bolted on frame 1 discharging opening directly over, on fixed support 201, be designed with a straight line sliding rail, slide block 202 is installed in orbit, and slide block 202 upper surfaces have been connected by screw connecting plate 203, and connecting plate 203 other ends are connected with baffle plate 204, when sugarcane promotes baffle plate 204, just can be with movable slider 202 to move on line slideway, the rear end face of slide block 202 is connected with the cylindrical screw tension spring 211 being arranged on fixed support 201, like this after sugarcane is cut off, slide block 202 will automatically restore to initial position and prepare to carry out cutting movement next time, at connection both sides, the two sides of slide block 202 panel 208, on side panel 208, design U-shaped notch, the bottom of both sides panel is connected with guide pad 212, cutoff tool 209 is fixed on knife bar 213, knife bar 213 is fixed on knife bar holder 206, a U-shaped groove of knife bar holder 206 top designs, one flywheel 210 is installed in U-shaped groove, flywheel 210 is arranged on the two ends of knife bar holder 206 by flywheel shaft 205, the two ends of flywheel shaft 205 are also connected with the U-shaped notch on side panel 208 respectively, the cylindroid helical-coil compression spring 207 being enclosed within on knife bar 213 is installed between guide pad 212 and knife bar holder 206, when sugarcane promotion baffle plate 204 advances, baffle plate 204 can move by band movable slider 202 on rectilinear orbit, slide block 202 moves flywheel driven 210 and rolls on planned orbit, in motion process, side panel 208 in the vertical directions do not produce movement, the movement that flywheel 210 drives cutoff tool 209 to produce vertical direction, after having cut off for the first time, cylindrical screw compression spring 207 turns back to initial position by promotion flywheel 210.
In above-described a kind of sugarcane peeling shearing device, what three phase alternating current motor 5 adopted is both-end output motor, drawing mechanism 6 structures are identical with feed arrangement 4 structures, V-type belt wheel 410 in feed arrangement 4 on drive roll 403 is connected with the V-type belt wheel on drive roll 403 in drawing mechanism 6 by V-type band, the drive roll of feed arrangement and the drive roll of drawing mechanism just can be realized run-in synchronism like this, at drive roll 403 and driven cylinder 406 places, centre position, be designed with circular arc notch, in circular arc notch last week to being distributed with three row spike-tooths 413, in the course of conveying of sugarcane, can clench the epidermis of sugarcane, thereby produce enough thrust.
The above, be only a preferred embodiment of the present invention, can not limit scope of the invention process, and every equalization of doing according to the present patent application the scope of the claims changes, and all should still belong to the scope that the present invention is contained.
Claims (6)
1. a sugarcane is removed the peel shearing device, comprise frame (1), three phase alternating current motor (5), feed arrangement (4), drawing mechanism (6), device for peeling (3) and shearing device (2), it is characterized in that: described feed arrangement (4) mainly comprises frame (1), charging aperture (401), gripper shoe (402), fixed head (404), drive roll (403), driven cylinder (406), spike-tooth (413), cylinder support plate (405), cylindrical screw compression spring (412), slide block (411), V-type belt wheel (410), conical gear (408), supporting seat (407), V-shape belt (409), three phase alternating current motor (5), described drawing mechanism (6) is identical with feed arrangement (4), described device for peeling (3) mainly comprises frame (1), gripper shoe (303), rotary cutter holder (304), V-type belt wheel (301), V-type band (302), connecting rod (305), knife bar (306), rotating blade (307), cylindrical screw tension spring (308), pin (309), vertical cut tool fixing seat (312), vertical cut cutter (314), ring spring (313), hollow shaft (311) and bearing (310), described shearing device (2) mainly comprises fixed support (201), slide block (202), connecting plate (203), baffle plate (204), side panel (208), flywheel shaft (205), knife bar holder (206), cylindroid helical-coil compression spring (207), knife bar (213), cutoff tool (209), flywheel (210), guide pad (212) and cylindrical screw tension spring (211).
2. a kind of sugarcane according to claim 1 is removed the peel shearing device, it is characterized in that, in feed arrangement (4), gripper shoe (402) is fixed by screws in frame (1), charging aperture (401) is positioned at the centre of gripper shoe (402), fixed head (404) is arranged in frame (1) by screw, cylinder support plate (405) is symmetrically distributed in the both sides in fixed head (404) centre position, drive roll (403) is arranged on the below of cylinder support plate (405), drive roll (403) two ends are connected with cylinder support plate (405) by bearing, one V-type belt wheel (410) is installed in one end of drive roll (403), cylinder support plate (405) indoor design being connected with driven cylinder (406) has square track, driven cylinder (406) two ends are connected with slide block (411), slide block (411) above and below is connected with the cylindroid helical-coil compression spring (412) being arranged on cylinder support plate (405) track respectively, V-type belt wheel (410) on drive roll (403) is connected with the belt wheel being fixed on the supporting seat (407) of frame (1) bottom by V-type band (409), the other end of supporting seat (407) is provided with the conical gear coaxial with belt wheel (408), and conical gear (408) is connected with the synchronous cone gear of installing on three phase alternating current motor (5) output shaft.
