CN206567245U - A kind of product positive and negative apparent visual detection means - Google Patents
A kind of product positive and negative apparent visual detection means Download PDFInfo
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- CN206567245U CN206567245U CN201720042750.4U CN201720042750U CN206567245U CN 206567245 U CN206567245 U CN 206567245U CN 201720042750 U CN201720042750 U CN 201720042750U CN 206567245 U CN206567245 U CN 206567245U
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- conveyor belt
- roll shaft
- detection means
- magnetic material
- rotating disk
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Abstract
The utility model is related to a kind of product positive and negative apparent visual detection means.The device that purpose is to provide should be able to be automatically performed magnetic material positive and negative detection and loading and unloading, also with it is simple in construction, easy to use the characteristics of.Technical scheme is：A kind of product positive and negative apparent visual detection means, it is characterised in that：Including frame, feed conveyor belt, a monitor station, No. two monitor stations and automatic turning mechanism；Feed conveyor belt is arranged on the left side of frame top along the longitudinal direction, a number monitor station is arranged on the right side of feed conveyor belt, No. two monitor stations are arranged on the right side of a monitor station, and automatic turning mechanism is arranged between a monitor station and No. two monitor stations in left-right direction.
Description
Technical field
The utility model is related to a kind of detection means, specifically a kind of vision detected for magnetic material positive and negative outward appearance
Detection means.
Background technology
Magnetic material (magnetic core of such as small machine) must carry out outward appearance inspection after the completion of production to the positive and negative of magnetic material
Survey, to ensure the quality of magnetic material, meet use requirement.In the detection process of current magnetic material, substantially with artificial
Form, the magnetic material that will be detected is placed on detection device and detected, and completes positive and negative detection by manually overturning
Demand, the consuming time is more, and sorting quality can not be guaranteed, and often cause product quality dispute.
With the continuous growth of the market demand, the application of magnetic material is more and more extensive, and yield rises year by year, but order is each
Large manufacturer has a headache, backward quality inspection mode and extremely low detection efficiency, the huge contradiction of yield composition with blowout, turns into
Limit one of bottleneck of its development.Mode is manually inspected by random samples using automation quick detection equipment replacement in the past, can be comprehensive for client
Product export qualification rate is improved, its market competitiveness is lifted.
Utility model content
The purpose of this utility model is overcome the shortcomings of in above-mentioned background technology there is provided one kind for magnetic material positive and negative
The vision inspection apparatus of outward appearance detection, the device should be able to be automatically performed the positive and negative detection and loading and unloading of magnetic material, also have
Simple in construction, easy to use the characteristics of.
The technical solution of the utility model is：
A kind of product positive and negative apparent visual detection means, it is characterised in that：Including frame, feed conveyor belt, an inspection
Scaffold tower, No. two monitor stations and automatic turning mechanism；Feed conveyor belt is arranged on the left side of frame top, No. one along the longitudinal direction
Monitor station is arranged on the right side of feed conveyor belt, and No. two monitor stations are arranged on the right side of a monitor station, automatic turning mechanism edge
Left and right directions is arranged between a monitor station and No. two monitor stations.
Preferably, the feed conveyor belt includes being arranged on two rollers of frame top and is wound on two rollers
On conveyer belt, one of roller is connected with charging motor so as to driving conveyer belt to move.
Preferably, a monitor station includes the rotating disk driven by a motor and is fixedly mounted on rotating disk
A number vision-based detection camera lens of top, a vision-based detection camera lens and a motor are connected with control main frame；A number rotating disk
Outside be provided with a number product collecting bin, a charging manipulator and a sorting manipulator, a charging manipulator will
Magnetic material is delivered to a rotating disk from feed conveyor belt, and magnetic material is delivered to certainly by a sorting manipulator from a rotating disk
Dynamic switching mechanism or a number product collecting bin.
Preferably, No. two monitor stations include No. two rotating disks driven by No. two motors and are fixedly mounted on rotating disk
No. two vision-based detection camera lenses of top, No. two vision-based detection camera lenses and No. two motors are connected with control main frame；No. two rotating disks
Outside be provided with two number product collecting bins, non-defective unit collecting bin, No. two charging manipulators and No. two sorting manipulators, No. two are entered
Magnetic material is delivered to No. two rotating disks by material manipulator from automatic turning mechanism, and No. two sorting manipulators are by magnetic material from No. two
Rotating disk is delivered to non-defective unit collecting bin or two number product collecting bins.
