CN109153477B - 形成有支撑板的运输托盘 - Google Patents

形成有支撑板的运输托盘 Download PDF

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CN109153477B
CN109153477B CN201780000418.4A CN201780000418A CN109153477B CN 109153477 B CN109153477 B CN 109153477B CN 201780000418 A CN201780000418 A CN 201780000418A CN 109153477 B CN109153477 B CN 109153477B
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transport tray
hinge
support plate
support plates
coupled
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CN109153477A (zh
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鲁泓一
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    • B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
    • B62D65/18—Transportation, conveyor or haulage systems specially adapted for motor vehicle or trailer assembly lines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
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    • B62D65/14—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components the sub-units or components being passenger compartment fittings, e.g. seats, linings, trim, instrument panels
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Abstract

本发明涉及为了安置输送汽车部件、电子部件等物品而在输送线上使用的运输托盘，尤其，涉及一种在所述运输托盘上形成有能够多段地安置产品输送的支撑板的运输托盘。

Description

形成有支撑板的运输托盘
技术领域
本发明涉及为了安置输送汽车部件、电子部件等物品而在输送线上使用的运输托盘，尤其，涉及一种在所述运输托盘上形成有能够多段地安置产品进行输送的支撑板的运输托盘。
背景技术
一般而言，运输托盘称作输送板(converboard)或简称托板(board)，沿着输送带移动，在上面放置产品，顺次地经过沿着输送带设置的各个步骤，而完成此类产品的组装或检验作业。
此类的组装或检验作业为了进行连续性的作业，在运输托盘上面安置半成品，并通过输送带进行运输，通常的运输托盘是在板形状的底盘上固定结合有多个支撑块，并将产品固定在所述支撑块后进行作业。
作为以往运输托盘中用于搬运座椅的托盘，登录实用新型第0348460号中提供了一种汽车座椅固定用托盘。
所述实用新型提供一种汽车座椅固定用托盘，包括：在表面形成有多个用于支撑汽车座椅(未图示)的托架(11)的主体(1)；沿着所述主体(1)的边缘设置的
Figure BDA0001317697420000011
字型的金属杆(2)；在所述主体(1)可旋转地设置，用于支撑所述金属杆(2)的中间部分的支撑架(3)，其可通过金属杆固定置于主体的上面的面板，但，不能防止在面板上面放置其他产品时在面板上产生印迹的问题。
即，通常使用的汽车座椅由形成驾驶座和副驾驶座的前座(frontseat)和后面的后座(reatseat)构成，在一个车辆总共使用4个座椅，因此，在两个前座上面放置两个后座而沿着输送带移动，进行为座椅的便利性的作业，此时，如果在前座上面放置后座的时间较长，则因后座的荷重，使得在前座上留下印迹，从而，导致品质的损伤。
