CN110565371A - 一种抗菌抗静电的纺织物加工工艺 - Google Patents

一种抗菌抗静电的纺织物加工工艺 Download PDF

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CN110565371A
CN110565371A CN201910797948.7A CN201910797948A CN110565371A CN 110565371 A CN110565371 A CN 110565371A CN 201910797948 A CN201910797948 A CN 201910797948A CN 110565371 A CN110565371 A CN 110565371A
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龚有成
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Feidong Yunwu Research And Development Co Ltd
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Abstract

本发明公开了一种抗菌抗静电的纺织物加工工艺，制抗菌剂：其原料按重量分包括：银离子2‑4份、铜离子0.5‑0.7份、锌离子0.8‑1.2份、天然抗菌剂0.7‑0.9份和纯净水100‑120份，将上述原料放置在染缸内进行混合形成混合液A，并通过搅拌装置进行充分搅拌，本发明涉及纺织物加工技术领域。该抗菌抗静电的纺织物加工工艺，利用银离子、铜离子和锌离子接触反应，配合少量的天然抗菌剂，造成微生物共有成分破坏或产生功能障碍，使细菌蛋白质凝固，破坏细胞合成酶的活性，减少细菌依附纺织物表面，有效防止纺织品纤维老化，极大的阻碍了疾病传播，并配合磷酸、烷基磺酸、盐酸中的阴离子喷涂纺织物表面，将纺织物表面的静电导走，利于人们的身体健康。