Preferably, the automatic turning mechanism includes framework, the upper transport mechanism on framework and lower conveyer
Structure, the actuating unit for driving transport mechanism and the guiding mechanism for coordinating upper transport mechanism；The upper transport mechanism
Including three upper roll shafts and the upper conveyor belt being positioned on upper roll shaft；The lower transport mechanism includes four lower roller shafts and fixed
Lower conveyor belt of the position on lower roller shaft；The axis direction of the upper roll shaft and lower roller shaft is horizontal direction and is parallel to each other；
Under actuating unit driving, upper conveyor belt is rotated in the counterclockwise direction and lower conveyor belt is rotated in the clockwise direction；The upper roller
In axle and lower roller shaft, roll shaft on first, roll shaft, the first lower roller shaft and the second lower roller shaft are located on sustained height, the 3rd on second
Roll shaft is located at the underface of roll shaft on second, roll shaft on the 3rd, on second under the axial connecting line and the 3rd lower roller shaft, second of roll shaft
It is arranged in parallel above and below the axial connecting line of roll shaft；The guiding mechanism includes the upper locking piece arranged up and down and lower closing piece；It is described to lock
Block is arranged on the left side of roll shaft on second, and upper locking piece is provided with the arc matched with the conveyer belt profile of the second upper roller axle portion position
Face；The lower closing piece is arranged on the left side of roll shaft on the 3rd, and lower closing piece is provided with the conveyer belt profile with the 3rd upper roller axle portion position
The cambered surface matched, and certain spacing is kept between cambered surface and upper conveyor belt.
Preferably, in the guiding mechanism, upper locking piece is slidably located in the regulation arranged vertically with lower closing piece
On guide rail, and separately there is bolt that upper locking piece and lower closing piece are locked on regulation guide rail.
Preferably, the actuating unit includes No. three motors that roll shaft rotates in driving first and for driving
No. four motors of the first lower roller shaft rotation.
The beneficial effects of the utility model：The utility model is by feed conveyor belt feeding, manipulator sorting, No. one, two
Number monitor station carries out positive and negative detection, and automatic turning mechanism carries out the turn-over of magnetic material, it is possible to achieve magnetic material it is automatic
Upset and automatic detection, drastically increase operating efficiency, and design science is rationally, simple in construction, easy to use.
Brief description of the drawings
Fig. 1 is dimensional structure diagram of the present utility model.
Fig. 2 is overlooking the structure diagram of the present utility model.
Fig. 3 is the scheme of installation of manipulator.
Fig. 4 is the main structure diagram of automatic turning mechanism.
Fig. 5 is Fig. 4 partial enlarged drawing.
Embodiment
To make this full mold of greater clarity with new purpose, technical scheme and advantage, below by what is shown in accompanying drawing
Specific embodiment describes the utility model.However, it should be understood that these descriptions are merely illustrative, and it is not intended to limit this reality
With new scope.In addition, in the following description, the description to known features and technology is eliminated, to avoid unnecessarily mixing
Confuse concept of the present utility model.
As shown in FIG. 1 to 3, a kind of product positive and negative apparent visual detection means, including frame 5, feed conveyor belt 7,
A number monitor station, No. two monitor stations and automatic turning mechanism；Feed conveyor belt is arranged on a left side for frame top along the longitudinal direction
Side a, monitor station is arranged on the right side of feed conveyor belt, and No. two monitor stations are arranged on the right side of a monitor station, automatic turning
Mechanism is arranged between a monitor station and No. two monitor stations in left-right direction.
The feed conveyor belt includes the transmission for being arranged on two rollers of frame top and being wound on two rollers
Band, one of roller is connected to drive conveyer belt to move with charging motor 6.
A number monitor station includes the rotating disk 10 driven by a motor and is fixedly mounted by a column 9
A vision-based detection camera lens 8 above rotating disk.A number product collecting bin 11, a charger are provided with the outside of a number rotating disk
A tool hand 18-1 and sorting manipulator 18-2, a vision-based detection camera lens, a sorting manipulator and a motor are equal
It is connected with control main frame, magnetic material is delivered to a rotating disk, a sorter by a charging manipulator from feed conveyor belt
Magnetic material is delivered to automatic turning mechanism or a number product collecting bin by tool hand from a rotating disk.
