CN109333801A - Modularization movable prefabricated component produces assembling combination system and combined method - Google Patents
Modularization movable prefabricated component produces assembling combination system and combined method Download PDFInfo
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- CN109333801A CN109333801A CN201811450177.6A CN201811450177A CN109333801A CN 109333801 A CN109333801 A CN 109333801A CN 201811450177 A CN201811450177 A CN 201811450177A CN 109333801 A CN109333801 A CN 109333801A
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 42
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- 239000000203 mixture Substances 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 9
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- 238000009434 installation Methods 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 6
- 238000009415 formwork Methods 0.000 claims description 6
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- 230000013011 mating Effects 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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Abstract
A kind of modularization movable prefabricated component production assembling combination system and combined method.Existing assembled architecture prefabricated components factory, needs more than one hundred million funds to found the factory, the construction period is long before production, it takes up a large area, cost of land is high, and early investment is high, wage of superintendence and financial cost etc. are costly during operation, and prefabricated components covering surface is small, and transportation cost is high.A kind of modularization movable prefabricated component production assembling combination system, its composition includes: die station flow system (1), cloth system (2), vibrating system (3) steam-cured system (4), die station flow system includes a plurality of die station portable cord and a plurality of die station translated line, the vertical die station translated line of die station portable cord, every die station portable cord includes two linear type land wheel foundation girders (5) and one group of land wheel basis secondary beam (6), land wheel basis secondary beam connects to form skeleton with land wheel foundation girder, connection structure is provided at link position, one group of linear type arrangement land wheel (7) and one group of driving motor (8) is arranged in land wheel foundation girder top.The present invention is applied to modularization movable prefabricated component and produces assembling combination system.
Description
Technical field:
The present invention relates to a kind of modularization movable prefabricated component production assembling combination system and combined methods.
Background technique:
Existing assembled architecture prefabricated components factory, needs more than one hundred million funds to found the factory before production, the construction period is long, takes up a large area,
Cost of land is high, workshop building, and prefabricated components production facility and equipment, plant area is mating, haulage vehicle configuration, concrete mixing plant
The extensive funds such as construction investment, early investment is high, and wage of superintendence and financial cost etc. are costly during operation, precast plant
A series of problems, such as delivery member covering surface is small, and transportation cost is high, is easy to appear excess capacity, and factory for prefabrication stops production, in this way
It is high to be just embodied directly in prefabricated components prices, bring result exactly by assembled architecture environmentally protective, energy-saving and emission-reduction, use number
The many advantages such as amount is less, the construction period is short mask, and the high market of assembled architecture cost is difficult to receive, and assembled will be hindered to build
The transition and upgrade of the development and China's building trade built.
Summary of the invention:
The object of the present invention is to provide a kind of modularization movable prefabricated component production assembling combination system and combined methods.
Above-mentioned purpose is realized by following technical scheme:
A kind of modularization movable prefabricated component production assembling combination system, composition includes: die station flow system, cloth system
System, vibrating system and steam-cured system, the die station flow system include a plurality of die station portable cord and a plurality of die station translated line, institute
The vertical die station translated line of the die station portable cord stated, die station portable cord described in every include two linear type land wheel bases
Girder and one group of land wheel basis secondary beam, the land wheel basis secondary beam connect to form skeleton with the land wheel foundation girder,
Connection structure is provided at link position, one group of linear type arrangement land wheel and one group of drive is arranged in the land wheel foundation girder top
Dynamic motor, die station translated line described in every include two groups of ferry bus track foundation girders, ferry bus track base described in every group
One group of ferry bus track foundation secondary beam is set between plinth girder, and the ferry bus track foundation secondary beam is the same as the ferry bus track
Foundation girder connects to form skeleton, and connection structure is arranged in link position, pendulum is arranged on the ferry bus track foundation girder
Track road is crossed, ferry bus of walking on the ferry bus track, the land wheel foundation girder and the track foundation girder
Connection structure is set in delivery position, the cloth system is arranged on the die station portable cord, the cloth system
Including prefabricated foundation, auxiliary frame body and material distributing machine, the prefabricated foundation is connected with the auxiliary frame body, the material distributing machine
It is arranged on the auxiliary frame body, the vibrating system includes prefabricated foundation and vibrate platform, the prefabricated foundation and institute
The platform connection of vibrating stated, the steam-cured system is linear type enclosure space, and open-type canopy door is arranged in the enclosure space.
