CN111463008A - Integrated high-inductance small-inductance winding machine - Google Patents
Integrated high-inductance small-inductance winding machine Download PDFInfo
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- CN111463008A CN111463008A CN202010453499.7A CN202010453499A CN111463008A CN 111463008 A CN111463008 A CN 111463008A CN 202010453499 A CN202010453499 A CN 202010453499A CN 111463008 A CN111463008 A CN 111463008A
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- 238000004804 winding Methods 0.000 title claims abstract description 87
- 230000007246 mechanism Effects 0.000 claims abstract description 165
- 238000003466 welding Methods 0.000 claims abstract description 50
- 239000000463 material Substances 0.000 claims description 27
- 230000007704 transition Effects 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 19
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 210000000080 chela (arthropods) Anatomy 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/061—Winding flat conductive wires or sheets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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Abstract
The invention provides an integrally formed high-inductance small-inductance winding machine which comprises a workbench, wherein a winding mechanism, a feeding mechanism, a wire supplying mechanism, a transplanting and positioning mechanism and a welding mechanism are respectively arranged on the workbench; the feeding mechanism, the wire supplying mechanism and the welding mechanism are sequentially arranged along the periphery of the winding mechanism; one side of welding mechanism is equipped with receiving agencies, and receiving agencies can shift the good product of welding and collect. The integrally formed high-inductance small-inductance winding machine is provided with the liftable wire arranging machine, and the wire outlet angle can be adjusted, so that the wire arranging quality is effectively ensured, and the stability of the product quality is improved; the automatic wire turning mechanism is matched with the welding mechanism for use, so that the wire turning efficiency is improved, and the cost is reduced; adopt winding mechanism and transplant positioning mechanism cooperation work, with product accurate positioning, improve the wire winding yields.
Description
Technical Field
The invention relates to the technical field of inductance processing equipment, in particular to an integrally formed high-inductance small inductance winding machine.
Background
The inductor is an electromagnetic induction element formed by winding an insulated wire, is one of common components in an electronic circuit, and is mainly used for isolating and filtering alternating current signals or forming a resonant circuit with a capacitor, a resistor and the like.
The inductor winding wire in the prior art generally adopts the flat wire winding, but because copper line footpath broad, and the demand inductance value of inductor is higher, and the volume of product body is big more, and the product volume of consequently preparing is great, influences the application range of product, has reduced market competition. In addition, the inductor winding machine in the prior art has the advantages of low product yield, poor product performance stability and higher cost.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides an integrally formed high-inductance small-inductance winding machine which has the advantages of small product volume, high inductance, stable performance, simple equipment structure and low cost.
In order to achieve the purpose, the invention adopts the following technical scheme:
an integrally formed high-inductance small-inductance winding machine comprises a workbench, wherein a winding mechanism, a feeding mechanism, a wire supplying mechanism, a transplanting positioning mechanism and a welding mechanism are respectively arranged on the workbench; the feeding mechanism, the wire feeding mechanism and the welding mechanism are sequentially arranged along the periphery of the winding mechanism;
the winding mechanism comprises a turntable, a winding post and a winding clamp, and the winding post and the winding clamp are both arranged on the turntable and can synchronously rotate along with the turntable;
the wire supply mechanism comprises a wire supply table, a wire arranging machine and a wire feeding mechanism which are sequentially arranged on the workbench, and a positioning column is arranged in the middle of the wire supply table;
the wire arranging machine comprises a first lifting mechanism and a wire passing nozzle, a wire passing hole penetrating along the length direction of the wire passing nozzle is formed in the wire passing nozzle, the wire passing nozzle is connected with the first lifting mechanism, and the angle of the wire passing nozzle in the vertical direction is adjustable;
the wire feeding mechanism comprises a movable wire feeding clamp and a cutting mechanism, and the cutting mechanism is arranged on one side of the wire feeding clamp, which is far away from the wire passing nozzle; the wire feeding clamp can move between the wire passing nozzle and the wire winding clamp;
the transplanting positioning mechanism comprises a transplanting module and a material taking head, and the material taking head can rotate along a vertical axis; the transplanting module can drive the material taking head to fix a product on the winding post and move the product to the welding mechanism;
the welding mechanism comprises a fixed clamp, a wire turning mechanism and a welding machine; the wire turning mechanism and the welding machine can be close to and far away from the fixed clamp; one side of fixed clamp is equipped with receiving agencies, receiving agencies can shift the collection with the good product of welding.
