CN209491920U - Modularization movable prefabricated component production system - Google Patents
Modularization movable prefabricated component production system Download PDFInfo
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- CN209491920U CN209491920U CN201821994111.9U CN201821994111U CN209491920U CN 209491920 U CN209491920 U CN 209491920U CN 201821994111 U CN201821994111 U CN 201821994111U CN 209491920 U CN209491920 U CN 209491920U
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Abstract
Modularization movable prefabricated component production system.Existing building factory for prefabrication founds the factory at high cost, and supply prefabricated components covering surface is limited, and prefabricated components cost absorption takes height, influences assembled architecture development.The utility model composition includes: steam curing shed (1), vibrating system (2), casting system (3), die station (4), die station portable cord (5), ferry bus (6), steam curing shed is linear type enclosure space, open-type canopy door (7) are arranged in steam curing shed, it is two rows of linear type arrangements land wheel (8) and driving motor (9) on die station portable cord, wheel (11) are set at the top of ground wheeling supporting frame (10), driving motor is set between land wheel, driving motor wheel has annular friction face (12), ferry bus has frame body (13), jacking apparatus (14) are set at the top of frame body, running wheel (15) are arranged in frame body bottom, wheel lower part setting walking track (16).The utility model modularization movable prefabricated component production system.
Description
Technical field:
The utility model relates to assembled architecture engineering fields, and in particular to a kind of modularization movable prefabricated component production
System.
Background technique:
Existing assembled architecture technology is higher by using the more traditional cast in place process construction building cost of prefabricated parts cost
10% or more, it traces it to its cause and show that assembled architecture indirect cost accounting is excessive.Assembled architecture prefabricated components supplier, is transporting
Before battalion, several hundred million funds is needed to carry out the construction of prefabricated components workshop, cost of land, workshop building cost, prefabricated components production
Facility and equipment, plant area is mating, haulage vehicle configuration, concrete mixing plant construction, the extensive funds such as wage of superintendence investment
And the operation expense and administration fee etc. in later period, in the amortization to prefabricated components of these expenses, seriously affect prefabricated components valence
Lattice, although assembled architecture is with the obvious advantage, the social benefits such as energy conservation and environmental protection are significant, and market is difficult to receive in price, hinder dress
Transition and upgrade with formula architectural development and China's building trade.
Utility model content:
The purpose of the utility model is to provide a kind of modularization movable prefabricated component production systems.
Above-mentioned purpose is realized by following technical scheme:
A kind of modularization movable prefabricated component production system, forming includes: steam curing shed, vibrating system, casting system,
Die station, die station portable cord, ferry bus, the steam curing shed are linear type enclosure space, and open-type canopy is arranged in the steam curing shed
Door, the die station are that prefabricated components production provides bed die, be two rows of linear types arrangement land wheels on the die station portable cord with
Driving motor, the ground wheeling supporting frame top are arranged wheel, driving motor, the driving motor are arranged between the land wheel
Wheel has annular friction face, and the ferry bus is die station horizontally moving device, and the ferry bus has frame body, the frame
Jacking apparatus is set at the top of body, and running wheel, the ferry bus running wheel setting driving dress is arranged in the frame body bottom
It sets, the wheel lower part setting walking track, the parallel ferry bus walking track of the steam curing shed covering multiple groups is described
Track of walking stretches out or runs through steam curing shed, and multiple rows of die station portable cord is arranged outside the steam curing shed, and the ferry bus track hangs down
Straight die station portable cord, the casting system and vibrating system are arranged on die station portable cord, and the casting system includes cloth
Material is mechanical, assists frame body and basis, and the vibrating system includes vibrator and basis.
The modularization movable prefabricated component production system provides prefabricated components production on the die station portable cord
Die station clear up station, station of crossing, formwork station, brushing release agent station ties up muscle station, the pre-buried station of built-in fitting, cloth
Station, vibrate station, post-processing station, demoulding lifting station.