The modularization movable prefabricated component produces assembling combination system, and the land wheel has support frame, described
Support frame top be arranged wheel, the driving motor have setting annular friction face driving wheel, the ferry-boat track
Ferry bus described in walking on road, the ferry bus have frame body, and traveling wheel, the walking is arranged in the frame body bottom
Jacking apparatus is arranged in wheel setting driving device, the ferry bus top.
The modularization movable prefabricated component produces assembling combination system, and the die station portable cord is as described in multiple groups
The assembled rigid unit group that is formed of land wheel foundation girder, the land wheel basis secondary beam, the land wheel and the driving motor
At with connection structure, die station translated line ferry bus track foundation master as described in multiple groups between the assembled rigid unit
Beam, the ferry bus track foundation secondary beam and the ferry bus track form multiple assembled rigid units, the assembled rigid unit
Between have connection structure.
The modularization movable prefabricated component produces assembling combination system, mould of walking on the die station portable cord
Platform, the ferry bus realizes that die station shifts on different die station portable cords by jacking, walking and decline die station, described
The cleaning of prefabricated components die station is carried out in mobile die station, scribing line, formwork, brushing release agent, ties up that muscle, built-in fitting are pre-buried, pour, shake
It smashes, demoulding lifting process.
The modularization movable prefabricated component produces assembling combination system, and sun is arranged on the die station flow system
Prefabricated foundation is arranged in light steam curing shed, the steam curing shed, and the steam curing shed has steel construction frame body, the steel structure framework
It is connected with prefabricated foundation, the steel structure framework installation heat absorption heat insulating panel, the auxiliary thermal of setting in the steam curing shed.
The combined method of the modularization movable prefabricated component production assembling combination system, this method include following step
It is rapid:
Line is laid flat firstly, carrying out bed course at the scene and surpassing, cloth system, vibrating system and steam curing shed frame body basis are installed and is poured
Production system bed course, assembled die station portable cord and die station translated line, detect land wheel in a row and driving motor in a row leads to line, detection pendulum
Track road is crossed, ferry bus is lifted, cloth Rack Body and material distributing machine are installed, the platform that vibrates is installed, steam curing shed frame body is installed, installation is opened
Formula canopy door, absorb heat heat insulating panel, installs auxiliary thermal in steam curing shed, places prefabricated components and produces die station, to production system electricity consumption
Equipment connects power supply, carries out combined test to entire production system, carries out production concrete prefabricated element and prepares.
Prefabricated components produce die station, and successively passing through cleaning, station cleans out die station, station of crossing is to prefabricated structure
Part mold is crossed in die station determines that die layout position, formwork station carry out assembling fixation, brushing release agent station to mold
Concrete side and die station contact concrete side are contacted to prefabricated components mold and carry out brushing operation, it is prefabricated to tie up the binding of muscle station
The embedded parts such as the pre-buried prefabricated components water power wire box of station, lifting, support, the stations such as concrete distributing are arranged in member reinforcing steel bar, built-in fitting
Prefabricated components are carried out by material distributing machine to pour operation, the station that vibrates vibrates to prefabricated components concrete by vibrating platform
Concrete density is improved, after the above process completes related operation, the die station for loading prefabricated components passes through in land wheel, driving motor
Steam-cured each die station will be needed with ferry bus, be transported to steam curing shed doorway, opened canopy door, die station is sent into steam curing shed, is passed through
Temperature and humidity in steam curing shed is adjusted, by prefabricated components steam-cured certain time, reaches design lifting intensity to prefabricated components, then lead to
It crosses land wheel, driving motor and ferry bus and die station is carried out steam curing shed by steam curing shed canopy door, into demoulding and lifting station, complete
Prefabricated components demoulding and lifting, and then die station is made to enter subsequent cycle, after the completion of production task, all devices facility is removed and is filled
It is transported to the standby production of next construction site assembly.
