CN107150393A - The broken bamboo machine of one kind automation - Google Patents
The broken bamboo machine of one kind automation Download PDFInfo
- Publication number
- CN107150393A CN107150393A CN201710379889.2A CN201710379889A CN107150393A CN 107150393 A CN107150393 A CN 107150393A CN 201710379889 A CN201710379889 A CN 201710379889A CN 107150393 A CN107150393 A CN 107150393A
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- Prior art keywords
- thick bamboo
- clamping
- bamboo
- broken
- bamboo tube
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L7/00—Arrangements for splitting wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L5/00—Manufacture of veneer ; Preparatory processing therefor
- B27L5/02—Cutting strips from a rotating trunk or piece; Veneer lathes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The present invention relates to the broken bamboo machine of one kind automation, including feed device, clamping and positioning device, broken bamboo pushing disk device, cutter rotating disc device, output device and control system, the feed device and the clamping and positioning device are respectively at the both sides of described broken bamboo pushing disk device one end, the cutter rotating disc device is in the broken bamboo pushing disk device close to the front portion of the feed device and one end of the clamping and positioning device, and the output device is in the afterbody of the cutter rotating disc device；The control system control feed device, clamping and positioning device, broken bamboo pushing disk device, cutter rotating disc device and output device coordinated operation.The beneficial effects of the invention are as follows：The broken bamboo function accurately controls the coordinated operation of each device, and the conveying, positioning to thick bamboo tube are reliable, thick bamboo tube accurately can be cut into bamboo cane, and can transfer out the bamboo cane finally cut, and automaticity is higher, improves production efficiency.
Description
Technical field
The present invention relates to bamboo product manufacture field, and in particular to the broken bamboo machine of one kind automation.
Background technology
In the production process of summer sleeping bamboo mat, bamboo flooring and Bamboo cutting board, the first procedure is that thick bamboo tube is cutd open into bamboo cane.It is existing
Broken bamboo machine class is more, and such as B of Publication No. CN 102717414 Chinese patent discloses a kind of novel numerical control and breaks bamboo machine, but
It is that it has following defect：
1st, the conveying to thick bamboo tube is unreliable, causes thick bamboo tube not transmit successively smoothly；
2nd, when cutting bamboo tube, the positioning to thick bamboo tube is unreliable, cutting easily error；
3rd, the mechanism that bamboo cane is transferred out that will finally cut is not provided with, automaticity is not high；
4th, control system can not accurately control the coordinated operation of each device.
The content of the invention
In summary, in order to overcome the shortcomings of the prior art, the technical problems to be solved by the invention are to provide one
Plant the broken bamboo machine of automation.
The technical scheme that the present invention solves above-mentioned technical problem is as follows：The broken bamboo machine of one kind automation, including feed device, folder
Hold positioner, broken bamboo pushing disk device, cutter rotating disc device, output device and control system, the feed device and the folder
The both sides that positioner is respectively at described broken bamboo pushing disk device one end are held, the cutter rotating disc device is in the broken bamboo push-plate
Device turns close to the front portion of the feed device and one end of the clamping and positioning device, the output device in the cutter
The afterbody of disk device；
The control system first controls the clamping and positioning device to clamp the thick bamboo tube that the feed device is conveyed, and controls
The thick bamboo tube made the cutter rotating disc device and clamped is aligned, then controls the broken bamboo pushing disk device to push the thick bamboo tube clamped to
The cutter rotating disc device cuts into bamboo cane, finally controls the output device to export bamboo cane.
The beneficial effects of the invention are as follows：The broken bamboo function accurately controls the coordinated operation of each device, to conveying, calmly for thick bamboo tube
Position is reliable, thick bamboo tube accurately can be cut into bamboo cane, and can transfer out the bamboo cane finally cut, and automaticity is higher,
Improve production efficiency.
On the basis of above-mentioned technical proposal, the present invention can also do following improvement：
Further, the feed device includes charging saddle and frame, and the frame is vertically arranged, the charging saddle and
The clamping and positioning device is respectively at the both sides of the frame；Both sides in the frame respectively can in vertical direction winding
Being provided with for transmission is uniformly provided with extension and the U-shaped plate for conveying thick bamboo tube on the outside of it on driving chain, the driving chain；
The charging saddle is provided with the charging motor for driving the driving chain to rotate, and stock guide on the charging saddle is towards described
Driving chain extends the U-shaped plate for being conveyed to thick bamboo tube and being below obliquely；
The top of the frame side is provided with the inductor in place for being used for detecting that thick bamboo tube reaches frame top position, the machine
The top of frame opposite side is provided with the diameter detection inductor for the diameter for being used to detect the thick bamboo tube up to frame top position.
