CN209381044U - Modularization movable multi-layer piles up steam-cured PC component production system - Google Patents
Modularization movable multi-layer piles up steam-cured PC component production system Download PDFInfo
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- CN209381044U CN209381044U CN201821994112.3U CN201821994112U CN209381044U CN 209381044 U CN209381044 U CN 209381044U CN 201821994112 U CN201821994112 U CN 201821994112U CN 209381044 U CN209381044 U CN 209381044U
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- curing shed
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- 239000004744 fabric Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 230000001680 brushing effect Effects 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 4
- 210000003205 muscle Anatomy 0.000 claims description 4
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- 238000005286 illumination Methods 0.000 claims description 3
- 238000012805 post-processing Methods 0.000 claims description 3
- 238000011161 development Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 12
- 238000010276 construction Methods 0.000 description 7
- 238000010025 steaming Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000009415 formwork Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
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- 230000008569 process Effects 0.000 description 2
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- 230000007613 environmental effect Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
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- 238000012546 transfer Methods 0.000 description 1
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Abstract
Modularization movable multi-layer piles up steam-cured PC component production system.Field cast-in-place mode is at high cost, pollutes environment, and building prefabricated components factory founds the factory at high cost, and supply prefabricated components covering surface is limited, influences assembled architecture development.The utility model composition includes: linear type steam curing shed (1), steam curing shed setting can open canopy door (4), the a plurality of parallel die station portable cord (2) of covering in steam curing shed, capped die station portable cord stretches out or runs through steam curing shed, ferry bus walking track is set outside steam curing shed, track (10) are walked by die station portable cord garage of vertically ferrying, ferry bus (3) are walked on ferry bus track, die station portable cord includes the land wheel (5) and driving motor (6) of two rows of linear type arrangements, land wheel supports the die station (7) of prefabricated components production, die station portable cord two sides are arranged line-shifting machine and walk track (14), line-shifting machine (15) are set on walking track.The utility model piles up steam-cured PC component production system for modularization movable multi-layer.
Description
Technical field:
The utility model relates to assembled architecture engineering fields, and in particular to a kind of modularization movable multi-layer stacking is steam-cured
PC component production system.
Background technique:
Existing assembled architecture technology is higher by using the more traditional cast in place process construction building cost of prefabricated parts cost
10% or more, it traces it to its cause and show that assembled architecture indirect cost accounting is excessive.Assembled architecture prefabricated components supplier, is transporting
Before battalion, several hundred million funds is needed to carry out the construction of prefabricated components workshop, cost of land, workshop building cost, prefabricated components production
Facility and equipment, plant area is mating, haulage vehicle configuration, concrete mixing plant construction, the extensive funds such as wage of superintendence investment
And the operation expense and administration fee etc. in later period, in the amortization to prefabricated components of these expenses, seriously affect prefabricated components valence
Lattice, although assembled architecture is with the obvious advantage, the social benefits such as energy conservation and environmental protection are significant, and market is difficult to receive in price, hinder dress
Transition and upgrade with formula architectural development and China's building trade.The existing steam-cured system of assembled architecture production line, needs large size
Prefabricated components production die station is lifted in corresponding steam-cured storehouse by stacking machine, and the speed of service of stacking machine is slower, seriously hinders
Prefabricated components production efficiency；Steam-cured storehouse stacks along the vertical direction, and entire steaming kiln frame body receiving pressure is larger, to each brace foundation
It is more demanding, higher cost；Stacking machine range of operation is larger, occupies big quantity space.Entire steaming kiln kiln body is larger, and temperature increases
The heat needed is big, small for output, and steam-cured primary energy consumption is higher.
Utility model content:
The purpose of the utility model is to provide a kind of modularization movable multi-layers to pile up steam-cured PC component production system.
