CN112885598B - Automatic winding machine for magnetic ring inductance special winding method - Google Patents
Automatic winding machine for magnetic ring inductance special winding method Download PDFInfo
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- CN112885598B CN112885598B CN202110091669.6A CN202110091669A CN112885598B CN 112885598 B CN112885598 B CN 112885598B CN 202110091669 A CN202110091669 A CN 202110091669A CN 112885598 B CN112885598 B CN 112885598B
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- 238000004804 winding Methods 0.000 title claims abstract description 65
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 8
- 230000007306 turnover Effects 0.000 claims description 39
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 2
- 239000011162 core material Substances 0.000 claims 9
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000006870 function Effects 0.000 abstract description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000008451 emotion Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000006996 mental state Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides an automatic winding machine for a special winding method of magnetic ring inductance, and relates to the field of magnetic ring inductance winding automation equipment. The automatic winding machine for the magnetic ring inductance special winding method comprises a control workbench, wherein a touch screen man-machine interface is arranged at the front corner position of any side of the upper surface of the control workbench, an upper discharging and wire feeding manipulator is fixedly connected to the rear side position of the upper surface of the control workbench, a magnetic core distributing mechanism is fixedly connected to the upper surface of the control workbench, which is close to one side of the touch screen man-machine interface, and is close to the upper discharging and wire feeding manipulator, a distributing controller is fixedly connected to the upper surface of the control workbench, which is located between the magnetic core distributing mechanism and the touch screen man-machine interface, and a scratch-proof wire clamping mechanism is fixedly connected to the center position of the upper surface of the control workbench. The automatic feeding and discharging device has the functions of automatic feeding and discharging, and an operator can automatically complete winding work of all products in the material tray only by feeding once, so that the labor intensity and manpower are reduced, and the production cost is reduced.
Description
Technical Field
The invention relates to the field of magnetic ring inductance winding automation equipment, in particular to an automatic winding machine for a magnetic ring inductance special winding method.
Background
The magnetic ring inductor is a kind of very extensive use level of basic components in the electronic industry, most products on the market are also manual work at present, the demand on operation workers is very large, especially the magnetic ring inductor of special winding method is totally dependent on manpower at present, but the manpower is more and more difficult to be recruited at present, and the product quality is also irregular due to the influence of factors such as the mental state and emotion of the manpower. With the market background that labor force is becoming deficient and requirements of product clients are becoming severe, full-automatic special winding magnetic ring inductance winding machines become market trends.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides an automatic winding machine for a special winding method of a magnetic ring inductor, which solves the problem of low machining mechanization degree of the magnetic ring inductor.
(II) technical scheme
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides an automatic coiling machine of special winding method of magnetic ring inductance, includes the control workbench, the corner position is provided with touch-sensitive screen man-machine interface before arbitrary one side of control workbench upper surface, control workbench upper surface rear side position fixedly connected with goes up unloading and send line manipulator, control workbench upper surface is close to touch-sensitive screen man-machine interface one side and is close to go up unloading and send line manipulator position fixedly connected with magnetic core feed divider mechanism, control workbench upper surface is located magnetic core feed divider mechanism and touch-sensitive screen man-machine interface between fixedly connected with feed divider controller, control workbench upper surface central point puts fixedly connected with scratch prevention wire clamping mechanism, control workbench upper surface front side middle part position fixedly connected with wire winding manipulator, control workbench inner wall middle part position fixedly connected with wire protection mechanism, be provided with between control workbench inner roof and the interior bottom wall and collude line mechanism, control workbench upper surface is located wire winding manipulator and goes up unloading and send line manipulator position and is provided with magnetic core centre gripping corner turn over integrative mechanism.
Preferably, the four corner positions of the lower surface of the control workbench are fixedly connected with brake universal wheels.
Preferably, the magnetic core feed divider constructs including the vibration dish, vibration dish discharge gate has been seted up to vibration dish outer wall near the top position, vibration dish discharge gate is kept away from vibration dish one side and is provided with magnetic core body position and is provided with magnetic core spacing groove, magnetic core spacing groove is located discharge gate position fixedly connected with magnetic core and moves and move the cylinder.