Beneficial effect using above-mentioned further scheme is：Realize to broken bamboo machine and send into thick bamboo tube and the survey to thick bamboo tube diameter
Amount.
Further, side of the frame away from the charging saddle is provided with inverted L-type support, the cradle top
Cross bar is provided with pin, and one end of the pin is connected by spring with the middle part of the cross bar, and the other end of the pin is oblique
Reached after extending downwardly and the cross bar is hinged in the middle part of the top of the driving chain, and the pin close to the transmission
The end of chain side.
Beneficial effect using above-mentioned further scheme is：The position that thick bamboo tube is transported to inductor in place makes a short pause,
In the presence of spring, two pins with spring compress thick bamboo tube, prevent thick bamboo tube from deviating from U-shaped plate in the presence of inertia；Diameter is examined
Survey inductor to have tested after the diameter of thick bamboo tube, chain continues to play, and pin can also produce certain effect to the pressure of thick bamboo tube, make
Obtaining thick bamboo tube can be with the more stable clamping and positioning device rolled down to up.
Further, the clamping and positioning device includes supporting plate, clamping limb and cylinder；The supporting plate has two, two
The supporting plate is hinged on the upper surface of described broken bamboo pushing disk device one end, and the supporting plate is with being on the U-shaped plate in top
The end positions of thick bamboo tube correspond, rolled in the supporting plate from the U-shaped plate provided with accepting along the pin
The neck of the thick bamboo tube fallen；The clamping limb is in the top of the supporting plate；The cylinder has two, two cylinder difference
Both sides in described broken bamboo pushing disk device one end, it is connected and band by connecting rod with the supporting plate and the clamping limb respectively
Both dynamic opposing oscillatories clamp the thick bamboo tube tumbled.
Beneficial effect using above-mentioned further scheme is：Realize the positioning and clamping to thick bamboo tube, it is ensured that below can be accurate
Cutting bamboo tube.
Further, the broken bamboo pushing disk device includes I-beam and saddle；The supporting plate is hinged on the I-beam one
The upper surface at end, the cylinder is respectively at the both sides of described I-beam one end；
The I-beam is elongate configuration, is slidably provided with the saddle, the saddle and sets on the I-beam
There is the thick bamboo tube for living the supporting plate and the gripping arm to push the push rod that the cutter rotating disc device is cut to.
Further, the I-beam is provided with the slide rail slided for the saddle, and band is provided with the both sides of the I-beam
The draw chain that the saddle is moved along the slide rail is moved, is turned in the bottom of the I-beam provided with the drive draw chain
Dynamic motor.
Beneficial effect using above-mentioned further scheme is：Realization accurately pushes the thick bamboo tube of clamping to cutter rotating disc.
Further, the cutter rotating disc device includes board, rotating disk and braking mechanism, and the board is in the I-beam
The front portion of one end, is rotatably provided with close on the rotating disk, the rotating disk in the board close to the outside of the I-beam
Uniform annular is disposed with multiple circular holes at the position of its periphery, cutting is respectively provided with each described circular hole position different
The cutterhead of the thick bamboo tube of diameter；The cutterhead includes the blade that multiple relatively described circular holes are evenly arranged, the same cutterhead
One end of blade collects in the center of circle of the circular hole and close to the outside of the I-beam, inwall of its other end towards the circular hole
Extend obliquely out；
The first orientation sensing of the position for being used to detect clamped thick bamboo tube is provided between the I-beam and the rotating disk
Device, the rotating disk is provided with one-to-one and for detecting the second alignment sensor of corresponding cutterhead position with the cutterhead；
The board is rotated provided with the drive rotating disk, and passes through the testing result of first inductor and second inductor
The positioning motor that the corresponding cutterhead and the thick bamboo tube clamped are axially aligned, the push rod pushes the thick bamboo tube clamped to
The corresponding cutterhead is cut, on the board and the correspondence rotating disk lower section provided with the speed for controlling the rotating disk to rotate
The braking mechanism of degree.
Beneficial effect using above-mentioned further scheme is：Realize and cutterhead is chosen according to the diameter of thick bamboo tube, and thick bamboo tube is entered
Row cutting.
Further, the output device includes surge drum, press strip mechanism and output motor；On the board and described in correspondence
Support base is provided with the position of one alignd in cutterhead with the thick bamboo tube clamped；The surge drum is that a port is larger another
The individual less conical hollow structure in port, the larger port of the surge drum is fixed on the support base, the surge drum compared with
Small port away from the rotating disk direction it is horizontal-extending be connected with the press strip mechanism, it is and the surge drum, described
Axially aligned in cutterhead with one alignd, the thick bamboo tube clamped and the thick bamboo tube three clamped, thick bamboo tube is by the corresponding knife
After the bamboo cane that disk is cut into is entered in the surge drum through the circular hole, then bamboo machine is output to brokenly by the press strip mechanism
Outside；
The press strip mechanism includes pinch roller and reduction box；The pinch roller has two groups, and pinch roller described in two groups is setting up and down in institute
State the outside of surge drum small end mouthful；The output motor is in the bottom of the board, and the output of the output motor
End drives the pinch roller to roll and the bamboo cane cut into is output to brokenly into bamboo between two groups of pinch rollers up and down by the reduction box
Outside machine.
