CN209699478U - Modularization movable prefabricated component produces assembling combination system - Google Patents
Modularization movable prefabricated component produces assembling combination system Download PDFInfo
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- CN209699478U CN209699478U CN201821994117.6U CN201821994117U CN209699478U CN 209699478 U CN209699478 U CN 209699478U CN 201821994117 U CN201821994117 U CN 201821994117U CN 209699478 U CN209699478 U CN 209699478U
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- die station
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- ferry bus
- land wheel
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- 239000004744 fabric Substances 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 7
- 230000001680 brushing effect Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 4
- 238000009415 formwork Methods 0.000 claims description 4
- 210000003205 muscle Anatomy 0.000 claims description 4
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 238000010025 steaming Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 28
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- 238000009417 prefabrication Methods 0.000 description 1
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- 230000001681 protective effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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Abstract
A kind of modularization movable prefabricated component production assembling combination system.Existing assembled architecture prefabricated components factory, needs more than one hundred million funds to found the factory before production, the construction period is long, takes up a large area, and cost of land is high.A kind of modularization movable prefabricated component production assembling combination system, its composition includes: die station flow system (1), cloth system (2), vibrating system (3) steam-cured system (4), die station flow system includes a plurality of die station portable cord and a plurality of die station translated line, the vertical die station translated line of die station portable cord, every die station portable cord includes two linear type land wheel foundation girders (5) and one group of land wheel basis secondary beam (6), land wheel basis secondary beam connects to form skeleton with land wheel foundation girder, connection structure is provided at link position, one group of linear type arrangement land wheel (7) and one group of driving motor (8) is arranged in land wheel foundation girder top.The utility model is applied to modularization movable prefabricated component and produces assembling combination system.
Description
Technical field:
The utility model relates to a kind of modularization movable prefabricated components to produce assembling combination system.
Background technique:
Existing assembled architecture prefabricated components factory, needs more than one hundred million funds to found the factory before production, the construction period is long, occupied area
Greatly, cost of land is high, workshop building, and prefabricated components production facility and equipment, plant area is mating, and haulage vehicle configuration, concrete stirs
The extensive funds investment such as station construction is mixed, early investment is high, and wage of superintendence and financial cost etc. are costly during operation, in advance
A series of problems, such as factory's delivery member covering surface processed is small, and transportation cost is high, is easy to appear excess capacity, and factory for prefabrication stops production,
It is high to be thus embodied directly in prefabricated components price, bring result is exactly assembled architecture is environmentally protective, energy-saving and emission-reduction, use
The many advantages such as number amount is few, the construction period is short mask, and the high market of assembled architecture cost is difficult to receive, and will hinder to assemble
The development of formula building and the transition and upgrade of China's building trade.
Utility model content:
The purpose of the utility model is to provide a kind of modularization movable prefabricated components to produce assembling combination system.
Above-mentioned purpose is realized by following technical scheme:
A kind of modularization movable prefabricated component production assembling combination system, composition includes: die station flow system, cloth
System, vibrating system and steam-cured system, the die station flow system include a plurality of die station portable cord and a plurality of die station translated line,
The vertical die station translated line of the die station portable cord, die station portable cord described in every include two linear type land wheel bases
Plinth girder and one group of land wheel basis secondary beam, the land wheel basis secondary beam connect to form skeleton with the land wheel foundation girder,
Connection structure is provided at link position, one group of linear type arrangement land wheel and one group is arranged in the land wheel foundation girder top
Driving motor, die station translated line described in every include two groups of ferry bus track foundation girders, ferry bus track described in every group
One group of ferry bus track foundation secondary beam is set between foundation girder, and the ferry bus track foundation secondary beam is the same as the ferry-boat track
Road foundation girder connects to form skeleton, and connection structure is arranged in link position, is arranged on the ferry bus track foundation girder
Ferry bus track, walk on the ferry bus track ferry bus, the land wheel foundation girder and the track foundation master
Connection structure is arranged in delivery position in beam, and the cloth system is arranged on the die station portable cord, the cloth system
System includes prefabricated foundation, auxiliary frame body and material distributing machine, and the prefabricated foundation is connected with the auxiliary frame body, the cloth
Machine is arranged on the auxiliary frame body, and the vibrating system includes prefabricated foundation and vibrates platform, the prefabricated foundation with
The platform connection of vibrating, the steam-cured system is linear type enclosure space, and open-type canopy door is arranged in the enclosure space.