Auxiliary thermal is arranged in the modularization movable prefabricated component production system, the steam curing shed, and described is auxiliary
Thermal has temperature control device, and the temperature control device detects steam-cured temperature of shed, and actively opens heat supply according to temperature conditions
Or stop for heat function, the steam curing shed heats up by illumination methods, the auxiliary thermal pass through fire coal, combustion gas,
Diesel engine mode provides heat, and carries out prefabricated components maintenance work by adjusting humidity;The steam curing shed uses Quick Release frame
For body as canopy body skeleton, the canopy body skeleton base foundation is prefabricated foundation, and the canopy body skeleton outer closures keep the temperature face
Plate, the vibrator base foundation are prefabricated foundation, the cloth machinery and auxiliary frame body base foundation of the casting system
For prefabricated foundation;The ferry bus walking rail base basis is prefabricated foundation;The land wheel base foundation is prefabricated base
Plinth, the driving motor base foundation are prefabricated foundation;The prefabricated foundation is solid by bindiny mechanism with corresponding equipment
It is fixed.
The modularization movable prefabricated component production system, each installations and facilities basis are cast-in-place form, on
Bindiny mechanism is arranged in portion, connects with relevant device facility.
The modularization movable prefabricated component production system, the modularization movable prefabricated component produce system
System provides plane according to construction site, carries out each station layout designs, and after the completion, progress levelling of the land first is excavated each
Class prefabricated foundation foundation pit carries out blinding layer laying, installs each prefabricated foundation, to each basis carry out it is super lay flat line, guarantee base
Plinth absolute altitude and logical line carry out hardening operation to part ground, by steam curing shed frame body, closing thermal insulation material, vibrator, material distributing machine,
Auxiliary frame body, ferry bus, die station, the equipment such as land wheel, driving motor are transported to scene, are installed, set after being installed
Standby debugging, it is spare after the completion of debugging, after the completion of production task, dismantle transfer equipment and prefabricated foundation.
The utility model has the advantages that
1. the production model of the utility model solves cost of land in existing prefabricated components production model cost, finance
Cost, the wage of workshop management personnel, workshop building construction and the depreciation of mechanical equipment, price for repairing, supplies consumption, water power
Assembled has been resulted in the amortization to prefabricated components of the assembled architectures indirect costs such as expense, administrative expenses, prefabricated components freight
The problem of building cost is high, seriously affects industry development, the mobile formula prefabricated components production system of this structure is being applied
Work scene carries out prefabricated components production, reduces indirect cost to the maximum extent, reduces prefabricated components price, and then reduce building
Expenditure of construction promotes novel building industry development.
The movable prefabricated component production system of the utility model, cost maintain an equal level in or lower than the cast-in-place architectural mode of tradition,
But there is assembled architecture high efficiency, high-precision, high quality, be greatly reduced that artificial dependence, structural seismic performance is good, increases and builds
It builds usable floor area, reduce critical circuits holding time, many advantages such as construction cost are greatly lowered in the shortening construction period.
The movable prefabricated component production system of the utility model, realization are used in turn, and amortization charge is low, reduces prefabricated structure
Part cost reduces project total cost, after the completion of production task, in addition to the hardened ground of part, all realizes and utilizes again, do not influence
The cell later period builds and auxiliary facility construction.
The movable prefabricated component production system of the utility model, has the characteristics that fast mounting-dismounting, and the construction period is extremely short, investment
Operation is fast, marches into the arena simultaneously without constructing in advance with construction, and construction period financial cost is low, realizes that the short time returns this characteristics of.
The movable prefabricated component production system of the utility model, prefabricated components produce station flexible arrangement, do not occur dead
Circulation, operation program is smooth, and preparation process is energy-efficient.
The movable prefabricated component production system of the utility model, installations and facilities removableization, lightweight, road transport effect
Fruit is ideal, avoids WeiZhao's Notes caused by violating road transport limitation, and prefabricated components production closes on construction site, save transport at
This;It is installed in production, avoids hoarding the prefabricated components bring occupation of capital, avoid prefabricated components multiple during hoarding
It has bad luck, unnecessary damaged and place occupies.
The movable prefabricated component production system of the utility model, installations and facilities can be used for leasing, disposable to put into, repeatedly
Rent is collected, realizes the light asset management mode of enterprise operation, mitigates corporate debt, is conducive to enterprise and occupies market, be conducive to
Enterprise development increases enterprise profit, improves enterprise competitiveness.
The steam curing shed single layer of the utility model places that die station is steam-cured, and steam curing shed height is smaller, and installations and facilities are simple, investment at
This is lower, and maintenance cost is less.
