diameter detection device of standard ball
Technical Field
The invention relates to the technical field of standard ball production detection, in particular to a diameter detection device for a standard ball.
Background
The steel ball is divided into grinding, forging and casting according to the production and processing technology. The steel ball is divided into bearing steel ball, stainless steel ball, carbon steel ball, copper bearing steel ball alloy ball, etc. according to the processing material. The bearing steel ball is an important industrial basic part, the alloy steel ball is a spherical ferroalloy wear-resistant body which is generated by taking carbon, chromium, manganese, molybdenum and the like as main added metal elements and adopting forging, spinning, rolling, casting and other modes, the size of a standard ball needs to be measured after production, most of the existing measuring methods are manually measured by using a micrometer, and the method is low in efficiency, long in time consumption and high in labor intensity.
Disclosure of Invention
technical problem to be solved
Aiming at the defects of the prior art, the invention provides a diameter detection device of a standard ball, which solves the problems of low efficiency and long time consumption in the traditional measurement and improves the measurement efficiency.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a diameter detection device of a standard ball comprises a box body, wherein a first fixing plate and a second fixing plate are fixedly connected between two opposite sides of the inner wall of the box body from left to right in sequence, a supporting plate is fixedly connected between the two opposite sides of the inner wall of the box body and positioned above the first fixing plate, a first motor is fixedly connected to one side of the bottom of the inner wall of the box body, an output shaft end of the first motor is fixedly connected with a speed reducer through a shaft coupling, an output shaft end of the speed reducer is fixedly connected with a rotating device, one side of the rotating device is fixedly connected with a rotating shaft, one end of the rotating shaft penetrates through the bottom of the first fixing plate and extends to the top of the first fixing plate, one end of the rotating shaft extends to the top of the first fixing plate and is fixedly connected with a gear set, one side of the gear set is fixedly connected with a first, one end of the first transmission shaft extending to the top of the supporting plate is fixedly connected with a first transmission wheel, one side of the top of the first fixing plate is rotatably connected with a second transmission shaft, one end of the second transmission shaft penetrates through the bottom of the supporting plate and extends to the top of the supporting plate, one end of the second transmission shaft extending to the top of the supporting plate is fixedly connected with a second transmission wheel, the surfaces of the first transmission wheel and the second transmission wheel are in transmission connection through a transmission belt, the top of the box body is fixedly connected with a second motor through a motor fixing frame, an output shaft of the second motor is fixedly connected with a first belt pulley, a pair of fixing seats are fixedly connected between two opposite sides of the inner wall of the box body, the surfaces of the fixing seats are all rotatably connected with a first lead screw, one end of the first lead screw penetrates through the top of the inner wall of the box body and extends to the outside of the box, the utility model discloses a lead screw, including first belt pulley, second belt pulley, first lead screw, movable plate, bottom fixedly connected with rotary device of movable plate, rotary device's bottom fixedly connected with presss from both sides and gets the device, the top fixedly connected with third motor of second fixed plate, the output shaft of third motor is connected with the second belt through third belt pulley transmission, one side transmission of second belt is connected with detection device, bottom one side fixedly connected with control box of box inner wall, the bottom of control box inner wall is fixedly connected with data comparator, feedback module, central processing unit in proper order.
Preferably, the rotating device comprises a driving plate and a grooved wheel, a convex arc locking plate is fixedly connected to the top of the driving plate, a cylindrical pin is fixedly connected to the edge of the top of the driving plate, a radial groove is formed in the surface of the grooved wheel, a concave arc locking surface is arranged on the side surface of the grooved wheel, and the cylindrical pin is in sliding connection with the radial groove.
Preferably, the first driving wheel, the second driving wheel and the conveyor belt are arranged in pairs and symmetrically.
Preferably, the gear set includes a first gear, a center of the first gear is fixedly connected to one of the first transmission shafts, a surface of the first gear is engaged with a second gear, a center of the second gear is fixedly connected to the rotation shaft, a surface of the second gear is engaged with a third gear, a center of the third gear is rotatably connected to the top of the first fixing plate through a middle shaft, a surface of the third gear is engaged with a fourth gear, and a center of the fourth gear is fixedly connected to the other first transmission shaft.
Preferably, rotary device is including moving the case, fixedly connected with baffle between the relative both sides of removal incasement wall, one side fixedly connected with fourth motor of removal incasement wall, the output shaft fixedly connected with fifth gear of fourth motor, the surface toothing of fifth gear is connected with the sixth gear, the central fixedly connected with dwang of sixth gear, and the one end of dwang runs through the bottom of baffle, removal incasement wall in proper order and extends to the outside of removal case.