Above-mentioned purpose is realized by following technical scheme:
A kind of steam-cured PC component production system of modularization movable multi-layer stacking, composition includes: linear type steam curing shed,
Be characterized in: the steam curing shed is linear type enclosure space, and the steam curing shed, which is arranged, can open canopy door, in the steam curing shed
A plurality of parallel die station portable cord is covered, the capped die station portable cord stretches out or run through steam curing shed, and described is steam-cured
Ferry bus is arranged outside canopy to walk track, track is walked by die station portable cord garage of vertically ferrying, on the ferry bus track
Walking ferry bus, the die station portable cord include the land wheel and driving motor of two rows of linear types arrangements, the land wheel support
The die station of prefabricated components production, the land wheel spacing guarantees that prefabricated components die station moves ahead and provides successively support, is capped
The described die station portable cord two sides setting line-shifting machine walk track, line-shifting machine, the steaming are set on the walking track
Support the material distributing machine and the platform that vibrates that setting PC component produces on the die station portable cord arranged outside canopy.
The modularization movable multi-layer piles up steam-cured PC component production system, the land wheel, the driving electricity
On the basis of machine is installed in, wheel is set at the top of the ground wheeling supporting frame, driving motor is set between the land wheel, it is described
Driving motor wheel has rubbing surface, and the ferry bus has frame body, and running wheel, the row is arranged in the frame body bottom
Wheel setting driving device is walked, jacking apparatus is set at the top of the frame body, the line-shifting machine has frame body, the frame body
Traveling wheel is arranged in bottom, and driving device is arranged in the traveling wheel, and die station pick-and-place device, the pick-and-place is arranged in the frame body
Device have one group of hook and lifting device, the claw grab and decontrol die station, and by lifting device promoted die station with
Transfer die station；The steam curing shed is heated up by illumination methods, and the steam curing shed includes frame body, the frame body appearance
Heat insulating panel is arranged in face, and auxiliary thermal is arranged in the steam curing shed, and one group of support shaft, the branch is arranged in the die station two sides
Axis mutually chimeric shape setting up and down is supportted, guarantees that multilayer die station stacks and does not slide.
The modularization movable multi-layer piles up steam-cured PC component production system, the outer die station of the linear type steam curing shed
Portable cord provides the cleaning station for prefabricated components production, scribing line station, formwork station, and brushing release agent station ties up muscle work
Station is arranged in position, built-in fitting, and concrete distributing station, vibrate station, post-processing station, demoulding lifting station die station.
The modularization movable multi-layer piles up steam-cured PC component production system, the linear type steam curing shed frame body bottom
Portion basis is prefabricated foundation, and the land wheel basis is prefabricated foundation, and the driving motor basis is prefabricated foundation, described
Ferry bus track foundation be prefabricated foundation, the station that vibrates vibrate platform base be prefabricated foundation, the cloth station
Material distributing machine basis is prefabricated foundation.
The modularization movable multi-layer piles up steam-cured PC component production system, the linear type steam curing shed frame body bottom
Portion basis is cast-in-place basis, and the land wheel basis is cast-in-place basis, and the driving motor basis is cast-in-place basis, described
Ferry bus track foundation be cast-in-place basis, the station that vibrates vibrate platform base be cast-in-place basis, the cloth station
Material distributing machine basis is cast-in-place basis.
The utility model has the advantages that
1. all devices facility lightweight of the utility model provides at the construction field (site) for the production of prefabricated component
A kind of mode of production carries out prefabricated components production at the construction field (site), reduces indirect cost to the maximum extent, reduces prefabricated components
Price, and then building construction expense is reduced, promote novel building industry development.
The installations and facilities of the utility model are reusable, and production facility is walked with project, and realization is used in turn, amortization charge
With low, reduction prefabricated components cost, reduction project total cost.
The steam curing shed of the utility model is sunlight heating mode, and heating rate is very fast, and heat insulation effect is good, being capable of energy-saving ring
It protects.
The steam curing shed height of the utility model is smaller, and installations and facilities are simple, and input cost is lower, and maintenance cost expense is few.
The utility model respectively produces the scheduling of station by ferry bus to prefabricated components, improves prefabricated components production efficiency,
Cloth set-off bench in plane saves die station handling bring risk.
The sunlight steam curing shed of the utility model piles up steam-cured die station by line-shifting machine multilayer, to the greatest extent may be used in limited steam-cured space
The primary steam-cured die station quantity of completion more than energy, energy saving resource save steam curing shed occupied area, reduce production system place
It occupies, it is easier to adapt to construction site place, promote steaming efficiency, save maintenance cost.