No. two monitor stations include No. two rotating disks 17 driven by No. two motors and fix peace by No. two columns 14
No. two vision-based detection camera lenses 15 above rotating disk；Two number product collecting bins 12, non-defective unit is provided with the outside of No. two rotating disks to receive
Collect storehouse 13, No. two charging manipulator 18-3 and No. two sorting manipulator 18-4, No. two vision-based detection camera lenses, No. two sorting machineries
Hand and No. two motors are connected with control main frame, and magnetic material is delivered to two by No. two charging manipulators from automatic turning mechanism
Magnetic material is delivered to non-defective unit collecting bin or two number product collecting bins by number rotating disk, No. two sorting manipulators from No. two rotating disks.
As shown in Figure 4, Figure 5, automatic turning mechanism include framework 1 and be separately positioned on framework upper transport mechanism,
Lower transport mechanism, actuating unit and guiding mechanism.
The upper transport mechanism includes three upper roll shafts and the upper conveyor belt 20 being positioned on roll shaft.On described three
Roll shaft includes on first on roll shaft 21, second roll shaft 23 on roll shaft 22 and the 3rd, and this three axis directions for going up roll shafts are water
Square to and be parallel to each other, while the axial connecting lines of this three upper roll shafts constitute a right angled triangles.On described first roll shaft with
Second upper roller axle position is in sustained height, the underface of the 3rd upper roller axle position roll shaft on second, roll shaft and the second upper roller on first
One right-angle side of the axial connecting line form right angle triangle of axle, on the 3rd on roll shaft and second axial connecting line of roll shaft constitute it is straight
Another right-angle side of angle triangle, on first on roll shaft and the 3rd roll shaft axial connecting line form right angle hypotenuse.
The lower transport mechanism includes four lower roller shafts and the lower conveyor belt 30 being positioned on lower roller shaft.Under described three
Roll shaft includes the first lower roller shaft 31, the second lower roller shaft 32, the 3rd lower roller shaft 33 and the 3rd lower roller shaft 34, the axle of this four lower roller shafts
Line is oriented parallel to the axis direction of roll shaft and the axial connecting line of this four lower roller shafts constitutes a right-angled trapezium.Described first
Lower roller shaft, the second lower roller shaft, roll shaft and the second upper roller axle position are in sustained height on first, and the 4th lower roller shaft is located at the first lower roller shaft
Underface, the trapezoidal upper bottom of the axial connecting line form right angle of the first lower roller shaft and the second lower roller shaft, the 3rd lower roller shaft and the 4th
The axial connecting line form right angle ladder of the trapezoidal bottom of the axial connecting line form right angle of lower roller shaft, the first lower roller shaft and the 4th lower roller shaft
A waist (perpendicular to upper bottom and bottom) for shape, trapezoidal another of the axial connecting line form right angle of the second lower roller shaft and the 3rd lower roller shaft
One waist.Roll shaft on described 3rd, on second on the axial connecting line and the 3rd lower roller shaft, the axial connecting line of the second lower roller shaft of roll shaft
Lower parallel arrangement.
The actuating unit includes No. three motors and No. four motors 16 (main frame, motor, No. two motors, No. three motors
Omitted in figure).Roll shaft drives the dynamic band rotate counterclockwise of upload under the driving of No. three motors on first, and the first lower roller shaft is four
Lower drive belts are driven to turn clockwise under the driving of number motor.
The guiding mechanism includes upper locking piece 41, lower closing piece 42 and regulation guide rail 43.It is described regulation guide rail arrange vertically,
Upper locking piece is slidably located on regulation guide rail by top shoe 43, and lower closing piece is arranged on below upper locking piece and lower closing piece is logical
Cross sliding block 44 to be slidably located on regulation guide rail, separately have bolt (being omitted in figure) that top shoe and sliding block are tightened in into tune
Save on guide rail to fix upper locking piece and lower closing piece.The upper locking piece is arranged on the left side of roll shaft on second, and upper locking piece is provided with
Upper cambered surface 41.1, cambered surface and the conveyer belt profile of the second upper roller axle portion position are matched on this and upper cambered surface is towards the second upper roller
Axle.The lower closing piece is arranged on the left side of roll shaft on the 3rd, and lower closing piece is provided with lower camber side 42.1, the lower camber side and the 3rd upper roller
The conveyer belt profile of axle portion position is matched and lower camber side is towards roll shaft on the 3rd.The upper cambered surface and lower camber side with upper transmission
Certain spacing is kept between band, the thickness of the spacing and magnetic material can be ensured by adjusting the position of upper locking piece and lower closing piece
Degree is matched.
