CN206098142U - Paster inductance CD coiling machine - Google Patents

Abstract

The utility model discloses a paster inductance CD coiling machine, including the coiling machine body, coiling machine body involving vibrations dish feed part, divide the material part, the material loading part, lack the material test section, the wire winding part, the top clamp part, the drum part, the trimming part, man -machine part, the stranded conductor part, go into the slot part, once put in order the line part, the tangent line part, the line part is put in order to the secondary, unloading subtotal carousel part, vibration dish feed part is including the circular vibration dish, directly shake and vibrate disk controller, divide the material part including the first chuck cylinder that pushes away, the cylinder is expected with dividing to the ejector pad, the material loading part is including a rotary actuator, the pay -off cylinder, the detection that targets in place of suction head and material loading, be provided with on the scarce material test section and lack the smooth borer of material detection. The utility model discloses a vibration dish feed part that sets up, lack material test section, wire winding part, drum part, trimming part, stranded conductor subtotal carousel part, the productivity of effectively improving production, improve the quality of practices thrift processing man -hour, practices thrift the cost for the user.

Description

A kind of chip inductor CD coil winding machines

Technical field

The utility model is related to coil winding machine technical field, specially a kind of chip inductor CD coil winding machines.

Background technology

In the production and processing field of chip inductor, the winding of wherein inductance copper cash is one of most important operation, And coiling this operation can not go to complete by staff substantially, so many enterprises just have devised chip inductor coil winding machine Complete the coiling of chip inductor.But the current following shortcoming of coil winding machine generally existing on the market：Production production capacity is relatively low, overall Inefficiency, it is impossible to complex product processing can be met；Machining period is longer so that user cost is higher；Product is in processing When need personnel to be detected, coiling, trimming and twisted wire, the labour intensity of personnel is larger, and human cost is higher；In process The quality of product is relatively low, and product percent of pass is relatively low.

Utility model content

The purpose of this utility model is to provide a kind of chip inductor CD coil winding machines, possesses raising production production capacity, improves product Matter, saves machining period, is the cost-effective advantage of user, solves existing coil winding machine inefficiency, wastes greatly The problem of plenty of time is also consumes while amount muscle power.

For achieving the above object, the utility model provides following technical scheme：A kind of chip inductor CD coil winding machines, including around Line machine body, the coil winding machine body includes vibrating disk feed section, sub-material part, material loading part, scarce material detection part, coiling Partly, top clip part, drum part, trimming part, man-machine part, twisted wire part, enter slot part, once whole line part, tangent line Partly, secondary whole line part, blanking part and dial portion, vibrating disk feed section includes circular vibration disk, directly shakes and vibrating disk Controller, sub-material part pushes away chuck cylinder, pushing block and sub-material cylinder including first, and material loading part includes the first rotation motor, send Material cylinder, suction nozzle and feeding detect that in place lacking to be provided with to lack in material detection part and expecting detection light pricker, winding portion includes winding displacement horse Up to, servo winding motor, coiling flying trident, driving belt, the first slide rail, shaft coupling and drive screw, top clip is provided with part Rolling bearing, drum part includes tensioner and copper cash, and man-machine part includes warning lamp and man-machine interface, enters under slot part includes Cylinder, lower lock block and jacking cylinder are stretched, taking tangential sections include that extension cylinder, the 4th slide rail and the second gas are cut.

Preferably, the dial portion include dispenser motor, Timing Belt, support bar, chuck, clamp post, dispenser and Rotating disk, dial portion is arranged on the top of coil winding machine body, rotating disk circumferentially on be provided with chuck and clamp post, chuck and clamp Interlaced distribution between post, the bottom of rotating disk is connected by support bar with dispenser, and Timing Belt is passed through on the side of dispenser It is connected with the dispenser motor driven being arranged on the downside of dispenser.

Preferably, the once whole line part includes extension slide unit cylinder, clamping cylinder and the first whole wire clamp, and protract slide unit cylinder Bottom be provided with clamping cylinder, be provided with the first whole wire clamp on the one end for clamping cylinder.