Detailed description of the invention:
Attached drawing 1 is the utility model land wheel schematic diagram；
Attached drawing 2 is the utility model driving motor schematic diagram；
Attached drawing 3 is the utility model ferry bus schematic diagram；
Attached drawing 4 is that the utility model die station has bad luck schematic diagram；
Attached drawing 5 is the entire production process line configurations schematic diagram one of the utility model prefabricated components；
Attached drawing 6 is the entire production process line configurations schematic diagram two of the utility model prefabricated components;
Attached drawing 7 is the entire production process line configurations schematic diagram three of the utility model prefabricated components;
Attached drawing 8 is the utility model steam curing shed structural schematic diagram；
Attached drawing 9 is the utility model steam curing shed schematic diagram；
Attached drawing 10 is the utility model line-shifting machine schematic diagram；
Attached drawing 11 is the mobile die station schematic diagram of the utility model line-shifting machine；
Attached drawing 12 is the utility model die station schematic diagram.
Specific embodiment:
Embodiment 1:
A kind of steam-cured PC component production system of modularization movable multi-layer stacking, composition includes: linear type steam curing shed 1,
It is characterized in that: the steam curing shed is linear type enclosure space, the steam curing shed setting can open canopy door 4, and described is steam-cured
The a plurality of parallel die station portable cord 2 of covering in canopy, the capped die station portable cord stretches out or runs through steam curing shed, described
Ferry bus is arranged outside steam curing shed to walk track, track 10, the ferry bus are walked by die station portable cord garage of vertically ferrying
Walking ferry bus 3 on track, the die station portable cord includes the land wheel 5 and driving motor 6 of two rows of linear types arrangements, described
Land wheel supports the die station 7 of prefabricated components production, and the land wheel spacing guarantees that prefabricated components die station moves ahead and provides successively branch
Support, the capped die station portable cord two sides are arranged line-shifting machine walking track 14, are arranged on the walking track and migrate
Machine 15, the material distributing machine 23 and the platform 24 that vibrates that setting PC component produces on the die station portable cord arranged outside the steam curing shed.
Embodiment 2:
Steam-cured PC component production system, the land wheel, institute are piled up according to modularization movable multi-layer described in embodiment 1
On the basis of the driving motor stated is installed in, wheel 8 is set at the top of the ground wheeling supporting frame, the wheel is along center
Driving motor is arranged between the land wheel in axis 360 degree rotation, and driving motor arranged crosswise between two rows of land wheels is described
Driving motor wheel there is rubbing surface 9, the die station successively contacts driving motor during advance, provides for die station
Preceding action edge；The ferry bus has frame body 11, and running wheel 12 is arranged in described frame body bottom, and the running wheel is set
Driving device is set, jacking apparatus 13 is set at the top of the frame body, the jacking apparatus can jack and fall, the mould
Platform realizes that die station circulates on different die station portable cords, the die station provides by ferry bus jacking and walking in orbit
The bed die of prefabricated components production；The line-shifting machine has frame body 16, and traveling wheel 17, the row is arranged in the frame body bottom
Wheel setting driving device, traveling wheel walking driven by the driving device are walked, the frame body setting die station pick-and-place fills
18 are set, the pick-and-place device has one group of hook 19 and lifting device, the claw grab and relieving die station, and by mentioning
It rises device and promotes die station and decentralization die station；Die station is promoted certain altitude along track travel by the pick-and-place device；The steaming
It supports canopy to heat up by illumination methods, the steam curing shed includes frame body 20, and heat insulating panel is arranged in the frame body outer surface
21, auxiliary thermal is arranged in the steam curing shed, and the die station two sides are arranged one group of support shaft 22, divide into the support shaft
Mutually chimeric shape is set, guarantees that multilayer die station stacks and does not slide.
Embodiment 3:
The modularization movable multi-layer according to embodiment 1 or 2 piles up steam-cured PC component production system, and described is steam-cured
The outer die station portable cord of canopy provides the cleaning station for prefabricated components production, scribing line station, formwork station, brushing release agent work
Muscle station is tied up in position, and station is arranged in built-in fitting, and concrete distributing station, vibrate station, post-processing station, demoulding lifting station
Die station.
