CN106623009A - Product front face and back face appearance vision detecting device - Google Patents
Product front face and back face appearance vision detecting device Download PDFInfo
- Publication number
- CN106623009A CN106623009A CN201710025778.1A CN201710025778A CN106623009A CN 106623009 A CN106623009 A CN 106623009A CN 201710025778 A CN201710025778 A CN 201710025778A CN 106623009 A CN106623009 A CN 106623009A
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- CN
- China
- Prior art keywords
- roll shaft
- conveyor belt
- magnetic material
- rotating disk
- lower roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
Landscapes
- Sorting Of Articles (AREA)
Abstract
The invention relates to a product front face and back face appearance vision detecting device. According to the purpose, the provided device can automatically finish front face and back face detection, feeding and discharging of magnetic materials and also has the beneficial effects of being simple in structure and convenient to use. According to the technical scheme, the product front face and back face appearance vision detecting device is characterized by comprising a rack, a feeding conveying belt, a first detection table, a second detection table and an automatic overturning mechanism; the feeding conveying belt is arranged on the left side of the top of the rack in the front-back direction, the first detection table is arranged on the right side of the feeding conveying belt, the second detection table is arranged on the right side of the first detection table, and the automatic overturning mechanism is arranged between the first detection table and the second detection table in the left-right direction.
Description
Technical field
The present invention relates to a kind of detection means, specifically a kind of vision-based detection for the detection of magnetic material positive and negative outward appearance
Device.
Background technology
Magnetic material (such as the magnetic core of small machine) must carry out outward appearance inspection after the completion of production to the positive and negative of magnetic material
Survey, to ensure the quality of magnetic material, meet use requirement.At present in the detection process of magnetic material, substantially with artificial
Form, the magnetic material that will be detected is placed on testing equipment and is detected, and completes positive and negative detection by artificial upset
Demand, the consuming time is more, and sorting quality can not be guaranteed, and often cause product quality dispute.
As the continuous growth of the market demand, the application of magnetic material are more and more extensive, yield rises year by year, but order is each
Large manufacturer has a headache, backward quality inspection mode and extremely low detection efficiency, with the huge contradiction of the yield composition of blowout, becomes
Limit one of bottleneck of its development.Mode was manually inspected by random samples using automation quick detection equipment replacement in the past, can be comprehensive for client
Product export qualification rate is improved, its market competitiveness is lifted.
The content of the invention
The purpose of the present invention is to overcome the shortcomings of in above-mentioned background technology, there is provided one kind is used for magnetic material positive and negative outward appearance
The vision inspection apparatus of detection, the device should be able to be automatically performed the positive and negative detection and loading and unloading of magnetic material, also with structure
Simply, easy to use the characteristics of.
The technical scheme is that：
A kind of product positive and negative apparent visual detection means, it is characterised in that：Including frame, feed conveyor belt, an inspection
Scaffold tower, No. two monitor stations and automatic turning mechanism；Feed conveyor belt along the longitudinal direction installed in frame top left side, No. one
Monitor station is arranged on the right side of feed conveyor belt, and No. two monitor stations are arranged on the right side of a monitor station, automatic turning mechanism edge
Left and right directions is arranged between a monitor station and No. two monitor stations.
Preferably, the feed conveyor belt includes being arranged on two cylinders of frame top and is wound on two cylinders
On conveyer belt, one of cylinder is connected so as to drive conveyer belt with charging motor.
Preferably, a monitor station includes the rotating disk driven by a motor and is fixedly mounted on rotating disk
A number vision-based detection camera lens of top, a vision-based detection camera lens and a motor are connected with control main frame；A number rotating disk
Outside be provided with a number product collecting bin, a charging manipulator and a sorting manipulator, a charging manipulator will
Magnetic material is delivered to a rotating disk from feed conveyor belt, and a sorting manipulator is delivered to magnetic material certainly from a rotating disk
Dynamic switching mechanism or a number product collecting bin.