尤其，使得后座的头靠(headrest)部分向下地装载的情况较多，因此，导致后座的荷重集中在头靠上，从而，在前座上留下较多的头靠产生的印迹。
并且，作为另一个以往技术，登录实用新型第20-0275271号公开了一种汽车座椅运输托盘。
所述实用新型公开了一种汽车座椅运输托盘，包括：在输送带上输送汽车座椅的单体铸塑尼龙底板；与所述单体铸塑尼龙底板的上面结合的中板；及安置于所述中板的上面，由合成树脂制成，并具有用于与所述中板连接的导引孔的多个合成树脂头部，其也是只能安置前座的结构，而无法解决发生上述印迹的问题。
发明内容
发明要解决的问题
从而，本发明提供一种为了安置输送汽车部件、电子部件等物品，在输送线上使用的运输托盘，其目的在于提供一种在所述运输托盘上形成有能够多段地安置产品进行输送的支撑板的运输托盘。
并且，本发明的另一目的在于提供一种运输托盘，其形成有可借助于旋转装置旋转，而能够调整其位置的支撑板，而不妨碍在托盘上放置的产品的作业。
解决问题的技术方案
根据本发明的形成有支撑板的运输托盘，作为在输送线为输送物品而使用的运输托盘，所述运输托盘，包括：直接与输送带接触进行输送的底盘；固定在所述底盘而用于安装产品的安装块，并且，在所述底盘的一侧形成有另外的支撑板，用于在底盘上面放置的产品的上部安置另一个产品。
发明的效果
根据本发明的形成有支撑板的运输托盘，提供一种为了安置输送汽车部件、电子部件等物品而在输送线上使用的运输托盘，其在所述运输托盘上形成有支撑板，能够多段地放置产品运输，从而，在空间运用方面效率较高，并且，所述支撑板可借助于旋转装置而旋转，因此，不妨碍在托盘上放置的产品的作业。
附图说明
图1和图2为本发明的整体构成立体图；
图3为本发明的支撑板和旋转装置的运转图；
图4为本发明的支撑板的旋转状态图；
图5和图6为本发明的运转状态示例图；
图7为本发明的平面结构图；
图8和图9为本发明的使用状态示例图；
图10为本发明的另一实施示例图。
具体实施方式
本发明涉及一种为了安置输送汽车部件、电子部件等物品而在输送线上使用的运输托盘，更详细地，是在所述运输托盘上形成有能够多段地安置产品输送的支撑板的运输托盘。
以下，参照附图详细说明本发明的优选的实施例。
图1和图2为本发明的整体构成立体图；图3为本发明的支撑板和旋转装置的运转图；图4为本发明的支撑板的旋转状态图；图5和图6为本发明的运转状态示例图；图7为本发明的平面结构图，根据本发明的形成有支撑板的运输托盘，作为用于在输送线上输送物品而使用的运输托盘，所述运输托盘，包括：与输送带直接接触而输送的底盘(1)；固定在所述底盘(1)，用于安装产品的安装块(3)，并且，在所述底盘(1)的一侧形成有另外的支撑板(10)，用于在底盘上放置的产品的上部运载另一个产品。
并且，所述支撑板(10)可借助于旋转装置(20)而旋转，因此其位置为可变性的。
首先，底盘(1)是在置于输送带上的状态下与输送带直接触进行输送，通过输送带或输送辊子输送，使用金属或木材等制作芯材，并在芯材的外部涂覆尿烷等制造。
在所述底盘(1)的上部结合有利用铝等金属的加固桩(2)，用于提高底盘的强度，并维持其形状，并且，在所述加固桩(2)的一侧，即，在底盘(1)结合有与要安置的产品的形状符合的多个安装块(3)，所述安装块(3)可利用尿烷等合成树脂制造，从而，能够支撑产品的荷重，并且，不损伤产品。
在所述底盘(1)的一侧形成有另外的支撑板(10)，用于在底盘上放置的产品的上部运载另一个产品，并且，图示的支撑板(10)可制作为如同椅子的底板的棱角进行倒角的四角板形状，或根据情况制造为圆形等形状的截面，或根据产品制造为具有一定的高度并形成凹槽的形状。
所述支撑板(10)可借助于旋转装置(20)而旋转，所述旋转装置(20)，包括：与加固桩(2)可旋转地固定的铰链(26)；与所述铰链(26)结合，可旋转既定角度的旋转框架(22)。
即，在底盘(1)的一侧固定结合有加固桩(2)，在所述加固桩(2)结合有旋转框架，并可通过铰链(26)旋转既定角度，由此，如图1所示，支撑板(10)在位于底盘侧的状态下，将前座(FS)固定在与底盘固定结合的安装块(3)后，将支撑板(10)与旋转框架(22)一同旋转，使其位于前座(FS)的上部，然后，将后座(RS)置于支撑板(10)的上面，而能够将前座(FS)和后座(RS)安置在一个托盘上面移动。