Furthermore, the feeding mechanism comprises a vibrating disc, a direct vibrating flow channel and a feeding machine, wherein one end of the direct vibrating flow channel is connected with the vibrating disc, and the other end of the direct vibrating flow channel is positioned below the feeding machine;
the feeding machine comprises a feeding cylinder and a feeding clamping jaw, the feeding cylinder is horizontally arranged on the workbench, and the feeding clamping jaw is movably connected with the feeding cylinder through a second lifting mechanism.
Furthermore, a winding table is arranged at the top of the winding column, and a horizontal positioning material taking table is arranged at one side of the winding table.
Furthermore, the wire passing nozzle is connected with the first lifting mechanism through an angle adjusting plate, and the angle adjusting plate realizes angle adjustment of the wire passing nozzle through a plurality of arc adjusting holes and adjusting bolts arranged on the angle adjusting plate.
Further, the wire passing nozzle is connected with the angle adjusting plate through a connecting plate, and the wire passing nozzle is connected with the connecting plate in parallel;
the middle part of the connecting plate is provided with a transition wheel, the rotation axis of the transition wheel is vertical to the connecting plate, and the transition wheel is positioned on the straight line of the wire passing hole.
Furthermore, the wire feeding mechanism also comprises a movable L-shaped support frame, and the top of the support frame is horizontal and is provided with a driving cylinder and a connecting vertical plate;
the wire feeding clamp comprises a clamping plate and a stop block, the clamping plate is movably connected to one side, close to the wire passing nozzle, of the connecting vertical plate, the stop block is connected to one end, far away from the driving cylinder, of the connecting vertical plate through a connecting column, and the driving cylinder is connected with the clamping plate.
Furthermore, the cutting mechanism comprises a cutter which is movably connected to one side of the connecting vertical plate far away from the clamping plate, one end of the cutter close to the stop block is provided with a cutting edge, and the other end of the cutter is connected with the driving cylinder; in a normal state, the distance between the cut-off knife and the stop block is smaller than the distance between the clamping plate and the stop block; the clamping plate is connected with the driving cylinder through a spring.
Furthermore, the wire turning mechanism comprises a wire turning cylinder, a turning motor and wire turning pliers which are horizontally arranged, the turning motor is respectively connected with the wire turning cylinder and the wire turning pliers, and the wire turning cylinder can drive the turning motor to drive the wire turning pliers to be close to and far away from the fixed clamp.
Further, the welding machine comprises a welding moving mechanism and a welding head, wherein the welding moving mechanism is connected with the welding head and can drive the welding moving mechanism to be close to or far away from the fixed clamp.
Furthermore, the receiving mechanism comprises a blanking machine, a blanking pipe and a receiving box, wherein one end of the blanking pipe is positioned above the receiving box, and the other end of the blanking pipe is positioned below the blanking machine;
the blanking machine comprises a blanking moving mechanism and a blanking head, wherein the blanking moving mechanism is connected with the blanking head and drives the blanking moving mechanism to move between the fixed clamp and the blanking pipe.
Compared with the prior art, the invention has the beneficial technical effects that: the integrally formed high-inductance small-inductance winding machine is provided with the liftable wire arranging machine, and the wire outlet angle can be adjusted, so that the wire arranging quality is effectively ensured, and the stability of the product quality is improved; the automatic wire turning mechanism is matched with the welding mechanism for use, so that the wire turning efficiency is improved, and the cost is reduced; adopt winding mechanism and transplant positioning mechanism cooperation work, with product accurate positioning, improve the wire winding yields.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present application;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is an enlarged view of portion B of FIG. 1;
FIG. 4 is another schematic structural diagram of an embodiment of the present application;
FIG. 5 is a schematic front view of an embodiment of the present application;
FIG. 6 is a schematic top view of an embodiment of the present application;
FIG. 7 is an enlarged view of the portion C of FIG. 6;
FIG. 8 is a schematic structural diagram of a wire arranging machine according to an embodiment of the present application;
FIG. 9 is a schematic right-view illustration of an embodiment of the present application;
fig. 10 is an enlarged view of the portion D in fig. 9.