The modularization movable prefabricated component produces assembling combination system, and the land wheel has support frame, described
Support frame top be arranged wheel, the driving motor have setting annular friction face driving wheel, the ferry-boat track
Ferry bus described in walking on road, the ferry bus have frame body, and traveling wheel, the walking is arranged in the frame body bottom
Jacking apparatus is arranged in wheel setting driving device, the ferry bus top.
The modularization movable prefabricated component produces assembling combination system, and the die station portable cord is as described in multiple groups
The assembled rigid unit group that is formed of land wheel foundation girder, the land wheel basis secondary beam, the land wheel and the driving motor
At with connection structure, die station translated line ferry bus track foundation master as described in multiple groups between the assembled rigid unit
Beam, the ferry bus track foundation secondary beam and the ferry bus track form multiple assembled rigid units, the assembled rigid unit
Between have connection structure.
The modularization movable prefabricated component produces assembling combination system, mould of walking on the die station portable cord
Platform, the ferry bus realize that die station shifts on different die station portable cords by jacking, walking and decline die station, mobile mould
The cleaning of prefabricated components die station is carried out on platform, scribing line, formwork, brushing release agent, ties up that muscle, built-in fitting are pre-buried, pour, vibrate, tearing open
Mould lifts process.
The modularization movable prefabricated component produces assembling combination system, and sun is arranged on the die station flow system
Prefabricated foundation is arranged in light steam curing shed, the steam curing shed, and the steam curing shed has steel construction frame body, the steel structure framework
It is connected with prefabricated foundation, the steel structure framework installation heat absorption heat insulating panel, the auxiliary thermal of setting in the steam curing shed.
The utility model has the beneficial effects that
1. the production model of the utility model solve cost of land in existing prefabricated components production model cost, finance at
Sheet, the depreciation of the wage of workshop management personnel, workshop building construction and mechanical equipment, price for repairing, supplies consumption, charges for water and electricity,
The amortization of the assembled architectures indirect costs such as administrative expenses, prefabricated components freight to cause on prefabricated components assembled architecture at
This is high, seriously affects industry development, and the utility model prefabricated components production system realizes on-site consolidation, reuses,
Can be realized prefabricated components production line follows construction project mobile, carries out prefabricated components production at the construction field (site), to the maximum extent
It reduces indirect cost, reduces prefabricated components price, and then reduce building construction expense, promote novel building industry development.
The movable prefabricated component production system of the utility model can maintain an equal level construction cost in or lower than traditional cast-in-place
Architectural mode, but there is assembled architecture high efficiency, high-precision, high quality, artificial dependence, structural seismic performance is greatly reduced
Good, increase building usable floor area, reduction critical circuits holding time, it is many that construction cost etc. is greatly lowered in the shortening construction period
Advantage.
The movable prefabricated component production system of the utility model, realization are used in turn, and amortization charge is low, reduces prefabricated structure
Part cost reduces project total cost.After the completion of production task, in addition to the hardened ground of part, all realizes and utilize again, do not influence
The cell later period builds and auxiliary facility construction.
The movable prefabricated component production system of the utility model, has the characteristics that fast mounting-dismounting, and the construction period is extremely short, investment
Operation is fast, marches into the arena simultaneously without constructing in advance with construction, and construction period financial cost is low, realizes that the short time returns this characteristics of.
Prefabricated components produce station flexible arrangement, endless loop do not occur, operation program is smooth, and preparation process is energy-efficient.
Installations and facilities removableization of the utility model, lightweight, road transport effect is ideal, avoids violating road transport
WeiZhao's Notes caused by limitation.Prefabricated components production closes on construction site, saves transportation cost;It is installed in production, avoids storing up
The product prefabricated components bring occupation of capital avoids prefabricated components repeatedly having bad luck during hoarding, unnecessary damaged and field
Ground occupies.