更详细地，所述旋转装置(20)，包括：与加固桩(2)可旋转地固定的铰链(26)；与所述铰链(2)固定结合的连接框架(23)；与所述连接框架(23)的一侧结合的汽缸(24)；与所述汽缸(24)的活塞杆(25)结合，并与支撑板(10)结合的旋转框架(22)；限制旋转框架(22)的旋转角的卡止件(21)。
即，在加固桩(2)形成有凹槽，以使铰链(26)能够***所述凹槽而旋转，并且，在所述铰链(26)的一侧结合有连接框架(23)，在所述连接框架(23)的一侧结合有形成杆的汽缸(24)，在所述汽缸(24)的活塞杆(25)结合有旋转框架(22)，旋转框架(22)可由汽缸(24)的轴方向移动既定距离。
从而，如同图7所示，向所述旋转框架(22)由从汽缸(24)抽出活塞杆(25)的方向施加力量而使其移动后旋转，即成为如同图2的状态，这是为了防止事先在底盘(1)上安装的前座(FS)受到支撑板(10)和旋转框架(22)旋转时的干扰。
即，如同图5所示，如果在底盘(1)上面安装有前座(FS)的状态下，使得旋转框架(22)旋转时，旋转框架(22)或支撑板(10)可能被前座(FS)卡住，因此，为了防止上述的情况，如同图7的箭头方向，将与旋转框架(22)固定结合的活塞杆(25)向汽缸(24)外部抽出，使得旋转半径较大地旋转，防止前座(FS)与旋转框架(22)及支撑板(10)之间的干扰。
并且，旋转框架(22)旋转既定程度后，设置于所述旋转框架的一侧的连接框架(23)与卡止件(21)接触，从而，使得旋转框架成为无法继续旋转的状态，而固定其位置。
在所述底盘(1)的一侧形成有支撑框架(30)，所述支撑框架(30)的构成用于防止输送托盘的过程中在支撑板(10)上安置的后座(RS)被掉落，并且，能够旋转既定角度，因此，在支撑板(10)安置后座(RS)之后，使得支撑框架(30)旋转，而维持后座(RS)的位置。
如图4和图6所示，所述支撑板(10)通过连杆(27)与旋转框架(22)结合并能够旋转，并且，一侧结合有用于固定支撑板(10)的位置的固定杆(28)。
即，所述支撑板(10)通过旋转框架(22)连接于连杆，并以旋转框架(22)为轴自转，因此，能够防止当支撑板(10)时与前座(FS)发生干扰，并且，为了固定自转的支撑板(10)，在支撑板(10)的下部，即，安置后座(RS)的一面的相反侧形成有固定杆(28)，用于维持支撑板(10)的位置，从而，能够稳定地支撑后座(RS)。
并且，优选地，所述汽缸(24)在无另外的外力发生作用的状态下能够维持其位置，并且，根据情况，由减震器(shock absorber)或液压缓冲器(oil damper)、空气缓冲器(airdamper)或弹簧装置构成。
即，如果代替汽缸而形成有弹簧装置时，在安装弹簧的状态下，使得旋转框架(22)旋转，然后，去除外力时，可使得旋转框架(22)借助于弹簧的弹性而恢复原位置，因此，如果不使用本发明的支撑板(10)时，如图1所示，使得支撑板(10)位于底盘的直上方，而便于使用托盘。
并且，可代替所述汽缸(24)形成有与连接框架(23)固定的圆筒形的外壳，使得活塞杆沿着所述外壳移动。在上述的外壳与活塞杆之间可置入DU轴套或轴承等能够减少摩擦力的部件，而能够减少活塞杆的移动所需的负荷。
图8和图9为本发明的使用状态示例图，图8为在底盘(1)上面安装有前座(FS)，为了在其上面防放置后座(RS)，使得支撑板(10)旋转的状态，图9为从前面观察图8的状态，用透明度较高的线表示后座(RS)被安置在支撑板(10)的上部的状态。
图10为本发明的其他实施例的示例图，代替卡止件(21)而利用铰链和铰链结合槽，起到卡止件的作用。
即，在铰链(29)的一侧形成有凸起(29a)，形成于加固桩(2)的铰链结合槽(4)***凸起(29a)，形成使得只能够旋转既定角度的凹槽，而限制铰链(29)的旋转量。
即，形成于铰链结合槽(4)的凹槽角度为225°，凸起(29a)的角度为90°时，铰链能够旋转的角度为(225-90)°，即，135°。
由此，根据本发明的形成有支撑板的运输托盘，提供一种在输送线上使用的用于安置输送汽车部件、电子部件等物品的运输托盘，并且，在所述运输托盘上形成有支撑板，而能够多段地安置输送产品，在空间运用方面具有较高的效率，并且，所述支撑板能够借助于旋转装置旋转，调整其位置，因此，在防止干扰置于托盘上的产品的作业方面具有显著的效果。
附图标记说明
1.底盘 2.加固桩 3.安装块
4.铰链结合槽
10.支撑板
20；旋转装置
21.卡止件 22.旋转框架 23.连接框架
24.汽缸 25.活塞杆 26.铰链
27.连杆 28.固定杆 29.铰链
29a.凸起
30.支撑框架
FS.前座 RS.后座