Embodiment 4:
The modularization movable multi-layer according to embodiment 1 or 2 piles up steam-cured PC component production system, and described is straight
Line style steam curing shed frame body base foundation is prefabricated foundation, and the land wheel basis is prefabricated foundation, the driving motor basis
For prefabricated foundation, the ferry bus track foundation is prefabricated foundation, and the station that vibrates vibrates platform base for prefabricated base
Plinth, the cloth station material distributing machine basis are prefabricated foundation.
Embodiment 5:
The modularization movable multi-layer according to embodiment 1 or 2 piles up steam-cured PC component production system, the straight line
Type steam curing shed frame body base foundation is cast-in-place basis, and the land wheel basis is cast-in-place basis, and the driving motor basis is
Cast-in-place basis, the ferry bus track foundation be cast-in-place basis, the station that vibrates vibrate platform base be cast-in-place basis,
The cloth station material distributing machine basis is cast-in-place basis.
Embodiment 6:
The production method of steam-cured PC component production system is piled up according to modularization movable multi-layer described in embodiment 1-5,
This method comprises the following steps:
Prefabricated components produce die station, and successively passing through cleaning, station clears up die station, station of crossing is to prefabricated components mould
Tool is crossed in die station determines that die layout position, formwork station carry out assembling fixation to mold, and brushing release agent station is to pre-
Element mold contact concrete side processed and die station contact concrete side carry out brushing operation, tie up muscle station binding prefabricated components
Reinforcing bar, embedded parts, the stations such as concrete distributing such as the pre-buried prefabricated components water power wire box of built-in fitting setting station, lifting, support pass through
Material distributing machine carries out prefabricated components to pour operation, and the station that vibrates vibrate mentioning by high-frequency vibrating table to prefabricated components concrete
High concrete compactness, after above process completes related operation, load the die station of prefabricated components by land wheel, driving motor and
Ferry bus will need steam-cured each die station, be transported to linear type steam curing shed doorway, opens canopy door, die station is sent into steam curing shed,
Steam-cured prefabricated components die station will be needed to pile up die station multilayer by line-shifting machine, line-shifting machine is run in orbit to be needed to pile up
Die station position, die station is lifted by line-shifting machine pick-and-place device, die station is moved together with line-shifting machine to stacking die station upper position
It sets, die station is put down, stack die station support shaft mutually with lower layer's die station support shaft, and so on, it completes to pile up work, pass through
Temperature and humidity in steam curing shed is adjusted, by the steam-cured certain time of prefabricated components, reaches design lifting intensity to prefabricated components, then lead to
It crosses land wheel, driving motor and ferry bus and die station is carried out steam curing shed by steam curing shed canopy door, into demoulding and lifting station, complete
Prefabricated components demoulding and lifting, and then die station is made to enter subsequent cycle, after the completion of production task, all devices are removed, are crushed
Cured in situ ground, removes Equipment Foundations, and the installations and facilities such as carrier loader and prefabricated foundation are produced to next construction site assembly is standby.
Claims (5)
1. a kind of modularization movable multi-layer piles up steam-cured PC component production system, composition includes: linear type steam curing shed, special
Sign is: the steam curing shed is linear type enclosure space, and the steam curing shed setting can open canopy door, is covered in the steam curing shed
A plurality of parallel die station portable cord is covered, the capped die station portable cord stretches out or run through steam curing shed, the steam curing shed
Outer setting ferry bus is walked track, and track, the ferry bus track uplink are walked by die station portable cord garage of vertically ferrying
Ferry bus is walked, the die station portable cord includes the land wheel and driving motor of two rows of linear type arrangements, and the land wheel support is pre-
The die station of component production processed, the land wheel spacing guarantees that prefabricated components die station moves ahead and provides successively support, capped
Line-shifting machine walking track is arranged in the die station portable cord two sides, line-shifting machine is arranged on the walking track, described is steam-cured
The material distributing machine and the platform that vibrates that setting PC component produces on the die station portable cord arranged outside canopy.