Beneficial effects of the present invention:
1. production model of the invention solves cost of land in existing prefabricated components production model cost, financial cost, workshop
The wage of administrative staff, the depreciation of workshop building construction and mechanical equipment, price for repairing, supplies consumption, charges for water and electricity, administrative expenses,
Assembled architecture cost, which is caused, in the amortization to prefabricated components of the assembled architectures indirect cost such as prefabricated components freight occupies height
Problem under not, prefabricated components production system of the invention realize on-site consolidation, and it is raw to can be realized prefabricated components for recycling
Producing line follows construction project mobile, carries out prefabricated components production at the construction field (site), reduces indirect cost to the maximum extent, reduces pre-
Component price processed, and then building construction expense is reduced, promote novel building industry development.
Movable prefabricated component production system of the invention can maintain an equal level construction cost in or lower than the cast-in-place building of tradition
Mode, but have assembled architecture high efficiency, high-precision, high quality, be greatly reduced artificial dependence, structural seismic performance it is good,
Increase building usable floor area, reduce critical circuits holding time, it is many excellent that construction cost etc. is greatly lowered in the shortening construction period
Gesture.
Movable prefabricated component production system of the invention, realization are used in turn, and amortization charge is low, reduce prefabricated components at
This, reduces project total cost.After the completion of production task, in addition to the hardened ground of part, all realizes and utilize again, do not influence cell
Later period builds and auxiliary facility construction.
Movable prefabricated component production system of the invention, has the characteristics that fast mounting-dismounting, the construction period is extremely short, puts into effect
Fastly, it marches into the arena simultaneously without constructing in advance with construction, construction period financial cost is low, realizes that the short time returns this characteristics of.It is prefabricated
Component produces station flexible arrangement, endless loop does not occur, operation program is smooth, and preparation process is energy-efficient.
Installations and facilities removableization of the invention, lightweight, road transport effect is ideal, avoids violating road transport limitation
Caused by WeiZhao's Notes.Prefabricated components production closes on construction site, saves transportation cost;It is installed in production, avoids hoarding pre-
The component bring occupation of capital processed, avoids that prefabricated components repeatedly having bad luck during hoarding, unnecessary damaged and place accounts for
With.
Installations and facilities of the invention can be used for leasing, disposable to put into, and repeatedly collects rent, realizes the light money of enterprise operation
Management mode is produced, mitigates corporate debt, is conducive to enterprise and occupies market, is conducive to enterprise development, increases enterprise profit, improves enterprise
Industry competitiveness.
Invention steam curing shed height is smaller, and installations and facilities are simple, and input cost is lower, and maintenance cost is less.Pass through ferry bus
Prefabricated components are respectively produced with the scheduling of station, improves prefabricated components production efficiency, cloth set-off bench in plane, save die station lifting,
Decline bring risk and energy loss.
Detailed description of the invention:
Attached drawing 1 is die station flow system floor map one of the present invention.
Attached drawing 2 is die station flow system floor map two of the present invention;
Attached drawing 3 is die station flow system circulation die station axonometric drawing one;
Attached drawing 4 is die station flow system circulation die station axonometric drawing two;
Attached drawing 5 is prefabricated components production assembling combination system schematic one;
Attached drawing 6 is prefabricated components production assembling combination system schematic two;
Attached drawing 7 is die station translated line schematic diagram;
Attached drawing 8 is ferry bus schematic diagram;
Attached drawing 9 is land wheel schematic diagram;
Attached drawing 10 is driving motor schematic diagram;
Attached drawing 11 is steam curing shed structural schematic diagram;
Attached drawing 12 is steam curing shed schematic diagram;
Attached drawing 13 is die station schematic diagram;
Attached drawing 14 is steam curing shed prefabricated foundation schematic diagram one;
Attached drawing 15 is steam curing shed prefabricated foundation schematic diagram two;
Attached drawing 16 is steam curing shed frame body with prefabricated foundation connection schematic diagram one;
Attached drawing 17 is steam curing shed frame body with prefabricated foundation connection schematic diagram two;
Attached drawing 18 is die station portable cord assembled rigid unit schematic diagram;
Attached drawing 19 is die station translated line assembled rigid unit schematic diagram.