Preferably, the clamping device comprises a bottom box and a pin shaft, the bottom of the bottom box is fixedly connected with the bottom of the rotating device, the two sides of the bottom of the inner wall of the bottom box are both slidably connected with sliding blocks, an electric telescopic rod is fixedly connected between the two opposite sides of the sliding blocks, the surface of the pin shaft is rotatably connected with a clamping jaw, and the tops of the two sliding blocks are rotatably connected with the clamping jaw through cylindrical pins.
Preferably, the detection device comprises a pair of bases, the bottoms of the bases are fixedly connected with the top of the second fixing plate, the centers of the bases are rotatably connected with a second lead screw, a fourth belt pulley is fixedly connected to the middle of the surface of the second lead screw, a moving block is connected to the surface of the second lead screw in a threaded manner, a vertical plate is fixedly connected to the surface of the moving block, a detection plate is fixedly connected to the top of one side of the vertical plate through a connecting rod, a pressure sensor is fixedly connected to one side of the detection plate, a grating ruler displacement sensor is fixedly connected to the bottom of the vertical plate, and one side of the grating ruler displacement sensor is fixedly connected with the top of the second fixing.
preferably, through holes are formed in the two sides of the top of the supporting plate and located at the corresponding positions of the rotating devices, sliding plates are fixedly connected to the two sides of the inner wall of the box body and located at the corresponding positions of the through holes, and control keys are fixedly connected to one side of the box body.
preferably, the output end of the grating ruler displacement sensor is connected with the input end of the data comparator, the output end of the data comparator is connected with the input end of the feedback module, the output ends of the feedback module and the control key are connected with the input end of the central processing unit, and the output end of the central processing unit is connected with the input ends of the data comparator, the fourth motor and the electric telescopic rod respectively.
Preferably, a matched feed port is formed in the position, corresponding to the conveyor belt, on one side of the box body, and a matched discharge port is formed in the position, corresponding to the sliding plate, on one side of the box body.
(III) advantageous effects
The invention provides a diameter detection device of a standard ball. The method has the following beneficial effects:
(1) The diameter detection device of the standard ball is characterized in that a first fixing plate and a second fixing plate are fixedly connected between two opposite sides of the inner wall of a box body from left to right in sequence, a supporting plate is fixedly connected between the two opposite sides of the inner wall of the box body and positioned above the first fixing plate, a first motor is fixedly connected to one side of the bottom of the inner wall of the box body, a speed reducer is fixedly connected to the output shaft end of the first motor through a coupler, a rotating device is fixedly connected to the output shaft end of the speed reducer, a rotating shaft is fixedly connected to one side of the rotating device, one end of the rotating shaft penetrates through the bottom of the first fixing plate and extends to the top of the first fixing plate, a gear set is fixedly connected to one end of the rotating shaft extending to the top of the first fixing plate, a first transmission shaft is fixedly connected to one side of the gear set, the utility model discloses a standard ball motion detection device, including backup pad, first transmission shaft, second transmission shaft, first transmission shaft extends to the first transmission wheel of one end fixedly connected with at backup pad top, top one side of first fixed plate is rotated and is connected with the second transmission shaft, the one end of second transmission shaft runs through the bottom of backup pad and extends to the top of backup pad, the one end fixedly connected with second drive wheel that the second transmission shaft extends to the backup pad top, first transmission wheel passes through the conveyer belt transmission with the surface of second drive wheel and is connected, and the conveyer belt that sets up through the symmetry realizes driving in proper order and waits to detect standard ball.
(2) the diameter detection device of the standard ball is characterized in that a second motor is fixedly connected to the top of a box body through a motor fixing frame, a first belt pulley is fixedly connected to an output shaft end of the second motor, a pair of fixing seats are fixedly connected between two opposite sides of the inner wall of the box body, the surfaces of the fixing seats are rotatably connected with a first lead screw, one end of the first lead screw penetrates through the top of the inner wall of the box body and extends to the outside of the box body, one end of the first lead screw extending to the outside of the box body is fixedly connected with a second belt pulley, the surfaces of the first belt pulley and the second belt pulley are in transmission connection through a first belt, a movable plate is in threaded connection with the surface of the first lead screw, a rotating device is fixedly connected to the bottom of the movable plate, a clamping device is fixedly connected to the bottom of the rotating device, the ball is rapidly clamped through the clamping device, the accuracy of the detection result is ensured.
(3) The diameter detection device of this kind of standard ball, top fixedly connected with third motor through the second fixed plate, the output shaft end of third motor is connected with the second belt through third belt pulley transmission, one side transmission of second belt is connected with detection device, bottom one side fixedly connected with control box of box inner wall, fixedly connected with data comparator, feedback module, central processing unit in proper order are detected the diameter of ball through detection device to the bottom of control box inner wall, improve work efficiency, reduce intensity of labour.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the rotating device of the present invention;
FIG. 3 is a schematic structural view of the gear assembly of the present invention;
FIG. 4 is a schematic structural diagram of a rotary device according to the present invention;
FIG. 5 is a schematic view of the gripping device of the present invention;
FIG. 6 is a schematic structural diagram of the detecting device of the present invention;
FIG. 7 is a schematic block diagram of the detection of the present invention;
Fig. 8 is a schematic block diagram of the transfer portion of the present invention.