2. modularization movable multi-layer according to claim 1 piles up steam-cured PC component production system, it is characterized in that: described
Land wheel, on the basis of the driving motor is installed in, wheel is set at the top of the ground wheeling supporting frame, between the land wheel
Driving motor is set, and the driving motor wheel has rubbing surface, and the ferry bus has frame body, and the frame body bottom is set
Running wheel is set, the running wheel is arranged driving device, jacking apparatus, the line-shifting machine is arranged at the top of the frame body
With frame body, traveling wheel is arranged in the frame body bottom, and driving device is arranged in the traveling wheel, and die station is arranged in the frame body
Pick-and-place device, the pick-and-place device has one group of hook and lifting device, the claw grab and relieving die station, and passes through
Lifting device promotes die station and decentralization die station；The steam curing shed is heated up by illumination methods, and the steam curing shed includes
Heat insulating panel is arranged in frame body, the frame body outer surface, and auxiliary thermal, the die station two sides setting is arranged in the steam curing shed
One group of support shaft, the support shaft mutually chimeric shape setting up and down, guarantees that multilayer die station stacks and does not slide.
3. modularization movable multi-layer according to claim 1 or 2 piles up steam-cured PC component production system, it is characterized in that:
The outer die station portable cord of the linear type steam curing shed provides the cleaning station for prefabricated components production, scribing line station, branch die worker
Position, brushing release agent station tie up muscle station, and station is arranged in built-in fitting, and concrete distributing station, vibrate station, post-processing work
Position, demoulding lifting station die station.
4. modularization movable multi-layer according to claim 1 or 2 piles up steam-cured PC component production system, it is characterized in that:
The linear type steam curing shed frame body base foundation is prefabricated foundation, and the land wheel basis is prefabricated foundation, the driving
Motor Foundation is prefabricated foundation, the ferry bus track foundation be prefabricated foundation, the station that vibrates vibrate platform base be it is prefabricated
Basis, cloth station material distributing machine basis are prefabricated foundation.
5. modularization movable multi-layer according to claim 1 or 2 piles up steam-cured PC component production system, it is characterized in that:
The linear type steam curing shed frame body base foundation is cast-in-place basis, and the land wheel basis is cast-in-place basis, the driving
Motor Foundation be cast-in-place basis, the ferry bus track foundation be cast-in-place basis, the station that vibrates vibrate platform base be it is cast-in-place
Basis, cloth station material distributing machine basis are cast-in-place basis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821994112.3U CN209381044U (en) | 2018-11-30 | 2018-11-30 | Modularization movable multi-layer piles up steam-cured PC component production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821994112.3U CN209381044U (en) | 2018-11-30 | 2018-11-30 | Modularization movable multi-layer piles up steam-cured PC component production system |
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| Publication Number | Publication Date |
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| CN209381044U true CN209381044U (en) | 2019-09-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821994112.3U Withdrawn - After Issue CN209381044U (en) | 2018-11-30 | 2018-11-30 | Modularization movable multi-layer piles up steam-cured PC component production system |
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| CN (1) | CN209381044U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109291229A (en) * | 2018-11-30 | 2019-02-01 | 湖北宇辉智能科技有限公司 | Modularization movable multi-layer piles up steam-cured PC component production system and production method |
| CN114012883A (en) * | 2021-11-25 | 2022-02-08 | 上海建工建材科技集团股份有限公司 | Three-dimensional mobile PC component digital production system and production method |
-
2018
- 2018-11-30 CN CN201821994112.3U patent/CN209381044U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109291229A (en) * | 2018-11-30 | 2019-02-01 | 湖北宇辉智能科技有限公司 | Modularization movable multi-layer piles up steam-cured PC component production system and production method |
| CN109291229B (en) * | 2018-11-30 | 2024-01-23 | 湖北宇辉智能科技有限公司 | Modularized mobile multilayer stacking steam curing PC component production system and production method |
| CN114012883A (en) * | 2021-11-25 | 2022-02-08 | 上海建工建材科技集团股份有限公司 | Three-dimensional mobile PC component digital production system and production method |
| CN114012883B (en) * | 2021-11-25 | 2023-03-07 | 上海建工建材科技集团股份有限公司 | Three-dimensional mobile PC component digital production system and production method |
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