Specific embodiment:
Embodiment 1:
A kind of modularization movable prefabricated component production assembling combination system, composition includes: die station flow system 1, cloth system
It unites 2, the steam-cured system 4 of vibrating system 3, the die station flow system includes a plurality of die station portable cord and a plurality of die station translated line,
The vertical die station translated line of the die station portable cord, die station portable cord described in every include two linear type land wheel bases
Plinth girder 5 and one group of land wheel basis secondary beam 6, the land wheel basis secondary beam connect to form bone with the land wheel foundation girder
Frame, is provided with connection structure at link position, and one group of linear type arrangement 7 He of land wheel is arranged in the land wheel foundation girder top
One group of driving motor 8, die station translated line described in every include two groups of ferry bus track foundation girders 9, ferry-boat described in every group
One group of ferry bus track foundation secondary beam 10 is set between track road foundation girder, and the ferry bus track foundation secondary beam is the same as described
Ferry bus track foundation girder connects to form skeleton, and connection structure, the ferry bus track foundation master is arranged in link position
Ferry bus track 11 is set on beam, ferry bus 12 of walking on the ferry bus track, the land wheel foundation girder and described
Track foundation girder in delivery position, connection structure is set, the cloth system is arranged on the die station portable cord,
The cloth system includes prefabricated foundation, auxiliary frame body and material distributing machine, and the prefabricated foundation connects with the auxiliary frame body
It connects, the material distributing machine is arranged on the auxiliary frame body, and the vibrating system includes prefabricated foundation and vibrates platform, described
Prefabricated foundation connect with the platform that vibrates, the steam-cured system is linear type enclosure space, and the enclosure space sets
Set open-type canopy door 23.
Embodiment 2:
Assembling combination system is produced according to modularization movable prefabricated component described in embodiment 1, the land wheel has support
Wheel 14 is arranged in frame 13, the support frame top, and the driving motor has the driving wheel 15 in setting annular friction face, institute
Ferry bus described in walking on the ferry bus track stated, the ferry bus have frame body 16, and row is arranged in the frame body bottom
Wheel 17 is walked, the traveling wheel is arranged driving device, jacking apparatus 18 is arranged at the top of the ferry bus.
Embodiment 3:
The modularization movable prefabricated component according to embodiment 1 or 2 produces assembling combination system, the die station portable cord
The land wheel foundation girder as described in multiple groups, land wheel basis secondary beam, the land wheel and the driving motor are formed
Assembled rigid unit forms, and has connection structure, die station translated line ferry bus as described in multiple groups between the assembled rigid unit
Track foundation girder, the ferry bus track foundation secondary beam and the ferry bus track form multiple assembled rigid units, described
Assembled rigid unit between have connection structure.
Embodiment 4:
Assembling combination system is produced according to modularization movable prefabricated component described in embodiment 1 or 2 or 3, it is characterized in that: described
Die station portable cord on walk die station 19, the ferry bus by jacking, walking and decline die station, realize die station in different moulds
It is shifted on platform portable cord, the cleaning of prefabricated components die station is carried out in the mobile die station, scribing line, formwork, brushing release agent, is tied up
Muscle, built-in fitting are pre-buried, pour, vibrate, demoulding lifting process.
Embodiment 5:
Assembling combination system, the die station are produced according to modularization movable prefabricated component described in embodiment 1 or 2 or 3 or 4
Sunlight steam curing shed is set on flow system, and prefabricated foundation 20 is arranged in the steam curing shed, and the steam curing shed has steel frame
Body 21, the steel structure framework are connected with prefabricated foundation, the steel structure framework installation heat absorption heat insulating panel 22, described
The auxiliary thermal of setting in steam curing shed.