The installations and facilities of the utility model can be used for leasing, disposable to put into, and repeatedly collects rent, realizes enterprise operation
Light asset management mode, mitigates corporate debt, is conducive to enterprise and occupies market, is conducive to enterprise development, increases enterprise profit, mentions
High enterprise competitiveness.
Utility model steam curing shed height is smaller, and installations and facilities are simple, and input cost is lower, and maintenance cost is less.Pass through pendulum
The scheduling that vehicle respectively produces station to prefabricated components is crossed, prefabricated components production efficiency is improved, cloth set-off bench in plane saves die station act
It rises, decline bring risk and energy loss.
Detailed description of the invention:
Attached drawing 1 is the utility model die station flow system floor map one.
Attached drawing 2 is the utility model die station flow system floor map two;
Attached drawing 3 is die station flow system circulation die station axonometric drawing one;
Attached drawing 4 is die station flow system circulation die station axonometric drawing two;
Attached drawing 5 is prefabricated components production assembling combination system schematic one;
Attached drawing 6 is prefabricated components production assembling combination system schematic two;
Attached drawing 7 is die station translated line schematic diagram;
Attached drawing 8 is ferry bus schematic diagram;
Attached drawing 9 is land wheel schematic diagram;
Attached drawing 10 is driving motor schematic diagram;
Attached drawing 11 is steam curing shed structural schematic diagram;
Attached drawing 12 is steam curing shed schematic diagram;
Attached drawing 13 is die station schematic diagram;
Attached drawing 14 is steam curing shed prefabricated foundation schematic diagram one;
Attached drawing 15 is steam curing shed prefabricated foundation schematic diagram two;
Attached drawing 16 is steam curing shed frame body with prefabricated foundation connection schematic diagram one;
Attached drawing 17 is steam curing shed frame body with prefabricated foundation connection schematic diagram two;
Attached drawing 18 is die station portable cord assembled rigid unit schematic diagram;
Attached drawing 19 is die station translated line assembled rigid unit schematic diagram.
Specific embodiment:
Embodiment 1:
A kind of modularization movable prefabricated component production assembling combination system, composition includes: die station flow system 1, cloth
Material system 2, the steam-cured system 4 of vibrating system 3, the die station flow system include a plurality of die station portable cord and the translation of a plurality of die station
Line, the vertical die station translated line of the die station portable cord, die station portable cord described in every is comprising two linear types
Wheel foundation girder 5 and one group of land wheel basis secondary beam 6, the land wheel basis secondary beam connect to be formed with the land wheel foundation girder
Skeleton, is provided with connection structure at link position, and one group of linear type arrangement land wheel 7 is arranged in the land wheel foundation girder top
With one group of driving motor 8, die station translated line described in every includes two groups of ferry bus track foundation girders 9, pendulum described in every group
It crosses between track road foundation girder and one group of ferry bus track foundation secondary beam 10 is set, the ferry bus track foundation secondary beam is the same as described
Ferry bus track foundation girder connect to form skeleton, link position be arranged connection structure, the ferry bus track foundation
Ferry bus track 11 is set on girder, walk on the ferry bus track ferry bus 12, the land wheel foundation girder and institute
Connection structure is arranged in delivery position in the track foundation girder stated, and the die station portable cord is arranged in the cloth system
On, the cloth system includes prefabricated foundation, auxiliary frame body and material distributing machine, and the prefabricated foundation is the same as the auxiliary frame body
Connection, the material distributing machine are arranged on the auxiliary frame body, and the vibrating system includes prefabricated foundation and the platform that vibrates, institute
The prefabricated foundation stated is connect with the platform that vibrates, and the steam-cured system is linear type enclosure space, the enclosure space
Open-type canopy door 23 is set.
Embodiment 2:
Assembling combination system is produced according to modularization movable prefabricated component described in embodiment 1, the land wheel has
Wheel 14 is arranged in support frame 13, the support frame top, and the driving motor has the driving wheel in setting annular friction face
15, the ferry bus of walking on the ferry bus track, the ferry bus has frame body 16, and the frame body bottom is set
Traveling wheel 17 is set, the traveling wheel is arranged driving device, jacking apparatus 18 is arranged at the top of the ferry bus.