In the figure: 1-box body, 2-first fixed plate, 3-second fixed plate, 4-supporting plate, 5-first motor, 6-coupler, 7-reducer, 8-rotating device, 81-driving dial, 82-convex arc locking disc, 83-cylindrical pin, 84-concave arc locking surface, 85-grooved wheel, 86-radial groove, 9-rotating shaft, 10-gear set, 101-first gear, 102-second gear, 103-third gear, 104-fourth gear, 11-first transmission shaft, 12-first transmission wheel, 13-second transmission shaft, 14-second transmission wheel, 15-transmission belt, 16-motor fixed frame, 17-second motor, 18-first belt pulley, 19-fixed seat, 20-a first screw rod, 21-a second belt pulley, 22-a first belt, 23-a moving plate, 24-a rotating device, 241-a moving box, 242-a clapboard, 243-a fourth motor, 244-a fifth gear, 245-a sixth gear, 246-a rotating rod, 25-a clamping device, 251-a bottom box, 252-an electric telescopic rod, 253-a sliding block, 254-a pin shaft, 255-a clamping jaw, 26-a third motor, 27-a third belt pulley, 28-a second belt, 29-a detection device, 291-a base, 292-a second screw rod, 293-a fourth belt pulley, 294-a moving block, 295-a vertical plate, 296-a connecting rod, 297-a detection plate, 298-a pressure sensor, 299-a ruler displacement sensor, 296-a grating displacement sensor, 30-a control box, 31-a data comparator, 32-a feedback module, 33-a central processing unit, 34-a material sliding plate and 35-a control key.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: a diameter detection device of a standard ball comprises a box body 1, a first fixing plate 2 and a second fixing plate 3 are fixedly connected between two opposite sides of the inner wall of the box body 1 from left to right in sequence, a supporting plate 4 is fixedly connected between the two opposite sides of the inner wall of the box body 1 and positioned above the first fixing plate 2, a first motor 5 is fixedly connected with one side of the bottom of the inner wall of the box body 1, an output shaft end of the first motor 5 is fixedly connected with a speed reducer 7 through a coupler 6, an output shaft end of the speed reducer 7 is fixedly connected with a rotating device 8, the rotating device 8 comprises a driving dial 81 and a grooved wheel 85, a convex arc locking disc 82 is fixedly connected with the top of the driving dial 81, a cylindrical pin 83 is fixedly connected with the edge of the top of the driving dial 81, a radial groove 86 is formed in the surface of the grooved wheel 85, a concave arc locking, intermittent motion is achieved, leaving time for diameter detection. One side of the rotating device 8 is fixedly connected with a rotating shaft 9, one end of the rotating shaft 9 penetrates through the bottom of the first fixing plate 2 and extends to the top of the first fixing plate 2, one end of the rotating shaft 9 extending to the top of the first fixing plate 2 is fixedly connected with a gear set 10, the gear set 10 comprises a first gear 101, the center of the first gear 101 is fixedly connected with one of the first transmission shafts 11, the surface of the first gear 101 is meshed with a second gear 102, the center of the second gear 102 is fixedly connected with the rotating shaft 9, the surface of the second gear 102 is meshed with a third gear 103, the center of the third gear 103 is rotatably connected with the top of the first fixing plate 2 through a central shaft, the surface of the third gear 103 is meshed with a fourth gear 104, the center of the fourth gear 104 is fixedly connected with the other first transmission shaft 11, one side of the gear set 10 is fixedly connected with the first transmission shaft 11, the bottom that backup pad 4 was run through to the one end of first transmission shaft 11 and extend to the top of backup pad 4, first transmission shaft 11 extends to the first transmission wheel 12 of the one end fixedly connected with at backup pad 4 top, top one side of first fixed plate 2 is rotated and is connected with second transmission shaft 13, the one end of second transmission shaft 13 runs through the bottom of backup pad 4 and extends to the top of backup pad 4, second transmission shaft 13 extends to the one end fixedly connected with second transmission wheel 14 at backup pad 4 top, first transmission wheel 12 passes through conveyer belt 15 transmission with the surface of second transmission wheel 14 and is connected, realize that two conveyer belts 15 guarantee the feeding of ball, guarantee the operation process and have the order, avoid appearing the mistake. The top of the box body 1 is fixedly connected with a second motor 17 through a motor fixing frame 16, an output shaft end of the second motor 17 is fixedly connected with a first belt pulley 18, a pair of fixing seats 19 is fixedly connected between two opposite sides of the inner wall of the box body 1, the surfaces of the fixing seats 19 are rotatably connected with a first screw rod 20, one end of the first screw rod 20 penetrates through the top of the inner wall of the box body 1 and extends to the outside of the box body 1, one end of the first screw rod 20 extending to the outside of the box body 1 is fixedly connected