Preferably, the secondary whole line part includes pushing away vapour before air cylinder, wire protection clamp cylinder, wire protection clamp, whole line under shield line Cylinder, the 5th slide rail, whole wire clamp cylinder and the second whole wire clamp, under shield line wire protection clamp cylinder is provided between air cylinder and wire protection clamp, It is provided with 5th slide rail before whole line and pushes away cylinder and whole wire clamp cylinder, the second whole wire clamp is provided with one end of whole wire clamp cylinder.

Preferably, the blanking part includes that the second rotation motor, blanking cylinder, suction nozzle, the 6th slide rail, second push away chuck Cylinder and blanking funnel, the second rotation motor is connected with blanking cylinder and suction nozzle, and blanking funnel, blanking are provided with the downside of suction nozzle One end of cylinder is slidably connected with the 6th slide rail, and the 6th slide rail is connected with second and pushes away chuck cylinder.

Preferably, the wire shear part point includes that clipper knife cylinder, the first gas are cut, burn out detection is switched and the second slide rail, the The first gas is provided with the upside of two slide rails to cut, and burn out detection switch, one end that the first gas is cut are provided with the side that the first gas is cut It is connected with clipper knife cylinder.

Preferably, the twisted wire part includes extension cylinder, twisted wire motor, presses off twisted wire gas enclosure cylinder, the 3rd slide rail and strand Wire clamp, is provided with the top of twisted wire motor and presses off twisted wire gas enclosure cylinder, and twisted wire motor is respectively arranged with extension gas on relative two ends Cylinder and twisted wire are pressed from both sides, and the 3rd slide rail is provided with the downside of twisted wire motor.

Compared with prior art, the beneficial effects of the utility model are as follows：

1st, the utility model by arrange vibrating disk feed section, lack material detection part, winding portion, drum part, Cooperating between trimming part, twisted wire part and dial portion, can effectively improve production production capacity and whole work efficiency, energy Meet complex product processing.

2nd, by the once whole line part that arranges and secondary whole line part, once whole line part can be by protracting for the utility model Slide unit cylinder drives clamping cylinder and whole wire clamp thread end clamp is curved and tentatively flatten, and secondary whole line part can be by pushing away cylinder band before whole line Move whole wire clamp cylinder and whole wire clamp be curved by thread end clamp and flatten again, through whole line part twice, the curved leveling effect of thread end clamp compared with It is good, it is to avoid the winding of the end of a thread, in disorder, the time of the artificial leveling the end of a thread of reduction, reduction Product processing man-hour so that user cost Reduce.

3rd, the utility model lacks material detection part, winding portion, drum part, trimming part and twisted wire portion by arranging Point, rotation detection, coiling, trimming and twisted wire are carried out during Product processing, the labour intensity of personnel is reduced, save people Power.

4th, scarce material detection part and scarce material detection light pricker and broken string inspection trimming part on of the utility model by setting Slowdown monitoring switch, can carry out the detection to product quality in Product processing, improve the quality of product in process, effectively lifted and produced Product qualification rate.

Description of the drawings

Fig. 1 is the utility model structural representation；

Fig. 2 is the utility model structural vibration disk feed section schematic diagram；

Fig. 3 is the utility model structure sub-material partial schematic diagram；

Fig. 4 is the utility model structure material loading part schematic diagram；

Fig. 5 is that the utility model structure lacks material detection part schematic diagram；

Fig. 6 is the utility model structure winding portion schematic diagram；

Fig. 7 is the utility model structure top clip partial schematic diagram；

Fig. 8 is the utility model structure lines disc portion schematic diagram；

Fig. 9 is the utility model structure trimming partial schematic diagram；

Figure 10 is the man-machine partial schematic diagram of the utility model structure；

Figure 11 is the utility model structural strands partial schematic diagram；

Figure 12 enters slot part schematic diagram for the utility model structure；

Figure 13 is the utility model structure once whole line partial schematic diagram；