Embodiment 6:
This practical bed course of progress at the scene, which surpasses, lays flat line, installs cloth system, vibrating system and steam curing shed frame body basis and pours
Production system bed course, assembled die station portable cord and die station translated line are built, land wheel in a row is detected and driving motor in a row leads to line, detection
Ferry bus track lifts ferry bus, installs cloth Rack Body and material distributing machine, installs the platform that vibrates, and installs steam curing shed frame body, and installation is opened
Formula canopy door is opened, absorb heat heat insulating panel, installs auxiliary thermal in steam curing shed, places prefabricated components and produces die station, uses production system
Electric equipment connects power supply, carries out combined test to entire production system, carries out production concrete prefabricated element and prepares.
Prefabricated components produce die station, and successively passing through cleaning, station cleans out die station, station of crossing is to prefabricated structure
Part mold is crossed in die station determines that die layout position, formwork station carry out assembling fixation, brushing release agent station to mold
Concrete side and die station contact concrete side are contacted to prefabricated components mold and carry out brushing operation, it is prefabricated to tie up the binding of muscle station
The embedded parts such as the pre-buried prefabricated components water power wire box of station, lifting, support, the stations such as concrete distributing are arranged in member reinforcing steel bar, built-in fitting
Prefabricated components are carried out by material distributing machine to pour operation, the station that vibrates vibrates to prefabricated components concrete by vibrating platform
Concrete density is improved, after the above process completes related operation, the die station for loading prefabricated components passes through in land wheel, driving motor
Steam-cured each die station will be needed with ferry bus, be transported to steam curing shed doorway, opened canopy door, die station is sent into steam curing shed, is passed through
Temperature and humidity in steam curing shed is adjusted, by prefabricated components steam-cured certain time, reaches design lifting intensity to prefabricated components, then lead to
It crosses land wheel, driving motor and ferry bus and die station is carried out steam curing shed by steam curing shed canopy door, into demoulding and lifting station, complete
Prefabricated components demoulding and lifting, and then die station is made to enter subsequent cycle.After the completion of production task, all devices facility is removed and is filled
It is transported to the standby production of next construction site assembly.
Claims (6)
1. a kind of modularization movable prefabricated component produces assembling combination system, composition includes: die station flow system, cloth system
System, vibrating system and steam-cured system, it is characterized in that: the die station flow system includes a plurality of die station portable cord and a plurality of die station
Translated line, the vertical die station translated line of the die station portable cord, die station portable cord described in every includes two straight lines
Type land wheel foundation girder and one group of land wheel basis secondary beam, the land wheel basis secondary beam connect shape with the land wheel foundation girder
At skeleton, connection structure is provided at link position, the land wheel foundation girder top is arranged one group of linear type and arranges ground
Wheel and one group of driving motor, die station translated line described in every include two groups of ferry bus track foundation girders, pendulum described in every group
It crosses between track road foundation girder and one group of ferry bus track foundation secondary beam is set, the ferry bus track foundation secondary beam is the same as described
Ferry bus track foundation girder connects to form skeleton, and connection structure, the ferry bus track foundation master is arranged in link position
Ferry bus track is set on beam, walk on the ferry bus track ferry bus, the land wheel foundation girder and the rail
Connection structure is arranged in delivery position in road foundation girder, and the cloth system is arranged on the die station portable cord, described
Cloth system include prefabricated foundation, auxiliary frame body and material distributing machine, the prefabricated foundation is connected with the auxiliary frame body, institute
The material distributing machine stated is arranged on the auxiliary frame body, and the vibrating system includes prefabricated foundation and the platform that vibrates, and described is pre-
System basis is connect with the platform that vibrates, and the steam-cured system is linear type enclosure space, and the enclosure space setting is opened
Open formula canopy door.
2. modularization movable prefabricated component according to claim 1 produces assembling combination system, it is characterized in that: described
Land wheel has support frame, and wheel is arranged in the support frame top, and the driving motor has the drive in setting annular friction face
Driving wheel, the ferry bus of walking on the ferry bus track, the ferry bus have frame body, and the frame body bottom is set
Traveling wheel is set, the traveling wheel is arranged driving device, jacking apparatus is arranged at the top of the ferry bus.