Beneficial effect using above-mentioned further scheme is：Realize and the bamboo cane after cutting is exported, and while output
Sizing is contributed to its nip drum by press strip mechanism.
Further, the control system includes power module, master control borad and eight road SCR AC amplification tube modules；
The power module, its be respectively the feed device, the clamping and positioning device, the broken bamboo pushing disk device,
The operation of the cutter rotating disc device and the output device provides electric energy；
The master control borad, its by it is described to level detection sensor, first inductor and second inductor adopt
Collect the data signal of inductance approach switch input, inputted by diameter detection sensor collection measurement thick bamboo tube diameter light curtain
Analog signal, and by data signal and analog-signal transitions into exporting after low voltage control signal；
Eight road SCR AC amplification tube module, the low voltage control signal that the master control borad is exported is changed into by it
By handling the feed device, the clamping and positioning device, the broken bamboo pushing disk device, the cutter rotating disc device and described
Logical relation between output device controls the high-tension control signal of its coordinated operation.
Further, the power module includes AC power supplies, ACV power supplys, DCV power supplys and DCV power supplys；
The master control borad is the STM master control borads based on STM32F103ZET6 chips；
The high-tension control signal by control the charging motor, the motor, the positioning motor and
The respective relay of output motor controls the feed device, the broken bamboo pushing disk device, the cutter rotating disc respectively
The operation of device and the output device；The high-tension control signal is by controlling the magnetic valve of the cylinder to control
State the operation of clamping and positioning device.
Beneficial effect using above-mentioned further scheme is：Realize that control system accurately controls feed device, clamping fixed
Position device, the coordinated operation for breaking bamboo pushing disk device, cutter rotating disc device and output device.
Brief description of the drawings
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is feed device figure；
Fig. 3 is the installation diagram of clamping and positioning device and broken bamboo pushing disk device；
Fig. 4 is the installation diagram of cutter rotating disc device and output device；
Fig. 5 is the theory diagram of control system；
Fig. 6 is the flow chart of control system.
In accompanying drawing, the list of parts representated by each label is as follows：
1st, feed device, 1-1, charging saddle, 1-1-1 stock guides, 1-2, frame, 1-3, driving chain, 1-4, U-shaped plate,
1-5, charging motor, in place 1-6, inductor, 1-7, diameter detection inductor, 1-8, support, 1-8-1, pin, 1-8-2, bullet
Spring；2nd, clamping device, 2-1, supporting plate, 2-2 clamping limbs, 2-3, cylinder；3rd, broken bamboo pushing disk device, 3-1, I-beam, 3-1-1,
Slide rail, 3-2, saddle, 3-4, draw chain, 3-5 motors；4th, cutter rotating disc device, 4-1, board, 4-2, sabot, 4-3,
Braking mechanism, 4-4, cutterhead, 4-5, positioning motor, 4-6, the first alignment sensor, 4-7, the second alignment sensor, 5, output dress
Put, 5-1, surge drum, 5-2, press strip mechanism, 5-2-1, pinch roller, 5-2-2, reduction box, 5-3, output motor, 5-4, support base.
Embodiment
The principle and feature of the present invention are described below in conjunction with accompanying drawing, the given examples are served only to explain the present invention, and
It is non-to be used to limit the scope of the present invention.
As shown in figure 1, a kind of broken bamboo machine of automation, including feed device 1, clamping and positioning device 2, broken bamboo pushing disk device 3,
Cutter rotating disc device 4, output device 5 and control system, the feed device 1 and the clamping and positioning device 2 are respectively at institute
The both sides of the one end of bamboo pushing disk device 3 are stated brokenly, the cutter rotating disc device 4 is in the broken bamboo pushing disk device 3 close to the feeding
The front portion of one end of device 1 and the clamping and positioning device 2, the output device 5 is in the tail of the cutter rotating disc device 4
Portion；The control system first controls the clamping and positioning device 2 to clamp the thick bamboo tube that the feed device 1 is conveyed, and controls
The cutter rotating disc device 4 and the thick bamboo tube clamped are aligned, then control the broken bamboo pushing disk device 3 to push the thick bamboo tube clamped to
The cutter rotating disc device 4 cuts into bamboo cane, finally controls the output device 5 to export bamboo cane.