Figure 14 is the utility model structure taking tangential sections schematic diagram；

Figure 15 is the secondary whole line partial schematic diagram of the utility model structure；

Figure 16 is the utility model structure blanking partial schematic diagram；

Figure 17 is the utility model structure dial portion schematic diagram；

In figure：1- vibrating disk feed sections, 2- sub-materials part, 21- first pushes away chuck cylinder, 22- pushing blocks, 23- sub-material vapour Cylinder, 3- material loading parts, the rotation motors of 31- first, 32- feeding cylinders, 33- suction nozzles, 34- feedings detect that in place 4- lacks material detection Part, 41- lacks material detection light pricker, and 5- winding portions, 51- winding displacement motors, 52- servo winding motors, 53- coiling flying tridents, 54- is passed Dynamic belt, the slide rails of 55- first, 56- shaft couplings, 57- drive screws, 6- top clips part, 61- rolling bearings, 7- drums part, 71- tensioners, 72- copper cash, 8- trimmings part, 81- clipper knife cylinders, the gas of 82- first is cut, 83- burn out detection switch, 84- the Two slide rails, the man-machine parts of 9-, 91- warning lamps, 92- man-machine interfaces, 10- twisted wires part, 101- extension cylinders, 102- twisted wire horses Reach, 103- presses off twisted wire gas enclosure cylinder, the slide rails of 104- the 3rd, 105- twisted wires are pressed from both sides, and 11- enters to stretch cylinder under slot part, 111-, under 112- Briquetting, 113- jacking cylinders, 12- once whole line parts, 121- extension slide unit cylinders, 122- clamping cylinders, the whole wire clamps of 123- first, 13- taking tangential sections, 131- extension cylinders, the slide rails of 132- the 4th, the gas of 133- second is cut, bis- whole line parts of 14-, under 141- shield lines Air cylinder, 142- wire protection clamp cylinders, 143- wire protection clamps push away cylinder, the slide rails of 145- the 5th, the whole wire clamp gas of 146- before the whole lines of 144- Cylinder, the whole wire clamps of 147- second, 15- blankings part, the rotation motors of 151- second, 152- blanking cylinders, 153- suction nozzles, 154- the 6th Slide rail, 155- second pushes away chuck cylinder, 156- blanking funnels, 16- dial portions, 161- dispenser motors, 162- Timing Belts, 163- support bars, 164- chucks, 165- clamp posts, 166- dispensers, 167- rotating disks, 17- circular vibration disks, 18- directly shakes, and 19- shakes Moving plate controller, 20- coil winding machine bodies.

Specific embodiment

Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment for being obtained, belongs to the scope of the utility model protection.

Fig. 1-17 are referred to, the utility model provides a kind of technical scheme：A kind of chip inductor CD coil winding machines, including coiling Machine body 20, the coil winding machine body 20 includes vibrating disk feed section 1, sub-material part 2, material loading part 3, scarce material detection part 4th, winding portion 5, top clip part 6, drum part 7, trimming part 8, man-machine part 9, twisted wire part 10, enter slot part 11, Secondary whole line part 12, taking tangential sections 13, secondary whole line part 14, blanking part 15 and dial portion 16, vibrating disk feed section 1 Including circular vibration disk 17, directly shake 18 and vibration disk controller 19, and sub-material part 2 pushes away chuck cylinder 21, the and of pushing block 22 including first Sub-material cylinder 23, material loading part 3 detects in place 34 including the first rotation motor 31, feeding cylinder 32, suction nozzle 33 and feeding, lacks material It is provided with detection part 4 and lacks material detection light pricker 41, winding portion 5 includes that winding displacement motor 51, servo winding motor 52, coiling fly Fork 53, driving belt 54, the first slide rail 55, shaft coupling 56 and drive screw 57, are provided with rolling bearing 61 on top clip part 6, Drum part 7 includes tensioner 71 and copper cash 72, and man-machine part 9 includes warning lamp 91 and man-machine interface 92, enters slot part 11 and wrap Include down and stretch cylinder 111, lower lock block 112 and jacking cylinder 113, taking tangential sections 13 include extension cylinder 131, the and of the 4th slide rail 132 Second gas cuts 133.