In the figure: 1-workbench, 2-wire supply table, 3-wire arranging machine, 4-wire turning pliers, 5-transplanting positioning mechanism, 6-welding machine, 7-receiving box, 8-vibrating disk, 9-discharging pipe, 10-blanking machine, 11-fixed clamp, 12-rotary disk, 13-winding post, 14-feeding clamping jaw, 15-winding clamp, 16-winding table, 17-positioning material taking table, 18-cutting knife, 19-connecting vertical plate, 20-wire passing nozzle, 21-clamping plate, 22-stop block, 23-wire feeding mechanism, 24-feeding cylinder, 25-fourth lifting mechanism, 26-second moving module, 27-third moving module, 28-first moving module, 29-horizontal moving mechanism, 30-feeding machine, 31-straight vibrating flow channel, 32-wire winding mechanism, 33-supporting frame, 34-driving cylinder, 35-first lifting mechanism, 36-lifting plate, 37-angle adjusting plate, 38-transition wheel, 39-adjusting hole, 40-connecting plate, 41-third lifting mechanism, 42-blanking head, 43-rotating mechanism, 44-material taking head, 45-wire-turning cylinder, 46-wire-turning motor and 47-welding head.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings of the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the invention, are within the scope of the invention.
The technical scheme of the invention is further explained in detail by combining the drawings in the specification.
As shown in fig. 1-10, an integrally formed high inductance small inductance winding machine comprises a workbench 1, wherein a winding mechanism 32, a feeding mechanism, a wire supplying mechanism, a transplanting and positioning mechanism 5 and a welding mechanism are respectively arranged on the workbench 1; the feeding mechanism, the wire feeding mechanism and the welding mechanism are sequentially arranged along the periphery of the winding mechanism 32;
specifically, the winding mechanism 32 comprises a rotary disc 12, a winding post 13 and a winding clamp 15, wherein the rotary disc 12 is driven to rotate by a rotary disc motor arranged at the bottom of the rotary disc; the winding post 13 and the winding clamp 15 are both arranged on the turntable 12 and can synchronously rotate along with the turntable 12; the winding posts 13 are used for placing a product, and the winding clamp 15 is used for attaching a copper wire to the product and fixing the free end of the copper wire so that the copper wire can be wound on the product when the rotary table 12 rotates;
the feeding mechanism is used for continuously providing a product to be wound for the winding mechanism 32;
the wire supply mechanism comprises a wire supply platform 2, a wire arranging machine 3 and a wire feeding mechanism 23 which are sequentially arranged on the workbench 1, and a positioning column is arranged in the middle of the wire supply platform 2; the copper wire coil is arranged on the wire supply table 2 through the positioning column, and the copper wire coil axially rotates around the positioning column in the winding process to pay off;
the wire arranging machine 3 comprises a first lifting mechanism 35 and a wire passing nozzle 20, a wire passing hole penetrating along the length direction of the wire passing nozzle 20 is formed in the wire passing nozzle 20, and the wire passing nozzle 20 is connected with the first lifting mechanism 35; in the product winding process, the first lifting mechanism 35 drives the wire passing nozzle 20 to vertically move at a constant speed so as to ensure uniform gaps among coils and ensure the wire arranging quality; the angle of the wire passing nozzle 20 in the vertical direction can be adjusted, and the angle of the wire passing nozzle 20 can be adjusted according to the product to be matched with the product, so that the wire arranging quality is further improved;
the wire feeding mechanism 23 comprises a wire feeding clamp and a cutting mechanism, the wire feeding clamp is arranged on the workbench 1 through a third moving module 27 and can move transversely along the workbench 1 under the driving of the third moving module 27; the cutting mechanism is arranged on one side of the wire feeding clamp, which is far away from the wire passing nozzle 20, and is used for cutting the copper wire between the wound product and the wire passing nozzle 20, and the wire feeding clamp clamps and fixes the copper wire between the cutting mechanism and the wire passing nozzle 20 before the cutting mechanism cuts the copper wire;