Embodiment 3:
The modularization movable prefabricated component according to embodiment 1 or 2 produces assembling combination system, and the die station is moved
Moving-wire land wheel foundation girder as described in multiple groups, the land wheel basis secondary beam, the land wheel and the driving motor shape
At assembled rigid unit composition, there is between the assembled rigid unit connection structure, die station translated line pendulum as described in multiple groups
It crosses track road foundation girder, the ferry bus track foundation secondary beam and the ferry bus track and forms multiple assembled rigid units,
There is connection structure between the assembled rigid unit.
Embodiment 4:
Assembling combination system is produced according to modularization movable prefabricated component described in embodiment 1 or 2 or 3, it is characterized in that:
Walking die station 19 on the die station portable cord, the ferry bus is by jacking, walking and decline die station, and realization die station is not
With being shifted on die station portable cord, the cleaning of prefabricated components die station is carried out in mobile die station, scribing line, formwork, brushing release agent, is tied up
Muscle, built-in fitting are pre-buried, pour, vibrate, demoulding lifting process.
Embodiment 5:
Assembling combination system is produced according to modularization movable prefabricated component described in embodiment 1 or 2 or 3 or 4, it is described
Sunlight steam curing shed is set on die station flow system, and prefabricated foundation 20 is arranged in the steam curing shed, and the steam curing shed has steel knot
Framework body 21, the steel structure framework are connected with prefabricated foundation, the steel structure framework installation heat absorption heat insulating panel 22, institute
The auxiliary thermal of setting in the steam curing shed stated.
Embodiment 6:
This practical bed course of progress at the scene is super to lay flat line, installation cloth system, vibrating system and steam curing shed frame body basis
With pour production system bed course, assembled die station portable cord and die station translated line, detect land wheel in a row and driving motor in a row and lead to line,
Ferry bus track is detected, ferry bus is lifted, cloth Rack Body and material distributing machine are installed, the platform that vibrates is installed, steam curing shed frame body, peace are installed
Open-type canopy door is filled, absorb heat heat insulating panel, installs auxiliary thermal in steam curing shed, places prefabricated components and produces die station, is to production
Electrical equipment of uniting connects power supply, carries out combined test to entire production system, carries out production concrete prefabricated element and prepares.
Prefabricated components produce die station, and successively passing through cleaning, station cleans out die station, station of crossing is to prefabricated structure
Part mold is crossed in die station determines that die layout position, formwork station carry out assembling fixation, brushing release agent station to mold
Concrete side and die station contact concrete side are contacted to prefabricated components mold and carry out brushing operation, it is prefabricated to tie up the binding of muscle station
The embedded parts such as the pre-buried prefabricated components water power wire box of station, lifting, support, the stations such as concrete distributing are arranged in member reinforcing steel bar, built-in fitting
Prefabricated components are carried out by material distributing machine to pour operation, the station that vibrates vibrates to prefabricated components concrete by vibrating platform
Concrete density is improved, after the above process completes related operation, the die station for loading prefabricated components passes through in land wheel, driving motor
Steam-cured each die station will be needed with ferry bus, be transported to steam curing shed doorway, opened canopy door, die station is sent into steam curing shed, is passed through
Temperature and humidity in steam curing shed is adjusted, by the steam-cured certain time of prefabricated components, reaches design lifting intensity to prefabricated components, then lead to
It crosses land wheel, driving motor and ferry bus and die station is carried out steam curing shed by steam curing shed canopy door, into demoulding and lifting station, complete
Prefabricated components demoulding and lifting, and then die station is made to enter subsequent cycle.After the completion of production task, all devices facility is removed and is filled
It is transported to the standby production of next construction site assembly.