Operation principle of the present utility model is：
Magnetic material is from feed conveyor belt feeding, when being delivered on the left of rotating disk, and a charging manipulator is by magnetic material
Material clamping is pushed in the card of a rotating disk, and magnetic material is turned to below a vision-based detection camera lens with a rotating disk
The detection in a face is carried out, if the face of magnetic material is qualified, magnetic material is clamped or be pushed to by a sorting manipulator
On the upper conveyor belt of automatic turning mechanism, if unqualified, magnetic material is clamped or is pushed to a number product collecting bin；
Magnetic material is placed to after upper conveyor belt, and upper conveyor belt drives magnetic material level to be moved to the left, when magnetic material
When material is fallen by roll shaft on second, the guiding magnetic material of upper cambered surface turn over counterclockwise turn 90 degrees and magnetic material water
Square the speed of vertical direction (ensure magnetic material can accurately drop on lower closing piece) is completely converted into speed, works as magnetic
When material is dropped on lower closing piece, continue to turn over counterclockwise in the guiding magnetic material of upper cambered surface and turn 90 degrees and level is slipped into the right
On lower conveyor belt, upper conveyor belt drives magnetic material to move obliquely upward, and most magnetic material is raised to elemental height and passed at last
It is sent to the side of No. two rotating disks；
Magnetic material is clamped or is pushed in the card of No. two rotating disks by No. two charging manipulators, and magnetic material is with No. two
Rotating disk turns to below No. two vision-based detection camera lenses the detection for carrying out another face, if the face of magnetic material is qualified, No. two
Magnetic material is clamped or is pushed to non-defective unit collecting bin by sorting manipulator, if unqualified, and magnetic material is clamped or pushed
To two number product collecting bins.
General principle of the present utility model and principal character and advantage of the present utility model has been shown and described above.One's own profession
The technical staff of industry is it should be appreciated that the utility model is not restricted to the described embodiments, described in above-described embodiment and specification
Simply illustrate principle of the present utility model, on the premise of the utility model spirit and scope are not departed from, the utility model is also
Various changes and modifications are had, these changes and improvements are both fallen within the range of claimed the utility model.The utility model
Claimed scope is by appended claims and its equivalent thereof.
Claims (7)
1. a kind of product positive and negative apparent visual detection means, it is characterised in that：Including frame (5), feed conveyor belt (7), one
Number monitor station, No. two monitor stations and automatic turning mechanism；Feed conveyor belt is arranged on the left side of frame top along the longitudinal direction,
A number monitor station is arranged on the right side of feed conveyor belt, and No. two monitor stations are arranged on the right side of a monitor station, automatic turnover machine
Structure is arranged between a monitor station and No. two monitor stations in left-right direction.
2. a kind of product positive and negative apparent visual detection means according to claim 1, it is characterised in that：The charging is passed
Band is sent to include the conveyer belt for being arranged on two rollers of frame top and being wound on two rollers, one of roller is with entering
Material motor (6) connection is so as to drive conveyer belt to move.
3. a kind of product positive and negative apparent visual detection means according to claim 1 or 2, it is characterised in that：Described one
Number monitor station includes the rotating disk (10) driven by a motor and a vision-based detection being fixedly mounted on above rotating disk
Camera lens (8), a vision-based detection camera lens and a motor are connected with control main frame；No. one is provided with the outside of a number rotating disk
Substandard products collecting bin (11), a charging manipulator (18-1) and a sorting manipulator (18-2), a charging manipulator will
Magnetic material is delivered to a rotating disk from feed conveyor belt, and magnetic material is delivered to certainly by a sorting manipulator from a rotating disk
Dynamic switching mechanism or a number product collecting bin.
4. a kind of product positive and negative apparent visual detection means according to claim 3, it is characterised in that：No. two inspections
Scaffold tower includes No. two rotating disks (17) driven by No. two motors and No. two vision-based detection camera lenses being fixedly mounted on above rotating disk
(15), No. two vision-based detection camera lenses and No. two motors are connected with control main frame；Two numbers are provided with the outside of No. two rotating disks
Product collecting bin (12), non-defective unit collecting bin (13), No. two charging manipulators (18-3) and No. two sorting manipulators (18-4), No. two
Magnetic material is delivered to No. two rotating disks by charging manipulator from automatic turning mechanism, and No. two sorting manipulators are by magnetic material from two
Number rotating disk is delivered to non-defective unit collecting bin or two number product collecting bins.