the wire feeding clamp is driven by the third moving module 27 to move so as to pull the free end of the copper wire from the wire passing nozzle 20 to the wire winding clamp 15 for fixing, the wire winding clamp 15 and the wire passing nozzle 20 pull the copper wire into a tight straight line, and the copper wire is contacted with a product on the wire winding column 13;
the transplanting positioning mechanism 5 comprises a transplanting module and a material taking head 44, the transplanting module comprises a second moving module 26 and a fourth lifting mechanism 25, and the fourth lifting mechanism 25 is arranged on the second moving module 26 and is connected with the material taking head 44 through a rotating mechanism 43; the rotating mechanism 43 and the turntable motor work synchronously and can drive the material taking head 44 to rotate along a vertical axis; the second moving module 26 and the fourth lifting mechanism 25 work together to drive the material taking head 44 to fix the product on the winding post 13 and move the product to the welding mechanism;
the feeding mechanism moves the product to the winding post 13, the fourth lifting mechanism 25 drives the material taking head 44 to tightly press the product on the winding post 13, the turntable motor drives the turntable 12 to drive the product to rotate, and meanwhile, the rotating mechanism 43 drives the material taking head 44 to synchronously rotate with the product to fix the product, so that the winding is completed; then the fourth lifting mechanism 25 drives the material taking head 44 to ascend and take the product away, and the second moving module 26 drives the material taking head 44 to drive the product to move to the welding mechanism;
the welding mechanism comprises a fixed clamp 11, a wire turning mechanism and a welding machine 6, wherein the fixed clamp 11 is used for fixing the wound product; the wire turning mechanism and the welding machine 6 can be close to and far away from the fixed clamp 11;
the wire turning mechanism is arranged on the workbench 1 through a horizontal moving mechanism 29, and the horizontal moving mechanism 29 can drive the wire turning mechanism to move transversely and longitudinally;
when the automatic wire-taking machine works, the transplanting module drives the material taking head 44 to place a wound product on the fixed clamp 11 for fixing, the wire-turning mechanism is driven by the horizontal moving mechanism 29 to move to the position of the fixed clamp 11, and the wire heads at two ends are turned over to the top of the product; then, the welding machine 6 works to weld the thread ends at the two ends on the product and cut off the redundant thread ends;
one side of the fixed clamp 11 is provided with a material receiving mechanism, and the material receiving mechanism is used for transferring and collecting welded products.
Preferably, the feeding mechanism comprises a vibrating disk 8, a direct vibration channel 31 and a feeding machine 30, wherein one end of the direct vibration channel 31 is connected with the vibrating disk 8, and the other end of the direct vibration channel 31 is positioned below the feeding machine 30;
the vibrating disc 8 and the direct vibrating flow channel 31 are used for arranging and orderly feeding products, and the direct vibrating flow channel 31 is used for moving the processed products to the lower part of the feeding machine 30 through the vibrating disc 8 so that the feeding machine 30 can take the products;
the feeding machine 30 comprises a feeding cylinder 24 and a feeding clamping jaw 14, the feeding cylinder 24 is horizontally arranged on the workbench 1, and the feeding clamping jaw 14 is movably connected with the feeding cylinder 24 through a second lifting mechanism;
the feeding cylinder 24 is used for driving the feeding clamping jaw 14 to horizontally move between the upper part of the direct vibration runner 31 and the upper part of the winding post 13, and the second lifting mechanism is used for driving the feeding clamping jaw 14 to lift so as to take or discharge materials;
during feeding, the feeding cylinder 24 drives the feeding clamping jaw 14 to move to the position above the direct vibration runner 31, and the second lifting mechanism drives the feeding clamping jaw 14 to descend to clamp a product and then drives the product to return to the initial position again; the feeding cylinder 24 drives the feeding clamping jaw 14 to drive the product to move to the position above the winding post 13, the second lifting mechanism drives the feeding clamping jaw 14 to descend again, and the product is placed on the winding post 13 and then is driven to return to the initial position; and repeating the above actions to realize continuous feeding.