As shown in Fig. 2 the feed device 1 includes charging saddle 1-1 and frame 1-2, the frame 1-2 is vertically arranged,
The charging saddle 1-1 and the clamping and positioning device 2 are respectively at the both sides of the frame 1-2；On the frame 1-2
Both sides respectively vertical direction be arranged with can be driven provided with being uniformly provided with to it on driving chain 1-3, the driving chain 1-3
Outside extends and is used for the U-shaped plate 1-4 for conveying thick bamboo tube；It is described driving chain 1-3 turns provided with driving on the charging saddle 1-1
Stock guide 1-1-1 on dynamic charging motor 1-5, the charging saddle 1-1 extends bamboo obliquely towards the driving chain 1-3
Cylinder is conveyed to the U-shaped plate 1-4 being below.The top of the frame 1-2 sides, which is provided with, to be used to detect that thick bamboo tube reaches frame 1-2 tops
The inductor 1-6 in place of portion position, the top of the frame 1-2 opposite sides, which is provided with, to be used to detect up to frame 1-2 tip positions
Thick bamboo tube diameter diameter detection inductor 1-7.
Sides of the frame 1-2 away from the charging saddle 1-1 is provided with inverted L-type support 1-8, the support 1-8
The one end of the cross bar at top provided with pin 1-8-1, the pin 1-8-1 is by spring 1-8-2 with connecting in the middle part of the cross bar
Connect, the other end of the pin 1-8-1 reaches the top of the driving chain 1-3, and the pin 1- after extending obliquely
End of the cross bar close to the driving chain 1-3 sides is hinged in the middle part of 8-1.
As shown in figure 3, the clamping and positioning device 2 includes supporting plate 2-1, clamping limb 2-2 and cylinder 2-3；The support
Plate 2-1 has two, and two supporting plate 2-1 are hinged on the upper surface of described broken one end of bamboo pushing disk device 3, and the support
Plate 2-1 and the thick bamboo tube on the U-shaped plate 1-4 in top end positions are corresponded, and are provided with and are accepted on the supporting plate 2-1
Along the neck of the pin 1-8-1 thick bamboo tubes tumbled from the U-shaped plate 1-4；The clamping limb 2-2 is in the supporting plate
2-1 top；The cylinder 2-3 has two, and two cylinder 2-3 are respectively at the two of described broken one end of bamboo pushing disk device 3
Side, it is connected with the supporting plate 2-1 and the clamping limb 2-2 by connecting rod and drives both opposing oscillatories to clamp rolling respectively
The thick bamboo tube fallen.
As shown in figure 3, the broken bamboo pushing disk device 3 includes I-beam 3-1 and saddle 3-2；The supporting plate 2-1 is hinged on
The upper surface of described I-beam 3-1 one end, the cylinder 2-2 is respectively at the both sides of described I-beam 3-1 one end；
The I-beam 3-1 is elongate configuration, the saddle 3-2 is slidably provided with the I-beam 3-1, specifically
It is as follows：The I-beam 3-1 is provided with the slide rail 3-1-1 slided for the saddle 3-2, is set in the both sides of the I-beam 3-2
There is the draw chain 3-4 for driving the saddle 3-2 to be moved along the slide rail 3-1-1, be provided with the bottom of the I-beam 3-1
The motor 3-5 for driving the draw chain to rotate.
The saddle 3-2, which is provided with, pushes the supporting plate 2-1 and the clamping limb 2-2 thick bamboo tube clamped to the knife
The push rod 3-3 that tool rotating-table apparatus 4 is cut.
As shown in figure 4, the cutter rotating disc device 4 includes board 4-1, rotating disk 4-2 and braking mechanism 4-3, the board
4-1 is in the front portion of described I-beam 3-1 one end, is rotatably set close to the outside of the I-beam 3-1 in the board 4-1
Have on the rotating disk 4-2, the rotating disk 4-2 close to its periphery position at uniform annular be disposed with multiple circular holes, each institute
State the cutterhead 4-4 for the thick bamboo tube that cutting different-diameter is respectively provided with circular hole position；The cutterhead 4-4 includes multiple relative institutes
State the blade that circular hole is evenly arranged, one end of same cutterhead 4-4 blade collects in the center of circle of the circular hole and close
The outside of the I-beam 3-1, the inwall of its other end towards the circular hole is extended obliquely out；
First that the position for being used to detect clamped thick bamboo tube is provided between the I-beam 3-1 and the rotating disk 4-2 is determined
Level sensor 4-6, the rotating disk 4-2 are provided with one-to-one and for detecting corresponding cutterhead 4-4 positions with the cutterhead 4-4
The second alignment sensor 4-7；The board 4-1 is rotated provided with the drive rotating disk 4-2, and passes through first inductor
4-6 and the second inductor 4-7 testing result axially align the corresponding cutterhead 4-4 and the thick bamboo tube clamped
Positioning motor 4-5, the push rod 3-3 push the thick bamboo tube clamped to the corresponding cutterhead 4-4 and cut, the board 4-
On 1 and the correspondence rotating disk 4-2 lower section provided with the braking mechanism 4-3 for controlling speed that the rotating disk 4-2 rotates.