The utility model respectively produces the scheduling of station by ferry bus to prefabricated components, improves prefabricated components production efficiency,
Cloth set-off bench in plane saves die station lifting, decline bring risk and energy loss.
Detailed description of the invention:
Attached drawing 1 is the steam curing shed structural schematic diagram of the utility model.
Attached drawing 2 is the steam curing shed schematic diagram of the utility model.
Attached drawing 3 is the land wheel structural schematic diagram of the utility model.
Attached drawing 4 is the driving motor schematic diagram of the utility model.
Attached drawing 5 is the ferry bus schematic diagram of the utility model.
Attached drawing 6 is the die station schematic diagram of the utility model.
Attached drawing 7 is the land wheel prefabricated foundation schematic diagram of the utility model.
Attached drawing 8 is the driving motor prefabricated foundation schematic diagram of the utility model.
Attached drawing 9 is the ferry bus track prefabricated foundation schematic diagram of the utility model.
Attached drawing 10 is the steam curing shed prefabricated foundation schematic diagram of the utility model.
Attached drawing 11 is the mobile die station schematic diagram of die station portable cord cooperation ferry bus of the utility model.
Attached drawing 12 is the modularization movable prefabricated component production system arrangement form one of the utility model.
Attached drawing 13 is the modularization movable prefabricated component production system arrangement form two of the utility model.
Attached drawing 14 is the modularization movable prefabricated component production system arrangement form three of the utility model.
Attached drawing 15 is the modularization movable prefabricated component production system arrangement form four of the utility model.
Attached drawing 16 is the modularization movable prefabricated component production system arrangement form five of the utility model.
Attached drawing 17 is the modularization movable prefabricated component production system arrangement form six of the utility model.
Attached drawing 18 is the modularization movable prefabricated component production system arrangement form seven of the utility model.
Specific embodiment:
Embodiment 1:
A kind of modularization movable prefabricated component production system, composition includes: steam curing shed 1, vibrating system 2, pours and is
System 3, die station 4, die station portable cord 5, ferry bus 6, it is characterized in that: the steam curing shed is linear type enclosure space, the steaming
It supports canopy and open-type canopy door 7 is set, the die station provides bed die for prefabricated components production, is two rows of on the die station portable cord
Linear type arrangement land wheel 8 and driving motor 9, the die station of the land wheel support prefabricated components production, the land wheel spacing are protected
It demonstrate,proves forward provide of prefabricated components die station successively to support, wheel 11, the ground is set at the top of the ground wheeling supporting frame 10
Driving motor is set between wheel, and the driving motor wheel has annular friction face 12, provides preceding action edge, the pendulum for die station
Crossing vehicle is die station horizontally moving device, and the ferry bus has frame body 13, jacking apparatus 14, institute is arranged at the top of the frame body
The jacking apparatus stated can jack and fall, and the die station realizes that die station exists by ferry bus jacking and walking in orbit
It circulates on different die station portable cords, running wheel 15 is arranged in the frame body bottom, and the ferry bus running wheel, which is arranged, to be driven
Dynamic device, the wheel lower part setting walking track 16, the parallel ferry bus walking track of the steam curing shed covering multiple groups
The walking track stretch out or run through steam curing shed, multiple rows of die station portable cord, the ferry-boat are set outside the steam curing shed
The vertical die station portable cord in track road, the casting system and vibrating system are arranged on die station portable cord, and the die station exists
It circulates on die station portable cord, the casting system includes that cloth machinery, auxiliary frame body and basis, the vibrating system include
Vibrator and basis.
Embodiment 2:
According to modularization movable prefabricated component production system described in embodiment 1, the steam curing shed uses Quick Release frame
For body as canopy body skeleton 17, the canopy body skeleton base foundation is prefabricated foundation 18, and the canopy body skeleton outer closures are protected
Warm panel 19, the vibrator base foundation are prefabricated foundation, the cloth machinery of the casting system and auxiliary frame body bottom
Portion basis is prefabricated foundation;The ferry bus walking rail base basis is prefabricated foundation 20;The land wheel base foundation
For prefabricated foundation 21, the driving motor base foundation is prefabricated foundation 22;The prefabricated foundation is logical with corresponding equipment
It is fixed to cross bindiny mechanism 23;
Embodiment 3:
The modularization movable prefabricated component production system according to embodiment 1 or 2, the die station portable cord above mention
Station is cleared up for the die station of prefabricated components production, station of crossing, formwork station, brushing release agent station ties up muscle station, built-in fitting
Pre-buried station, cloth station, vibrate station, post-processing station, demoulding lifting station etc..