The dial portion 16 includes dispenser motor 161, Timing Belt 162, support bar 163, chuck 164, clamp post 165th, dispenser 166 and rotating disk 167, dial portion 16 is arranged on the top of coil winding machine body 20, and rotating disk 167 is circumferentially upper to be arranged There are chuck 164 and clamp post 165, interlaced distribution between chuck 164 and clamp post 165, the bottom of rotating disk 167 is by supporting Bar 163 is connected with dispenser 166, and Timing Belt 162 is passed through on the side of dispenser 166 and dividing for the downside of dispenser 166 is arranged on Cutter motor 161 is connected, vibrating disk feed section 1, scarce material detection part 4, winding portion 5, drum part 7, wire shear part Divide cooperating between 8, twisted wire part 10 and dial portion 16, production production capacity and whole work efficiency, energy can be effectively improved Meet complex product processing, the once whole line part 12 includes extension slide unit cylinder 121, the clamping whole wire clamp of cylinder 122 and first 123, the bottom of the slide unit cylinder 121 that protracts is provided with clamping cylinder 122, and on the one end for clamping cylinder 122 the first whole wire clamp is provided with 123, the secondary whole line part 14 includes pushing away vapour before air cylinder 141, wire protection clamp cylinder 142, wire protection clamp 143, whole line under shield line Cylinder 144, the 5th slide rail 145, the whole wire clamp 147 of whole wire clamp cylinder 146 and second, under shield line between air cylinder 141 and wire protection clamp 143 Wire protection clamp cylinder 142 is provided with, is provided with the 5th slide rail 145 before whole line and is pushed away cylinder 144 and whole wire clamp cylinder 146, whole wire clamp The second whole wire clamp 147 is provided with one end of cylinder 146, through whole line part twice, the curved leveling effect of thread end clamp is preferable, it is to avoid The winding of the end of a thread, in disorder, the time of the artificial leveling the end of a thread of reduction, reduction Product processing man-hour so that user cost is reduced, institute State blanking part 15 and push away chuck gas including the second rotation motor 151, blanking cylinder 152, suction nozzle 153, the 6th slide rail 154, second Cylinder 155 and blanking funnel 156, the second rotation motor 151 is connected with blanking cylinder 152 and suction nozzle 153, and the downside of suction nozzle 153 sets Blanking funnel 156 is equipped with, one end of blanking cylinder 152 is slidably connected with the 6th slide rail 154, and the 6th slide rail 154 is connected with second Chuck cylinder 155 is pushed away, the trimming part 8 includes that clipper knife cylinder 81, the first gas are cut 82, burn out detection switch 83 and second and slided Rail 84, the upside of the second slide rail 84 is provided with the first gas and cuts 82, and the first gas to be cut and be provided with burn out detection switch 83 on 82 side, First gas cuts 82 one end and is connected with clipper knife cylinder 81, and the detection to product quality can be carried out in Product processing, improves and adds The quality of product during work, effective improving product qualification rate, the twisted wire part 10 includes extension cylinder 101, twisted wire motor 102nd, twisted wire gas enclosure cylinder 103, the 3rd slide rail 104 and twisted wire folder 105 is pressed off, the top of twisted wire motor 102 is provided with and presses off twisted wire Gas enclosure cylinder 103, is respectively arranged with extension cylinder 101 and twisted wire folder 105, twisted wire motor 102 on the relative two ends of twisted wire motor 102 Downside be provided with the 3rd slide rail 104, reduce the labour intensity of personnel, save manpower.