5. a kind of product positive and negative apparent visual detection means according to claim 4, it is characterised in that：The automatic turning
Rotation mechanism includes framework (1), the upper transport mechanism on framework and lower transport mechanism, the power for driving transport mechanism
Mechanism and the guiding mechanism for coordinating upper transport mechanism；
The upper transport mechanism includes three upper roll shafts and the upper conveyor belt (20) being positioned on roll shaft；The lower conveyer
Structure includes four lower roller shafts and the lower conveyor belt (30) being positioned on lower roller shaft；The axis direction of the upper roll shaft and lower roller shaft
It is horizontal direction and is parallel to each other；Under actuating unit driving, upper conveyor belt is rotated and lower conveyor belt in the counterclockwise direction
It is rotated in the clockwise direction；
In the upper roll shaft and lower roller shaft, roll shaft (21) on first, on second under roll shaft (22), the first lower roller shaft (31) and second
Roll shaft (32) is located at roll shaft, the second upper roller on the underface that roll shaft (23) on sustained height, the 3rd is located at roll shaft on second, the 3rd
It is arranged in parallel above and below the axial connecting line of axle and the 3rd lower roller shaft (33), the axial connecting line of the second lower roller shaft；
The guiding mechanism includes the upper locking piece (41) arranged up and down and lower closing piece (42)；The upper locking piece is arranged on the second upper roller
The left side of axle, upper locking piece is provided with the cambered surface matched with the conveyer belt profile of the second upper roller axle portion position；The lower closing piece is set
The left side of roll shaft on the 3rd, lower closing piece is provided with the cambered surface matched with the conveyer belt profile of the 3rd upper roller axle portion position, and
Certain spacing is kept between cambered surface and upper conveyor belt.
6. a kind of product positive and negative apparent visual detection means according to claim 5, it is characterised in that：The Guiding machine
In structure, upper locking piece is slidably located on the regulation guide rail (40) arranged vertically with lower closing piece, and separately has bolt will be upper
Closing piece is locked on regulation guide rail with lower closing piece.
7. a kind of product positive and negative apparent visual detection means according to claim 6, it is characterised in that：The engine
Structure includes being used to drive No. three motors of roll shaft rotation and No. four motors for driving the rotation of the first lower roller shaft on first.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720042750.4U CN206567245U (en) | 2017-01-13 | 2017-01-13 | A kind of product positive and negative apparent visual detection means |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720042750.4U CN206567245U (en) | 2017-01-13 | 2017-01-13 | A kind of product positive and negative apparent visual detection means |
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| Publication Number | Publication Date |
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| CN206567245U true CN206567245U (en) | 2017-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720042750.4U Active CN206567245U (en) | 2017-01-13 | 2017-01-13 | A kind of product positive and negative apparent visual detection means |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106623009A (en) * | 2017-01-13 | 2017-05-10 | 浙江勇创智能装备科技有限公司 | Product front face and back face appearance vision detecting device |
| CN107812719A (en) * | 2017-10-24 | 2018-03-20 | 上海理工大学 | Key billet sorts ordering system |
| CN110639823A (en) * | 2019-08-16 | 2020-01-03 | 合肥市雅视智能科技有限公司 | Magnetic shoe detection device |
| CN114018811A (en) * | 2021-11-04 | 2022-02-08 | 山东省农业科学院 | Beans seed genetic diversity outward appearance form check out test set |
-
2017
- 2017-01-13 CN CN201720042750.4U patent/CN206567245U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106623009A (en) * | 2017-01-13 | 2017-05-10 | 浙江勇创智能装备科技有限公司 | Product front face and back face appearance vision detecting device |
| CN107812719A (en) * | 2017-10-24 | 2018-03-20 | 上海理工大学 | Key billet sorts ordering system |
| CN110639823A (en) * | 2019-08-16 | 2020-01-03 | 合肥市雅视智能科技有限公司 | Magnetic shoe detection device |
| CN114018811A (en) * | 2021-11-04 | 2022-02-08 | 山东省农业科学院 | Beans seed genetic diversity outward appearance form check out test set |
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