CN106956542B - Preparation method of colorful Lingtong black pottery - Google Patents
Preparation method of colorful Lingtong black pottery Download PDFInfo
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- CN106956542B CN106956542B CN201710176399.2A CN201710176399A CN106956542B CN 106956542 B CN106956542 B CN 106956542B CN 201710176399 A CN201710176399 A CN 201710176399A CN 106956542 B CN106956542 B CN 106956542B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/04—Modelling plastic materials, e.g. clay
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
- C04B33/34—Burning methods combined with glazing
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- Ceramic Engineering (AREA)
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Abstract
The invention discloses a preparation method of a colorful Lingtong black pottery, which comprises the following steps: selecting materials, airing, crushing, mixing the materials with mud, stirring the mud in vacuum, forming, drying in the shade for the first time, shaping, polishing for the first time, drawing, carving, polishing for the second time, drying in the shade for the second time, firing in a water chestnut kiln, taking out greenware, drawing required patterns on the greenware by using different glazes, shielding the painted greenware by using high-temperature resistant fiber cloth, placing the greenware into the kiln for the second time firing, placing a smoking material prepared by mixing rubber, firewood and birch powder, closing the kiln body, smoking by reducing flame, cooling the kiln after three days, taking out the greenware, and obtaining the colorful Lingtong black pottery. The colorful Lingtong black pottery product prepared by the preparation method has a small part showing colorful colors and a large part showing black, so that the whole pottery shows a color with local colorful colors in black. The method can be used for preparing colorful transparent black pottery products, has more excellent quality and is more suitable for viewing and collection.
Description
Technical Field
The invention relates to a preparation method of pottery, in particular to a preparation method of colorful transparent black pottery.
Background
The inventor applies for a plurality of patents related to the preparation method of the pottery in sequence, such as the preparation method of yellow pottery with the patent number ZL200810136979.X, the preparation method of black pottery with the patent number ZL200810136895.6 and the preparation method of oil pottery with the patent number ZL201010535224.4, clay is taken as a raw material, mud is dried and crushed to prepare clay, the clay is formed into a green body, the green body is dried to obtain a ceramic blank, the ceramic blank is dried in the air, repaired, painted, calendered, carved with pottery, calendered and dried again, and the ceramic blank is placed into a kiln to be fired and smoked into a finished product. With the continuous expansion and international market of the ceramic product market, the design and color of the ceramic product and the grade of the product can not meet the needs of the market and customers, and the quality and the design and color of the ceramic product are the bottleneck restricting the market, so that the quality grade and the color increase of the ceramic product are important in the development of enterprises.
Disclosure of Invention
The invention is an improvement and innovation on the quality of black pottery products prepared by the original patent technology of the inventor.
The invention aims to provide a preparation method of a colorful Lingtong black pottery product, wherein a small part of the colorful Lingtong black pottery product prepared by the preparation method is colorful, and a large part of the colorful Lingtong black pottery product is black, so that the whole pottery product is black with local colorful colors.
In order to realize the aim, the preparation method of the colorful Lingtong black pottery comprises the following steps:
first, material selection and manufacture
1. Selecting materials: selecting high-quality yellow clay with high density, no impurities and no variegates;
2. and (3) airing: drying in the sun to obtain loess with uniform dryness inside and outside;
3. crushing: crushing the dried yellow clay to 220 meshes;
4. and (3) mixing mud: adding 80% of water into yellow clay, mixing into slurry, filtering with a 170-mesh sieve, precipitating to moderate hardness, and drying in the sun to make the water content 40-50% for later use;