3. modularization movable prefabricated component according to claim 1 or 2 produces assembling combination system, it is characterized in that: institute
The die station portable cord stated land wheel foundation girder as described in multiple groups, the land wheel basis secondary beam, the land wheel and described
The assembled rigid unit that driving motor is formed forms, and has connection structure between the assembled rigid unit, the die station translated line is by more
Group ferry bus track foundation girder, the ferry bus track foundation secondary beam and the ferry bus track form multiple
Assembled rigid unit has connection structure between the assembled rigid unit.
4. modularization movable prefabricated component according to claim 1 or 2 or 3 produces assembling combination system, it is characterized in that:
It walks on the die station portable cord die station, the ferry bus realizes die station in difference by jacking, walking and decline die station
Shifted on die station portable cord, carried out in the mobile die station cleaning of prefabricated components die station, scribing line, formwork, brushing release agent,
Tie up that muscle, built-in fitting are pre-buried, pour, vibrate, demoulding lifting process.
5. modularization movable prefabricated component according to claim 1 or 2 or 3 or 4 produces assembling combination system, feature
It is: sunlight steam curing shed is set on the die station flow system, prefabricated foundation, the steam curing shed tool is arranged in the steam curing shed
There is steel construction frame body, the steel structure framework is connected with prefabricated foundation, the steel structure framework installation heat absorption heat insulating panel,
The auxiliary thermal of setting in the steam curing shed.
6. the combination side of the production assembling combination system of modularization movable prefabricated component described in a kind of one of claim 1-5
Method, it is characterized in that: this method comprises the following steps:
Line is laid flat firstly, carrying out bed course at the scene and surpassing, cloth system, vibrating system and steam curing shed frame body basis are installed and is poured
Production system bed course, assembled die station portable cord and die station translated line, detect land wheel in a row and driving motor in a row leads to line, detection pendulum
Track road is crossed, ferry bus is lifted, cloth Rack Body and material distributing machine are installed, the platform that vibrates is installed, steam curing shed frame body is installed, installation is opened
Formula canopy door, absorb heat heat insulating panel, installs auxiliary thermal in steam curing shed, places prefabricated components and produces die station, to production system electricity consumption
Equipment connects power supply, carries out combined test to entire production system, carries out production concrete prefabricated element and prepares.
Prefabricated components produce die station, and successively passing through cleaning, station cleans out die station, station of crossing is to prefabricated components mould
Tool is crossed in die station determines that die layout position, formwork station carry out assembling fixation to mold, and brushing release agent station is to pre-
Element mold contact concrete side processed and die station contact concrete side carry out brushing operation, tie up muscle station binding prefabricated components
Reinforcing bar, embedded parts, the stations such as concrete distributing such as the pre-buried prefabricated components water power wire box of built-in fitting setting station, lifting, support pass through
Material distributing machine carries out prefabricated components to pour operation, and the station that vibrates carries out raising of vibrating to prefabricated components concrete by vibrating platform
Concrete density, after the above process completes related operation, the die station for loading prefabricated components passes through in land wheel, driving motor and pendulum
Steam-cured each die station will be needed by crossing vehicle, be transported to steam curing shed doorway, opens canopy door, die station is sent into steam curing shed, by adjusting
Prefabricated components steam-cured certain time is reached design lifting intensity to prefabricated components, then pass through ground by temperature and humidity in steam curing shed
Die station is carried out steam curing shed by steam curing shed canopy door by wheel, driving motor and ferry bus, into demoulding and lifting station, is completed prefabricated
Component demoulding and lifting, and then die station is made to enter subsequent cycle, after the completion of production task, all devices facility is removed into shipment extremely
Next construction site assembly is standby to be produced.
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CN110065155A (en) * | 2019-05-15 | 2019-07-30 | 湖南三一快而居住宅工业有限公司 | Die station, die drive unit and die station, mold flow system |
CN110722679A (en) * | 2019-10-18 | 2020-01-24 | 广东草根民墅房屋制造有限公司 | Method for producing prefabricated member by movable group vertical mould |
WO2023103691A1 (en) * | 2021-12-10 | 2023-06-15 | 中建科技武汉有限公司 | Automated three-dimensional assembly line for pc component production and production process thereof |
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