Description

一种抗菌抗静电的纺织物加工工艺
技术领域
本发明涉及纺织物加工技术领域，具体为一种抗菌抗静电的纺织物加工工艺。
背景技术
纺织材料是指纤维及纤维制品，具体表现为纤维、纱线、织物及其复合物。现代纺织中，纺织新材料的研发，特别是纳米纤维的开发和使用，突破了传统意义上的纺织材料概念。纺织材料成为软物质材料的重要组成部分，以“形”及其复合形式为研究主体是纺织材料的基本特征之一。纤维及纤维制品“表明了纺织材料既是一种原料，用于纺织加工的对象，又是一种产品，是通过纺织加工而成的纤维集合体。”纤维、纱线、织物及其复合物“描述了纺织材料的形成过程，可以顺序进行，也可以跳跃完成；表达了从单一、分散、微小的纤维变为聚集排列、相互依存、互为作用的纤维集合体，乃至复合物的加工成形。前者“形成过程”告知我们纺织材料存在多种变体，存在从对象到产品的多级转换；后者“加工成形”喻意着纺织材料结构的复杂与多变，及纤维作用的奇妙和有趣。
现有的纺织物，经过使用后会有汗、皮脂、污垢等代谢废物附着其上，而附着有这些污物的纺织品，在细菌的作用下，经过一定时间后，纺织品纤维老化、出现异味，导致疾病传播，并且在干燥的天气，纺织物很容易积累静电，长时间的静电干扰会影响人们的身体健康。
发明内容
(一)解决的技术问题
针对现有技术的不足，本发明提供了一种抗菌抗静电的纺织物加工工艺，解决了现有的纺织物，经过使用后会在细菌的作用下，纺织品纤维老化、出现异味，并且在干燥的天气，纺织物很容易积累静电的问题。
(二)技术方案
为实现以上目的，本发明通过以下技术方案予以实现：一种抗菌抗静电的纺织物加工工艺，具体包括如下步骤：
步骤一、制抗菌剂：其原料按重量分包括：银离子2-4份、铜离子0.5-0.7份、锌离子0.8-1.2份、天然抗菌剂0.7-0.9份和纯净水100-120份，将上述原料放置在染缸内进行混合形成混合液A，并通过搅拌装置进行充分搅拌；
步骤二、制抗静电剂：其原料按重量分包括：磷酸5-7份、烷基磺酸4-6份、盐酸8-12份和纯净水100-120份，将上述原料放置在染缸内进行混合形成混合液B，并通过搅拌装置进行充分搅拌；
步骤三、抗菌加工：将纺织物浸渍在混合液A内，每过30分钟通过搅拌装置搅拌一次，搅拌时间持续2分钟，搅拌三次之后静置1小时，然后取出纺织物放置在清水染缸内，水洗2分钟，进而将纺织物铺平放置在晾晒架上自然晾晒成型，等待纺织物不再滴水时，进一步将纺织物放置在烘干设备内，烘干10分钟取出自然冷却待用；
步骤四、抗静电加工：将步骤三自然冷却后的纺织物放置在喷涂设备内，然后将配制好的混合液B喷涂在纺织物的两面，持续3分钟后停止，等待混合液B吸附在纺织物的表面，等待10分钟后再次喷涂，重复操作三次，取出纺织物悬挂在晾晒架上，室温干燥后形成抗静电涂层；
步骤五、收卷成型：将步骤四中干燥后的纺织物通过收卷装置收卷，收卷合适长度后进行裁剪，然后密封处理后贴上标签，最后进行包装入库。
优选的，所述天然抗菌剂采用甲壳素、芥末、蓖麻油或山葵等提取物中的任意一种。
优选的，所述银离子采用含有银离子的载体氟石。
优选的，所述铜离子采用氧化铜作载体，所述锌离子采用氧化锌作载体。
优选的，所述步骤二中的盐酸采用5％-10％的稀盐酸。
优选的，所述步骤二中的烷基磺酸的烷基为碳原子数为12的烷基。
优选的，所述步骤一和步骤二中搅拌装置的搅拌速度均为250-350r/min的转速进行搅拌。
优选的，所述步骤三中烘干设备的温度调节在60-100℃。
(三)有益效果
本发明提供了一种抗菌抗静电的纺织物加工工艺。与现有技术相比，具备以下有益效果：该抗菌抗静电的纺织物加工工艺，通过在步骤三、抗菌加工：将纺织物浸渍在混合液A内，每过30分钟通过搅拌装置搅拌一次，搅拌时间持续2分钟，搅拌三次之后静置1小时，然后取出纺织物放置在清水染缸内，水洗2分钟，进而将纺织物铺平放置在晾晒架上自然晾晒成型，等待纺织物不再滴水时，进一步将纺织物放置在烘干设备内，烘干10分钟取出自然冷却待用；步骤四、抗静电加工：将步骤三自然冷却后的纺织物放置在喷涂设备内，然后将配制好的混合液B喷涂在纺织物的两面，持续3分钟后停止，等待混合液B吸附在纺织物的表面，等待10分钟后再次喷涂，重复操作三次，取出纺织物悬挂在晾晒架上，室温干燥后形成抗静电涂层；利用银离子、铜离子和锌离子接触反应，配合少量的天然抗菌剂，造成微生物共有成分破坏或产生功能障碍，使细菌蛋白质凝固，破坏细胞合成酶的活性，减少细菌依附纺织物表面，有效防止纺织品纤维老化、出现异味，极大的阻碍了疾病传播，并配合磷酸、烷基磺酸、盐酸中的阴离子喷涂纺织物表面，将纺织物表面的静电导走，利于人们的身体健康。
附图说明
图1为本发明对比实验细菌数据统计表图；