Preferably, the integrative mechanism of magnetic core centre gripping corner turn-over includes the corner annular guide rail of semi-annular setting, there is the corner slider in corner annular guide rail top position through gyro wheel roll connection, corner slider lower surface position fixedly connected with corner motor, corner motor drive end fixedly connected with corner motor gear, corner annular guide rail outer wall top position is provided with the corner gear, connect through the tooth meshing between corner gear and the corner motor gear, one side position fixedly connected with turn-over and the centre gripping base that the corner slider upper surface is close to the arc surface of corner annular guide rail, turn-over and centre gripping base top position is provided with the turn-over bearing.
Preferably, the outer clamp of flip bearing position fixedly connected with centre gripping, the outer clamp position rotation of centre gripping is connected with the centre gripping is interior to be pressed from both sides, the back position of flip bearing is through fixed axle fixedly connected with centre gripping cylinder, rotate between the flexible end of centre gripping cylinder and the centre gripping inner clamp outer wall and be connected with the connecting rod, fixed axle outer wall fixedly connected with turn-over gear between centre gripping cylinder and the flip bearing, turn-over motor is kept away from turn-over and centre gripping base one side fixedly connected with on the upper surface of corner slider, turn-over motor drive end fixedly connected with turn-over motor gear, through tooth meshing connection between turn-over motor gear and the turn-over gear.
Preferably, the feeding and discharging mechanical arm comprises a supporting fixed frame, any one side position fixedly connected with of the outer wall of the supporting fixed frame is transversely transferred to the mechanical arm, a tangent cylinder is fixedly connected to the telescopic end position of the transverse transferred mechanical arm, the telescopic end of the tangent cylinder faces downwards, a fixed connection plate is fixedly connected to the side wall position of the tangent cylinder, a wire feeding needle tube is fixedly connected to the lower surface position of the fixed connection plate, the fixed connection plate is located at the position of the wire feeding needle tube and is rotationally connected with a tangent knife connecting rod, a tangent knife is rotationally connected to the position of the tangent knife connecting rod, and the telescopic end of the tangent cylinder is rotationally connected with the position of the tangent knife.
Preferably, the middle part position of the supporting and fixing frame is provided with a blanking clamp, the side wall of the supporting and fixing frame is positioned on one side, far away from the transverse transfer manipulator, of the blanking clamp and is fixedly connected with a blanking telescopic cylinder, and the telescopic end of the supporting and fixing frame is fixedly connected with a material taking magnetic attraction.
Preferably, the thread hooking mechanism comprises a fixed plate, the fixed plate is fixedly connected with the inner top wall of the control workbench through a fixed frame, a screw is fixedly connected to any one side of the fixed plate through a fixed frame in a rotating mode, a screw nut and a screw nut connecting plate are fixedly connected to the outer wall of the screw in a penetrating mode, a crochet hook mounting shaft is fixedly connected to the screw nut connecting plate in a position, a crochet hook locking cap is fixedly connected to the top of the crochet hook mounting shaft, and a crochet hook is fixedly connected to the crochet hook locking cap in a position.
Preferably, the screw bottom position fixedly connected with screw synchronizing wheel, fixed plate keeps away from screw one side bottom position fixedly connected with motor, motor drive end position fixedly connected with motor synchronizing wheel, be provided with the hold-in range between motor synchronizing wheel and the screw synchronizing wheel.
Preferably, the wire protection mechanism comprises a wire protection connecting plate, a wire protection plate is fixedly connected to the side wall position of the wire protection connecting plate, two symmetrically arranged wire protection grooves are formed in the two sides of the wire protection plate, a front telescopic cylinder and a rear telescopic cylinder are fixedly connected to the wire protection connecting plate, and a transverse cylinder is fixedly connected to the wire protection plate.
(III) beneficial effects
The invention provides an automatic winding machine for a magnetic ring inductance special winding method. The beneficial effects are as follows:
product magnetic core is by feed mechanism row material, go up the unloading and send line manipulator snatch the magnetic core to the integrative mechanism of magnetic core centre gripping corner turn-over go up the centre gripping, go up the unloading and send line manipulator to wear to send the copper line to in the product magnetic core, wire winding manipulator and collude the wire winding of line mechanism cooperation, during the wire winding, the copper line that the overlength can be crooked is protected by wire protection mechanism, prevent to tie out and damage, after the wire winding is accomplished, take out by last unloading and send line manipulator again, through starting the centre gripping cylinder for press from both sides in the centre gripping and the outer clamp of centre gripping is closed and is opened, realizes centre gripping magnetic core and the function of releasing the magnetic core, realizes comprehensive mechanized production, improves production efficiency, reduction in production cost.