In one embodiment of the present application, the top of the winding column 13 is provided with a winding table 16, and one side of the winding table is provided with a horizontal positioning and material taking table 17; the positioning material taking table 17 is used for positioning a product, when the product is fed, the feeding machine 30 firstly places the product on the positioning material taking table 17 for positioning, and then the transplanting module drives the material taking head 44 to move the product from the positioning material taking table 17 to the winding table 16 and fix the product; during winding, the material taking head 44 and the winding table 16 fix the product and rotate along with the turntable 12, so that smooth winding is ensured.
In another embodiment of the present application, the thread passing nozzle 20 is connected to the first lifting mechanism 35 through an angle adjusting plate 37, and the angle adjusting plate 37 realizes angle adjustment of the thread passing nozzle 20 through a plurality of arc adjusting holes 39 and adjusting bolts provided thereon;
the first lifting mechanism 35 is provided with a mounting plate, the angle adjusting plate 37 is connected with the mounting plate, and the mounting plate is provided with a plurality of positioning holes matched with the adjusting holes 39; during installation, the positioning holes are corresponding to different positions of the adjusting holes 39 so as to adjust the angle of the wire passing nozzle 20, and then the wire passing nozzle is fixed by the adjusting bolts.
Further, the wire passing nozzle 20 is connected with the angle adjusting plate 37 through a connecting plate 40, and the wire passing nozzle 20 is connected with the connecting plate 40 in parallel;
the middle part of the connecting plate 40 is provided with a transition wheel 38, the rotation axis of the transition wheel 38 is vertical to the connecting plate 40, and the transition wheel 38 is positioned on the straight line of the wire passing hole; the transition wheel 38 is used for transiting the copper wires before the wire feeding platform 2 and the wire passing hole, so that the copper wires can enter the wire passing hole more smoothly and the wires can be arranged on the product.
Optionally, the wire feeding mechanism 23 further comprises a movable L-shaped support frame 33, the top of the support frame 33 is horizontal and is provided with a driving cylinder 34 and a connecting vertical plate 19, the support frame 33 is used for installing the driving cylinder 34 and the connecting plate 19;
the wire feeding clamp comprises a clamping plate 21 and a stop block 22, the clamping plate 21 is movably connected to one side, close to the wire passing nozzle 20, of the connecting vertical plate 19, the stop block 22 is connected to one end, far away from the driving air cylinder 34, of the connecting vertical plate 19 through a connecting column, a gap is reserved between the stop block 22 and the connecting vertical plate 19 so that a copper wire can pass through the gap, and the driving air cylinder 34 is connected with the clamping plate 21;
the driving cylinder 34 is used for driving the clamp plate 21 to approach and separate from the stopper 22 to clamp and open the wire feeding clamp.
Further, the cutting mechanism comprises a cutting knife 18, the cutting knife 18 is movably connected to one side of the connecting vertical plate 19 far away from the clamping plate 21, a cutting edge is arranged at one end of the cutting knife 18 close to the stop block 22, and the other end of the cutting knife is connected with a driving cylinder 34; after the product is wound, the driving cylinder 34 works to drive the cutter 18 to move towards the stop block 22 and simultaneously cut the copper wire along one side of the stop block 22 away from the clamping plate 21 to prepare for winding of the next product;
in a normal state, the distance between the cutting knife 18 and the stop block 22 is smaller than the distance between the clamping plate 21 and the stop block 22; the clamping plate 21 is connected with the driving cylinder 34 through a spring; drive actuating cylinder 34 drive cut-off knife 18 and clamp plate 21 and remove simultaneously, and clamp plate 21 contacts the copper line earlier and fixes it between it and dog 22, drives actuating cylinder 34 drive cut-off knife 18 simultaneously and continues to remove to deciding the copper line to at this in-process compression spring, prevent that the pay-off clamp from damaging because of the atress is too big, or damage the copper line.