图2为本发明对比实验静电次数统计表图。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-2，本发明实施例提供三种技术方案：一种抗菌抗静电的纺织物加工工艺，具体包括以下实施例：
实施例1
步骤一、制抗菌剂：其原料按重量分包括：银离子2份、铜离子0.5份、锌离子0.8份、天然抗菌剂0.7和纯净水100份，将上述原料放置在染缸内进行混合形成混合液A，并通过搅拌装置进行充分搅拌；
步骤二、制抗静电剂：其原料按重量分包括：磷酸5份、烷基磺酸4份、盐酸8份和纯净水100份，将上述原料放置在染缸内进行混合形成混合液B，并通过搅拌装置进行充分搅拌；
步骤三、抗菌加工：将纺织物浸渍在混合液A内，每过30分钟通过搅拌装置搅拌一次，搅拌时间持续2分钟，搅拌三次之后静置1小时，然后取出纺织物放置在清水染缸内，水洗2分钟，进而将纺织物铺平放置在晾晒架上自然晾晒成型，等待纺织物不再滴水时，进一步将纺织物放置在烘干设备内，烘干10分钟取出自然冷却待用；
步骤四、抗静电加工：将步骤三自然冷却后的纺织物放置在喷涂设备内，然后将配制好的混合液B喷涂在纺织物的两面，持续3分钟后停止，等待混合液B吸附在纺织物的表面，等待10分钟后再次喷涂，重复操作三次，取出纺织物悬挂在晾晒架上，室温干燥后形成抗静电涂层；
步骤五、收卷成型：将步骤四中干燥后的纺织物通过收卷装置收卷，收卷合适长度后进行裁剪，然后密封处理后贴上标签，最后进行包装入库。
本实施例中，纺织物的抗菌抗效果达到99.3％，静电测试中一小时纺织物表面出现静电3次。
实施例2
步骤一、制抗菌剂：其原料按重量分包括：银离子2份、铜离子0.5份、锌离子0.8份、天然抗菌剂0.7和纯净水100份，将上述原料放置在染缸内进行混合形成混合液A，并通过搅拌装置进行充分搅拌；
步骤二、制抗静电剂：其原料按重量分包括：磷酸5份、烷基磺酸4份、盐酸8份和纯净水100份，将上述原料放置在染缸内进行混合形成混合液B，并通过搅拌装置进行充分搅拌；
步骤三、抗菌加工：将纺织物浸渍在混合液A内，每过30分钟通过搅拌装置搅拌一次，搅拌时间持续2分钟，搅拌三次之后静置1小时，然后取出纺织物放置在清水染缸内，水洗2分钟，进而将纺织物铺平放置在晾晒架上自然晾晒成型，等待纺织物不再滴水时，进一步将纺织物放置在烘干设备内，烘干10分钟取出自然冷却待用；
步骤四、抗静电加工：将步骤三自然冷却后的纺织物放置在喷涂设备内，然后将配制好的混合液B喷涂在纺织物的两面，持续3分钟后停止，等待混合液B吸附在纺织物的表面，等待10分钟后再次喷涂，重复操作三次，取出纺织物悬挂在晾晒架上，室温干燥后形成抗静电涂层；
步骤五、收卷成型：将步骤四中干燥后的纺织物通过收卷装置收卷，收卷合适长度后进行裁剪，然后密封处理后贴上标签，最后进行包装入库。
本实施例中，纺织物的抗菌抗效果达到99.8％，静电测试中一小时纺织物表面出现静电1次。
实施例3
步骤一、制抗菌剂：其原料按重量分包括：银离子2份、铜离子0.5份、锌离子0.8份、天然抗菌剂0.7和纯净水100份，将上述原料放置在染缸内进行混合形成混合液A，并通过搅拌装置进行充分搅拌；
步骤二、制抗静电剂：其原料按重量分包括：磷酸5份、烷基磺酸4份、盐酸8份和纯净水100份，将上述原料放置在染缸内进行混合形成混合液B，并通过搅拌装置进行充分搅拌；
步骤三、抗菌加工：将纺织物浸渍在混合液A内，每过30分钟通过搅拌装置搅拌一次，搅拌时间持续2分钟，搅拌三次之后静置1小时，然后取出纺织物放置在清水染缸内，水洗2分钟，进而将纺织物铺平放置在晾晒架上自然晾晒成型，等待纺织物不再滴水时，进一步将纺织物放置在烘干设备内，烘干10分钟取出自然冷却待用；
步骤四、抗静电加工：将步骤三自然冷却后的纺织物放置在喷涂设备内，然后将配制好的混合液B喷涂在纺织物的两面，持续3分钟后停止，等待混合液B吸附在纺织物的表面，等待10分钟后再次喷涂，重复操作三次，取出纺织物悬挂在晾晒架上，室温干燥后形成抗静电涂层；
步骤五、收卷成型：将步骤四中干燥后的纺织物通过收卷装置收卷，收卷合适长度后进行裁剪，然后密封处理后贴上标签，最后进行包装入库。
本实施例中，纺织物的抗菌抗效果达到99.4％，静电测试中一小时纺织物表面出现静电2次。
实施例分析
实施例1-3对比可知，实施例2抗菌抗静电的纺织物的抗菌抗静电效果优于其他两种，利用银离子、铜离子和锌离子接触反应，配合少量的天然抗菌剂，造成微生物共有成分破坏或产生功能障碍，使细菌蛋白质凝固，破坏细胞合成酶的活性，减少细菌依附纺织物表面，有效防止纺织品纤维老化、出现异味，极大的阻碍了疾病传播，并配合磷酸、烷基磺酸、盐酸中的阴离子喷涂纺织物表面，将纺织物表面的静电导走，利于人们的身体健康。
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (8)