Operation principle：This kind of chip inductor CD coil winding machine, magnetic core is poured in circular vibration disk 17, is sent in material by vibration Sub-material part 2, first pushes away chuck cylinder 21 drives pushing block 22 to push open chuck 164, while the drive distribution block of sub-material cylinder 23 will Magnetic core separates sub-material part 2, and the first rotation motor 31 drives feeding cylinder 32 and suction nozzle 33 by magnetic core feeding chuck 164, and by Feeding detects that in place 34 have detected whether in place, and dispenser motor 161 drives dispenser 166 to make the chuck 164 on rotating disk 167 And clamp post 165 rotates an equal portions, the circle of rotating disk 167 1 is 12 equal portions, and the scarce material detection light pricker 41 lacked in material detection part 4 is detected Whether leakage upper magnetic core is had, and the transmission coiling of winding motor 52 flying trident 53 will be wound on magnetic through the copper cash 72 in wire guide and tensioner 71 On core, while winding displacement motor 51 and drive screw 57 and doing corresponding winding displacement distance, rolling bearing 61 backs down corresponding clamp post 165, copper cash 72 is entered in clamp groove, the first gas is cut 82 and is pushed into front end magnetic core is risen into coiling and buttock line and cut by clipper knife cylinder 81 It is disconnected, and detect whether winding portion breaks by burn out detection switch 83, mistake is such as occurred, warning lamp 91 dodges relevant colors, people Machine interface 92 simultaneously shows relevant error, and extension cylinder 101 drives twisted wire motor 102, presses off twisted wire gas enclosure cylinder 103 and twisted wire folder 105, the magnetic core for winding line is played into coiling and buttock line is clamped, drive lower lock block 112 to press copper cash 72 together extremely with cylinder 111 is stretched at present Magnetic core groove, jacking cylinder 113 backs down on clamp post 165, and is twisted into plait shape, will play coiling and buttock line is twisted into magnetic core groove Interior, air cylinder 141 drives wire protection clamp cylinder 142 and wire protection clamp 143 under shield line, and core body is clamped, and extension cylinder 131 drives Second gas is cut 133 unnecessary lines and is cut off, while the slide unit cylinder 121 that protracts drives the clamping whole wire clamp 123 of cylinder 122 and first by the end of a thread Folder is curved and tentatively flattens, and air cylinder 141 drives wire protection clamp cylinder 142 and wire protection clamp 143 under shield line, and core body is clamped, whole Push away cylinder 144 before line to drive the whole wire clamp 147 of whole wire clamp cylinder 146 and second that thread end clamp is curved and flatten again, second pushes away chuck Cylinder 155 drives pushing block 22 to push open chuck 164, while rotation motor 151 drives blanking cylinder 152 and suction nozzle 153 to take in material Go out to put to blanking funnel 156 and finally flow in finished product box.

While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art, It is appreciated that these embodiments can be carried out various changes in the case of without departing from principle of the present utility model and spirit, repaiies Change, replace and modification, scope of the present utility model is defined by the appended claims and the equivalents thereof.

Claims (7)

1. a kind of chip inductor CD coil winding machines, including coil winding machine body（20）, it is characterised in that：The coil winding machine body（20）Bag Include vibrating disk feed section（1）, sub-material part（2）, material loading part（3）, lack material detection part（4）, winding portion（5）, top clip Part（6）, drum part（7）, trimming part（8）, man-machine part（9）, twisted wire part（10）, enter slot part（11）, it is once whole Line part（12）, taking tangential sections（13）, secondary whole line part（14）, blanking part（15）And dial portion（16）, vibrating disk confession Material part（1）Including circular vibration disk（17）, directly shake（18）With vibration disk controller（19）, sub-material part（2）Folder is pushed away including first Head cylinder（21）, pushing block（22）With sub-material cylinder（23）, material loading part（3）Including the first rotation motor（31）, feeding cylinder （32）, suction nozzle（33）Detect in place with feeding（34）, lack material detection part（4）On be provided with lack material detection light pricker（41）, coiling Part（5）Including winding displacement motor（51）, servo winding motor（52）, coiling flying trident（53）, driving belt（54）, the first slide rail （55）, shaft coupling（56）And drive screw（57）, top clip part（6）On be provided with rolling bearing（61）, drum part（7）Including Tensioner（71）And copper cash（72）, man-machine part（9）Including warning lamp（91）And man-machine interface（92）, enter slot part（11）Including Under stretch cylinder（111）, lower lock block（112）With jacking cylinder（113）, taking tangential sections（13）Including extension cylinder（131）, the 4th slide Rail（132）Cut with the second gas（133）.