As shown in figure 4, the output device 5 includes surge drum 5-1, press strip mechanism 5-2 and output motor 5-3；The machine
Support base 5-4 is provided with the position of one alignd on platform 4-1 and in the correspondence cutterhead 4-4 with the thick bamboo tube clamped；It is described
Surge drum 5-1 is the less conical hollow structure in another larger port of a port, and port larger the surge drum 5-1 is consolidated
It is scheduled on the support base 5-4, the less ports of surge drum 5-1 are horizontal-extending away from the direction of the rotating disk 4-2
It is connected with the press strip mechanism 5-2, and one alignd in the surge drum 5-1, the cutterhead 4-4 with the thick bamboo tube clamped
And the thick bamboo tube three clamped axially aligns, the bamboo cane that thick bamboo tube is cut into by the corresponding cutterhead 4-4 passes through the circular hole
After entering in the surge drum 5-1, then it is output to brokenly outside bamboo machine by the press strip mechanism 5-2；
The press strip mechanism 5-2 includes pinch roller 5-2-1 and reduction box 5-2-2；The pinch roller 5-2-1 has two groups, two groups of institutes
State the pinch roller 5-2-1 outsides setting up and down in the surge drum 5-1 small ends mouthful；The output motor 5-3 is in the board
3-1 bottom, and the output end of the output motor 5-3 drives the pinch roller 5-2-1 to roll by the reduction box 5-2-2
And be output to brokenly the bamboo cane cut into outside bamboo machine between two groups of pinch roller 5-2-1 up and down.
As shown in figure 5, the control system includes power module, master control borad and eight road SCR AC amplification tube modules.
The power module includes AC380 power supplys, AC220V power supplys, DC12V power supplys and DC5V power supplys, and it is respectively the feeding dress
Put the fortune of the 1, clamping and positioning device 2, the broken bamboo pushing disk device 3, the cutter rotating disc device 4 and the output device 5
Row provides electric energy.The master control borad is the STM32 master control borads based on STM32F103ZET6 chips, and it is detected in place by described
Sensor 1-6, the first inductor 4-6 and the numeral letter of the second inductor 4-7 collection inductance approach switch inputs
Number, the analog signal that measurement thick bamboo tube diameter light curtain is inputted is gathered by the diameter detection sensor 1-7, and by data signal
Exported with analog-signal transitions into after low voltage control signal；Eight road SCR AC amplification tube module, it is by the master
The low voltage control signal of control plate output is changed into by handling the feed device 1, the clamping and positioning device 2, described broken
Logical relation between bamboo pushing disk device 3, the cutter rotating disc device 4 and the output device 5 controls its coordinated operation
High-tension control signal, it is specific as follows：The high-tension control signal is by controlling the charging motor 1-5, the drive
Motor 3-5, the positioning motor 4-5 and the respective relays of output motor 5-3 is moved to control the feed device respectively
1st, the operation of the broken bamboo pushing disk device 3, the cutter rotating disc device 4 and the output device 5；The high-tension control letter
Number control the operation of the clamping and positioning device 2 by controlling the magnetic valve of the cylinder 2-3.
The broken bamboo work period that bamboo machine is broken in the automation is described below, as shown in Figure 6：
1) after user starts shooting, master control borad control positioning motor 4-5, which starts, makes cutterhead 4-4 return to initial position, to prevent
Push rod 3-3 breaks cutterhead 4-4 in saddle 3-2 operations；
2) cutterhead 4-4 is returned to after initial position, and master control borad control motor 3-5 starts driving saddle 3-2 and slided, and works as saddle
Seat 3-2 is touched after the end contact-making switch on I-beam 3-1, and motor 3-5 stops operating, and saddle 3-2 also stops therewith；
3) and then supporting plate 2-1, by starting cylinder 2-3, is changed into vertical state from horizontality and stands in work by master control borad
On word beam 3-1；
4) then master control borad control again charging motor 1-5 start, thick bamboo tube is sent to frame 1-2 top, sensed when in place
Device 1-6 is detected when having thick bamboo tube at the top of frame 1-2, and master control borad control charging motor 1-5 stops, and detects inductor by diameter
1-7 is measured to the diameter of thick bamboo tube；
5) after measurement terminates, master control borad control positioning motor 4-5 starts, and the knife of respective blade is chosen for the diameter of thick bamboo tube
Disk 4-4；
6) after cutterhead 4-4 chooses, charging motor 1-5 is again started up thick bamboo tube being sent in the neck on supporting plate 2-1, so
Afterwards, clamping limb 2-2 pushes down the thick bamboo tube in supporting plate 2-1 necks under cylinder 2-3 driving, and starts motor 3-5；
7) inductive switch is touched after a segment distance when being run under drives of the push rod 3-3 in motor 3-5, now support
Plate 2-1 and clamping limb 2-2, which is decontroled, returns to initial position；
8) push rod 3-3 is moved on, and untill the cutterhead 4-4 that thick bamboo tube is pushed to choose is broken completely, and is turned around automatically；
9) when push rod 3-3 turns around, saddle 3-2 is encountered after afterbody proximity switch, and motor 3-5 shuts down；It is same with this
When, the bamboo cane of well cutting is output to brokenly outside bamboo machine through press strip mechanism 5-2 again by surge drum 5-1, so far, completes a broken basket weaver
Make the cycle.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent substitution and improvements made etc. should be included in the scope of the protection.