According to some embodiments of the application, the wire turning mechanism comprises a wire turning cylinder 45, a turning motor 46 and a wire turning clamp 4 which are horizontally arranged, the turning motor 46 is respectively connected with the wire turning cylinder 45 and the wire turning clamp 4, the wire turning cylinder 45 is arranged on the horizontal moving mechanism 29 and can drive the turning motor 46 to drive the wire turning clamp 4 to lift;
the horizontal moving mechanism 29 and the wire overturning cylinder 45 jointly drive the wire overturning pincers 4 to move to the fixed pincers 11, the wire ends at two ends are located in the wire overturning pincers 4, the wire overturning motor 46 drives the wire overturning pincers 4 to overturn for 90 degrees, the wire ends are overturned to the top of a product from one side of the product, and then the welding machine 6 works to weld the two wire ends on the product.
According to other embodiments of the present application, the welding machine 6 includes a welding moving mechanism composed of a first moving module 28 and a third lifting mechanism 41, and a welding head 47, wherein the third lifting mechanism 41 is disposed on the first moving module 28 and connected to the welding head 47, the first moving module 28 is configured to drive the third lifting mechanism 41 to drive the welding head 47 to move longitudinally, and the third lifting mechanism 41 is configured to drive the welding head 47 to lift to weld the product.
Preferably, the receiving mechanism comprises a blanking machine 10, a blanking pipe 9 and a receiving box 7, wherein one end of the blanking pipe 9 is positioned above the receiving box 7, and the other end of the blanking pipe is positioned below the blanking machine 10;
the blanking machine 10 moves the welded product from the fixed clamp 11 to the blanking pipe 9, and the product moves to the receiving box 7 through the blanking pipe 9 to be collected;
the blanking machine 10 includes a blanking moving mechanism and a blanking head 42, and the blanking moving mechanism is connected with the blanking head 42 and drives it to move between the fixed clamp 11 and the blanking pipe 9 to blank the product.
The integrally formed high-inductance small-inductance winding machine is provided with the liftable wire arranging machine, and the wire outlet angle can be adjusted, so that the wire arranging quality is effectively ensured, and the stability of the product quality is improved; the automatic wire turning mechanism is matched with the welding mechanism for use, so that the wire turning efficiency is improved, and the cost is reduced; adopt winding mechanism and transplant positioning mechanism cooperation work, with product accurate positioning, improve the wire winding yields.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (10)
1. An integrally formed high-inductance small-inductance winding machine is characterized by comprising a workbench, wherein a winding mechanism, a feeding mechanism, a wire supplying mechanism, a transplanting positioning mechanism and a welding mechanism are respectively arranged on the workbench; the feeding mechanism, the wire feeding mechanism and the welding mechanism are sequentially arranged along the periphery of the winding mechanism;
the winding mechanism comprises a turntable, a winding post and a winding clamp, and the winding post and the winding clamp are both arranged on the turntable and can synchronously rotate along with the turntable;
the wire supply mechanism comprises a wire supply table, a wire arranging machine and a wire feeding mechanism which are sequentially arranged on the workbench, and a positioning column is arranged in the middle of the wire supply table;
the wire arranging machine comprises a first lifting mechanism and a wire passing nozzle, a wire passing hole penetrating along the length direction of the wire passing nozzle is formed in the wire passing nozzle, the wire passing nozzle is connected with the first lifting mechanism, and the angle of the wire passing nozzle in the vertical direction is adjustable;
the wire feeding mechanism comprises a movable wire feeding clamp and a cutting mechanism, and the cutting mechanism is arranged on one side of the wire feeding clamp, which is far away from the wire passing nozzle; the wire feeding clamp can move between the wire passing nozzle and the wire winding clamp;
the transplanting positioning mechanism comprises a transplanting module and a material taking head, and the material taking head can rotate along a vertical axis; the transplanting module can drive the material taking head to fix a product on the winding post and move the product to the welding mechanism;
the welding mechanism comprises a fixed clamp, a wire turning mechanism and a welding machine; the wire turning mechanism and the welding machine can be close to and far away from the fixed clamp; one side of fixed clamp is equipped with receiving agencies, receiving agencies can shift the collection with the good product of welding.