Drawings
FIG. 1 is a schematic diagram of an automatic winding machine for magnetic loop inductance special winding method according to the present invention;
FIG. 2 is a top view of an automatic winding machine for magnetic loop inductance special winding method according to the present invention;
FIG. 3 is a perspective view of a magnetic core separating mechanism of an automatic winding machine for magnetic ring inductance special winding method of the invention;
FIG. 4 is a perspective view of an integral magnetic core clamping corner turning mechanism of an automatic winding machine for magnetic ring inductance special winding method;
FIG. 5 is a perspective view of a feeding and discharging manipulator of an automatic winding machine for magnetic loop inductance special winding method of the present invention;
fig. 6 is a schematic structural diagram of a winding manipulator of an automatic winding machine for magnetic ring inductance special winding method according to the present invention;
FIG. 7 is a schematic diagram of a wire hooking mechanism of an automatic winding machine for magnetic loop inductance special winding method according to the present invention;
fig. 8 is a schematic diagram of a wire-protecting mechanism of an automatic winding machine for magnetic ring inductance special winding method of the invention.
1, a magnetic core distributing mechanism; 2. the magnetic core clamping, corner turning and overturning integrated mechanism; 3. feeding and discharging and wire feeding mechanical arms; 4. a winding manipulator; 5. scratch-proof wire clamping mechanism; 6. a touch screen human-machine interface; 7. a material distribution controller; 8. a thread hooking mechanism; 9. a wire protection mechanism; 10. controlling a workbench; 101. a vibration plate; 102. a discharge hole of the vibration disc; 103. a magnetic core transfer cylinder; 104. a magnetic core limit groove; 105. a magnetic core body; 201. a corner motor; 202. a corner motor gear; 203. a corner gear; 204. a corner annular guide rail; 205. a corner slide block; 206. turning over and clamping the base; 207. a turn-over motor; 208. turning over the motor gear; 209. turning over the gear; 210. turning over the bearing; 211. a clamping cylinder; 212. clamping the connecting rod; 213. clamping the inner clamp; 214. clamping the outer clamp; 301. a transverse transfer manipulator; 302. a feeding telescopic cylinder; 303. taking materials and magnetically attracting; 304. a blanking clamp; 305. a blanking telescopic cylinder; 306. a wire feeding motor; 307. a tangential air cylinder; 308. a tangent knife connecting rod; 309. wire feeding needle tube; 801. a motor; 802. a motor synchronizing wheel; 803. a synchronous belt; 804. a screw rod synchronizing wheel; 805 screw rod; 806. a screw nut connecting plate; 807. a crochet hook mounting shaft; 808. a crochet hook locking cap; 809. a crochet hook; 901. a transverse cylinder; 902. a front and rear telescopic cylinder; 903. wire-protecting slot.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
as shown in fig. 1-8, the embodiment of the invention provides an automatic winding machine for a magnetic ring inductance special winding method, which comprises a control workbench 10, wherein a touch screen man-machine interface 6 is arranged at the front corner position of any side of the upper surface of the control workbench 10, a feeding and discharging manipulator 3 is fixedly connected at the rear side position of the upper surface of the control workbench 10, a magnetic core distributing mechanism 1 is fixedly connected at the position, close to one side of the touch screen man-machine interface 6, of the upper surface of the control workbench 10, a distributing controller 7 is fixedly connected between the magnetic core distributing mechanism 1 and the touch screen man-machine interface 6, a scratch-proof wire clamping mechanism 5 is fixedly connected at the central position of the upper surface of the control workbench 10, a winding manipulator 4 is fixedly connected at the middle position of the front side of the upper surface of the control workbench 10, a wire protecting mechanism 9 is fixedly connected at the middle position of the inner wall of the control workbench 10, a wire hooking mechanism 8 is arranged between the inner top wall and the inner bottom wall of the control workbench 10, a magnetic core clamping mechanism 2 is arranged at the position, and a corner clamping mechanism 2 is arranged between the winding manipulator 4 and the feeding and discharging manipulator 3, and the upper surface of the control workbench 10 is positioned between the winding manipulator and the winding manipulator 3, and the magnetic core clamping mechanism is realized.