5. stirring the mud in vacuum: stirring the well-dried mud into strips by using a vacuum pug mill to ensure that the structure is compact and has no bubbles;
6. molding: forming the mud into a required shape by using a forming machine;
7. primary drying in shade: drying the prepared blank in the shade in a sunshine-free, wind-free and closed room until the water content is 30-40%;
8. modifying: removing redundant parts of the blank according to the production standard of the product, so that the blank is uniform in thickness and is integrally coordinated and perfect;
9. primary polishing: firstly, polishing by a machine to remove impurities on the surface of a blank, filling bubbles with yellow mud to ensure that the surface of the blank is smooth and has certain luster, and then manually polishing to ensure that the surface of the blank has no pits, no bubbles, no scratches, no concave-convex parts and uniform brightness;
10. drawing: the special stainless steel needle is used for drawing, and the pattern is required to be clear, quick, reasonable in layout and artistic and infectious;
11. engraving: the method of intaglio, through engraving and relief is adopted, and the intaglio is required to be free of line pressing, free of cutter and free of regret cutter; the through etching needs to be accurate and smooth without inclined cutting; the relief process is to highlight the artistic expressive force, and is complete, flexible and verve;
12. and (3) secondary polishing: carrying out secondary polishing on the blank;
13. secondary drying in the shade, which mainly comprises the three steps of ① placing the green body in a low-temperature chamber which is windless, sunshine-free and sealed and is 15-20 ℃ for drying in the shade until the moisture content is 25-35 percent, ② placing the green body in a medium-temperature chamber which is 20-25 ℃ for drying in the shade until the moisture content is 15-25 percent and turning over the green body in the day, ③ placing the green body in a drying chamber which is 40-50 ℃ for drying until the moisture content is 2-5 percent;
second, firing and smoke carburizing
1. Smoking materials: 50% of rubber, 20% of firewood and 30% of birch powder are mixed to prepare a smoking material, and the feeding density of the smoking material is 3 kg in a space of one cubic meter;
2. the method comprises the following steps: the kiln body is usually a horseshoe kiln, and when the blanks are stacked in the kiln, the blanks are required to be uniformly and tidily placed, and a certain space is reserved among the blanks. Then firing is carried out, the kiln temperature is from low to high when firing is carried out, the kiln temperature is heated to 95 ℃ for firing for 2 hours when firing is carried out on the kiln body, the firing is carried out for 3 hours from 95 ℃ to 195 ℃, the firing is carried out for 2 hours from 195 ℃ to 295 ℃, the firing is carried out for 1 hour from 295 ℃ to 395 ℃, the firing is carried out for 1 hour from 395 ℃ to 495 ℃, the firing is carried out for 30 minutes when heating is carried out to 685 ℃, then the kiln is cooled, the greenware is taken out when cooling to 30 ℃, different glazes are used for drawing required patterns on the greenware, the painted greenware is shielded by high temperature resistant fiber cloth and is placed into the kiln for secondary firing, the firing is carried out at 600 ℃ to 800 ℃, smoking materials are placed into the kiln body and is closed for reducing flame smoking, the blackened portion of the greenware cannot be dyed and carburized when smoking is carried out, so that the majority of the manufactured greenware is black, only partially presents colorful colors, the greenware is cooled after three days, the green, thus obtaining the colorful Lingtong black pottery. The U-shaped kiln is square with a circle in the square, the lower part is large, the upper part is small, the square with the circle is a square at the bottom of the kiln, edges and corners are gradually removed upwards, the kiln is built into a circle, the circle is smaller as the kiln goes upwards, and a 40CM square hole is reserved until the kiln is closed. An exhaust hole and a smoke exhaust hole are arranged in the kiln, and a smoke exhaust hole and an exhaust hole are arranged in parallel at the top of the kiln with the space of 10 cubic meters.
The method can be used for preparing colorful transparent black pottery products, has more excellent quality and is more suitable for viewing and collection.