Claims (10)
1. the broken bamboo machine of one kind automation, it is characterised in that including feed device (1), clamping and positioning device (2), broken bamboo push-plate dress
Put (3), cutter rotating disc device (4), output device (5) and control system, the feed device (1) and the clamping and positioning device
(2) both sides of described broken bamboo pushing disk device (3) one end are respectively at, the cutter rotating disc device (4) is in the broken bamboo push-plate
Device (3) is close to the front portion of the feed device (1) and one end of the clamping and positioning device (2), output device (5) place
In the afterbody of the cutter rotating disc device (4)；
The control system first controls the clamping and positioning device (2) to clamp the thick bamboo tube that the feed device (1) is conveyed, and
The thick bamboo tube for controlling the cutter rotating disc device (4) and clamping is aligned, then controls the broken bamboo pushing disk device (3) by what is clamped
Thick bamboo tube pushes the cutter rotating disc device (4) to and cuts into bamboo cane, finally controls the output device (5) to export bamboo cane.
2. the broken bamboo machine of automation according to claim 1, it is characterised in that the feed device (1) includes charging saddle
(1-1) and frame (1-2), the frame (1-2) is vertically arranged, the charging saddle (1-1) and the clamping and positioning device (2)
It is respectively at the frame (1-2) both sides；What the both sides in the frame (1-2) can be driven in vertical direction winding respectively
Provided with driving chain (1-3), it is uniformly provided with the driving chain (1-3) to its outside extension and for conveying the U-shaped of thick bamboo tube
Plate (1-4)；Provided with the charging motor (1-5) for driving the driving chain (1-3) to rotate, institute on the charging saddle (1-1)
State the stock guide (1-1-1) in charging saddle (1-1) and extend thick bamboo tube being conveyed to obliquely towards the driving chain (1-3) and be in
The U-shaped plate (1-4) of lower section；
The top of frame (1-2) side is provided with the inductor in place for being used for detecting that thick bamboo tube reaches frame (1-2) tip position
(1-6), the top of frame (1-2) opposite side is provided with the diameter for being used for detecting the thick bamboo tube up to frame (1-2) tip position
Diameter detection inductor (1-7).
3. the broken bamboo machine of automation according to claim 2, it is characterised in that the frame (1-2) is led away from the charging
The cross bar that the side of frame (1-1) is provided with the top of inverted L-type support (1-8), the support (1-8) is provided with pin (1-8-1),
One end of the pin (1-8-1) by being connected in the middle part of spring (1-8-2) and the cross bar, the pin (1-8-1) it is another
End reaches the driving chain (1-3) top after extending obliquely, and is hinged in the middle part of the pin (1-8-1) described
End of the cross bar close to the driving chain (1-3) side.
4. the broken bamboo machine of automation according to claim 3, it is characterised in that the clamping and positioning device (2) includes support
Plate (2-1), clamping limb (2-2) and cylinder (2-3)；The supporting plate (2-1) has two, and two supporting plates (2-1) are hinged
Upper surface in described broken bamboo pushing disk device (3) one end, and the supporting plate (2-1) is with being on the U-shaped plate in top (1-4)
The end positions of thick bamboo tube are corresponded, provided with accepting along the pin (1-8-1) from described in the supporting plate (2-1)
The neck of the thick bamboo tube tumbled on U-shaped plate (1-4)；The clamping limb (2-2) is in the top of the supporting plate (2-1)；The gas
Cylinder (2-3) has two, and two cylinders (2-3) are respectively at the both sides of described broken bamboo pushing disk device (3) one end, and it leads to respectively
Connecting rod is crossed to be connected with the supporting plate (2-1) and the clamping limb (2-2) and drive both opposing oscillatories to clamp the bamboo tumbled
Cylinder.