Preferably, No. two monitor stations include No. two rotating disks driven by No. two motors and are fixedly mounted on rotating disk
No. two vision-based detection camera lenses of top, No. two vision-based detection camera lenses and No. two motors are connected with control main frame；No. two rotating disks
Outside be provided with two number product collecting bins, non-defective unit collecting bin, No. two charging manipulators and No. two sorting manipulators, No. two are entered
Magnetic material is delivered to No. two rotating disks by material manipulator from automatic turning mechanism, and No. two sorting manipulators are by magnetic material from No. two
Rotating disk is delivered to non-defective unit collecting bin or two number product collecting bins.
Preferably, the automatic turning mechanism includes framework, the upper connecting gear on framework and lower conveyer
Structure, the actuating unit for driving connecting gear and the guiding mechanism for coordinating upper connecting gear；The upper connecting gear
Including three upper roll shafts and the upper conveyor belt being positioned on upper roll shaft；The lower connecting gear includes four lower roller shafts and determines
Lower conveyor belt of the position on lower roller shaft；The upper roll shaft is horizontal direction and is parallel to each other with the axis direction of lower roller shaft；
Under actuating unit drives, upper conveyor belt is rotated in the counterclockwise direction and lower conveyor belt is rotated in the clockwise direction；The upper roller
In axle and lower roller shaft, roll shaft on first, roll shaft, the first lower roller shaft and the second lower roller shaft are located at sustained height on second, on the 3rd
Roll shaft is located at the underface of roll shaft on second, roll shaft on the 3rd, the axial connecting line and the 3rd lower roller shaft of roll shaft on second, under second
The axial connecting line of roll shaft is arranged in parallel up and down；The guiding mechanism includes the upper locking piece arranged up and down and lower closing piece；It is described to lock
Block is arranged on the left side of roll shaft on second, and upper locking piece is provided with the matched arc of conveyer belt profile with the second upper roller axle portion position
Face；The lower closing piece is arranged on the left side of roll shaft on the 3rd, and lower closing piece is provided with the conveyer belt profile with the 3rd upper roller axle portion position
Matched cambered surface, and certain spacing is kept between cambered surface and upper conveyor belt.
Preferably, in the guiding mechanism, upper locking piece is slidably located in the regulation of vertical arrangement with lower closing piece
On guide rail, and separately there is bolt that upper locking piece and lower closing piece are locked on guide rail is adjusted.
Preferably, the actuating unit is included for No. three motors of roll shaft rotation in driving first and for driving
No. four motors of the first lower roller shaft rotation.
Beneficial effects of the present invention：The present invention is by feed conveyor belt feeding, manipulator sorting, No. one, No. two monitor stations
Carry out positive and negative detection, automatic turning mechanism carries out the turn-over of magnetic material, it is possible to achieve the automatic turning of magnetic material and from
Dynamic detection, drastically increases operating efficiency, and rationally, simple structure is easy to use for design science.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the present invention.
Fig. 2 is the overlooking the structure diagram of the present invention.
Fig. 3 is the scheme of installation of manipulator.
Fig. 4 is the main structure diagram of automatic turning mechanism.
Fig. 5 is the partial enlarged drawing of Fig. 4.
Specific embodiment
To make this full mold of greater clarity with new purpose, technical scheme and advantage, below by what is illustrated in accompanying drawing
Specific embodiment is describing the present invention.However, it should be understood that these descriptions are simply exemplary, and it is not intended to limit the present invention's
Scope.Additionally, in the following description, the description to known features and technology is eliminated, to avoid unnecessarily obscuring the present invention
Concept.
As shown in FIG. 1 to 3, a kind of product positive and negative apparent visual detection means, including frame 5, feed conveyor belt 7,
Number monitor station, No. two monitor stations and an automatic turning mechanism；Feed conveyor belt is along the longitudinal direction installed in a left side for frame top
Side a, monitor station is arranged on the right side of feed conveyor belt, and No. two monitor stations are arranged on the right side of a monitor station, automatic turning
Mechanism is arranged in left-right direction between a monitor station and No. two monitor stations.
The feed conveyor belt includes two cylinders for being arranged on frame top and the transmission being wound on two cylinders
Band, one of cylinder is connected so as to drive conveyer belt with charging motor 6.