Detailed Description
First, material selection and manufacture
1. Selecting materials: selecting high-quality yellow clay with high density, no impurities and no variegates;
2. and (3) airing: drying in the sun to obtain loess with uniform dryness inside and outside;
3. crushing: crushing the dried yellow clay to 220 meshes;
4. and (3) mixing mud: adding 80 kg of water into 100 kg of yellow clay, mixing into slurry, filtering by using a 170-mesh sieve, precipitating until the hardness is proper, and then drying in the sun to ensure that the water content is 45% for later use;
5. stirring the mud in vacuum: stirring the well-dried mud into strips by using a vacuum pug mill to ensure that the structure is compact and has no bubbles;
6. molding: forming the mud into a required shape by using a forming machine;
7. primary drying in shade: drying the prepared green body in the shade in a sunshine-free, wind-free and closed room until the water content is 35 percent;
8. modifying: removing redundant parts of the blank according to the production standard of the product, so that the blank is uniform in thickness and is integrally coordinated and perfect;
9. primary polishing: firstly, polishing by a machine to remove impurities on the surface of a blank, filling bubbles with yellow mud to ensure that the surface of the blank is smooth and has certain luster, and then manually polishing to ensure that the surface of the blank has no pits, no bubbles, no scratches, no concave-convex parts and uniform brightness;
10. drawing: the special stainless steel needle is used for drawing, and the pattern is required to be clear, quick, reasonable in layout and artistic and infectious;
11. engraving: the method of intaglio, through engraving and relief is adopted, and the intaglio is required to be free of line pressing, free of cutter and free of regret cutter; the through etching needs to be accurate and smooth without inclined cutting; the relief process is to highlight the artistic expressive force, and is complete, flexible and verve;
12. and (3) secondary polishing: carrying out secondary polishing on the blank;
13. secondary drying in the shade, which mainly comprises the three steps of ① placing the green body in a low-temperature room which is windless, sunshine-free and sealed and is dried in the shade at 20 ℃ until the water content is 30 percent, ② placing the green body in a middle-temperature room at 25 ℃ to ensure that the green body is dried in the shade uniformly until the water content is 20 percent and is turned over day by day, ③ placing the green body in a drying room at 50 ℃ to be dried until the water content is 5 percent;
second, firing and smoke carburizing
1. Smoking materials: 50 kg of rubber, 20 kg of firewood and 30 kg of birch powder are mixed to prepare a smoking material, and the putting density of the smoking material is 3 kg in a space of one cubic meter;
2. the method comprises the following steps: the kiln body is usually a horseshoe kiln, and when the blanks are stacked in the kiln, the blanks are required to be uniformly and tidily placed, and a certain space is reserved among the blanks. Then firing is carried out, the kiln temperature is from low to high when firing is carried out, the kiln temperature is heated to 95 ℃ for firing for 2 hours when firing is carried out on the kiln body, the firing is carried out for 3 hours from 95 ℃ to 195 ℃, the firing is carried out for 2 hours from 195 ℃ to 295 ℃, the firing is carried out for 1 hour from 295 ℃ to 395 ℃, the firing is carried out for 1 hour from 395 ℃ to 495 ℃, the firing is carried out for 30 minutes when heating is carried out to 685 ℃, then the kiln is cooled, the greenware is taken out when cooling to 30 ℃, different glazes are used for drawing required patterns on the greenware, the painted greenware is shielded by high temperature resistant fiber cloth and is placed into the kiln for secondary firing, the firing is carried out at 600 ℃ to 800 ℃, smoking materials are placed into the kiln body and is closed for reducing flame smoking, the blackened portion of the greenware cannot be dyed and carburized when smoking is carried out, so that the majority of the manufactured greenware is black, only partially presents colorful colors, the greenware is cooled after three days, the green, thus obtaining the colorful Lingtong black pottery. The kiln is characterized in that the horseshoe kiln is square with a circle in the top, the lower part of the horseshoe kiln is large, the upper part of the horseshoe kiln is small, the square with the circle is a square at the bottom of the kiln, edges and corners are gradually removed upwards, the horseshoe kiln is built into a circle, the horseshoe kiln is smaller as the horseshoe kiln is more upwards, a 40CM square hole is reserved until the horseshoe kiln is closed, exhaust holes and exhaust holes are formed in the.