The four corner positions of the lower surface of the control workbench 10 are fixedly connected with brake universal wheels. The magnetic core feed mechanism 1 includes vibration dish 101, and vibration dish discharge gate 102 has been seted up to vibration dish 101 outer wall near the top position, and vibration dish discharge gate 102 is kept away from vibration dish 101 one side and is provided with magnetic core body 105, and magnetic core body 105 position is provided with magnetic core spacing groove 104, and magnetic core spacing groove 104 is located discharge gate position fixedly connected with magnetic core and moves and move cylinder 103.
The magnetic core clamping corner turning integrated mechanism 2 comprises a semi-annular corner annular guide rail 204, a corner sliding block 205 is connected to the upper position of the corner annular guide rail 204 in a rolling manner through a roller, a corner motor 201 is fixedly connected to the lower surface position of the corner sliding block 205, a corner motor gear 202 is fixedly connected to the driving end of the corner motor 201, a corner gear 203 is arranged on the upper position of the outer wall of the corner annular guide rail 204, the corner gear 203 is connected with the corner motor gear 202 in a meshed manner through gear teeth, a turning and clamping base 206 is fixedly connected to one side position of the upper surface of the corner sliding block 205, which is close to the arc surface of the corner annular guide rail 204, and a turning bearing 210 is arranged on the upper position of the turning and clamping base 206.
The outer clamp 214 of the fixed connection of turnover bearing 210 position, the outer clamp 213 of clamping is rotated to the outer clamp 204 position, the clamping cylinder 211 of fixed fixedly connected with is passed through to the turnover bearing 210 back position, rotate between clamping cylinder 211 flexible end and the outer wall of clamping inner clamp 213 and be connected with the connecting rod, fixed axle outer wall fixedly connected with turnover gear 209 between clamping cylinder 211 and the turnover bearing 210, turnover motor 207 is kept away from to the upper surface of corner slider 205 and one side of clamping base 206 fixedly connected with, turnover motor 207 drive end fixedly connected with turnover motor gear 208, through the meshing connection of teeth of a cogwheel between turnover motor gear 208 and the turnover gear 209.
The feeding and discharging and wire feeding manipulator 3 comprises a supporting fixed frame, wherein any side position of the outer wall of the supporting fixed frame is fixedly connected with a transverse transfer manipulator 301, a tangent cylinder 307 is fixedly connected to the telescopic end position of the transverse transfer manipulator 301, the telescopic end of the tangent cylinder 307 faces downwards, a fixed connection plate is fixedly connected to the side wall position of the tangent cylinder 307, a wire feeding needle tube 309 is fixedly connected to the lower surface position of the fixed connection plate, the fixed connection plate is positioned at the position of the wire feeding needle tube 309 and is rotationally connected with a tangent knife connecting rod 308, the position of the tangent knife connecting rod 308 is rotationally connected with a tangent knife, and the telescopic end of the tangent cylinder 307 is rotationally connected with the position of the tangent knife.
The middle part position of the supporting and fixing frame is provided with a blanking clamp 304, the side wall of the supporting and fixing frame is positioned at one side of the blanking clamp 304 far away from the transverse transfer manipulator 301 and fixedly connected with a blanking telescopic cylinder 305, and the telescopic end of the supporting and fixing frame is fixedly connected with a material taking magnetic attraction. The thread hooking mechanism 8 comprises a fixing plate, wherein the fixing plate is fixedly connected with the inner top wall of the control workbench 10, a screw 805 is fixedly connected to any side of the fixing plate through a fixing frame in a rotating mode, a screw nut is arranged at the outer wall of the screw 805 in a penetrating mode, a screw nut connecting plate 806 is fixedly connected to the screw nut, a crochet hook mounting shaft 807 is fixedly connected to the screw nut connecting plate 806, a crochet hook locking cap 808 is fixedly connected to the top of the crochet hook mounting shaft 807, and a crochet hook 809 is fixedly connected to the crochet hook 808.