5. the broken bamboo machine of automation according to claim 4, it is characterised in that the broken bamboo pushing disk device (3) includes I-shaped
Beam (3-1) and saddle (3-2)；The supporting plate (2-1) is hinged on the upper surface of the I-beam (3-1) one end, the cylinder
(2-2) is respectively at the both sides of the I-beam (3-1) one end；
The I-beam (3-1) is elongate configuration, and the saddle (3-2), institute are slidably provided with the I-beam (3-1)
State saddle (3-2) and push the cutter turn to provided with the thick bamboo tube for clamping the supporting plate (2-1) and the clamping limb (2-2)
The push rod (3-3) that disk device (4) is cut.
6. the broken bamboo machine of automation according to claim 5, it is characterised in that the I-beam (3-1) is provided with for described
The slide rail (3-1-1) that saddle (3-2) is slided, is provided with the both sides of the I-beam (3-2) and drives the saddle (3-2) along institute
The mobile draw chain (3-4) of slide rail (3-1-1) is stated, in the bottom of the I-beam (3-1) provided with the drive draw chain
The motor (3-5) of rotation.
7. the broken bamboo machine of automation according to claim 5, it is characterised in that the cutter rotating disc device (4) includes board
(4-1), rotating disk (4-2) and braking mechanism (4-3), the board (4-1) are in the front portion of the I-beam (3-1) one end,
The board (4-1) is rotatably provided with the rotating disk (4-2), the rotating disk (4-2) close to the outside of the I-beam (3-1)
The upper uniform annular at the position of its periphery is disposed with multiple circular holes, is respectively provided with and cuts at each described circular hole position
Cut the cutterhead (4-4) of the thick bamboo tube of different-diameter；The cutterhead (4-4) includes the blade that multiple relatively described circular holes are evenly arranged,
One end of the blade of the same cutterhead (4-4) collects in the center of circle of the circular hole and close to the outer of the I-beam (3-1)
Side, the inwall of its other end towards the circular hole is extended obliquely out；
First that the position for being used to detect clamped thick bamboo tube is provided between the I-beam (3-1) and the rotating disk (4-2) is determined
Level sensor (4-6), the rotating disk (4-2) is provided with the cutterhead (4-4) correspondingly and for detecting corresponding cutterhead
Second alignment sensor (4-7) of (4-4) position；The board (4-1) rotates provided with the drive rotating disk (4-2), and leads to
Cross the testing result of first inductor (4-6) and second inductor (4-7) by the corresponding cutterhead (4-4) with
The positioning motor (4-5) that the thick bamboo tube clamped is axially aligned, the push rod (3-3) pushes the thick bamboo tube clamped to corresponding described
Cutterhead (4-4) is cut, on the board (4-1) and the correspondence rotating disk (4-2) lower section provided with controlling the rotating disk (4-
2) braking mechanism (4-3) of the speed rotated.
8. the broken bamboo machine of automation according to claim 7, it is characterised in that the output device (5) includes surge drum (5-
1), press strip mechanism (5-2) and output motor (5-3)；On the board (4-1) and correspondingly in the cutterhead (4-4) with clamping
Thick bamboo tube alignment the position of one at be provided with support base (5-4)；The surge drum (5-1) is another larger end of a port
The less conical hollow structure of mouth, the larger port of the surge drum (5-1) is fixed on the support base (5-4), described to receive
Collect cylinder (5-1) less port away from the rotating disk (4-2) direction it is horizontal-extending with the press strip mechanism (5-2) even
Connect, and in the surge drum (5-1), the cutterhead (4-4) with one alignd, the thick bamboo tube clamped and the bamboo clamped
Cylinder three axially aligns, and the bamboo cane that thick bamboo tube is cut into by the corresponding cutterhead (4-4) enters the receipts through the circular hole
After collecting in cylinder (5-1), then it is output to brokenly outside bamboo machine by the press strip mechanism (5-2)；
The press strip mechanism (5-2) includes pinch roller (5-2-1) and reduction box (5-2-2)；The pinch roller (5-2-1) has two groups, two
The group pinch roller (5-2-1) outside setting up and down in the surge drum (5-1) small end mouthful；Output motor (5-3) place
Output end in the board (3-1) bottom, and the output motor (5-3) is driven by the reduction box (5-2-2)
The pinch roller (5-2-1) rolls and is output to brokenly the bamboo cane cut into outside bamboo machine between two groups of pinch rollers (5-2-1) up and down.