3. a kind of sugarcane according to claim 1 is removed the peel shearing device, it is characterized in that, in device for peeling (3), gripper shoe (303) is fixed in frame (1), vertical cut tool fixing seat (312) is arranged on gripper shoe (303) feedstock direction one side, hollow shaft (311) is fixed on the opposite side of gripper shoe (303), rotary cutter holder (304) is connected with hollow shaft (311) by bearing (310), and vertical cut tool fixing seat (312) and both symmetrical centre of rotary cutter holder (304) are on same center line; Rotary cutter holder (304) surface design has a V-type groove, by V-type band (302), is connected with the V-type belt wheel (301) being arranged on three phase alternating current motor (5) output shaft; At its other end, be designed with two rotary cutter mounting planes, two mounting plane space angles are 90 degree, and the segment distance of being separated by horizontal line; Two rotary cutters of symmetrical installation on each mounting plane, rotary cutter is comprised of connecting rod (305), knife bar (306) and rotating blade (307), connecting rod (305) is fixed on rotary cutter holder (304), knife bar (306) is connected with connecting rod (305) by movable pin (309), rotating blade (307) is arranged on the other end of knife bar (306), every the knife bar of rotary cutter (306) is all connected with the cylindrical screw tension spring (308) being arranged on rotary cutter holder (304); On vertical cut tool fixing seat (312), be designed with four sliding rails, between each sliding rail, be 90 degree angles, a vertical cut cutter (314) is installed in each sliding rail, every being connected by ring spring (313) between vertical cut cutter (314).
4. a kind of sugarcane according to claim 1 is removed the peel shearing device, it is characterized in that, in shearing device (2), fixed support (201) be fixed on frame (1) discharging opening directly over, on fixed support (201), be designed with a straight line sliding rail, slide block (202) is installed in orbit, and slide block (202) upper surface has been connected by screw a plate (203), and connecting plate (203) other end is connected with baffle plate (204); The rear end face of slide block (202) is connected with the cylindrical screw tension spring (211) being arranged on fixed support (201), in the two sides of slide block (202), be connected with side panel (208), side panel is designed with U-shaped notch on (208), and the bottom of both sides panel is connected with guide pad (212); Cutoff tool (209) is fixed on knife bar (213), knife bar (213) is fixed on knife bar holder (206), knife bar holder (206) top is designed with a U-shaped groove, one flywheel (210) is installed in U-shaped groove, flywheel (210) is arranged on the two ends of knife bar holder (206) by flywheel shaft (205), the two ends of flywheel shaft (205) are also connected with the U-shaped notch on side panel (208) respectively, and the cylindroid helical-coil compression spring (207) being enclosed within on knife bar (213) is installed between guide pad (212) and knife bar holder (206).
5. a kind of sugarcane according to claim 1 is removed the peel shearing device, it is characterized in that, drawing mechanism (6) structure is identical with feed arrangement (4) structure, V-type belt wheel (410) in feed arrangement (4) on drive roll (403) is connected with the V-type belt wheel on drive roll (403) in drawing mechanism (6) by V-type band, and what three phase alternating current motor (5) adopted is both-end output motor.
6. a kind of sugarcane peeling shearing device according to claim 2, is characterized in that, circular arc notch is located to be designed with in drive roll (403) and driven cylinder (406) centre position, in circular arc notch last week to being distributed with three row spike-tooths (413).
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CN201410319383.9A CN104082834A (en) | 2014-07-07 | 2014-07-07 | Sugarcane peeling and cutting device |
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CN201410319383.9A CN104082834A (en) | 2014-07-07 | 2014-07-07 | Sugarcane peeling and cutting device |
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CN107019405A (en) * | 2017-04-28 | 2017-08-08 | 凯里经济开发区大溪鸟笼工艺品农民专业合作社 | A kind of beaming machine and system |
CN107087966A (en) * | 2017-07-06 | 2017-08-25 | 高壮壮 | A kind of sugarcane device for peeling |
CN107495396A (en) * | 2017-07-31 | 2017-12-22 | 昆明理工大学 | A kind of sugarcane removes the peel all-in-one of squeezing the juice |
CN107495396B (en) * | 2017-07-31 | 2020-04-07 | 昆明理工大学 | Sugarcane peeling and juicing integrated machine |
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CN110589133A (en) * | 2019-09-23 | 2019-12-20 | 六安市我罗生工业设计有限公司 | Sugarcane peeling and packaging equipment |
CN111743375A (en) * | 2020-06-28 | 2020-10-09 | 张群伍 | Conveniently strike off skin scraping device of sugarcane joint |
CN111743375B (en) * | 2020-06-28 | 2021-11-12 | 浦江县含行科技有限公司 | Conveniently strike off skin scraping device of sugarcane joint |
CN113397366A (en) * | 2021-07-29 | 2021-09-17 | 王茂 | Device convenient to peel sugarcane |
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Application publication date: 20141008 |