A number monitor station is included the rotating disk 10 driven by a motor and is fixedly mounted by a column 9
A vision-based detection camera lens 8 above rotating disk.11, charger of a number product collecting bin is provided with the outside of a number rotating disk
A tool hand 18-1 and sorting manipulator 18-2, vision-based detection camera lens, a sorting manipulator and a motor are equal
It is connected with control main frame, magnetic material is delivered to a rotating disk, a sorter by a charging manipulator from feed conveyor belt
Magnetic material is delivered to automatic turning mechanism or a number product collecting bin by tool hand from a rotating disk.
No. two monitor stations include No. two rotating disks 17 driven by No. two motors and fix peace by No. two columns 14
No. two vision-based detection camera lenses 15 being mounted in above rotating disk；Two number product collecting bins 12, non-defective unit receipts are provided with the outside of No. two rotating disks
The collection charging manipulator 18-3 of storehouse 13, two and No. two sorting manipulator 18-4, No. two vision-based detection camera lenses, No. two sorting machineries
Hand and No. two motors are connected with control main frame, and magnetic material is delivered to two by No. two charging manipulators from automatic turning mechanism
Magnetic material is delivered to non-defective unit collecting bin or two number product collecting bins by number rotating disk, No. two sorting manipulators from No. two rotating disks.
As shown in Figure 4, Figure 5, automatic turning mechanism include framework 1 and be separately positioned on framework upper connecting gear,
Lower connecting gear, actuating unit and guiding mechanism.
The upper connecting gear includes three upper roll shafts and the upper conveyor belt 20 being positioned on roll shaft.On described three
Roll shaft includes on first on roll shaft 21, second roll shaft 23 on roll shaft 22 and the 3rd, and this three axis directions for going up roll shafts are water
Square to and be parallel to each other, while the axial connecting lines of this three upper roll shafts constitute a right angled triangles.On described first roll shaft with
Second upper roller axle position is in sustained height, the underface of the 3rd upper roller axle position roll shaft on second, roll shaft and the second upper roller on first
One right-angle side of the axial connecting line form right angle triangle of axle, the axial connecting line of roll shaft is constituted directly on roll shaft and second on the 3rd
Another right-angle side of angle triangle, on first on roll shaft and the 3rd roll shaft axial connecting line form right angle hypotenuse.
The lower connecting gear includes four lower roller shafts and the lower conveyor belt 30 being positioned on lower roller shaft.Under described three
Roll shaft includes the first lower roller shaft 31, the second lower roller shaft 32, the 3rd lower roller shaft 33 and the 3rd lower roller shaft 34, the axle of this four lower roller shafts
Line is oriented parallel to the axis direction of roll shaft and the axial connecting line of this four lower roller shafts constitutes a right-angled trapezium.Described first
Lower roller shaft, the second lower roller shaft, on first roll shaft and the second upper roller axle position in sustained height, the 4th lower roller shaft is located at the first lower roller shaft
Underface, the trapezoidal upper bottom of the axial connecting line form right angle of the first lower roller shaft and the second lower roller shaft, the 3rd lower roller shaft and the 4th
The axial connecting line form right angle of lower roller shaft is trapezoidal to go to the bottom, the axial connecting line form right angle ladder of the first lower roller shaft and the 4th lower roller shaft
Shape a waist (perpendicular to upper bottom with go to the bottom), another trapezoidal with the axial connecting line form right angle of the 3rd lower roller shaft of the second lower roller shaft
One waist.Roll shaft on described 3rd, on second on the axial connecting line and the 3rd lower roller shaft, the axial connecting line of the second lower roller shaft of roll shaft
Under be arranged in parallel.
The actuating unit includes No. three motors and No. four motors 16 (main frame, motor, No. two motors, No. three motors
Omit in figure).Roll shaft drives the dynamic band rotate counterclockwise of upload under the driving of No. three motors on first, and the first lower roller shaft is four
Lower drive belts are driven to turn clockwise under the driving of number motor.