with a second belt pulley 21, the surfaces of the first belt pulley 18 and the second belt pulley 21 are in transmission connection through a first belt 22, the surface of the first screw rod 20 is in threaded connection with a moving plate 23, the bottom of the moving plate 23 is fixedly connected with a rotating device 24 to realize the lifting of the rotating device 24, the rotating device 24 comprises a moving box 241, a partition 242 is fixedly connected between two opposite, a fifth gear 244 is fixedly connected to an output shaft of the fourth motor 243, a sixth gear 245 is engaged and connected to a surface of the fifth gear 244, a rotating rod 246 is fixedly connected to a center of the sixth gear 245, one end of the rotating rod 246 sequentially penetrates through the partition plate 242 and the bottom of the inner wall of the moving box 241 and extends to the outside of the moving box 241, the bottom of the rotating device 24 is fixedly connected with the clamping device 25, the clamping device 25 comprises a bottom box 251 and a pin shaft 254, the bottom of the bottom box 251 is fixedly connected with the bottom of the rotating device 24, two sides of the bottom of the inner wall of the bottom box 251 are both connected with a sliding block 253 in a sliding mode, an electric telescopic rod 252 is fixedly connected between two opposite sides of the sliding block 253, a clamping jaw 255 is rotatably connected on the surface of the pin shaft, and the tops of the two sliding blocks 253 are rotatably connected with the clamping jaw 255 through the cylindrical pin, so that the detection position of the standard ball is fixed, the normal detection is ensured, and the working efficiency is improved. A third motor 26 is fixedly connected to the top of the second fixing plate 3, an output shaft end of the third motor 26 is in transmission connection with a second belt 28 through a third belt pulley 27, one side of the second belt 28 is in transmission connection with a detection device 29, the detection device 29 comprises a pair of bases 291, the bottoms of the bases 291 are fixedly connected with the top of the second fixing plate 3, the centers of the two bases 291 are rotatably connected with a second lead screw 292, a fourth belt pulley 293 is fixedly connected to the middle of the surface of the second lead screw 292, a moving block 294 is in threaded connection with the surface of the second lead screw 292, a vertical plate 295 is fixedly connected to the surface of the moving block 294, a detection plate 297 is fixedly connected to the top of one side of the vertical plate 295 through a connecting rod 296, a pressure sensor 298 is fixedly connected to one side of the detection plate 297, a grating scale displacement sensor 299 is fixedly connected to the bottom of the vertical plate 295, realize intellectual detection system, reduce intensity of labour, guarantee the reliability. Bottom one side fixedly connected with control box 30 of box 1 inner wall, the bottom fixedly connected with data comparator 31 in proper order of control box 30 inner wall, feedback module 32, central processing unit 33, the top both sides of backup pad 4 just are located the corresponding position of rotary device 24 and have seted up the through-hole, the both sides of box 1 inner wall just are located the corresponding position fixedly connected with sliding plate 34 of through-hole, one side fixedly connected with control button 35 of box 1, box 1 one side just is located the corresponding position of conveyer belt 15 and has seted up the feed inlet of adaptation, box 1 one side just is located the corresponding position of sliding plate 34 and has seted up the discharge gate of adaptation.
When the automatic feeding device works, the first motor 5 is started, the rotating device 8 is driven to rotate through the speed reducer 7, the conveying belt 15 is driven to rotate through the meshing transmission of the gears and the first transmission shaft 11, the ordered feeding of the spheres is realized, the first screw rod 20 is driven to rotate through the belt transmission through the second motor 17, the moving plate 23 is driven to move up and down, the spheres are placed at a fixed detection position through the rotating device 24 and the clamping device 25, the third motor 26 enables the second screw rod 292 to rotate through the belt transmission, the vertical plate 295 moves oppositely, when the surfaces of the spheres are touched, the vertical plate 295 stops moving, the grating ruler displacement sensor 299 transmits a detection signal to the data comparator 30, the comparison is carried out through a set standard value, if the error range is within, the fourth motor 243 drives the clamping device 25 to place the spheres into the sliding plate 34 at the left side of the advancing direction of the spheres, if the, the fourth motor 243 drives the gripping device 25 to place the balls into the sliding plate 34 on the right side of the advancing direction of the balls, and the automatic detection and sorting work is completed.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.