The bottom position of the screw 805 is fixedly connected with a screw synchronizing wheel 804, the bottom position of one side of the fixed plate away from the screw 805 is fixedly connected with a motor 801, the driving end position of the motor 801 is fixedly connected with a motor synchronizing wheel 802, and a synchronous belt 803 is arranged between the motor synchronizing wheel 802 and the screw synchronizing wheel 804. The wire protection mechanism 9 comprises a wire protection connecting plate, a wire protection plate is fixedly connected to the side wall position of the wire protection connecting plate, two symmetrically arranged wire protection grooves 903 are formed in the two side positions of the wire protection plate, a front telescopic cylinder 902 and a rear telescopic cylinder 902 are fixedly connected to the wire protection connecting plate, a wire protection plate is fixedly connected to the front telescopic cylinder 902 and the rear telescopic cylinder 902, a transverse cylinder 901 is fixedly connected to the wire protection plate, a wire can be abutted against the wire through the transverse cylinder 901, the wire slides in the wire protection grooves 903, and the wire protection grooves 903 are effectively protected.
Working principle: the product magnetic core is discharged by feed mechanism 1, go up unloading and send line manipulator 3 to snatch the magnetic core to the integrative mechanism 2 of magnetic core centre gripping corner turn-over on the centre gripping, go up unloading and send line manipulator 3 to wear the copper line to the product magnetic core in, wire winding manipulator 4 and collude the wire winding of line mechanism 8 cooperation, during the wire winding, the copper line that the overlength can be crooked is protected by wire protection mechanism 9, prevent to tie and bump, after the wire winding is accomplished, take out by last unloading and send line manipulator 3 again, through starting clamping cylinder 211 for clamp 213 and the outer clamp 214 of centre gripping are foled and are opened, realize the centre gripping magnetic core and release the function of magnetic core, realize comprehensive mechanized production, improve production efficiency, reduce manufacturing cost.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. An automatic winding machine for magnetic ring inductance special winding method comprises a control workbench (10), and is characterized in that: the automatic feeding and blanking machine comprises a control workbench (10), wherein a touch screen man-machine interface (6) is arranged at the front corner position of any side of the upper surface of the control workbench (10), an upper discharging and wire feeding manipulator (3) is fixedly connected to the rear side position of the upper surface of the control workbench (10), a magnetic core material distributing mechanism (1) is fixedly connected to the upper surface of the control workbench (10) at one side close to the touch screen man-machine interface (6) and at the position close to the upper discharging and wire feeding manipulator (3), a material distributing controller (7) is fixedly connected between the magnetic core material distributing mechanism (1) and the touch screen man-machine interface (6), a scratch-proof wire clamping mechanism (5) is fixedly connected to the central position of the upper surface of the control workbench (10), a wire winding manipulator (4) is fixedly connected to the middle position of the front side of the upper surface of the control workbench (10), a wire protecting mechanism (9) is fixedly connected to the middle position of the inner wall of the control workbench (10), a wire hooking mechanism (8) is arranged between the inner top wall and the inner bottom wall of the control workbench (10), and a turnover angle (2) is arranged between the upper surface of the control workbench (10) and the wire winding manipulator (4) and the wire feeding manipulator;
the magnetic core clamping and corner overturning integrated mechanism (2) comprises a semi-annular corner annular guide rail (204), a corner sliding block (205) is connected to the upper position of the corner annular guide rail (204) in a rolling mode through rollers, a corner motor (201) is fixedly connected to the lower surface position of the corner sliding block (205), a corner motor gear (202) is fixedly connected to the driving end of the corner motor (201), a corner gear (203) is arranged at the upper position of the outer wall of the corner annular guide rail (204), the corner gear (203) is connected with the corner motor gear (202) in a meshed mode through gear teeth, a turnover and clamping base (206) is fixedly connected to one side, close to the arc surface of the corner annular guide rail (204), of the upper surface of the corner sliding block (205), and a turnover bearing (210) is arranged at the upper position of the turnover and clamping base (206);
the novel turnover device is characterized in that a clamping outer clamp (214) is fixedly connected to the position of the turnover bearing (210), a clamping inner clamp (213) is rotatably connected to the position of the clamping outer clamp (214), a clamping cylinder (211) is fixedly connected to the back of the turnover bearing (210) through a fixed shaft, a connecting rod is rotatably connected between the telescopic end of the clamping cylinder (211) and the outer wall of the clamping inner clamp (213), a turnover gear (209) is fixedly connected to the outer wall of the fixed shaft between the clamping cylinder (211) and the turnover bearing (210), a turnover motor (207) is fixedly connected to one side, far away from the turnover and the clamping base (206), of the upper surface of the corner sliding block (205), a turnover motor gear (208) is fixedly connected to the driving end of the turnover motor (207), and the turnover motor gear (208) is in meshed connection with the turnover gear (209) through gears;