1.一种抗菌抗静电的纺织物加工工艺，其特征在于：具体包括以下步骤：
步骤一、制抗菌剂：其原料按重量分包括：银离子2-4份、铜离子0.5-0.7份、锌离子0.8-1.2份、天然抗菌剂0.7-0.9份和纯净水100-120份，将上述原料放置在染缸内进行混合形成混合液A，并通过搅拌装置进行充分搅拌；
步骤二、制抗静电剂：其原料按重量分包括：磷酸5-7份、烷基磺酸4-6份、盐酸8-12份和纯净水100-120份，将上述原料放置在染缸内进行混合形成混合液B，并通过搅拌装置进行充分搅拌；
步骤三、抗菌加工：将纺织物浸渍在混合液A内，每过30分钟通过搅拌装置搅拌一次，搅拌时间持续2分钟，搅拌三次之后静置1小时，然后取出纺织物放置在清水染缸内，水洗2分钟，进而将纺织物铺平放置在晾晒架上自然晾晒成型，等待纺织物不再滴水时，进一步将纺织物放置在烘干设备内，烘干10分钟取出自然冷却待用；
步骤四、抗静电加工：将步骤三自然冷却后的纺织物放置在喷涂设备内，然后将配制好的混合液B喷涂在纺织物的两面，持续3分钟后停止，等待混合液B吸附在纺织物的表面，等待10分钟后再次喷涂，重复操作三次，取出纺织物悬挂在晾晒架上，室温干燥后形成抗静电涂层；
步骤五、收卷成型：将步骤四中干燥后的纺织物通过收卷装置收卷，收卷合适长度后进行裁剪，然后密封处理后贴上标签，最后进行包装入库。
2.根据权利要求1所述的一种抗菌抗静电的纺织物加工工艺，其特征在于：所述天然抗菌剂采用甲壳素、芥末、蓖麻油或山葵等提取物中的任意一种。
3.根据权利要求1所述的一种抗菌抗静电的纺织物加工工艺，其特征在于：所述银离子采用含有银离子的载体氟石。
4.根据权利要求1所述的一种抗菌抗静电的纺织物加工工艺，其特征在于：所述铜离子采用氧化铜作载体，所述锌离子采用氧化锌作载体。
5.根据权利要求1所述的一种抗菌抗静电的纺织物加工工艺，其特征在于：所述步骤二中的盐酸采用5％-10％的稀盐酸。
6.根据权利要求1所述的一种抗菌抗静电的纺织物加工工艺，其特征在于：所述步骤二中的烷基磺酸的烷基为碳原子数为12的烷基。
7.根据权利要求1所述的一种抗菌抗静电的纺织物加工工艺，其特征在于：所述步骤一和步骤二中搅拌装置的搅拌速度均为250-350r/min的转速进行搅拌。
8.根据权利要求1所述的一种抗菌抗静电的纺织物加工工艺，其特征在于：所述步骤三中烘干设备的温度调节在60-100℃。
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CN113322698A (zh) * 2021-05-31 2021-08-31 东台立文色织有限公司 一种不影响整体布面颜色色光的色织布搭印消除工艺
CN114536820A (zh) * 2020-11-24 2022-05-27 张家港市翔华铝业有限公司 一种防腐屏蔽膜的生产工艺

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114536820A (zh) * 2020-11-24 2022-05-27 张家港市翔华铝业有限公司 一种防腐屏蔽膜的生产工艺
CN113322698A (zh) * 2021-05-31 2021-08-31 东台立文色织有限公司 一种不影响整体布面颜色色光的色织布搭印消除工艺

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