9. the broken bamboo machine of automation according to claim 8, it is characterised in that the control system includes power module, master
Control the road SCR AC amplification tube modules of Ban He eight；
The power module, it is respectively the feed device (1), the clamping and positioning device (2), the broken bamboo pushing disk device
(3), the operation of the cutter rotating disc device (4) and the output device (5) provides electric energy；
The master control borad, it is by described to level detection sensor (1-6), first inductor (4-6) and second sense
Answer device (4-7) to gather the data signal of inductance approach switch input, gathered and measured by the diameter detection sensor (1-7)
The analog signal of thick bamboo tube diameter light curtain input, and by data signal and analog-signal transitions into defeated after low voltage control signal
Go out；
Eight road SCR AC amplification tube module, the low voltage control signal that the master control borad is exported is changed into and passed through by it
Handle the feed device (1), the clamping and positioning device (2), the broken bamboo pushing disk device (3), the cutter rotating disc device
(4) logical relation between the output device (5) controls the high-tension control signal of its coordinated operation.
10. the broken bamboo machine of automation according to claim 9, it is characterised in that the power module include AC380 power supplys,
AC220V power supplys, DC12V power supplys and DC5V power supplys；
The master control borad is the STM32 master control borads based on STM32F103ZET6 chips；
The high-tension control signal is by controlling the charging motor (1-5), the motor (3-5), the positioning
Motor (4-5) and the output motor (5-3) respective relay control the feed device (1), the broken bamboo to push away respectively
The operation of disk device (3), the cutter rotating disc device (4) and the output device (5)；The high-tension control signal passes through
The magnetic valve of the cylinder (2-3) is controlled to control the operation of the clamping and positioning device (2).
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| CN201710379889.2A CN107150393B (en) | 2017-05-25 | 2017-05-25 | Automatic change broken bamboo machine |
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|---|---|---|---|
| CN201710379889.2A CN107150393B (en) | 2017-05-25 | 2017-05-25 | Automatic change broken bamboo machine |
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| CN107150393B CN107150393B (en) | 2023-05-12 |
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| CN107813385A (en) * | 2017-11-24 | 2018-03-20 | 广西桂林林博士家具有限公司 | A kind of high efficiency breaks bamboo machine |
| CN107856148A (en) * | 2017-10-30 | 2018-03-30 | 国际竹藤中心安徽太平试验中心 | A kind of bamboo ortho states standardized module material and its production method and production line |
| CN107891500A (en) * | 2017-10-18 | 2018-04-10 | 芜湖天诚席业有限公司 | A kind of bamboo mat raw material processing |
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| CN113664618A (en) * | 2021-07-09 | 2021-11-19 | 林元霞 | Bamboo joint polishing method |
| CN114905587A (en) * | 2022-05-05 | 2022-08-16 | 广西师范大学 | Intelligent automatic bamboo breaking process and device |
| CN117799025A (en) * | 2024-02-23 | 2024-04-02 | 福建省邵武市众一机械制造有限公司 | Vertical bamboo tube slicing machine |
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| CN107444890A (en) * | 2017-09-20 | 2017-12-08 | 浙江大学宁波理工学院 | The charging equipment of braiding machine for thin bamboo strips |
| CN107891500A (en) * | 2017-10-18 | 2018-04-10 | 芜湖天诚席业有限公司 | A kind of bamboo mat raw material processing |
| CN107856148B (en) * | 2017-10-30 | 2019-08-30 | 国际竹藤中心安徽太平试验中心 | A kind of bamboo ortho states standardized module material and its production method and production line |
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| CN110053116A (en) * | 2019-05-24 | 2019-07-26 | 浙江德长竹木有限公司 | A kind of automatically broken bamboo cutting machine |
| CN110053116B (en) * | 2019-05-24 | 2024-05-14 | 浙江德长竹木有限公司 | Automatic broken bamboo slitter |
| CN110181624A (en) * | 2019-06-14 | 2019-08-30 | 广西师范大学 | It is a kind of to automate broken bamboo machine |
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| CN113084946A (en) * | 2021-05-12 | 2021-07-09 | 福建省上睿机械制造有限公司 | Intelligent broken bamboo machine |
| CN113618564A (en) * | 2021-07-09 | 2021-11-09 | 林元霞 | Raw bamboo joint polishing equipment |
| CN113664618A (en) * | 2021-07-09 | 2021-11-19 | 林元霞 | Bamboo joint polishing method |
| CN114905587A (en) * | 2022-05-05 | 2022-08-16 | 广西师范大学 | Intelligent automatic bamboo breaking process and device |
| CN114905587B (en) * | 2022-05-05 | 2023-09-26 | 广西师范大学 | Intelligent automatic bamboo breaking process and device thereof |
| CN117799025A (en) * | 2024-02-23 | 2024-04-02 | 福建省邵武市众一机械制造有限公司 | Vertical bamboo tube slicing machine |
| CN117799025B (en) * | 2024-02-23 | 2024-06-07 | 福建省邵武市众一机械制造有限公司 | Vertical bamboo tube slicing machine |
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