The guiding mechanism includes upper locking piece 41, lower closing piece 42 and adjusts guide rail 43.It is described regulation guide rail vertically arrange,
Upper locking piece is slidably located on regulation guide rail by top shoe 43, and lower closing piece is arranged on upper locking piece lower section and lower closing piece is logical
Cross sliding block 44 to be slidably located on regulation guide rail, separately have bolt (omitting in figure) that top shoe and sliding block are tightened in into tune
Save on guide rail to fix upper locking piece with lower closing piece.The upper locking piece is arranged on the left side of roll shaft on second, and upper locking piece is provided with
Upper cambered surface 41.1, conveyer belt profile fit and upper cambered surface of cambered surface and the second upper roller axle portion position is towards the second upper roller on this
Axle.The lower closing piece is arranged on the left side of roll shaft on the 3rd, and lower closing piece is provided with lower camber side 42.1, the lower camber side and the 3rd upper roller
The conveyer belt profile fit and lower camber side of axle portion position is towards roll shaft on the 3rd.The upper cambered surface and lower camber side with upper transmission
Certain spacing is kept between band, can pass through to adjust the thickness of upper locking piece and the position of lower closing piece to ensure the spacing and magnetic material
Degree fit.
The present invention operation principle be：
, from feed conveyor belt feeding, when being delivered to rotating disk left side, a charging manipulator is by magnetic material for magnetic material
Material clamping is pushed in the card of a rotating disk, and magnetic material turns to a vision-based detection camera lens lower section with a rotating disk
The detection in a face is carried out, if the face of magnetic material is qualified, magnetic material is clamped or be pushed to by a sorting manipulator
On the upper conveyor belt of automatic turning mechanism, if unqualified, magnetic material is clamped or is pushed to a number product collecting bin；
Magnetic material is placed to after upper conveyor belt, and upper conveyor belt drives magnetic material level to be moved to the left, when magnetic material
When material is fallen by roll shaft on second, the guiding magnetic material of upper cambered surface turn over counterclockwise turn 90 degrees and magnetic material water
Square the speed of vertical direction (ensure magnetic material can accurately drop on lower closing piece) is completely converted into speed, works as magnetic
When material drops on lower closing piece, continue to turn over counterclockwise to turn 90 degrees and level is slipped into the right in the guiding magnetic material of upper cambered surface
On lower conveyor belt, upper conveyor belt drives magnetic material to move obliquely upward, and most at last magnetic material is raised to elemental height and passes
It is sent to the side of No. two rotating disks；
Magnetic material is clamped or is pushed in the card of No. two rotating disks by No. two charging manipulators, and magnetic material is with No. two
Rotating disk turns to No. two vision-based detection camera lens lower sections and carries out the detection in another face, if the face of magnetic material is qualified, No. two
Magnetic material is clamped or is pushed to non-defective unit collecting bin by sorting manipulator, if unqualified, magnetic material is clamped or pushed
To two number product collecting bins.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The technology of the industry
Personnel it should be appreciated that the present invention is not restricted to the described embodiments, the simply explanation described in above-described embodiment and specification this
The principle of invention, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, these changes
Change and improvement is both fallen within scope of the claimed invention.The claimed scope of the invention by appending claims and its
Equivalent thereof.
Claims (7)
1. a kind of product positive and negative apparent visual detection means, it is characterised in that：Including frame (5), feed conveyor belt (7), one
Number monitor station, No. two monitor stations and automatic turning mechanism；Feed conveyor belt is arranged on along the longitudinal direction the left side of frame top,
A number monitor station is arranged on the right side of feed conveyor belt, and No. two monitor stations are arranged on the right side of a monitor station, automatic turnover machine
Structure is arranged in left-right direction between a monitor station and No. two monitor stations.
2. a kind of product positive and negative apparent visual detection means according to claim 1, it is characterised in that：The charging is passed
Send band to include being arranged on two cylinders and the conveyer belt that is wound on two cylinders of frame top, one of cylinder with enter
Material motor (6) connects so as to drive conveyer belt.
3. a kind of product positive and negative apparent visual detection means according to claim 1 and 2, it is characterised in that：Described one
Number monitor station includes the rotating disk (10) driven by a motor and a vision-based detection being fixedly mounted on above rotating disk
Camera lens (8), a vision-based detection camera lens and a motor are connected with control main frame；No. one is provided with the outside of a number rotating disk
Substandard products collecting bin (11), a charging manipulator (18-1) and a sorting manipulator (18-2), a charging manipulator will
Magnetic material is delivered to a rotating disk from feed conveyor belt, and a sorting manipulator is delivered to magnetic material certainly from a rotating disk
Dynamic switching mechanism or a number product collecting bin.