2. The integrally formed high inductance small inductance winding machine according to claim 1, wherein the feeding mechanism comprises a vibrating disc, a direct vibration flow channel and a feeding machine, one end of the direct vibration flow channel is connected with the vibrating disc, and the other end of the direct vibration flow channel is positioned below the feeding machine;
the feeding machine comprises a feeding cylinder and a feeding clamping jaw, the feeding cylinder is horizontally arranged on the workbench, and the feeding clamping jaw is movably connected with the feeding cylinder through a second lifting mechanism.
3. The machine of claim 1, wherein the winding post has a winding table at the top and a horizontal positioning and retrieving table at one side.
4. The integrally formed high inductance small inductor winding machine according to claim 1, wherein the wire passing nozzle is connected to the first lifting mechanism through an angle adjusting plate, and the angle adjusting plate realizes angle adjustment of the wire passing nozzle through a plurality of arc adjusting holes and adjusting bolts arranged on the angle adjusting plate.
5. The integrally formed high inductance small inductor winding machine according to claim 4, wherein the wire passing nozzle is connected with the angle adjusting plate through a connecting plate, and the wire passing nozzle is connected with the connecting plate in parallel;
the middle part of the connecting plate is provided with a transition wheel, the rotation axis of the transition wheel is vertical to the connecting plate, and the transition wheel is positioned on the straight line of the wire passing hole.
6. The machine of claim 1, wherein the wire feeding mechanism further comprises a movable L-shaped support frame, the top of the support frame is horizontal and is provided with a driving cylinder and a connecting vertical plate;
the wire feeding clamp comprises a clamping plate and a stop block, the clamping plate is movably connected to one side, close to the wire passing nozzle, of the connecting vertical plate, the stop block is connected to one end, far away from the driving cylinder, of the connecting vertical plate through a connecting column, and the driving cylinder is connected with the clamping plate.
7. The integrally formed high inductance small inductor winding machine according to claim 6, wherein the cutting mechanism comprises a cutter movably connected to one side of the connecting vertical plate away from the clamping plate, one end of the cutter close to the stopper is provided with a cutting edge, and the other end of the cutter is connected with the driving cylinder; in a normal state, the distance between the cut-off knife and the stop block is smaller than the distance between the clamping plate and the stop block; the clamping plate is connected with the driving cylinder through a spring.
8. The integrally formed high inductance small inductor winding machine according to claim 1, wherein the wire overturning mechanism comprises a horizontally arranged wire overturning cylinder, an overturning motor and a wire overturning clamp, the overturning motor is respectively connected with the wire overturning cylinder and the wire overturning clamp, and the wire overturning cylinder can drive the overturning motor to drive the wire overturning clamp to approach and be far away from the fixed clamp.
9. The integrally formed high inductance small inductor winding machine according to claim 1, wherein the welding machine comprises a welding moving mechanism and a welding head, and the welding moving mechanism is connected with the welding head and can drive the welding moving mechanism to be close to or far away from the fixed clamp.
10. The integrally formed high inductance small inductor winding machine according to claim 1, wherein the receiving mechanism comprises a blanking machine, a blanking tube and a receiving box, one end of the blanking tube is located above the receiving box, and the other end of the blanking tube is located below the blanking machine;
the blanking machine comprises a blanking moving mechanism and a blanking head, wherein the blanking moving mechanism is connected with the blanking head and drives the blanking moving mechanism to move between the fixed clamp and the blanking pipe.
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