Claims (5)
1. a kind of modularization movable prefabricated component produces assembling combination system, composition includes: die station flow system, cloth system
System, vibrating system and steam-cured system, it is characterized in that: the die station flow system includes a plurality of die station portable cord and a plurality of die station
Translated line, the vertical die station translated line of the die station portable cord, die station portable cord described in every includes two straight lines
Type land wheel foundation girder and one group of land wheel basis secondary beam, the land wheel basis secondary beam connect shape with the land wheel foundation girder
At skeleton, connection structure is provided at link position, the land wheel foundation girder top is arranged one group of linear type and arranges ground
Wheel and one group of driving motor, die station translated line described in every include two groups of ferry bus track foundation girders, pendulum described in every group
It crosses between track road foundation girder and one group of ferry bus track foundation secondary beam is set, the ferry bus track foundation secondary beam is the same as described
Ferry bus track foundation girder connects to form skeleton, and connection structure, the ferry bus track foundation master is arranged in link position
Ferry bus track is set on beam, walk on the ferry bus track ferry bus, the land wheel foundation girder and the rail
Connection structure is arranged in delivery position in road foundation girder, and the cloth system is arranged on the die station portable cord, described
Cloth system include prefabricated foundation, auxiliary frame body and material distributing machine, the prefabricated foundation is connected with the auxiliary frame body, institute
The material distributing machine stated is arranged on the auxiliary frame body, and the vibrating system includes prefabricated foundation and the platform that vibrates, and described is pre-
System basis is connect with the platform that vibrates, and the steam-cured system is linear type enclosure space, and the enclosure space setting is opened
Open formula canopy door.
2. modularization movable prefabricated component according to claim 1 produces assembling combination system, it is characterized in that: described
Land wheel has support frame, and wheel is arranged in the support frame top, and the driving motor has the drive in setting annular friction face
Driving wheel, the ferry bus of walking on the ferry bus track, the ferry bus have frame body, and the frame body bottom is set
Traveling wheel is set, the traveling wheel is arranged driving device, jacking apparatus is arranged at the top of the ferry bus.
3. modularization movable prefabricated component according to claim 2 produces assembling combination system, it is characterized in that: described
Die station portable cord land wheel foundation girder as described in multiple groups, land wheel basis secondary beam, the land wheel and the driving
The assembled rigid unit that motor is formed forms, and has connection structure between the assembled rigid unit, the die station translated line is by multiple groups institute
Ferry bus track foundation girder, the ferry bus track foundation secondary beam and the ferry bus track stated form multiple assembly
Unit has connection structure between the assembled rigid unit.
4. modularization movable prefabricated component according to claim 3 produces assembling combination system, it is characterized in that: described
It walks on die station portable cord die station, the ferry bus realizes that die station is moved in different die station by jacking, walking and decline die station
It is shifted on moving-wire, the cleaning of prefabricated components die station is carried out in mobile die station, scribing line, formwork, brushing release agent, ties up muscle, built-in fitting
It is pre-buried, pour, vibrate, demoulding lifting process.
5. modularization movable prefabricated component according to claim 4 produces assembling combination system, it is characterized in that: described
Sunlight steam curing shed is set on die station flow system, and prefabricated foundation is arranged in the steam curing shed, and the steam curing shed has steel construction
Frame body, the steel structure framework are connected with prefabricated foundation, the steel structure framework installation heat absorption heat insulating panel, the steaming
Support the auxiliary thermal of setting in canopy.
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CN201821994117.6U CN209699478U (en) | 2018-11-30 | 2018-11-30 | Modularization movable prefabricated component produces assembling combination system |
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CN201821994117.6U CN209699478U (en) | 2018-11-30 | 2018-11-30 | Modularization movable prefabricated component produces assembling combination system |
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CN201821994117.6U Withdrawn - After Issue CN209699478U (en) | 2018-11-30 | 2018-11-30 | Modularization movable prefabricated component produces assembling combination system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109333801A (en) * | 2018-11-30 | 2019-02-15 | 湖北宇辉智能科技有限公司 | Modularization movable prefabricated component produces assembling combination system and combined method |
-
2018
- 2018-11-30 CN CN201821994117.6U patent/CN209699478U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109333801A (en) * | 2018-11-30 | 2019-02-15 | 湖北宇辉智能科技有限公司 | Modularization movable prefabricated component produces assembling combination system and combined method |
CN109333801B (en) * | 2018-11-30 | 2023-12-19 | 湖北宇辉智能科技有限公司 | Modular movable prefabricated part production, assembly and combination system and combination method |
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Granted publication date: 20191129 Effective date of abandoning: 20231219 |
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