Embodiment 4:
Auxiliary heat is arranged in the modularization movable prefabricated component production system according to embodiment 1 or 2, the steam curing shed
Device, the auxiliary thermal have temperature control device, and the temperature control device detects steam-cured temperature of shed, and according to temperature conditions
It actively opens heat supply or stops for heat function, the steam curing shed is heated up by illumination methods, and the auxiliary thermal is logical
It crosses the modes such as fire coal, combustion gas, diesel engine and heat is provided, and carry out prefabricated components maintenance work by adjusting humidity.
Embodiment 5:
The modularization movable prefabricated component production system according to embodiment 1 or 2, each installations and facilities basis
For cast-in-place form, bindiny mechanism is arranged in top, connects with relevant device facility.
Embodiment 6:
The modularization movable prefabricated component production system according to embodiment 1 or 2, the modularization are mobile pre-
Component production system processed provides plane according to construction site, carries out each station layout designs, after the completion, carries out field first
Ground is smooth, excavates all kinds of prefabricated foundation foundation pits, carries out blinding layer laying, installs each prefabricated foundation, surpass to each basis
Line is laid flat, guarantees foundation elevation and logical line, hardening operation is carried out to part ground, by steam curing shed frame body, closing thermal insulation material, vibration
Dynamic device, material distributing machine, auxiliary frame body, ferry bus, die station, the equipment such as land wheel, driving motor are transported to scene, are installed, installed
Equipment debugging is carried out after the completion, it is spare after the completion of debugging, after the completion of production task, dismantle transfer equipment and prefabricated foundation.
Embodiment 7:
The modularization movable prefabricated component production system according to embodiment 1 or 2, the modularization are mobile pre-
Component production system processed provides plane according to construction site, carries out each station layout designs, after the completion, carries out field first
Ground is smooth, pours the Equipment Foundations such as steam curing shed, vibrator, material distributing machine and auxiliary frame body, carries out hardening operation to part ground, will
Steam curing shed frame body, closing thermal insulation material, vibrator, material distributing machine, auxiliary frame body, ferry bus, die station, land wheel, driving motor etc. are set
It is standby to be transported to scene, it is installed, equipment debugging is carried out after being installed, it is spare after the completion of debugging, after the completion of production task, tear open
It unloads transfer equipment and break process is carried out to hardened ground, remove each mobile basis of transfer.
Embodiment 8:
The installation production method of modularization movable prefabricated component production system, prefabricated structure according to embodiment 1 or 2
Part produces die station on die station portable cord and cooperates ferry bus successively by cleaning station, and station of crossing, formwork station is brushed de-
Mould agent station ties up muscle station, and the pre-buried station of built-in fitting, cloth station, vibrate station, and post-processing station, die station passes through on ground
Ferry-boat truck position is run on wheel, ferry bus will need steam-cured each die station, be moved to each linear type steam curing shed doorway, open
Die station is successively placed in steam curing shed, by adjusting temperature and humidity in steam curing shed, by prefabricated components by canopy door by ferry bus
Steam-cured certain time reaches design lifting intensity to prefabricated components, then is carried out die station by steam curing shed canopy door by ferry bus
Steam curing shed completes the demoulding and lifting of prefabricated components into demoulding and lifting station, and then die station is made to enter subsequent cycle.
Claims (5)
1. a kind of modularization movable prefabricated component production system, composition includes: steam curing shed, vibrating system, casting system, mould
Platform, die station portable cord, ferry bus, it is characterized in that: the steam curing shed is linear type enclosure space, the steam curing shed setting is opened
Formula canopy door is opened, the die station provides bed die for prefabricated components production, is two rows of linear type arrangements on the die station portable cord
Land wheel and driving motor, the ground wheeling supporting frame top are arranged wheel, driving motor, the drive are arranged between the land wheel
Dynamic motor wheel has annular friction face, and the ferry bus is die station horizontally moving device, and the ferry bus has frame body, institute
Jacking apparatus is set at the top of the frame body stated, and running wheel, the ferry bus running wheel setting is arranged in the frame body bottom
Driving device, the wheel lower part setting walking track, the parallel ferry bus walking track of the steam curing shed covering multiple groups,
The walking track stretches out or runs through steam curing shed, and multiple rows of die station portable cord, the ferry bus are arranged outside the steam curing shed
The vertical die station portable cord of track, the casting system and vibrating system are arranged on die station portable cord, the casting system
Comprising cloth machinery, auxiliary frame body and basis, the vibrating system includes vibrator and basis.