the feeding and discharging mechanical arm (3) comprises a supporting fixed frame, a transverse transfer mechanical arm (301) is fixedly connected to any side position of the outer wall of the supporting fixed frame, a tangent cylinder (307) is fixedly connected to the telescopic end position of the transverse transfer mechanical arm (301), the telescopic end of the tangent cylinder (307) faces downwards, a fixed connecting plate is fixedly connected to the side wall position of the tangent cylinder (307) and is fixedly connected with a wire feeding needle tube (309) at the lower surface position of the fixed connecting plate, a tangent knife connecting rod (308) is rotatably connected to the position of the wire feeding needle tube (309), a tangent knife is rotatably connected to the position of the tangent knife connecting rod (308), and the telescopic end of the tangent cylinder (307) is rotatably connected with the position of the tangent knife;
a blanking clamp (304) is arranged in the middle of the supporting and fixing frame, a blanking telescopic cylinder (305) is fixedly connected to one side, away from the transverse transfer manipulator (301), of the blanking clamp (304) on the side wall of the supporting and fixing frame, and a material taking magnetic attraction is connected to the telescopic end of the supporting and fixing frame;
the thread hooking mechanism (8) comprises a fixed plate, the fixed plate is fixedly connected with the inner top wall of the control workbench (10) in position, a screw rod (805) is fixedly connected to any one side of the fixed plate in a rotating manner through a fixed frame, a screw rod nut is arranged at the outer wall of the screw rod (805) in a penetrating manner, a screw rod nut connecting plate (806) is fixedly connected to the screw rod nut connecting plate (806), a crochet hook mounting shaft (807) is fixedly connected to the screw rod nut connecting plate (806), a crochet hook locking cap (808) is fixedly connected to the top of the crochet hook mounting shaft (807), and a crochet hook (809) is fixedly connected to the crochet hook locking cap (808);
the screw rod (805) bottom position fixedly connected with screw rod synchronizing wheel (804), fixed plate keep away from screw rod (805) one side bottom position fixedly connected with motor (801), motor (801) drive end position fixedly connected with motor synchronizing wheel (802), be provided with hold-in range (803) between motor synchronizing wheel (802) and screw rod synchronizing wheel (804).
2. An automatic winding machine for magnetic loop inductance special winding method as claimed in claim 1, wherein: and the four corner positions of the lower surface of the control workbench (10) are fixedly connected with brake universal wheels.
3. An automatic winding machine for magnetic loop inductance special winding method as claimed in claim 1, wherein: the magnetic core feed divider (1) is including vibration dish (101), vibration dish discharge gate (102) have been seted up to vibration dish (101) outer wall near the top position, vibration dish discharge gate (102) are kept away from vibration dish (101) one side and are provided with magnetic core body (105), magnetic core body (105) position is provided with magnetic core spacing groove (104), magnetic core spacing groove (104) are located discharge gate position fixedly connected with magnetic core and move carrying cylinder (103).
4. An automatic winding machine for magnetic loop inductance special winding method as claimed in claim 1, wherein: the wire protection mechanism (9) comprises a wire protection connecting plate, a wire protection plate is fixedly connected to the side wall position of the wire protection connecting plate, two symmetrically arranged wire protection grooves (903) are formed in the two sides of the wire protection plate, a front telescopic cylinder (902) is fixedly connected to the wire protection connecting plate, a wire protection plate is fixedly connected to the front telescopic cylinder (902), and a transverse cylinder (901) is fixedly connected to the wire protection plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110091669.6A CN112885598B (en) | 2021-01-23 | 2021-01-23 | Automatic winding machine for magnetic ring inductance special winding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110091669.6A CN112885598B (en) | 2021-01-23 | 2021-01-23 | Automatic winding machine for magnetic ring inductance special winding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112885598A CN112885598A (en) | 2021-06-01 |
| CN112885598B true CN112885598B (en) | 2023-12-22 |
Family
ID=76050614
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| CN114334433B (en) * | 2022-01-26 | 2022-10-14 | 淮安市文善电子有限公司 | Automatic inductor winding equipment and processing method thereof |
| CN114334434B (en) * | 2022-01-27 | 2022-09-20 | 深圳市星特科技有限公司 | Full-automatic T core inductance winding machine |
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