2. a kind of chip inductor CD coil winding machines according to claim 1, it is characterised in that：The dial portion（16）Including Dispenser motor（161）, Timing Belt（162）, support bar（163）, chuck（164）, clamp post（165）, dispenser（166）With turn Disk（167）, dial portion（16）It is arranged on coil winding machine body（20）Top, rotating disk（167）Chuck is provided with circumferentially （164）With clamp post（165）, chuck（164）With clamp post（165）Between interlaced distribution, rotating disk（167）Bottom pass through Support bar（163）With dispenser（166）Connection, dispenser（166）Side on pass through Timing Belt（162）Be arranged on dispenser （166）The dispenser motor of downside（161）It is connected.

3. a kind of chip inductor CD coil winding machines according to claim 1, it is characterised in that：The once whole line part（12） Including extension slide unit cylinder（121）, clamping cylinder（122）With the first whole wire clamp（123）, protract slide unit cylinder（121）Bottom arrange There is clamping cylinder（122）, clamp cylinder（122）One end on be provided with the first whole wire clamp（123）.

4. a kind of chip inductor CD coil winding machines according to claim 1, it is characterised in that：The secondary whole line part（14） Including air cylinder under shield line（141）, wire protection clamp cylinder（142）, wire protection clamp（143）, push away cylinder before whole line（144）, the 5th slide rail （145）, whole wire clamp cylinder（146）With the second whole wire clamp（147）, air cylinder under shield line（141）And wire protection clamp（143）Between arrange There is wire protection clamp cylinder（142）, the 5th slide rail（145）On be provided with before whole line and push away cylinder（144）With whole wire clamp cylinder（146）, it is whole Wire clamp cylinder（146）One end on be provided with the second whole wire clamp（147）.

5. a kind of chip inductor CD coil winding machines according to claim 1, it is characterised in that：The blanking part（15）Including Second rotation motor（151）, blanking cylinder（152）, suction nozzle（153）, the 6th slide rail（154）, second push away chuck cylinder（155）With Blanking funnel（156）, the second rotation motor（151）It is connected with blanking cylinder（152）And suction nozzle（153）, suction nozzle（153）Downside It is provided with blanking funnel（156）, blanking cylinder（152）One end and the 6th slide rail（154）It is slidably connected, the 6th slide rail（154） It is connected with second and pushes away chuck cylinder（155）.

6. a kind of chip inductor CD coil winding machines according to claim 1, it is characterised in that：The trimming part（8）Including Clipper knife cylinder（81）, the first gas cuts（82）, burn out detection switch（83）With the second slide rail（84）, the second slide rail（84）Upside It is provided with the first gas to cut（82）, the first gas cuts（82）Side on be provided with burn out detection switch（83）, the first gas cuts（82）'s One end is connected with clipper knife cylinder（81）.

7. a kind of chip inductor CD coil winding machines according to claim 1, it is characterised in that：The twisted wire part（10）Including Extension cylinder（101）, twisted wire motor（102）, press off twisted wire gas enclosure cylinder（103）, the 3rd slide rail（104）With twisted wire folder（105）, twist Line motor（102）Top be provided with and press off twisted wire gas enclosure cylinder（103）, twisted wire motor（102）It is respectively provided with relative two ends There is extension cylinder（101）With twisted wire folder（105）, twisted wire motor（102）Downside be provided with the 3rd slide rail（104）.