Claims (8)

1.一种形成有支撑板的运输托盘，用于在输送线上输送物品的运输托盘，其特征在于，
所述运输托盘，包括：底盘(1)，直接与输送带接触而输送；安装块(3)，固定在所述底盘(1)，用于安装产品，
并且，在所述底盘(1)的一侧形成有另外的支撑板(10)，用于在底盘上面的产品的上部安置另一个产品，
所述支撑板(10)可借助于旋转装置(20)而旋转，其位置为可变性的。
2.根据权利要求1所述的形成有支撑板的运输托盘，其特征在于，
所述旋转装置(20)，包括：铰链(26)，可旋转地固定在加固桩(2)；旋转框架(22)，与所述铰链(26)结合，能够旋转既定角度。
3.根据权利要求1所述的形成有支撑板的运输托盘，其特征在于，
所述旋转装置(20)，包括：铰链(26)，可旋转地固定在加固桩(2)；连接框架(23)，与所述铰链(26)固定结合；汽缸(24)，在所述连接框架(23)的一侧结合；旋转框架(22)，与所述汽缸(24)的活塞杆(25)结合，并与支撑板(10)结合，
并且，包括用于限制旋转框架(22)的旋转角的卡止件(21)。
4.根据权利要求1所述的形成有支撑板的运输托盘，其特征在于，
所述支撑板(10)通过连杆(27)与旋转框架(22)结合并旋转，并且，在一侧结合有用于固定支撑板(10)的位置的固定杆(28)。
5.根据权利要求3所述的形成有支撑板的运输托盘，其特征在于，
所述汽缸(24)是代替汽缸而由弹簧装置构成，在安装弹簧的状态下使得旋转框架(22)旋转之后，解除外力时，旋转框架(22)可借助于弹簧的弹性而恢复原位置。
6.根据权利要求3所述的形成有支撑板的运输托盘，其特征在于，
代替所述汽缸(24)而形成有与连接框架(23)固定的圆筒形的外壳，使得活塞杆沿着所述外壳而移动，并且，在所述外壳与活塞杆之间置入能够减少摩擦力的部件，从而，减少活塞杆的移动所需的负荷。
7.根据权利要求3所述的形成有支撑板的运输托盘，其特征在于，
代替所述铰链(26)形成有形成凸起(29a)的铰链(29)，在加固桩(2)上形成的铰链结合槽(4)上形成有凹槽，用于***凸起(29a)并只能旋转既定角度，从而，能够限制铰链(29)的旋转量，起到代替卡止件(21)的作用。
8.根据权利要求6所述的形成有支撑板的运输托盘，其特征在于，所述能够减少摩擦力的部件为轴承。
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