4. a kind of product positive and negative apparent visual detection means according to claim 3, it is characterised in that：No. two inspections
Scaffold tower includes No. two rotating disks (17) driven by No. two motors and No. two vision-based detection camera lenses being fixedly mounted on above rotating disk
(15), No. two vision-based detection camera lenses and No. two motors are connected with control main frame；Two numbers are provided with the outside of No. two rotating disks
Product collecting bin (12), non-defective unit collecting bin (13), No. two charging manipulators (18-3) and No. two sorting manipulators (18-4), No. two
Magnetic material is delivered to No. two rotating disks by charging manipulator from automatic turning mechanism, and No. two sorting manipulators are by magnetic material from two
Number rotating disk is delivered to non-defective unit collecting bin or two number product collecting bins.
5. a kind of product positive and negative apparent visual detection means according to claim 4, it is characterised in that：The automatic turning
Rotation mechanism includes framework (1), the upper connecting gear on framework and lower connecting gear, the power for driving connecting gear
Mechanism and the guiding mechanism for coordinating upper connecting gear；
The upper connecting gear includes three upper roll shafts and the upper conveyor belt (20) being positioned on roll shaft；The lower conveyer
Structure includes four lower roller shafts and the lower conveyor belt (30) being positioned on lower roller shaft；The axis direction of the upper roll shaft and lower roller shaft
It is horizontal direction and is parallel to each other；In the case where actuating unit drives, upper conveyor belt is rotated in the counterclockwise direction and lower conveyor belt
It is rotated in the clockwise direction；
In the upper roll shaft and lower roller shaft, roll shaft (21) on first, on second under roll shaft (22), the first lower roller shaft (31) and second
Roll shaft (32) positioned at sustained height, the underface of roll shaft (23) roll shaft on second on the 3rd, roll shaft, the second upper roller on the 3rd
The axial connecting line of axle is arranged in parallel up and down with the axial connecting line of the 3rd lower roller shaft (33), the second lower roller shaft；
The guiding mechanism includes the upper locking piece (41) arranged up and down and lower closing piece (42)；The upper locking piece is arranged on the second upper roller
The left side of axle, upper locking piece is provided with the matched cambered surface of conveyer belt profile with the second upper roller axle portion position；The lower closing piece is arranged
The left side of roll shaft on the 3rd, lower closing piece is provided with the matched cambered surface of conveyer belt profile with the 3rd upper roller axle portion position, and
Certain spacing is kept between cambered surface and upper conveyor belt.
6. a kind of product positive and negative apparent visual detection means according to claim 5, it is characterised in that：The Guiding machine
In structure, upper locking piece and lower closing piece are slidably located on the regulation guide rail (40) of vertical arrangement, and separately have the bolt will be upper
Closing piece is locked on guide rail is adjusted with lower closing piece.
7. a kind of product positive and negative apparent visual detection means according to claim 6, it is characterised in that：The engine
Structure is included for driving No. three motors of roll shaft rotation and No. four motors for driving the first lower roller shaft rotation on first.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710025778.1A CN106623009A (en) | 2017-01-13 | 2017-01-13 | Product front face and back face appearance vision detecting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710025778.1A CN106623009A (en) | 2017-01-13 | 2017-01-13 | Product front face and back face appearance vision detecting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106623009A true CN106623009A (en) | 2017-05-10 |
Family
ID=58843299
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710025778.1A Pending CN106623009A (en) | 2017-01-13 | 2017-01-13 | Product front face and back face appearance vision detecting device |
Country Status (1)
| Country | Link |
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| CN (1) | CN106623009A (en) |
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| CN107185844A (en) * | 2017-06-19 | 2017-09-22 | 太仓弘杉环保科技有限公司 | A kind of blanking robot with quality testing function |
| CN107214108A (en) * | 2017-06-19 | 2017-09-29 | 太仓弘杉环保科技有限公司 | A kind of Efficient intelligent produces and processes the method for work of system |
| CN107262385A (en) * | 2017-06-19 | 2017-10-20 | 苏州诚晟信息技术有限公司 | A kind of intelligent robot with sorting function and its method of work |
| CN107309180A (en) * | 2017-06-19 | 2017-11-03 | 苏州诚晟信息技术有限公司 | A kind of blanking robot and its method of work with function of quality control |
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Application publication date: 20170510 |