2. modularization movable prefabricated component production system according to claim 1, it is characterized in that: the die station is mobile
The die station that prefabricated components production is provided on line clears up station, station of crossing, formwork station, and brushing release agent station ties up muscle station,
The pre-buried station of built-in fitting, cloth station, vibrate station, post-processing station, demoulding lifting station.
3. modularization movable prefabricated component production system according to claim 1 or 2, it is characterized in that: described is steam-cured
Auxiliary thermal is arranged in canopy, and the auxiliary thermal has temperature control device, and the temperature control device detects steam-cured temperature of shed, and root
Heat supply is actively opened according to temperature conditions or is stopped for heat function, and the steam curing shed is heated up by illumination methods, described
Auxiliary thermal provides heat by fire coal, combustion gas, diesel engine mode, and carries out prefabricated components maintenance work by adjusting humidity;
The steam curing shed uses Quick Release frame body as canopy body skeleton, and the canopy body skeleton base foundation is prefabricated foundation, described
Canopy body skeleton outer closures heat insulating panel, the vibrator base foundation are prefabricated foundation, the cloth of the casting system
Mechanical and auxiliary frame body base foundation is prefabricated foundation;The ferry bus walking rail base basis is prefabricated foundation;It is described
Land wheel base foundation be prefabricated foundation, the driving motor base foundation be prefabricated foundation;The same phase of the prefabricated foundation
Corresponding equipment is fixed by bindiny mechanism.
4. modularization movable prefabricated component production system according to claim 1 or 2, it is characterized in that: described respectively sets
Standby facility basis is cast-in-place form, and bindiny mechanism is arranged in top, is connected with relevant device facility.
5. modularization movable prefabricated component production system according to claim 1 or 2, it is characterized in that: the module
Change movable prefabricated component production system, provides plane according to construction site, carry out each station layout designs, after the completion,
Levelling of the land is carried out first, excavates all kinds of prefabricated foundation foundation pits, is carried out blinding layer laying, each prefabricated foundation is installed, to each
Basis, which surpass, lays flat line, guarantees foundation elevation and logical line, carries out hardening operation to part ground, by steam curing shed frame body, closing
Thermal insulation material, vibrator, material distributing machine, auxiliary frame body, ferry bus, die station, the equipment such as land wheel, driving motor are transported to scene, into
Row installation, carries out equipment debugging after being installed, spare after the completion of debugging, after the completion of production task, disassembly transfer equipment and pre-
System basis.
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CN201821994111.9U CN209491920U (en) | 2018-11-30 | 2018-11-30 | Modularization movable prefabricated component production system |
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CN201821994111.9U CN209491920U (en) | 2018-11-30 | 2018-11-30 | Modularization movable prefabricated component production system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109454753A (en) * | 2018-11-30 | 2019-03-12 | 湖北宇辉智能科技有限公司 | Modularization movable prefabricated component production system and installation production method |
CN111716489A (en) * | 2020-07-06 | 2020-09-29 | 郑州新大方建工科技有限公司 | Formula of kerbstone, production device and production line production method thereof |
-
2018
- 2018-11-30 CN CN201821994111.9U patent/CN209491920U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109454753A (en) * | 2018-11-30 | 2019-03-12 | 湖北宇辉智能科技有限公司 | Modularization movable prefabricated component production system and installation production method |
CN111716489A (en) * | 2020-07-06 | 2020-09-29 | 郑州新大方建工科技有限公司 | Formula of kerbstone, production device and production line production method thereof |
CN111716489B (en) * | 2020-07-06 | 2021-12-21 | 郑州新大方建工科技有限公司 | Formula of kerbstone, production device and production line production method thereof |
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