Claims (2)
1. The preparation method of the colorful Lingtong black pottery is characterized by comprising the following steps:
(I) selecting and preparing
(1) And selecting materials: selecting high-quality yellow clay with high density, no impurities and no variegates;
(2) and (3) airing: drying in the sun to obtain loess with uniform dryness inside and outside;
(3) and crushing: crushing the dried yellow clay to 220 meshes;
(4) and mud blending: adding 80% of water into yellow clay, mixing into slurry, filtering with a 170-mesh sieve, precipitating to moderate hardness, and drying in the sun to make the water content 40-50% for later use;
(5) and stirring the mud in vacuum: stirring the well-dried mud into strips by using a vacuum pug mill to ensure that the structure is compact and has no bubbles;
(6) and forming: forming the mud into a required shape by using a forming machine;
(7) and drying in shade for the first time: drying the prepared blank in the shade in a sunshine-free, wind-free and closed room until the water content is 30-40%;
(8) and type repairing: removing redundant parts of the blank according to the production standard of the product, so that the blank is uniform in thickness and is integrally coordinated and perfect;
(9) and primary polishing: firstly, polishing by a machine to remove impurities on the surface of a blank, filling bubbles with yellow mud to ensure that the surface of the blank is smooth and has certain luster, and then manually polishing to ensure that the surface of the blank has no pits, no bubbles, no scratches, no concave-convex parts and uniform brightness;
(10) drawing: the special stainless steel needle is used for drawing, and the pattern is required to be clear, quick, reasonable in layout and artistic and infectious;
(11) and engraving: the method of intaglio, through engraving and relief is adopted, and the intaglio is required to be free of line pressing, free of cutter and free of regret cutter; the through etching needs to be accurate and smooth without inclined cutting; the relief process is to highlight the artistic expressive force, and is complete, flexible and verve;
(12) and secondary polishing: carrying out secondary polishing on the blank;
(13) the secondary drying in the shade mainly comprises the three steps of ① placing the green body in a low-temperature chamber which is windless, sunshine-free and sealed and is dried in the shade at 15-20 ℃ until the moisture content is 25-35 percent, ② placing the green body in a medium-temperature chamber at 20-25 ℃ to ensure that the green body is dried in the shade uniformly until the moisture content is 15-25 percent and is turned over in the day, ③ placing the green body in a drying chamber at 40-50 ℃ to be dried until the moisture content is 2-5 percent;
(II) baking and smoke carburizing
(1) The putting density of the smoking materials is 3 kilograms in a space of one cubic meter;
(2) the method comprises the following steps: the kiln body is usually a horseshoe kiln, when blanks are stacked in the kiln, the blanks are uniform and tidy, and a certain space is reserved between the blanks; then firing is carried out, the kiln temperature is from low to high when firing is carried out, the kiln temperature is heated to 95 ℃ for firing for 2 hours when firing is carried out on the kiln body, the firing is carried out for 3 hours from 95 ℃ to 195 ℃, the firing is carried out for 2 hours from 195 ℃ to 295 ℃, the firing is carried out for 1 hour from 295 ℃ to 395 ℃, the firing is carried out for 1 hour from 395 ℃ to 495 ℃, the firing is carried out for 30 minutes when heating is carried out to 685 ℃, then the kiln is cooled, the greenware is taken out when cooling to 30 ℃, different glazes are used for drawing required patterns on the greenware, the painted greenware is shielded by high temperature resistant fiber cloth and is placed into the kiln for secondary firing, the firing is carried out at 600 ℃ to 800 ℃, smoking materials are placed into the kiln body and is closed for reducing flame smoking, the blackened portion of the greenware cannot be dyed and carburized when smoking is carried out, so that the majority of the manufactured greenware is black, only partially presents colorful colors, the greenware is cooled after three days, the green, thus obtaining the colorful Lingtong black pottery.
2. The method for preparing colorful lingzhi basalt according to claim 1, wherein the method comprises the following steps: the smoking material is prepared by mixing 50% of rubber, 20% of firewood and 30% of birch powder.
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| CN111233438A (en) * | 2020-04-07 | 2020-06-05 | 李闻雷 | Preparation process of glazed black pottery |
| CN111825429A (en) * | 2020-08-07 | 2020-10-27 | 绥棱县灵透黑陶文化艺术有限公司 | Preparation method of dotted crystal black pottery |
| CN115893985B (en) * | 2022-12-19 | 2024-01-23 | 齐鲁工业大学 | Light high-temperature-resistant ceramic material suitable for ceramic painting based on yellow river mud and preparation method thereof |
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| CN101343171B (en) * | 2008-08-07 | 2010-07-28 | 刘兴印 | Preparation method for basalt ware |
| CN102992735B (en) * | 2012-11-22 | 2013-12-18 | 河南华美生物工程有限公司 | Preparation method of carbon-containing black pottery |
| JP5807939B1 (en) * | 2015-04-07 | 2015-11-10 | 猛 大和 | Method for manufacturing ceramic container and manufacturing jig |
| CN105924008A (en) * | 2016-04-21 | 2016-09-07 | 烟台南山学院 | Firing process for after reduction and oxidation of ceramics and glaze material |
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Effective date of registration: 20200803 Address after: 152200 First Committee of Lixin street, Suiling Town, Suiling County, Suihua City, Heilongjiang Province 001 Patentee after: Suiling Lingtou black pottery culture and Art Co.,Ltd. Address before: 152200 Suihua City, Heilongjiang province Suiling County town bustling Suileng Street No. 308 Patentee before: SUILENG MODERN BLACK POTTERY CULTURE ART Co.,Ltd. |
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